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Quad Power Pak
CQP 480
Instruction Manual
PRODUCT SPECIFICATIONS
Power Cell capacity:
One, two, three or four
Power Cell:
20.5 Volt high energy Li-Ion
Power Cell:
CFC 6500
Charging systems:
1 hour Rapid charger, 3 hour Standard
Charger or 12V automotive auxiliary
power supply
Charger input:
120 V AC, 60 Hz
Charger output:
24 V DC
Chargers:
CRC 6500 or CSC 6500 S
Weight: (with 4 Power Cells)
19 Lbs 13 Oz
Weight: (without Power Cells)
6 Lbs 10 Oz
Need Assistance?
Call us on our toll free customer support line:
1-855-831-CORE (2673)
Technical questions
Warranty or aftermarket service, or replacement parts
Parts missing from Package
CORETM Outdoor Power, 36235 Kerr Dam Rd., Polson, Montana USA 59860
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Product specifications ………….……………………………………………
1
Table of contents …………………………………………………………….
2
General safety warnings ……………………………………………………
3–4
Eye and facial, hearing & body protection ……………………………….
3–4
Electrical safety ………………………………………………………………
4
Product safety notices – Owner’s registration ……………………………
4
General power tool safety warnings ………………………………………
5–7
Work area safety …………………………………………………………….
5
Electrical safety ………………………………………………………………
5
Personal safety ………………………………………………………………
5–6
Power tool use and care ……………………………………………………
6
Service ………………………………………………………………………..
7
Specific safety rules …………………………………………………………
7–9
Power Cell and charger safety instructions ……………………………….
10–12
Power cell recycling …………………………………………………………
12
Symbols ………………………………………………………………………
13
Know your Quad Power Pac ……………………………………………….
14
Available accessories ……………………………………………………….
14
Contents ………………………………………………………………………
15
Assembly and operating ……………………………………………………
16–23
Quad power pak description ………………………………………………..
16
Inserting Power Cells into the quad power pak …………………………..
16–17
Charging the power cells in the quad pak using a 115V charger ………
17–19
Charging the power cells in the quad pak using a 12V automotive
power supply …………………………………………………………………
19–21
Preparing to use the quad power pak ……………………………………..
22–23
Maintenance ………………………………………………………………….
24
Replacement parts …………………………………………………………..
25
Warranty ……………………………………………………………………...
26–30
Factory service request form ……………………………………………….
31–32
TABLE OF CONTENTS
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3
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH THE
MOST RECENT ANSI Z87.1 or CAN/CSA – Z94.3 SAFETY
STANDARDS.
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection. The
usage of a safety standard compliant face shield placed over proper
safety glasses or goggles can reduce the risk of facial injury.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
!
EYE AND FACIAL PROTECTION
HEARING PROTECTION
This instruction manual includes the following:
General Safety Rules
Specific Safety Rules and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
GENERAL SAFETY WARNINGS
CAUTION: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions.
!
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
WARNING: Use hearing protection if the surrounding
environment of the area of operation is loud.
WARNING: Retain this manual for future reference.
Provide this manual to all operators and be certain that they have
read and understand all the Safety Rules and Operating Instructions prior
to their using this tool.
!
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4
BODY PROTECTION
ELECTRICAL SAFETY
PRODUCT SAFETY NOTICES – OWNER’S REGISTRATION
GENERAL SAFETY WARNINGS
WARNING: To avoid electrical hazards, fire hazards or damage
to the tool, use proper circuit protection.
The charger for this tool is wired at the factory for 120 V operation. It
must be connected to a 120 V, 15 A circuit that is protected by a timedelayed fuse or circuit breaker. To avoid shock or fire, replace the
power cord immediately if it is worn, cut or damaged in any way.
WARNING: Always wear non-slip gloves that fit properly to
protect your hands and to help you grip the tool.
WARNING: Always wear sturdy clothing with long sleeves and
long pants. Never operate the tool while wearing shorts, short
sleeve shirt or while shirtless.
WARNING: Always wear non-slip safety boots to prevent foot
injuries and slipping that could cause loss of control of the tool.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
NOTICE: Please register your Quad Power Pak, Power Cells and Power
Cell chargers online at WWW.COREOUTDOORPOWER.COM in order to
permit the receiving of product safety notices from CORE™ Outdoor Power
for potential future safety guidance communications and / or safety
product recalls. Note: The registration of product model number and
serial number is for safety communications purposes only and is not for
warranty registration purposes.
Page 5
GENERAL POWER TOOL SAFETY
WARNINGS
WARNING: Read all safety
warnings and all instructions. Failure
to follow the warnings and instructions
may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions
for future reference.
General Power Tool Safety
Warnings – Work Area Safety
Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in
explosive atmospheres, such as in
the presence of flammable liquids,
gases or dust. Power tools create
sparks which may ignite the liquids,
fumes or dust.
Keep children and bystanders away
while operating a power tool.
Distractions can cause you to lose
control.
General Power Tool Safety
Warnings – Electrical Safety
Power charger plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) chargers.
Unmodified plugs and matching outlets
will reduce risk of electric shock.
Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electrical
shock if your body is earthed or
grounded.
Do not expose power tools, power
chargers or Power Cells to rain or
wet conditions. Water entering the
tool, chargers or Power Cells will
increase the risk of electric shock.
Do not abuse the cord. Never use the
power cord for carrying, pulling or
unplugging the charger. Keep the
power cord away from heat, oil,
sharp edges, and moving parts.
Damaged or entangled cords increase
the risk of electric shock.
When operating a power charger
outdoors, use an extension cord
suitable for outdoor use. Use of a
cord suitable for outdoor use reduces
the risk of electric shock.
If operating a power charger in a
damp location is unavoidable, use a
residual current device (RCD)
protected supply. An RCD is also
known as a ground fault circuit
interrupter (GFCI) or earth leakage
circuit breaker (ELCB). Use of an
RCD reduces the risk of electric shock.
General Power Tool Safety
Warnings – Personal Safety
Stay alert, be aware of your
surroundings, watch what you are
doing and use common sense when
operating a power tool. Do not use a
power tool while you are tired or
under the influence of drugs,
alcohol, or medication. A moment of
inattention while operating a power tool
may result in serious personal injury.
GENERAL POWER TOOL SAFETY WARNINGS
!
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General Power Tool Safety Warnings –
Personal Safety – cont’d
Use personal protective equipment.
Always wear eye protection.
Protective equipment such as dust
mask, non-skid safety shoes or boots,
sturdy gloves, durable long pants and
durable long sleeve shirt, [and hard hat,
or hearing protection used for
appropriate conditions] will reduce
personal injuries.
Prevent unintentional starting.
Ensure the trigger switches are in
the off-position before connecting
the Power Cell to the power tool, and
never pick up or carry the tool by the
trigger switches. Carrying power tools
with your finger on the switch or
energizing power tools that have the
switch on invites accidents.
Remove any adjustment key or
wrench before turning the power tool
on. A wrench or a key left attached to a
rotating part of the power tool may
result in personal injury.
Do not overreach. Keep proper
footing and balance at all times. This
enables better control of the power tool
in unexpected situations.
Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from
moving parts. Loose clothing, jewelry
or long hair can be caught in moving
parts.
General Power Tool Safety
Warnings – Power tool use and
care
Do not force the tool. Use the correct
tool for the application. The correct
power tool will do the job better and
safer when used at the rate for which it
was designed.
Do not use a power tool if the switch
does not turn it on or off. Any power
tool that cannot be controlled using the
switch is dangerous and must be
repaired.
Remove the Power Cell before
making any adjustments, replacing
or repairing parts, cleaning the tool,
leaving the tool idle or unattended,
transporting or storing the tool. Such
preventive safety measures reduce the
risk of starting the power tool
accidentally.
Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to operate
the power tool. Power tools are
dangerous in the hands of untrained
users.
Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool’s operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by
poorly maintained power tools.
Use the power tool and accessories
in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool
for operations different from those
intended could result in a hazardous
situation.
GENERAL POWER TOOL SAFETY WARNINGS
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General Power Tool Safety
Warnings – Service
Have your power tool or charger
serviced by a qualified repair person
using only identical replacement
parts. This will ensure that the safety of
the power tool or charger is maintained.
WARNING: Know
your Quad Power Pak. Do
not install a Power Cell into
the Quad Power Pak until you have
read and understand this Instruction
Manual. Learn the tool’s applications
and limitations, as well as the
general and specific potential
hazards related to this tool. Following
these instructions will reduce the risk of
electric shock, fire or serious injury.
WARNING: Never use this
Quad Power Pak to power any tools
other than one of the following:
Core® GasLessTM Trimmer CGT 400
Core® GasLessTM Leaf Blower CBP 420
Core® GasLessTM Hedge Trimmer CHT
410
Using this Quad Power Pak to power
any other tools could be dangerous. It
may also damage the Quad Power Pak.
WARNING: Never install
batteries or Power Cells in this Quad
Power Pak other than the Core®
Power Cell CFC 6500. Installing any
other battery or Power Cell in his Quad
Power Pak could be dangerous. It may
also damage the Quad Power Pak.
WARNING: Never
attempt to charge the Power
Cells with any charger other
than the Core® 1 hour Rapid Charger
CRC 6500 or Core® 3 hour Standard
Charger CSC 6500 S. Using any other
charger could be dangerous. It may
also damage the Quad Power Pak or
Power Cell.
WARNING: Refer to the
Owner's Manual that is included with
each Power Cell and Power Cell
Charger. Detailed safety information
and operating instructions are included
in these manuals.
Ensure the switches of the Core
power tool are in the OFF position
before inserting the Power Supply
Cable into the Core power tool.
Inserting the Power Supply Cable into
the tool with the switches ON invites
accidental start up and serious personal
injuries or property damage.
When the Power Supply Cable is not
in use, unplug it from the Quad
Power Pak. Keep it away from other
metal objects like paper clips, coins,
keys, nails, screws or other small
metal objects that can make a
connection from one terminal to the
other. Shorting the Quad Power Pak
terminals together may cause burns or
a fire.
GENERAL POWER TOOL SAFETY WARNINGS
SPECIFIC SAFETY RULES
! ! ! ! !
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8
Under abusive conditions, liquid may
be ejected from a Power Cell. Avoid
contact with this liquid. If skin
contact accidentally occurs, flush
thoroughly with water. If liquid
contacts the eyes, flush eyes with
water for twenty (20) minutes and
then additionally seek medical help
immediately. Liquid ejected from a
Power Cell may cause irritation or
burns.
WARNING: Do not use the
Quad Power Pak (or the Power Cells
and chargers) in wet or damp
conditions. Do not expose the Quad
Power Pak (or Power Cells and
chargers) to dew, rain or garden
sprinklers, frost or snow. Do not
immerse the Quad Power Pak [or
Power Cells and chargers] in water.
Store and transport the Quad Power
Pak [and the Power Cells & chargers]
in a location where they will remain
dry. Water entering the Quad Power
Pak or the Power Cells will increase the
risk of electric shock.
WARNING: Always remove the
Power Supply Cable from the CORE
power tool prior to cleaning, making
adjustments, changing accessories,
removing or untangling debris,
servicing, repairing, leaving the
CORE power tool idle or unattended,
transporting or storing the CORE
power tool. Such preventive measures
reduce the risk of starting the CORE
power tool accidentally and causing
serious injury.
WARNING: The Quad Power
Pak can be shorted by foreign
conductive materials and cause
sparks or fires, and also damage to
the Power Cells or chargers. Foreign
conductive material such as, but not
limited to, metal shavings, steel
wool, aluminum foil, nails, screws /
bolts, washers, nuts, staples, paper
clips, metal tools, keys, should be
kept away from the ventilation
openings, the Power Cell retaining
cavity and the output terminals
inside the Power Cell retaining
cavity.
WARNING: Do not charge the
Power Cells when the temperature of
the work area or the Power Cell is at
or below 0° C (32°F) or above 45° C
(113° F).
WARNING: Do not operate the
Quad Power Pak for powering CORE
power tools, or for charging Power
Cells in the presence of explosive or
flammable atmospheres, gases,
liquids, materials, or dust. The Quad
Power Pak, Power Cells and / or
chargers can create sparks which may
ignite the explosive or flammable
atmospheres, gases, liquids, materials
or dust.
Do not leave a Quad Power Pak on a
prolonged charge. Remove the Power
Supply Cable or portable power supply
adapter cable from its power source
after attaining a complete recharge of
the Power Cell(s) and unplug the Power
Supply Cable or portable power supply
adapter cable when the Quad Power
Pak is not in further use.
SPECIFIC SAFETY RULES
! ! ! ! !
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Do not operate the Quad Power Pak,
Power Cells, or charger if it has
received a sharp blow, been dropped,
crushed, cracked, punctured, immersed
or splashed with water or other liquids,
or otherwise damaged in any way.
Have a qualified technician examine the
Quad Power Pak, Power Cells or
charger and repair or replace it if
necessary. Do not disassemble or
modify the Quad Power Pak, Power
Cells or charger.
Never clean the Quad Power Pak or
Power Cells with any liquid. Use a dry
cloth to wipe them down.
Never use a pressure washer, garden
hose or any other liquid to clean the
Quad Power Pak or Power Cells.
SERVICE
Have your Quad Power Pak serviced
by a qualified repair person using
only identical replacement parts. This
will ensure the safety of the Quad
Power Pak is maintained.
MAINTENANCE & STORAGE
When the Quad Power Pak is being
serviced, inspected, transported or
stored, remove the Power Cells and
disconnect the Power Supply Cable.
This action will limit the possibility of
being injured by an inadvertent short
circuit.
SPECIFIC SAFETY RULES
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WARNING: Only use a CORETM
Outdoor Power CSC 6500-S standard
charger or a CRC 6500 rapid charger
to charge the CORETM Outdoor
Power CFC – 6500 Power Cell. Using
any other chargers to charge the
CFC-6500 Power Cell may damage
the Power Cell and / or the charger
and cause fires, explosion,
hazardous fumes and possibly burns
or other serious injury.
WARNING: Fire Hazard.
Never expose the Power Cell to
microwaves or high pressures. It may
explode causing serious injury.
Never attempt to open, modify,
dismantle, reverse polarity, crush,
puncture or shred the Power Cell for
any reason.
Do not store or carry the Power Cell in a
manner in which metal objects could
contact the exposed metal terminals.
Do not place the Power Cell in aprons,
pockets, drawers, tool boxes, etc. with
metal objects, such as, but not limited
to, loose nails, screws, bolts, keys,
coins, staples, foil, etc. Such metal
objects could cause the Power Cell to
short circuit causing fire, explosion, and
hazardous fumes, resulting in personal
injury or property damage.
If the housing of the Power Cell breaks,
cracks, swells, or is punctured
immediately discontinue its use and do
not recharge.
Do not charge or use the Power Cell if it
has been dropped or has received a
sharp blow, a heavy weight has been
imposed upon it, has been overheated,
or is cracked, crushed, deformed or
punctured. If a Power Cell has
sustained damaged, (as per above, or
otherwise) immediately isolate it in a
non-combustible, safe outside area,
remain a safe distance away but do not
leave it unattended. Such a damaged
Power Cell should be considered and
treated as a potentially thermally
unstable, flammable and hazardous
material. If the Power Cell ignites use
water spray, carbon dioxide, dry
chemical or foam extinguishers to
suppress. Avoid exposure to and
inhalation of hazardous fumes. Contact
hazardous materials authorities for
guidance as to appropriate handling
and prompt safe disposal of damaged
Power Cells. Make arrangements for
prompt safe disposal of a damaged
Power Cell per local hazardous material
regulations.
Do not use or charge the Power Cell if it
is wet or shows any evidence of
corrosion.
!
!
POWER CELL & CHARGER SAFETY
INSTRUCTIONS
NOTE:
Detailed instructions are packed with
the Power Cell and Charger.
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11
WARNING: Leakage from the
Power Cell may occur under extreme
usage, charging or temperature
conditions, or if the Power Cell is
damaged, crushed or punctured. This
leakage indicates a failure of the Power
Cell and the Power Cell should be
properly disposed of per local
hazardous material regulations.
If this leakage gets on your skin, or
eyes follow these steps:
1. Wash skin immediately and
thoroughly with soap and water.
2. If liquid gets into your eyes, flush
immediately with clean water for a
minimum of 20 minutes and seek
immediate medical attention.
If the liquid gets onto your clothing or
shoes, remove, isolate and wash the
contaminated clothing thoroughly.
Do not wash, splash or immerse a
Power Cell in water or other liquids.
Keep the Power Cell out of the reach of
children and away from persons not
fully familiar with these instructions.
Do not expose the Power Cell to heat or
fire. Do not incinerate the Power Cell. It
can explode and emit hazardous fumes.
Do not store or use the Power Cell in
locations where the temperature may
reach or exceed 105°F (40°C) such as
in outside sheds or metal buildings, tool
boxes, vehicle interiors or trunks during
summer. Avoid storing the Power Cell in
direct sunlight.
For air, vessel and ground transport
purposes, Lithium ion Power Cells are
classified as Class 9 Hazardous Goods,
subject to ICAO Technical Instructions
and IATA Dangerous Goods
Regulations and US Department of
Transportation and Transport Canada
Hazardous Material Regulations [HMR]
[and other applicable national
regulations]. Such Power Cells are
restricted from being placed in checked
in baggage and are subject to shipper
declarations, standards, quantity and
Pakaging regulations. Confirm with the
ground, vessel, air cargo or passenger
air travel service provider as to the most
current regulations to determine if your
lithium ion Power Cells are prohibited,
or subject to restrictions or exemptions
prior to shipping or travel with your
lithium Power Cells.
Do not remove the Power Cell from its
original Pakaging until it is required for
use.
Always keep the Power Cell clean and
dry. Wipe the terminals with a clean dry
cloth if they become dirty.
Do not use an extension cord. Plug the
charger cord directly into an electrical
outlet.
Storage Recommendations:
The best storage place for Power Cells
is a secure and safe place that is cool
and dry and away from direct sunlight
and excess heat or cold. Exposure to
excess or prolonged heat will degrade
the performance and the life expectancy
of the Power Cell.
!
POWER CELL & CHARGER SAFETY
INSTRUCTIONS
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12
Use the charger only in a standard
120 V AC, 60 Hz electrical outlet.
WARNING: Do not
use the charger in wet or
damp conditions. The
charger is intended for indoor use only.
Do not use outdoors. Do not expose to
dew, rain or garden sprinklers, frost, or
snow. Do not use the charger near
sinks or tubs. Do not immerse the
charger in water. Water entering the
chargers or Power Cells will increase
the risk of electric shock.
Do not operate power chargers in
explosive atmospheres, such as in
the presence of flammable liquids,
gases or dust. Power chargers can
create sparks which may ignite the
liquids, fumes or dust.
Do not use the CORETM Outdoor Power
CSC 6500-S standard charger or a
CRC 6500 rapid charger to charge any
batteries other than a CORETM Outdoor
Power CFC 6500 Power Cell. Charging
other batteries may cause the batteries
to burst, catch fire, emit hazardous
fumes or explode.
Do not allow the charger cord to hang
over the edge of a table or counter, to
be placed in an area where it can
become entangled with moving objects,
or be a tripping hazard, or to contact
sharp or hot surfaces. The charger
should be placed away from sinks and
hot surfaces.
Do not leave a Power Cell on a
prolonged charge. Remove the Power
Cell after attaining a complete recharge
and unplug the charger when not in
further use.
Do not operate the charger if the cord or
plug is damaged. Have a qualified
technician replace the damaged cord
and plug immediately.
Do not operate the charger if it has
received a sharp blow, been dropped,
crushed, cracked, punctured, immersed
or splashed with water or other liquids,
or otherwise damaged in any way. Have
a qualified technician examine the
charger and repair it if necessary. Do
not disassemble or modify the charger.
WARNING: When the charger is
plugged into the power supply, it can
become shorted by foreign conductive
material and cause sparks or fires.
Foreign conductive material such as,
but not limited to, metal shavings /
chips, steel wool, aluminum foil, nails,
staples, paper clips, should be kept
away from charger ventilation openings,
Power Cell retaining cavity and output
terminals.
Do NOT charge the Power Cell when
the work area or the Power Cell
temperature is at or below 0° C (32° F)
or above 45° C (113° F).
Unplug the charger when it is not in use
and before cleaning or maintenance.
POWER CELL RECYCLING
To preserve our natural resources, and
reduce landfill please recycle your
Power Cells at participating retailers, or
dispose of Power Cells properly in
accordance with Federal, State,
Provincial or local laws.
!
POWER CELL & CHARGER SAFETY
INSTRUCTIONS
NOTE: See Page 24 for detailed
information concerning preparation
for recycling power cells.
!
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13
V
Volts
A
Amperes
Hz
Hertz
W
Watts
H
Hours
Direct current
Alternating or direct
current
Warning symbol
Shock hazard
Read the manual
SYMBOLS
WARNING: Some of the following symbols may appear on the Quad
Power Pak, Power Cell, Power Cell chargers, or in this manual. Study these
symbols and learn their meaning. Proper interpretation of these symbols will
allow for more efficient and safer operation of this tool.
!
Page 14
14
Power head
Battery
AVAILABLE ACCESSORIES
WARNING: Use only
accessories that are recommended
for this Quad Power Pak. Follow the
instructions that accompany the
accessories. The use of improper
accessories may result in injury to
the operator or damage to the Quad
Power Pak.
Before using any accessory, carefully
read the instructions or the owner’s
manual for the accessory.
See chart below
WARNING: If any part is missing
or damaged, do not plug the charger
into the power source or install the
Power Cell in the tool until the missing
or damaged part is replaced.
KNOW YOUR QUAD POWER PAK
ACCESSORIES
!
!
Part #
Description
CFC 6500
Power Cell
CRC 6500
1 hour rapid charger
CSC 6500 S
3 hour standard charger
CQP 480-CDC
12V Charging adapter cable
CQP 480-CP
Power supply cable
Power supply
connector
12V Charging
adapter cable
Power supply
cable
Backpack
harness
Power Cell
adapter
Power Cell
cavities
12V Automotive
charging adapter
12V Charging
connector
Page 15
15
CONTENTS
Carefully unpack the Quad Power Pak
and compare the contents against the
"QUAD POWERT PAK
COMPONENTS" chart at right.
CONTENTS
QUAD POWER PAK COMPONENTS
KEY
DESCRIPTION
QTY
A
Quad Power Pak with
backpack harness
1
B
Power supply cable
1
C
12V Charging adapter
cable
1
Owner’s Manual
1
Page 16
16
QUAD POWER PAK DESCRIPTION
The Quad Power Pak has been
developed for use with the Core®
GasLessTM line of outdoor power tools.
The Quad Power Pak allows the use of
up to FOUR Power Cells at one time to
provide up to FOUR times the running
time without having to stop your project
to charge the Power Cell. In addition,
the Quad Power Pak is worn as a
backpack, eliminating the weight of a
single Power Cell that would normally
be inserted in the tool.
The Quad Power Pak Power Cells can
be charged without being removed from
the Quad Power Pak in one of two
ways:
1. Using the 115V Standard Charger
or the 115V Rapid Charger
2. Using a 12V automotive accessory
receptacle.
NOTE: Power Cells and Power Cell
Chargers must be purchased
separately.
INSERTING POWER CELLS INTO
THE QUAD POWER PAK
1. Insert ONE Power Cell (1) into
each Power Cell cavity (2) in the
Quad Power Pak (Fig. 1).
NOTE: Make sure the "TOP" label (3)
on the Power Cell is facing upward.
2. Push the Power Cell fully into the
cavity. The locking latch (4) will
click when the Power Cell is
properly installed.
3. Pull outward on the Power Cell to
verify that it is being held in place
by the locking latch.
ASSEMBLY AND OPERATING
Fig. 1
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17
INSERTING POWER CELLS INTO THE
QUAD POWER PAK – cont’d
NOTES:
a) There are FOUR Power Cell
cavities in the Quad Power Pak.
You may wish to install a Power
Cell in each cavity. The Quad
Power Pak is designed for use with
1, 2, 3 or 4 Power Cells. It is not
necessary to use 4 Power Cells.
The purpose of using multiple
Power Cells is to provide longer
running times without having to
recharge the Power Cell(s). Two
Power Cells will approximately
double the available running time of
a single Power Cell. Three Power
Cells will approximately triple the
available running time of a single
Power Cell. Four Power Cells will
approximately quadruple the
available running time of a single
Power Cell.
b) When installing fewer than four
Power Cells, they may be installed
in any cavity.
To remove the Power Cell for storage,
press the locking latch toward the
Power Cell. While holding the locking
latch toward the Power Cell, pull the
Power Cell out of the tool.
CHARGING THE POWER CELLS IN
THE QUAD POWER PAK USING A
115V CHARGER
1. Install the Power Cells (1) to be
charged into the cavities in the
Quad Power Pak (Fig. 2).
2. Insert the power supply connector
(2) on the power supply cable (3)
into the power supply receptacle
(4) on the side of the Quad Power
Pak (5) (Fig. 3).
ASSEMBLY AND OPERATING
Fig. 2
Fig. 3
Page 18
18
CHARGING THE POWER CELLS IN THE
QUAD POWER PAK USING A 115V
CHARGER – cont’d
NOTE: When inserting the power
supply connector into the power supply
receptacle, make sure the keys (6) on
the power supply connector are aligned
and inserted into the matching slots (7)
in the power supply receptacle (Fig. 4).
3. When the power supply connector
is fully inserted into the power
supply receptacle, lock it in place
by turning the locking collar (8)
clockwise until it is finger tight.
NOTE: Do not use pliers to tighten the
locking collar. It may get damaged.
4. Insert the power cell adapter (9)
into the 115V Power Cell charger
(10) (Fig. 5).
NOTE: The LED charging indicator
lights (11) on the side of the Quad
Power Pak WILL NOT illuminate when
the Power Cells are being charged by a
115V Standard charger or a 115V
Rapid charger.
WARNING: Never attempt to
charge the Power Cells with any
charger other than the Core® 1 hour
Rapid Charger CRC 6500 or Core® 3
hour Standard Charger CSC 6500 S.
Using any other charger could be
dangerous. It may also damage the
Quad Power Pak or Power Cell.
ASSEMBLY AND OPERATING
Fig. 4
Fig. 5
When the Power Cells are inserted
into the Quad Power Pak and the
power supply cable is installed,
proceed with charging the Power
Cells in accordance with all the
instructions and warnings that are
included with the Power Cell
charger.
!
Page 19
19
CHARGING THE POWER CELLS IN THE
QUAD POWER PAK USING A 115V
CHARGER – cont`d
The LED charging indicator lights will
indicate the charging status of the
Power Cells within the Quad Power
Pak. The time required to recharge
Power Cells that have been completely
discharged will vary depending upon
the number of Power Cells being
charged and the model of charger being
used. The following chart will serve as a
guideline for charging times.
Approximate charging times for
fully discharged Power Cells
# of Power
Cells
Rapid
Charger
Standard
Charger
1
1 hr
3 hrs
2
2 hrs
6 hrs
3
3 hrs
9 hrs
4
4 hrs
12 hrs
When the Power Cells are fully
charged, unplug the charger and
remove the power cell adapter from the
charger.
CHARGING THE POWER CELLS IN
THE QUAD POWER PAK USING A
12V AUTOMOTIVE POWER SUPPLY
The Power Cells in the Quad Power
Pak can be charged using an
automotive 12V external power source.
NOTE: It is recommended that you use
the 12V power outlet in a car, SUV /
truck or other large vehicles. Because
of the high battery drain, it is NOT
recommended that you use ATV or
other small utility vehicles with a 12V
outlet, as the batteries are smaller and
may be incapable of fully charging the
Power Cells.
ASSEMBLY AND OPERATING
Page 20
20
CHARGING THE POWER CELLS IN THE
QUAD POWER PAK USING A 12V
AUTOMOTIVE POWER SUPPLY – cont’d
The basic procedure for charging the
Power Cells using a 12V automotive
power supply is similar to using the
115V charger.
1. Insert the Power Cells into the
Quad Power Pak cavities as
outlined in Fig. 1 & 2 on Pages 16
& 17.
2. Insert the 12V charging adapter
connector (2) on the 12V charging
adapter able (3) into the power
supply receptacle (4) on the side of
the Quad Power Pak (5) (Fig. 6).
NOTE: When inserting the 12V
charging adapter connector into the
power supply receptacle, make sure the
keys (6) on the power supply connector
are aligned and inserted into the
matching slots (7) in the power supply
receptacle (Fig. 7).
3. When the power supply connector
is fully inserted into the power
supply receptacle, lock it in place
by turning the locking collar (8)
clockwise until it is finger tight.
NOTE: Do not use pliers to tighten the
locking collar. It may get damaged.
4. Insert the automotive charging
adapter on the end of the 12V
power supply cable into the 12V
power outlet of the car, SUV or
truck.
5. At this point, the Power Cells in the
Quad Power Pak will begin to
charge.
ASSEMBLY AND OPERATING
ASSEMBLY AND OPERATING
Fig. 6
Fig. 7
Page 21
21
CHARGING THE POWER CELLS IN THE
QUAD POWER PAK USING A 12V
AUTOMOTIVE POWER SUPPLY – cont’d
When the 12V power supply cable is
connected to the "live" 12V automotive
power outlet, the Power Cells will begin
to charge and the two LED charging
indicator lights (9) on the side of the
Quad Power Pak will become active
(Fig. 8).
The following chart will indicate the
meaning of the different LED colors.
LED Charging Status Indicators
Red
Inadequate voltage from
external power supply
Off
Green
Adequate input from
external power supply
Off
Green
Power cell charging
Red
Green
Error. Defective or
improperly inserted
Power Cell
Red flashing
Green
Power Cell fully charged
Green
Charging the Power Cells using the 12V
automotive power supply will be
considerably faster that when using the
115V chargers. The chart below
indicates the charging times for the
various numbers of discharged Power
Cells being charged.
Approximate charging times for
fully discharged Power Cells
# of Power
Cells
12V Automotive
charging system
1
30 min
2
1 hr
3
1 ½ hr
4
2 hr
ASSEMBLY AND OPERATING
Fig. 8
Page 22
22
PREPARING TO USE THE QUAD
POWER PAK
1. If the Quad Power Pak Power Cells
have been charged using the 12V
Automotive charging system,
remove the 12V adapter cable from
the Quad Power Pak and attach
the power supply cable to the Quad
Power Pak (Fig 3 & 4).
ASSEMBLY AND OPERATING
For safety reasons, the operator
must read the sections of this
Owner’s Manual entitled
"GENERAL SAFETY WARNINGS",
"GENERAL POWER TOOL
SAFETY WARNINGS", "SPECIFIC
SAFETY RULES", "POWER CELL
& CHARGER SAFETY
INSTRUCTIONS" and "SYMBOLS"
before using this Quad Power
Pak.
Verify the following every time the
Quad Power Pak is used:
1. The Quad Power Pak is being
used only with Core®
GasLessTM tools that are in
good condition.
2. The area of operation is
cleared of all dangerous
debris such as broken glass
and free of materials that
could derive hazardous dust.
3. Bystanders are at least 50'
(15 m) away from the
operation area.
Failure to observe these safety
rules will significantly increase
the risk of injury.
WARNING
!
Page 23
23
PREPARING TO USE THE QUAD POWER
PAK – cont’d
WARNING: Read, understand
and follow all the safety warnings
related to the Core® GasLessTM tool you
will be using with the Quad Power Pak.
These warnings are contained within
the Owner’s Manual for the respective
tools. They are there for your protection.
2. Install the Quad Power Pak on your
back as you would any other
backpack . Adjust the straps so
they are tight enough to hold the
Quad Power Pak in place while
remaining comfortable.
3. Insert the power supply adaptor I1)
into the rear housing of the tool (2).
Make sure the label indicating the
"TOP" of the power supply adapter
(3) is facing upward (Fig. 9).
NOTE: Push the power supply adapter
fully into the rear of the housing until it
"clicks" and is held firmly into place.
Proceed with operating the Core®
GasLessTM tool (10). When the voltage
drops to an unacceptable level, the tool
will automatically turn OFF, indicating
the Quad Power Pak Power Cells are
due to be recharged.
ASSEMBLY AND OPERATING
Fig. 10
!
Fig. 9
Page 24
24
GENERAL
WARNING: When servicing, use
only original equipment replacement
parts. The use of any other parts may
create a hazard or cause product
damage.
WARNING: DO NOT use
solvents for cleaning the Quad
Power Pak, the chargers or the
Power Cells. Solvents could catch
fire or even explode due to exposure
to electric sparks and / or degrade
and make unsafe the electrical
components. Additionally, plastics are
susceptible to damage from various
types of commercial solvents and may
be damaged by their use. Use a clean
cloth to remove dirt, dust, oil, grease
etc.
WARNING: Do not allow brake
fluids, gasoline, petroleum-based
products, penetrating oils, etc. to
come into contact with plastic parts.
They contain chemicals that can
damage, weaken or destroy plastic.
DO NOT abuse power tools. Abusive
practices can damage the tool.
WARNING: DO NOT attempt to
modify tools or create accessories.
Any such alteration or modification
is misuse and could result in a
hazardous condition leading to
possible serious injury. It will also
void the warranty.
POWER CELL REMOVAL AND
PREPARATION FOR RECYCLING
To preserve our natural resources,
please recycle or dispose of Power
Cells properly.
Consult your local waste authority for
information regarding available
recycling and disposal options.
WARNING: Upon removal of the
Power Cell for recycling, cover the
terminals of the Power Cell with
electrical tape or heavy-duty adhesive
tape. Never touch both terminals with
metal objects or body parts, because a
short circuit may result. Keep away
from children. Do not attempt to
destroy or disassemble the Power Cell
or remove any of its components.
Rechargeable Power Cells must be
recycled or disposed of properly.
Failure to comply with these warnings
could result in fire and serious injury.
LITHIUM-ION POWER CELL
MAINTENANCE
Lithium-ion Power Cells share many
characteristics with Nickel-Cadmium
batteries. The major characteristic that
is NOT shared with Nickel-Cadmium
batteries is that Lithium-ion Power Cells
do not have a "memory" and do not
require to be completely discharged
periodically. It is recommended that you
charge your Lithium-ion Power Cell
after each use so they will be fully
charged when needed.
NOTE: A fully charged Power Cell will
loose about 2% of its charge per month
during storage.
MAINTENANCE
!
!
! ! !
Page 25
WARNING: When servicing, use only original equipment replacement parts.
The use of any other parts may create a safety hazard or cause damage to the Quad
Power Pak.
Any attempt to repair or replace electrical parts on this Quad Power Pak may create
a safety hazard unless repairs are performed by a qualified technician. For more
information, call the Toll-free Helpline, at 1-855-831-CORE (2673).
Always order by PART NUMBER, not by key number.
Key #
Part #
Part Name
Quantity
1
CQP 480-HRN
Harness assembly
1
2
CQP 480-CDC
12V Charging adapter cable
1
3
CQP 480-CPC
Power supply cable
4
CFC 6500
Power cell
1
5
CSC 6500-S
Standard charger
1
6
CRC 6500
Rapid charger
1
Not shown
CBP 480 Label Kit
Warning & instructive label kit
1
REPLACEMENT PARTS
!
Page 26
26
WARRANTY
CORE™ Outdoor Power - Limited Product Warranty Statement for the
CQP 480 Quad Power Pak, Sold Only in the 48 Contiguous United States
of America and Canada, effective October 15, 2012
Page 1 of 5
CORE™ Outdoor Power provides to the original purchaser [for first purchaser
other than for purposes of resale] or the person to whom it was originally
purchased as a gift, a limited product warranty that the CORE™ Outdoor Power
CQP 480 Quad Power Pak is free from defects in material and workmanship
under normal application, use and service conditions. CORE™ Outdoor Power
warrants, at its option, to repair or to replace with the same or similar new or
refurbished Quad Power Pak, or to refund the purchase price as paid by the
original purchaser, if inspections shows defects in material and / or
workmanship for the Quad Power Pak delivered to a local authorized CORE™
Outdoor Power products dealer, or to a CORE™ Authorized Service Center,
subject to the below listed application time periods, limitations and exceptions.
The repair, replacement or refund remedy shall be the sole and exclusive
remedy under this limited product warranty. THIS LIMITED WARRANTY IS
EXTENDED TO THE ORIGINAL PURCHASER OR TO THE ORIGINAL GIFT
RECEPIENT ONLY, AND IS NOT TRANSFERABLE TO SUBSEQUENT
OWNERS.
Except as provided by applicable law, the purchaser assumes the risk of loss or
damage during transit and transportation and are responsible for packaging,
delivery and handling charges incurred in the transport of their Quad Power Pak
to a CORE™ Outdoor Power Authorized Service Center. Freight costs for
delivery to a CORE™ Outdoor Power Authorized Service Center are to be
prepaid by the purchaser. Product purchased, used, serviced, or product
shipped for repair, from outside the 48 contiguous United States of America or
Canada to a CORE™ Outdoor Power Authorized Service Center in the 48
contiguous United States of America or Canada is specifically excluded from
this limited warranty. A CORE™ Outdoor Power Authorized Service Center will
return warranty repaired or warranty replaced product with transportation,
delivery and handling charges prepaid under terms of this limited warranty to
the original purchaser and will return such product only to return destinations
located in the 48 contiguous United States of America or Canada. Product
purchased, used, serviced or product shipped for repair, from outside of the 48
contiguous United States of America and Canada may be provided distinct and
separate warranties compatible with such jurisdictional laws, market practices or
regional authorized service centers and often the products are in fact unique
models which differ as to component parts and regulatory requirements but
such products are expressly excluded from coverage under this warranty.
Page 27
27
WARRANTY
CORE™ Outdoor Power - Limited Product Warranty Statement for the
CQP 480 Quad Power Pak, Sold Only in the 48 Contiguous United States
of America and Canada, effective October 15, 2012
Page 2 of 5
Product Warranty Period:
Residential or Commercial Application
One Year Warranty – All Quad Power Paks used for residential, [i.e.,
personal, family or household], non-income producing purposes, or for
commercial, institutional, agricultural, industrial, or for income
producing use [e.g. professional landscape services] will be covered by
this limited warranty for failures due to defects in material or
workmanship for one (1) year from the original date of purchase. If
upon return of the Quad Power Pak to a local authorized CORE™
Outdoor Power products dealer, or to a CORE™ Authorized Service
Center for inspection, a warranty adjustment is determined to be
necessary due to a defect in material or workmanship of the Quad
Power Pak, then the Quad Power Pak will be repaired or replaced free
of charge to the original purchaser (except for taxes or other
legislatively-imposed fees, where applicable).
Rental Application
90 Day Warranty – All Quad Power Paks used for rental or lease use
will be covered by this limited warranty for failures due to defects in
material or workmanship for a period of ninety (90) days from the
original date of purchase. If upon return of the Quad Power Pak to a
local authorized CORE™ Outdoor Power products dealer,or to a
CORE™ Authorized Service Center for inspection, a warranty
adjustment is determined to be necessary due to a defect in material or
workmanship of the Quad Power Pak, then the Quad Power Pak will
be repaired or replaced free of charge to the original purchaser (except
for taxes or other legislatively-imposed fees, where applicable).
All Quad Power Pak replacements provided to the purchaser by CORE™
Outdoor Power under this warranty are warranted only for the remaining
balance of the original Quad Power Pak warranty period.
Page 28
28
WARRANTY
CORE™ Outdoor Power - Limited Product Warranty Statement for the
CQP 480 Quad Power Pak, Sold Only in the 48 Contiguous United States
of America and Canada, effective October 15, 2012
Page 3 of 5
A copy of the valid proof of original purchase [which proof documentation
provides identification of the Quad Power Pak model and the date of original
purchase] must be returned with the Quad Power Pak in order to obtain
warranty service from a local authorized CORE™ Outdoor Power products
dealer. This warranty does not apply to damage or failure that CORE™
Outdoor Power determines to be from, repairs made or attempted by anyone
other than CORE™ Outdoor Power authorized service personnel, disassembly,
modifications /alterations, misuse, neglect, abuse, normal wear and tear,
corrosion, failure to follow directions, improper maintenance, improper storage,
exposure to water, improper installation, or accidents, that is to say, failure due
to other than defects in material or workmanship. It is recommended that
consumers keep their original proof of purchase obtained from the retailer in a
safe place for reference should warranty service ever become necessary, e.g.,
staple to or file with the owner’s manual. The reason that the authorized dealer
or authorized service center requires a copy of the valid proof of original
purchase (e.g., copy of a receipt, an invoice, a bill of sale, etc., which denotes
the product model number and date of original purchase) is that it provides
important information necessary to qualify your right to receive warranty service.
It proves the exact date of purchase. Our warranties are time
oriented and begin with the date of original purchase.
Possession of the original bill of sale also indicates that you are
likely the original owner (these warranties are non-transferable).
Also, some units are sold second hand by retailers or previous
owners as “used” or “reconditioned”. These denotations or
comments that the unit may have been sold “as is” are generally
stated on the receipt. Used or reconditioned products are not
extended coverage under this warranty.
Establishing the valid proof of original purchase with identification of product
model and the original purchase date rests solely with the original purchaser, or
the person to whom the product was originally purchased as a gift.
Parts replaced under warranty
All parts or products replaced under warranty become the property of
CORE™ Outdoor Power.
All repair parts and accessories, or replacement products provided to the
purchaser by CORE™ Outdoor Power under this warranty are warranted
only for the remaining balance of the original product or accessory warranty
period.
Page 29
29
WARRANTY
CORE™ Outdoor Power - Limited Product Warranty Statement for the
CQP 480 Quad Power Pak, Sold Only in the 48 Contiguous United States
of America and Canada, effective October 15, 2012
Page 4 of 5
OTHER LIMITATIONS
This warranty is the complete and exclusive agreement, and sole remedy,
between the original purchaser and CORE™ Outdoor Power. It
supersedes all other written or oral communications related to this
product. CORE™ Outdoor Power provides no other warranties for this
product. The warranty exclusively describes all of CORE™ Outdoor
Power’s responsibilities regarding the product. There are no other
expressed warranties. No one is authorized to make modifications to this
warranty and purchaser should not rely on any such modification.
WARRANTY DISCLAIMER: IN NO EVENT WILL CORE™ OUTDOOR
POWER BE LIABLE FOR:
ANY INDIRECT, INCIDENTAL, PUNITIVE OR CONSEQUENTIAL
DAMAGES ARISING FROM THE SALE OR USE OF THE
PRODUCTS SOLD HEREUNDER, OR
ANY AMOUNT IN EXCESS OF THE AMOUNT ACTUALLY PAID TO
CORE™ OUTDOOR POWER FOR THE PRODUCTS SOLD
HEREUNDER FOR ANY LIABILITY ARISING FROM THE SALE OR
USE OF THE PRODUCTS SOLD HEREUNDER. THIS WARRANTY
LIMITATION APPLIES BOTH DURING AND AFTER THE
APPLICABLE EXPRESS WRITTEN WARRANTY PERIOD OF THIS
WARRANTY.
CORE™ OUTDOOR POWER DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING WARRANTIES OF “MERCHANTABILITY” AND
“FITNESS FOR A SPECIFIC PURPOSE” AFTER THE EXPRESS WRITTEN
APPLICABLE WARRANTY PERIOD OF THIS WARRANTY.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY
ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE, OR
PROVINCE TO PROVINCE. SOME STATES OR PROVINCES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU. SOME STATES OR PROVINCES
DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
Page 30
30
WARRANTY
CORE™ Outdoor Power - Limited Product Warranty Statement for the
CQP 480 Quad Power Pak, Sold Only in the 48 Contiguous United States
of America and Canada, effective October 15, 2012
Page 5 of 5
This limited warranty is given by OPE, Inc., d.b.a. CORE™ Outdoor Power,
36235 Kerr Dam Road, Polson, Montana USA 59860.
You may locate the nearest CORE™ Outdoor Power Authorized Service Center
by searching our online authorized service center locator at
WWW.COREOUTDOORPOWER.COM.
Should you require assistance or have questions concerning this CORE™
Outdoor Power Warranty Statement, or need assistance in obtaining warranty
or aftermarket non-warranty repair service, you can contact our Customer
Product Support Department toll free at 1-855-831-2673 [Monday through
Friday, between 8AM and 5PM, Mountain time], or contact us through the web
at WWW.COREOUTDOORPOWER.COM.
Page 31
31
CORE™ Outdoor Power
Authorized Service Request Form
Date:_______________________
Company or Institution Name [if applicable]:
_____________________________________________
Name of Purchaser [or name of contact person for Company or Institutionally-
owned product]:
________________________________________________
Physical Return Delivery Address
[Note: we are unable to deliver to PO boxes]:
Street Address:
________________________________________________
Address continued:
________________________________________________
City: _______________________, State / Province: __________________
Country [circle which applies] USA/Canada Zip/Postal Code: ___________
Correspondence mailing address [if different from delivery address]:
Street Address [or PO Box]:
________________________________________________
Address continued:
________________________________________________
City: _______________________, State / Province: __________________
Country [circle which applies]: USA / Canada Zip/Postal Code: __________
Daytime Phone Number: ____________________________
Extension: _________ Email Address: ____________________________
Mark (X) Your Preferred Method of Contact:
Phone ____, Email _____, Postal Mail _____
Page 32
32
Date of original purchase: ___________________________
CORE™ Outdoor Power
Authorized Service Request Form – cont’d
Tool or accessory Model Number: _______________________________
Tool or accessory Serial Number: _______________________________
Type of usage [mark with an X]:
Personal Home Use ______
Commercial / Institutional Use ______
Rental Tool Use ______
Description of problem with product / part:
Attach a copy of valid proof of original purchase
[which documentation identifies product model and date of original
purchase]
Rev 1.1 17/10/2012
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