IW3000
5
Drill Fixing Holes
Using the 3.6 (9/64”) twist drill, drill out the fixing holes.
If using a hole saw, proceed to step 6(A).
If using the hole-punch, proceed to step 6 (B).
6a
The IW3000 Infrared Window is a precision designed accessory. The window
offers a high quality inspection aid, whilst boasting a long lasting life-span.
Please read and follow these instructions carefully before attempting to install
the unit.
USAGE NOTES
For use on a flat surface of a type 4/12 enclosure. Failure to follow these
instructions may lead to damage or injury. Comply with local and national
safety requirements when working in hazardous locations.
BEFORE YOU START
The installation may be carried out by using either a circular hole saw or an
electro-hydraulic hole punch.
Tools Required:
1. Hydraulic punch or hole saw (73-74mm (27/8”))
2. Drilling Machine
3. Conedrill
4. Pozidrive screwdriver
5. Centre Punch
6. 6mm (1/4”) High-speed twist drill
7. Tapping drill for IW3000 units use 3.6mm (
9
/
)
64”
GETTING STARTED
1
Unpack and Check
When your Infrared Window arrives, carefully unpack the unit and check
contents:
1. IW3000 unit (1)
2. Fixing screws (4)
3. Drilling template (1)
4. Access key (1)
Enlarging the Centre Hole (Hole Saw)
Using the 6mm (1/4”) hole as a guide, enlarge the centre hole using the
selected hole saw. De-burr all of the holes and treat as required. Proceed
to step 8.
6b
Enlarging the Centre Hole (Hole Punch)
Refer to the Hydraulic punch manual and follow all safety procedures.
Using the centre punch, punch the fixing holes as marked and 1 No. centre
hole. Proceed to step 7.
7
Enlarging the Centre Hole (Hole Punch)
Referring to Table 3, and following the instructions in Hydraulic punch
material, punch out the centre hole.
8
De-Burr the Holes; Remove any Shavings and the Self Adhesive Template
Degrease the front panel.
9
Fix Infrared Window
Align the fixing holes and firmly press the Infrared Window into place.
With the correct sized screwdriver and 3 of the 4 countersunk screws
supplied, fix the window to the panel.
Gradually advance each fixing until to torque setting between 0.5 – 1lbf.in
(0.68 – 1.36N.m) is achieved and units are secure.
Step 1 Step 2 Step 3
2
Fit the Drilling Template onto a Flat Surface
Once you have confirmed the position of the unit, select the drilling template.
Peel off the back and stick to the panel the template reference points.
3
Centre Punch
Using the centre punch, punch the fixing holes as marked and 1 No. centre
hole.
4
Drill Centre Hole
Using the 6mm (1/4”) twist drill, drill out the centre hole (B).
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Step 4 Step 5 Step 6
Step 7
Step 8
USAGE NOTES
To maintain enclosure type
rating, viewport cover must
be secured in place.
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