Cordex TC7000, TC7150 User Manual

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USER MANUAL

TC7000/TC7150

INTRINSICALLY SAFE THERMAL IMAGING CAMERA

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Your CorDEX intrinsically safe thermal imaging is ATEX, IECEx and NRTL certiﬁed. For speciﬁc certiﬁcation levels and Special Considerations for Safe Use, refer to the latest revisions of Manuals; TC7000SOM and TC7150SOM. If in doubt, contact your local CorDEX Instruments Representative.

Congratulations – You are

the owner of the first fully

radiometric thermal imaging camera designed and certified specifically for use in hazardous (explosive) atmospheres.

CONTENTS

Getting To Know Your Infrared Camera 4

Getting Started 6

A Guide To Charging Your Infrared Camera 7

A Guide To Your Home Screen 8

Focus 9

Creating A Thermal Image 9

Menu Selection 11

RFID 12

Analysis 13

Settings 14

Parameters 15

Level/Span 16

Storing And Analysing Images 17

Technical Information 18

Ten Suggestions For Thermography Best Practice 19

Please ensure that the certiﬁcation matches or exceeds the hazardous area characteristics that will be clearly displayed on site.

Whilst in a hazardous area, do not attempt to change batteries or download images, these tasks should only be undertaken after returning to a safe area.

! !

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GETTING TO KNOW YOUR INFRARED CAMERA

233

Focus Ring 135˚ Swivel Lens

1 4

Neck Strap Points Wrist Strap Points

2 5

RFID Scanner USB Connection Point

3 6

Focus Ring 135˚ Swivel Lens

1 4 7

Image Save Menu Key Level +

2 5 8

Power Switch Span + Level -

3 6 9

View Key Span - Joystick

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Please Note: It is recommended that users attend formal thermography training to understand the implication of these parameters.

Remov e the bat tery from the bat tery compar tment o f the camer a.

Plug the mains charging unit to a mains circuit and plug t he jack fro m the chargi ng unit into the battery station.

Inser t the bat tery into the bat tery charging compar tment o n the bat tery charging sta tion. A green light will sho w that the unit has power. The charging light on the charging unit will ﬂash amber whil st the char ger assesses the char ge held on the batter y. Follow ing this a solid amber light will be display ed showing that t he unit is charging.

When th e amber light i s no longer displayed, the battery is fully charged.

Remov e the bat tery from the char ging compartment.

Inser t the bat tery pack into the camera pay ing caref ul att ention to t he orientation of the pack.

Check the content s of your Infrared Camera. The shipping case should include the following items:

• TC7000/TC7150 Thermal Imaging Camera

• USB Communication Wand

• Manual Pack

• Certiﬁcate of Conformity

• Neck Strap

• Rechargeable Battery Pack

• Lens Cleaner

• Wrist Strap

• Access key

• Battery Charging Station and Mains

Charging unit

Please ensure that you fully charge the battery pr ior to use. T he battery is char ged using the docking station supplied. (See page 7.)

Befo re using Inf rared Camera consid er the objects that you are going to image. Will you use comparative ther mography (simply looking for tempe rature difference) or are you goin g to attempt to make an a ccurate temperature measurement?

For comparativ e thermography, do not amend th e emissiv ity se tting and leave this const ant ever y time you c arry ou t imaging. Temperature differences over time will then be valid although t he ambient temperature may hav e changed as w ell as the electrical or mechanical load of t he object .

For accurate ther mal measur ement the emissi vity of the objec t will need t o be considered and the c amera emissivit y setting corrected.

In addition background and reﬂected ambient will need to be consid ered as well as thermal and solar reﬂect ion and rela tive humidity.

GETTING STARTED A GUIDE TO CHARGING

YOUR INFRARED CAMERA

Rechargeable/Removable Battery

Mains Charging Unit

Battery Charging Station

Inser t the bat tery pack into the camera pay ing caref ul att ention to t he orientation of the pack.

Remov e battery when t he camera is no longer in use. DO NOT REMOVE B ATTERY W HILST IN

HAZARDOUS AREA.

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A GUIDE TO YOUR HOME SCREEN

RFID Tag Status Bar

Temperature Reading Spot #1

Temperature Spot #1

SPAN upper limit

Temperature Scale

SPAN lower limit

Battery Charge Indicator

Ambient Temperature Selected

Reﬂected Temperature Selected

Relative Humidity Selected

Emissivity Selected

IW Series IR Window Correction enabled icon

12 11 10 9 8 7

FOCUS

CAPTURING A THERMAL IMAGE

• C orrect focus is cri tical in pr oducing an

effective thermal image. Slowly rot ate the knur led orange Focus Ring on the front of the lens u ntil the ob ject is clearly in vie w. You may ﬁnd t hat the bes t focus is easier to achie ve using a grey scale pale tte. Make sure th at you focus on the objec t to be measured rather than the background.

• S witch on the Infr ared Camera by pressing

and holdi ng the power switch for at leas t 3 seconds.

• E nsure aut o Level/Span is enabled.

(See S ettings section on P.13)

• Ensure that camera is correctly focused.

• You s hould now see a high qualit y thermal

image and b e able to discern small spa tial and temperature dif ferences.

• S pots (crosshairs) can be moved by using

the joy stick. The temper ature at that point is displa yed on the top left of the display. When th e crosshair is highlighted, pressing and holdi ng the joys tick will a llow the emissi vity of that spo t only to be changed.

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• P ressing t he joystick again will highlight

each spo t in turn. T his is follo wed by the optio n for the Infrared Camera to scan for an RFID tag. Place the top fr ont of the camera w ithin 5 cm o f an RFID tag and press /hold the joystick a gain. The RF ID tag infor mation w ill be displa yed and can be edite d. (See detailed RFID S ection on P.11)

MENU SELECTION

• All other camera settings and features are

selected through the menu button. Press this once to display 6 icons.

• When the NUC icon is highlighted one press

of the joystick will perform a manual Non Uniformity Correction (NUC). This should not be required in normal use as the NUC is carried out automatically when required. A distinct click will be heard when the NUC is performed and the thermal image will be refreshed. A manual NUC may be required when moving to different ambient temperatures but very frequent NUC operation will seriously impact battery life.

• When the analysis icon is highlighted

pressing the joystick in will cycle through crosshair (spot) selection (0,1,2 or 3), maximum temperature display (within entire image), minimum temperature display (within entire image). (See detailed analysis section on P.12)

• The settings icon enables the user to select

or deselect all of the display settings. (See detailed Settings section on P.13)

• The parameters icon allows measurement

parameters to be altered. These include ambient temperature, reﬂected temperature, relative humidity and target distance. Note that emmisivity adjustment is selected individually at each spot measurement. (See detailed parameters section on P.14)

• The clock icon enables setting of all time

and date information.

• The info icon displays camera serial number,

internal memory used, remaining internal memory and battery capacity.

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RFID ANALYSIS

• When an RFID tag is located an RFID details

menu will be displayed which shows the hexadecimal identiﬁcation of the RFID tag.

• It is recommended that an alias is then

added for future identiﬁcation the tag location . Use the joystick to highlight the alias section (complete with selecting OK) and then input a simple description through the qwerty options (complete with selecting OK - this can be edited later in CorDEX CONNECT)

• Select whether the RFID Tag is built into

a CorDEX IR window (IW2000, IW3000, IW4000) or if it is a stand alone tag (NON CDX).

• With the RFID tag editing complete select

SAVE to store this information for future use.

The analysis menu is split into two sections; Spots and Isotherms. Selecting Spots enables live spo t measurement mode with three options.

The No. spots icon allows choice of 0, 1, 2 or 3 temperature spots (crosshairs) within the display that will update in real time

The Hi icon enables and disables display of maximum temperature within the image as a red spot (crosshair). This temperature will be the same as the top of the temperature range in auto span/level.

The Lo icon enables and disables display of minimum temperature within the image as a blue spot (crosshair) This temperature will be the same as the bottom of the temperature range in auto span/level.

Selecting Isotherms enables live isotherm analysis.

There are two options; Upper and Lower, each option having a colour and temperature selection.

Selecting “Upper” will saturate any temperature greater than the temperature selected below this option with colour selected below this option.

Selecting “Lower” will saturate any temperature lower than the temperature selected below this option with colour selected below this option.

NOTE to better. Use images ANALYSIS.jpeg & ISOTHERM.jpeg in this updated section.

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SETTINGS PARAMETERS

There ar e 12 icons in the S ettings Menu

The Scale Icon toggles the display of the temperature colour scale.

The Info Fields Icon allows display of relative humidity only, reference and ambient temperatures only, emissivity only or all.

To Save battery life the Auto Off Icon allows a choice of 2, 5 or 10 minutes of no activity before auto off. The off setting disables this feature.

The Auto S/L Icon toggles between enabling the auto span and level setting where highest and lowest temperatures seen within the image are always displayed and manual level and span where the user can manually select span and level to adjust displayed temperature range.

The Voice Tag Icon enables and disables voice annotation when saving ﬁles.

Brightness Adjustment. Select the backlight brightness in Levels 1 – 8. Level 1 being the lowest and level 8 being the highest.

The Text Tag Icon enables and disables text annotation when saving ﬁles.

The Palette Icon allows the user to choose between greyscale (black hot), greyscale (white hot), ironbow, hotmetal, rainbow, amber and sepia colour palettes.

The Temperature Units Icon allows the user to choose either Celsius, Fahrenheit or Kelvin temperature display

There ar e 5 icons in the parameters menu all allowing the user to input tempera ture measurement parameters to increase measurement accuracy.

The Amb Temp Icon accepts input of object ambient temperature.

The Atmos Temp Icon accepts input of atmospheric temperature.

The Rel Humidity Icon accepts input of relative humidity.

The Target Dist Icon accepts input of camera distance from target object.

The Periodic Save Icon allows the user to set the camera to automatically save an image every 10 seconds, 30 seconds or one minute. (This is the same as pressing the image save button on the camera)

Edit RFID. This function allows you to edit the RFID information as you save an image

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LEVEL/SPAN STORING AND

ANALYSING IMAGES

• Two settings are fundamental to obtaining

an effective thermal image, the ﬁrst is clear focus and the second is the correct thermal range which is adjusted by Level and Span Settings.

• With Auto Level and Span enabled in the

Settings Menu the range is automatically adjusted to display both the hottest and coldest temperature within the ﬁeld of view.

• When more sensitivity is required level and

span must be set manually by disabling auto level/span in the Settings Menu and using the L+/Land S+/S- buttons on the rear of the camera. Start by increasing the span (sensitivity) to the required setting and then increase or decrease the level (range) so that the object is visible at the required sensitivity.

• The Image Save Button on top of the

handgrip is used to store images (except when periodic save is enabled).

• When you want to save an image, press the

Image Save Button and a Save Image menu will appear. Use the joystick to select yes and press joystick to save.

• If RFID scan is enabled in the Settings Menu

you will be asked to scan an RFID tag to link the saved image to a location.

• If text annotation is enabled in the Settings

Menu you will be asked to select one of 4 pre-programmed text comments. After this the image is stored in the camera memory.

• If voice annotation is enabled in the Settings

Menu you will be asked to record your message. Press the joystick on the Record Button, speak (maximum ten seconds) and then press the joystick on the Stop Button to ﬁnish.

• To review saved images within the camera

press VIEW on the rear of the camera and use the joystick to select the image required. Pressing the joystick will display the stored image full size on the camera display showing all of the parameters displayed when the image was saved. Moving the joystick up and down will change the display colour palette.

Moving a spot and setting its emissivity

There are three measurement spot options made available wi thin your ca mera. Each spot has an individual measurement function as the ta rget material bet ween spo ts maybe dif ferent . To access and adjust the individual spot location and emissivit y;

In the live view mode, momentarily press the Joystick until the spot you want to adjust is highlighted in green at the top of the display.

To move the spot to the desired location on the screen use the joystick.

PARAMETERS CONTINUED

When the spot is located in the correct position, press and hold the joystick for 3 second and the emissivity setting will appear in grey adjacent to the spot. To alter the Spot emissivity move the joystick left and right. The value can be set from 0.3 – 1.0 in 0.01 increments. To accept the adjustment, press the joystick in once more.

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Certiﬁcate Information

ATEX / IECEx Certiﬁcate No TRAC12ATEX0037X / IECEx TRC 12.0019X

ATEX / IECEx Certiﬁcate Types • Ex ib IIC T4 Gb Tamb -10°C to +40°C (Vapor)

• Ex ib IIIC T200°C Db Tamb -10°C to +40°C (Dust)

• Ex ib I Mb (Mining)

MET Listing No E113607

MET (North American) Certiﬁcate Type

Class I, Division 2 Class II, DIvision 2 Class III

Temperature Information

Measurement Range -4°F to 1112°F (-20°C to +600°C )

Accuracy ± 2°C or 2% of reading

Imaging

Image Frequency 9Hz

Detector 320 x 240 uncooled microbolometer

Thermal Sensitivity/NETD 50mK

Spectral Range 8μm to 14μm

Field of View (FOV) 25° x 20.5°

Spatial resolution (IFOV) 1.38 mrad

Minimum focus distance ≈ 4” (10cm)

Lens F 1.2

Image Capture

File Storage 8GB

File Formats CDX (Radiometric) JPEG (Non-radiometric)

Voice Annotation YES

RFID Tag Reader • Operates with 13.54MHz passive tags

• Detection range up to 5cm (1.9in)

• SupportsISO/IEC15693-2,ISO/IEC18000-3 tag formats

General

Operating Temperature -4°F to 104°F (-20°C to +40°C)

Storage Temperature -40°F to +158°F (-40°C to +70°C)

Display 3.2” Backlit LCD

Software CorDEX CONNECT (Included)

Batteries Removable and Rechargeable

Battery Life Upto 8 hours

TEN SUGGESTIONS FOR THERMOGRAPHY BEST PRACTICE

Ensure that the electrical or mechanical system you are imaging is running fully loaded to highlight thermal anomalies. A fully loaded system will generate higher temperature differential making it simpler to identify problems.

Ensure y our image is in f ocus – this is impor tant not only for ima ge clarit y but also accurate temperatur e discrimination and measur ement. Fo cus should al ways be se t to the obje ct being mea sured eve n if this means that a surrounding area may be out of focus.

If wor king in a Zon e 1 Hazardous area, ensu re that your thermal imaging camera is marked with the appropriate cer tiﬁcation to avoid risk of explosion. Employers are required to identify hazardous areas clear ly for both employees and contractors.

If you ar e looking f or temperatures ab ove or below a temperat ure threshold, use an isotherm or max imum temper ature within an area feature to clearly highlight any excess. These features save tim e and increase awareness as sur veys can take several hours w here fat igue could cause an impor tant anomaly to be overlooked.

Obser ve a scene f rom dif feren t angles to minimise thermal reﬂection as an unusual warm ar ea could jus t be your own thermal reﬂection. Minimise solar r eﬂecti on on display screens outdoors by changing your stance or swivelling the lens to eliminate reﬂection.

Alwa ys conside r the object emissivity ﬁrs t if you want to come close to an accur ate temperature measurement, but remember that r egular comparativ e thermography will also sho w temperature changes leading to potential failure.

For comparative thermography, ensure that thermal camera sett ings and especially emissivit y remain consistent. Ideally system load should also be similar althou gh this is often impractical.

Use inf rared windows to image electrical switchgear under full load in safet y. Never open cabinet doors or override protection devices, this will put you at serious r isk of injur y from arc ﬂash. Even a change of air ﬂow or dust and debris being dislodged can trigger an arc ﬂash incident .

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Alwa ys store images and relate them w here possible to visible images whe n building a Repor t. This makes it easier to pinpoin t the fault f or schedul ed maintenance. Choos e a repor ting software packag e that makes this process simple and consider installing RFID tags to link measurements fr om diff erent technologies to one speciﬁc location.

Repor t critical items s eparately in the Report and draw attention to them clearly – t he whole idea of ther mography for preventive maintenance is to ﬁnd faults and ﬁx them before they cause a breakdo wn and loss of production or uptime. Cho ose a repor t sof tware p ackage that create s a scheduled job shee t to pass straight to the maintenance engineer.

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All other brand and product names are trademarks of CorDEX Instruments Limited.

Document Reference TC7000/TC7150UM Rev. B