Coral Industries 8023 User Manual
8023-GP
Swing Door with In-Line Panel and
End Return Step-Up Panel
Technical Assistance is available Monday - Friday, 8:00 a.m. - 5:00 p.m. (Central Time)
1-877-723-7190 (Toll Free)
8023-GP 5/06
PARTS LIST
FRAME PACKAGE
KEY DESCRIPTION PART QTY
A SILL A855 1
B JAMB A908 2
C BUTTRESS JAMB A942 1
D HEADER A101 2
E DRIP RAIL A710 1
F CORNER POST A929 1
G MAGNETIC DOOR STOP A954 1
H DRIP RAIL TAPE (I) HT52 1
I DRIP RAIL VINYL SWEEP VS91 1
J MAGNETIC STRIP H170 1
K EXPANDER A909 1
L DOUBLE CHANNEL A911 1
HARDWARE BAG
R DRIP RAIL PLUG HA28 1
M ANCHOR H002 10
N 8A X 1 1/4 FLAT HEAD SCREW H810 2
O 8A X 1 1/4 PAN HEAD SCREW H480 8
P 8A X 3/8 TRUSS HEAD SCREW H470 36
Q ALUMINUM GUSSET AG90 1
Z** PULL HANDLE KIT ** HSAD 1
EXTERIOR PULL HANDLE HA31 1
INTERIOR PULL HANDLE HA32 1
6-32 X 1 1/4 PAN HEAD SCREW H485 2
(l) Pre-Installed ** May be Pre-Installed
TOOLS
NEEDED
1/8" Drill Bit
3/16" Drill Bit
(3/16" Masonry Bit for
Ceramic Tile)
Pencil
Measuring Tape
Hacksaw
Phillips Screw Driver
Silicone Caulk
File
Drill
Level
Masking Tape
Before starting installation of your new enclosure, carefully read all instructions
and lay out parts to become familiar with their identity. Installation is a manageable task for an
experienced "Do-It-Yourselfer" and a helper.
USE OF ANCHORS
Anchors are furnished with every enclosure. However, the use of anchors is not recommended when attaching your enclosure
to a fiberglass unit or wall surrounds with board reinforced mounting areas. Mounting holes in this case should be drilled with
an 1/8" drill bit.
Mounting of this unit on tile requires the use of anchors. Special care must be taken not to crack the tile. Before drilling holes
in the tile, lightly chip glazed surface of tile at the desired locations. Drill holes using a 3/16" masonry drill bit. Insert anchors
into the holes making certain that ring on large end of anchor meets the surface of the tile.
CLEANING
Cleaning and care of your enclosure is important to its lasting beauty. We suggest using a nonabrasive liquid cleaner.
Never use scouring powder or pads.
SEALING
The use of a caulking compound can assure a water-tight seal when applied along outside edge of the enclosure where metal
and bath meet. If desired, caulk inside of enclosure where jambs meet walls.
Do not try to cut the mirrors or glass used in this enclosure.
Tempered glass and mirrors will disintegrate if cut.
8023-GP 5/06
H470 TRUSS
HEAD SCREW
P
C
A942
BUTTRESS
JAMB
H470 TRUSS
P
HEAD SCREW
A929
CORNER
POST
AG90
ALUMINUM
GUSSET
F
A908
JAMB
H470 TRUSS
HEAD SCREW
P
Q
A909
K
EXPANDER
B
DOUBLE CHANNEL
A911
A954
MAGNETIC
DOOR STOP
GL
A101
HEADER
D
HSAD
PULL HANDLE
KIT**
Z
A710
DRIP
RAIL
E
VS91
I
DRIP RAIL VINYL
TRUSS HEAD
HT52
DRIP
RAIL
TAPE
H
H470
SCREW
P
H002
ANCHOR
M
A855
SILL
H810
A
FLAT HEAD SCREW
N
MAGNETIC STRIP
H170
OUTSIDE OF SHOWER
J
P
DRIP RAIL PLUG
H470
TRUSS HEAD SCREW
HA28
R
H480
PAN HEAD
SCREW
** May be Pre-Installed
O
B
A908
JAMB
Before beginning installation of this enclosure, make certain that joint between tub and shower along top of threshold
is caulked (under location of sill).
8A x 1 1/4 Pan Head Screw
O
(H480 - Used for Jambs)
8A x 1 1/4 Flat Head Screw
N
(H810 - Used for Jamb)
6-32 x 1 1/4 Pan Head Screw **
Z
(H485 - Used for Pull Handle)
8A x 3/8 Truss Head Screw
P
(H470 - Used for Header, Jambs
to Panels, Door Stops to Panels
and to Attach Drip Rail)
8023-GP 5/06
1
Sill (A)
Due to the manufacturing process, there
may be rack marks present at one end of
your sill or header. Sill and header must be
trimmed to fit your individual opening. When
cutting sill and header, make certain to
trim off end with rack marks.
The ideal location for the door sill is
straddling the centerline of the threshold
curb of your base. Locate centerline on
threshold curb and mark using a china
marker. Continue to mark centerline up side
of buttress wall using level to make certain
line is straight and plumb. At top surface of
buttress, continue centerline straight across
(as drawn on threshold curb) for 1 1/16”. At
1 1/16”, turn line to be parallel with buttress
edge as shown.
Measure opening (centerline) on threshold
curb of base and record measurement in
“Sill Cut Length” box below for later use. Cut
sill (A) to that measurement. If necessary,
file sharp corner to fit contour of your unit.
Place sill on threshold straddling centerline,
with tall edge toward outside of shower.
Tape sill to threshold with masking tape to
hold in place while positioning jambs.
Top Surface
of Buttress
If necessary,
corners to fit
OVERHEAD VIEW
Threshold Curb
1 1/16"
Make certain caulk is applied along
joint between top of threshold and
buttress wall (under sill).
Threshold Curb
Buttress Wall
file sharp
contour of
unit.
Threshold Curb
A
Wall
Buttress
Wall
Mark and
Measure Centerline
OUTSIDE OF SHOWER
Sill
Centerline
Sill Cut Length
2
Jamb (B)
When anchors (M) are used holes should
be drilled using 3/16" drill bit. (Use masonry
bit for tile.)
Position one long jamb (B) against wall with
bottom resting on sill.
Align jamb vertically using a level. Holding
jamb securely against wall, drill 4 mounting
holes through jamb into wall using 1/8" drill
bit.
Mount jamb to wall using 8A x 1 1/4” pan
head screws (O).
Drill through
jamb into wall.
OUTSIDE OF SHOWER
OUTSIDE OF SHOWER
Level
Jamb
B
A
Sill
O
8A x 1 1/4”
Pan Head
Screw
Sill
A
Jamb
B
Level
8023-GP 5/06
OUTSIDE OF SHOWER
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