Cooper Tools Cleco 88 Series Operation & Service Manual

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88 Series Screwdrivers

Operation & Service Manual

823018 2/01

Series:

Tool Type:

S RS

Torque Control Mechanism:

A Clecomatic

NORTH AMERICA EUROPE

CooperTools

P.O. Box 1410 Lexington, SC 29071

Non-Rev. Screwdriver Rev. Screwdriver (Button or Slide)

Inline

P PT

Pistol

Pistol Lever

XX A XX - X

Handle:

(Push To Start)

(Push To Start) (Push & Trigger Start)Pistol

(Trigger Start) (Push To Start)

X X

Output Drive:

Finder Type

-3 Q

Generation:

Gear Train Designation:

2 5 7

Cooper Power Tools GmbH & Co.

Postfach 30 D-73461 Westhausen

Second

Quick Change

Sq. Drive3/8"

Safety Recommendations

For your safety and the safety of others, read and understand the safety recommendations and operating instructions before operating a screwdriver.

Always wear protective equipment:

WARNING!

Impact resistant eye protection must be worn while operating or working near this tool.

For additional information on eye protection and face protection, refer to Federal OSHA Regulations, 29 Code of Federal Regulations, Section 1910.133., Eye and Face Protection, and American National Standards Institute, ANSI Z87.1, Occupational and Educational Eye and Face Protection. Z87.1 is available from the American National Standards Institute, Inc., 11 West 42nd Street, New York, N.Y. 10036.

CAUTION!

Personal hearing protection is recommended when operating or working near this tool.

Hearing protection is recommended in high noise areas 85 dBA or greater. The operation of other tools and equipment in the area, reflective surfaces, process noises and resonant structures can substantially contribute to, and increase the noise level in the area. Excessive air pressure above 90 PSIG or worn motor components can also increase sound level emitted by tool. Proper hearing conservation measures, including annual audiograms and training in the use and fit of hearing protection devices may be necessary. For additional information on hearing protection, refer to Federal Regulations, Section 1910.95, Occupational Noise Exposure, and American National Standards Institute, ANSI S12.6, Hearing Protectors.

Cleco screwdrivers are designed to operate on 90 psig (6.2 bar) maximum air pressure. If the tool is properly sized and applied, higher air pressure is unnecessary. Excessive air pressure increases the loads and stresses on the tool parts, sockets, and fasteners and may result in breakage. Installation of a filter-regulator-lubricator in the air supply line ahead of the tool is recommended.

Before the tool is connected to the air supply, check the throttle for proper operation (i. e., throttle moves freely and returns to closed position). Being careful not to endanger adjacent personnel, clear the air hose of accumulated dust and moisture. Before connecting a tool to the air hose, removing a tool from service or changing bits, make sure the air line is shut off and drained of air. This will prevent the tool from operating if the throttle is accidently engaged.

CAUTION!

Tools with clutches can stall if adjusted over maximum power output of tool, or if there is a drop in air pressure. Operator must then resist stall torque until throttle is released.

Higher torque screwdrivers can be equipped with grip sleeves and dead handles. Tool balance arms are available to absorb the torque reaction of the tool while balancing the weight of the tool for improved ergonomic applications.

Poor quality fasteners and bits can cause vibration during run down. Use quality fasteners and bits. Some individuals may be susceptible to disorders of the

WARNING

Repetitive work motions and/or vibration may cause injury to hands and arms.

Use minimum hand grip force consistent with proper control and safe operation. Keep body and hands warm and dry. Avoid anything that inhibits blood circulation. Avoid continuous vibration exposure. Keep wrists straight.

Avoid repeated bending of wrists and hands.

hands and arms when performing tasks consisting of highly repetitive motions and/or exposure to extended vibration. Cumulative trauma disorders such as carpal tunnel syndrome and tendonitis may be caused or aggravated by repetitious, forceful exertions of the hands and arms. Vibration may contribute to a condition called Raynaud's Syndrome. These disorders develop gradually over periods of weeks, months, and years. It is presently unknown to what extent exposure to vibrations or repetitive motions may contribute to the disorders. Hereditary factors, vasculatory or circulatory problems, exposure to cold and dampness, diet, smoking and work practices are thought to contribute to the conditions.

Safety Recommendations

203185-4

READ

OPERATING

INSTRUCTIONS

Any tool operator should be aware of the following warning signs and symptoms so that a problem can be addressed before it becomes a debilitating injury. Any user suffering prolonged symptoms of tingling, numbness, blanching of fingers, clumsiness or weakened grip, nocturnal pain in the hand, or any other disorder of the shoulders, arms, wrists, or fingers is advised to consult a physician. If it is determined that the symptoms are job related or aggravated by movements and postures dictated by the job design, it may be necessary for the employer to take steps to prevent further occurrences. These steps might include, but are not limited to, repositioning the workpiece or redesigning the workstation, reassigning workers to other jobs, rotating jobs, changing work pace, and/or changing the type of tool used so as to minimize stress on the operator. Some tasks may require more than one type of tool to obtain the optimum operator/tool/task relationship.

The following suggestions will help reduce or moderate the effects of repetitive work motions and/or extended vibration exposure:

• Use a minimum hand grip force consistent with proper control and safe operation

• Keep body and hands warm and dry (cold weather is reported to be a major factor contributing to Raynaud's Syndrome)

• Avoid anything that inhibits blood circulation —Smoking Tobacco (another contributing factor) —Cold Temperatures —Certain Drugs

Avoid Avoid

Extension

OK Avoid OK

Neutral

Flexion Radial Deviation

Neutral Ulnar Deviation

Avoid

• Tasks should be performed in such a manner that the

wrists are maintained in a neutral position, which is not flexed, hyperextended, or turned side to side.

• Stressful postures should be avoided — select a tool

appropriate for the job and work location

• Avoid highly repetitive movements of hands and wrists,

and continuous vibration exposure (after each period of operation, exercise to increase blood circulation)

• Keep tool well maintained and replace worn parts

Work gloves with vibration reducing liners and wrist supports are available from some manufacturers of industrial work gloves. Tool wraps and grips are also available from a number of different manufacturers. These gloves, wraps, and wrist supports are designed to reduce and moderate the effects of extended vibration exposure and repetitive wrist trauma. Since they vary widely in design, material, thickness, vibration reduction, and wrist support qualities, it is recommended that the glove, tool wrap, or wrist support manufacturer be consulted for items designed for your specific application. WARNING! Proper fit of gloves is

important. Improperly fitted gloves may restrict blood flow to the fingers and can substantially reduce grip strength.

For more information on the safe use of portable air tools, see the latest edition of ANSI B186.1, Safety Code for Portable Air Tools, available from the American National Standards Institute, Inc. 11 West 42nd Street, New York, N.Y. 10036.

This information is a compilation of general safety practices obtained from various sources available at the date of production. However, our company does not represent that every acceptable safety practice is offered herein, or that abnormal or unusual circumstances may not warrant or require additional procedures. Your work may require additional specific safety procedures. Follow these procedures as required by your company.

Warning Labels

The warning labels found on these tools are an essential part of this product. Labels should not be removed. Labels should be checked periodically for ligibility. Replace warning labels when missing or when the information can no longer be read. Replacement labels can be ordered as any spare part.

OVER

CAUTION!

WARNING!

Personal hearing protection is

recommended when operating

or working near this tool.

Impact resistant eye protection

must be worn while operating

203185

Read Operating Instructions carefully. Follow

the Safety Recommendations for your safety

and the safety of others.

Do not remove this tag until

the operator of this tool has

read these safety precautions.

203288

or working near this tool.

WARNING

Avoid repeated bending of wrists and hands.

Repetitive work motions and/or vibration

can cause injury to hands and arms.

Use minimum hand grip force consistent with

proper control and safe operation.

Keep body and hands warm and dry.

Avoid anything that inhibits blood circulation.

Avoid continuous vibration exposure.

Hearing protection is recommended in high noise

Keep wrists straight.

areas (above 85 dBA). Close proximity of other

tools, reflective surfaces, process noises, and

resonant structures can substantially contribute

to the sound level experienced by the user.

OPERATING & SERVICE INSTRUCTIONS

The No. 88C Series CLECOMATIC screwdrivers are push-to start, automatic shutoff tools. Accurate torque is achieved by setting the CLECOMATIC clutch to the desired torque. The tool will automatically shut off at this preset torque. Removing the tool from the work piece will reset the tool for the next cycle.

NOTE: The 88C SAPT and 88C RSAPT models are equipped with a trigger which must be depressed before the push-to-start, automatic shutoff cycle will begin. The 88C RSAL models are equipped with a lever which must be depressed before the push-to-start, automatic shutoff cycle will begin.

CLUTCH ADJUSTMENT

Unscrew (left hand threads) the clutch housing, from the gear case. Tighten the adjustment nut (clockwise) to increase torque and loosen (counterclockwise) to decrease the torque output of the tool.

CAUTION

If the clutch is adjusted over the maximum power output of the tool, the clutch will not function and the tool will operate like a stall-type tool. Also, if the tool is being operated at its upper torque limits, a drop in air pressure could cause the clutch not to function due to a loss of motor power and the tool will function like a stall-type tool. While resisting torque operator must remove tool from fastener to shut off tool.

OPERATIONAL CHECK: Grip tool securely and be prepared to counteract stall torque if clutch is improperly adjusted.

AIR SUPPLY

The tool is designed to operate at 90 psig air pressure. The air pressure should be checked at the tool's air inlet while the tool is running.

For maximum performance, use a 1/4" I.D. air hose up to 8' in length. If additional length is required, a 3/8" I.D. or larger hose should be connected to the 1/4" I.D. hose. The air hose should be cleared of accumulated dirt and moisture.

Application of the tool should govern how frequently it is greased. It is recommended that the idler gears receive a generous amount of NLGI 2-EP grease after every 40 hours of operation. The clutch housing (left hand threads) and clutch must be removed and the grease applied through the hex in the spider.

DISASSEMBLY — GENERAL (All Models)

Clamp the backhead in a soft-jawed vise and unscrew (left hand threads) the clutch housing and remove the clutch assembly. Unscrew and remove the gear case assembly. The trip rod and motor unit may now be removed from the front of the backhead. See the following paragraphs for complete disassembly instructions on the various sub-assemblies.

CLUTCH DISASSEMBLY

Unscrew the adjustment nut, No. 202755. This will allow the adjustment plate, No. 202754, thrust bearing, No. 847596, thrust race, No. 202753, torque spring, release spring, No. 202752, release sleeve, No. 203271, two (2) steel balls, No. 8842161, ball retainer No. 203272 and five (5) steel balls to be removed from the clutch spindle assembly. Wash the spindle assembly in a solvent and rotate the cam, No. 203270, to remove as much grease as possible. Remove the retainer ring, No. 202749, ball plug, No. 202748, and twelve (12) steel balls, No. 842161, from the cam. This will allow the trip plunger, No. 202745, reset spring, No. 202746, and pin, No. 843231, to be removed from the rear of the clutch spindle.

GEAR CASE DISASSEMBLY

The spider should be pressed out the rear of the gear case, No.

867907. Remove the retainer ring, No. 844364, and press the bearing, No. 847147, out the front of the gear case.

If replacement of the idler gear pins is necessary, they should be pressed out the rear of the spider. See drawings below for replacement pin height. The pin height on the gear case spiders are the same as the 1st reduction spider below.

LUBRICATION

An automatic in-line filter-lubricator is recommended as it increases tool life and keeps the tool in sustained operation. The in-line lubricator should be regularly checked and filled with a good grade of 10W machine oil. For proper adjustment of the in-line lubricator, place a sheet of paper next to the exhaust ports and hold the throttle open approximately 30 seconds to one minute. The tool is receiving adequate oil when a light stain appears on the paper. If the oil mist is visible to the naked eye it is generally an excessive amount of oil. Excessive amounts of oil should be avoided.

In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication at that time and again when returned to service. The tool should be stored in a clean and dry environment.

.360 .375

Front Rear

2nd Reduction Spider 1st Reduction Spide

( Only) (all Models)

MOTOR DISASSEMBLY

Slip the front bearing plate and bearing off the front of the rotor and remove the cylinder and four (4) rotor blades, 203223. Set the rear bearing plate on the vise jaws with the rotor hanging down. Use a 7/32" punch to drive the rotor out of the rear rotor bearing.

Front Rear

.240 .255

BACKHEAD DISASSEMBLY Straight

For inspection or replacement of the shut-off valve, No. 867890, or valve seal, No. 869201, unscrew the air inlet bushing, No.

867882. On reversible tools, the reversing valve, No. 869253, may be removed by unscrewing the valve retainer screw, No.

867878.

paragraphs list some of the more important reassembly procedures.

IMPORTANT NOTE: During final assembly of 88C RSATP models, the three "O"-rings No. 844315, No. 844313, and No. 863009, must be in place on the spindle bushing, No. 202756 as needed.

The air inlet screen, No. 833300, should be washed in a solvent and blown out in the reverse of normal air flow. Replace the screen if clogged or torn.

Reversible Lever

Unscrew and remove the inlet bushing, No. 869753. This will allow the throttle valve, No. 867005, and related components to be removed from the backhead. Unscrewing the reversing valve retainer screw, No. 867878, will allow removal of the reversing valve, No. 869253. The inlet screen, No. 867008, should be washed in a solvent and blown out in the reverse of normal air flow. Replace the screen if clogged or torn.

Pistol Grip

On non-reversible tools, removing the motor block, No. 869236, from the front of the backhead will allow the removal of the shutoff valve and related components.

On reversible tools, removing the reversing knob screw, No. 613749, will allow the reversing valve and related components to be removed from the front of the backhead.

The air inlet bushing, No. 867929, should be removed for cleaning and inspection of the air inlet screen, No. 412775. The screen should be washed in a solvent and blown out in the reverse of normal air flow. Replace the screen if torn or clogged.

Pistol Grip With Trigger

On non-reversible tools, removing the motor block, No. 869236, from the front of the backhead will allow the removal of the shutoff valve and related components.

On reversible tools, removing the reversing knob screw, No. 613749, will allow the reversing valve and related components to be removed from the front of the backhead.

Remove the air inlet bushing, No. 867929, for inspection of the throttle valve, No. 867055, and air inlet screen, No. 412775. The screen should be washed in a solvent and blown out in the reverse of normal air flow. Replace the screen if clogged or torn.

REASSEMBLY — GENERAL

All parts should be washed in a solvent and inspected for damage or wear. Particular attention should be given to all bearings, gears, gear pins, and rotor blades as failure of these parts could cause damage to more expensive parts. Rotor blades should be replaced every repair cycle or if they measure less than 3/16" (4.7mm) on either end.

Must be replaced if less than 3/16" (4.7mm) on either end.

Inspect and replace any "O"-rings or seals that show signs of wear or deterioration. All gears, gear pins, and open bearings should receive a generous amount of No. 2 Moly grease during reassembly. Reassembly of all of the various sub-assembies is in the reverse order of disassembly however, the following

CLUTCH REASSEMBLY

During reassembly of the clutch all parts should receive a thin coating of a mixture of 10W machine oil and No. 2 Moly grease.

MOTOR REASSEMBLY

Install the rear rotor bearing, No. 847609, into the rear bearing plate. Press the bearing plate assembly (press on the bearing's inner race) onto the rear rotor shaft until there is approximately .0015" clearance between the rear bearing plate and rotor. Install the cylinder with the slotted end toward the front bearing plate.

.0015" (.038mm) Clearance

PISTOL GRIP BACKHEAD WITH TRIGGER ASSEMBLY

When installing the throttle link pin, No. 867939, the notched end should be installed into the backhead in a vertical position to engage the throttle valve stem.

TRIP ROD SIZING — NON-TP MODELS

Assemble the tool completely, less the clutch housing, and connect the tool to the air supply. Screw (left hand threads) the clutch housing onto the gear case until air exhausts from the backhead. Measure the gap between the clutch housing and gear case. Grind this amount plus 1/16" off the trip rod.

TRIP ROD SIZING — TP MODELS

Assemble the tool completely, less the clutch housing, and connect the tool to the air supply. Screw (left hand threads) the clutch housing onto the gear case until air begins to exhaust from the backhead. Screw the clutch housing down one and three-quarters turn more. Measure the gap between the clutch housing and gear case. Grind this amount off the trip rod.

OLD TRIP ROD SIZING

The tool should be reassembled complete less the trip rod, clutch, and clutch housing. With the air on, install the trip rod and clutch into the tool and measure the distance between the rear face of the ball retainer, No. 203272, and the front face of the gear case. Turn the air off and depress the clutch assembly and measure clutch travel. Clutch travel must be at least 3/32" If not, the trip rod should be replaced and sized.

SAFETY CHECK

After repair or replacement of parts, tools equipped with an automatic shut- off device should be tested to verify that the device is functioning properly.

844013

844017

844016

202789

88C CLECOMATIC CLUTCH

202749

869304

881393

844265

RSATP MODELS ONLY

844313

863009

864249

202744

844315

202756

202842833688

842161

202755

202754 202753

202833

843231

847596

202746

202745

TORQUE SPRING

842161

844077

202757

202748

202752

203270

203271

Complete Assembly

861006

CAUTION: Always use dead handle when operating

a tool with high torque capacities

(i.e., 100 in. lbs. (11.3 Nm ) or above).

TORQUE SPRING Torque Range Part No. In. Lbs. Nm. Color 202822 15- 55 2- 6 Green 869306 35- 160 4- 18 Yellow 869305 60- 180 7- 20 Red

203272

PART NO.

202744 202745 202746 202748 202749 202752 202753 202754 202755 202756

202757*

202789

202822*

202833 202842 203270 203271 203272

PARTS LIST — 88C CLECOMATIC CLUTCH

NAME OF PART

"Q" Model Clutch Spindle Trip Plunger Reset Spring Ball Plug Retainer Ring Release Spring Thrust Race Adjustment Plate Adjustment Nut Spindle Bushing Clutch Housing 3/8" Sq. Dr. Clutch Spindle (incl. 844013, 844016, 844017) Optional Torque Spring (Green) Release Collar Release Collar Spring Clutch Cam Release Sleeve Ball Retainer

QTY.

1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

PART NO. NAME OF PART QTY.

833688 842161 843231 844013 844016 844017 844077 844265 844313

844315*

847596 861006

863009*

864249 869304* 869305*

869306 881393*

Retainer Ring 3/16" Steel Ball Pin Spring Retainer Socket Lock Pin Spring 5/16" Steel Ball 1/8" Steel Ball "O"-Ring 3/4 x 7/8 x 3/32 "O"-Ring 3/4 x 1" Thrust Bearing Dead Handle Sub-Assembly (incl. 869304, 881393) "O"-Ring 3/4" x 7/8" Release Collar Washer Dead Handle Ring Optional Torque Spring (Red) Standard Torque Spring (Yellow) Dead Handle

1 1 1 1 5 1 1 1 1

1 1 1 1 1 1 1

* Denotes parts not included in subassemblies listed below. The complete clutch can be purchased as a subassembly using the part numbers listed below:

"Q" Model - 5, - 7, - 10 — 201384

- 20 — 201389 3/8 Sq. Dr. - 2, - 5, - 7, - 10 — 201386

847147

202263

203143

203062

-2 GEAR TRAIN

884125

832125

867925

867903

884125

867925

867903

867902

844364

PART NO.

202261 202263 203062 203143 203144 832125 844364 847147 865576 867902 867903 867905 867925 869584 884125

The complete gear train can be purchased as a subassembly using Code No. 201393.

2nd Red. Spider- (Incl. 884125) Gear Case (45T) 3rd Red. Idler Gear Bushing 3rd Red. Idler Gear (15T) 3rd Red. Spider 3rd Red. Idler Gear Pin Retainer Ring Ball Bearing Thrust Race Pinion (15T) 1st & 2nd Red. Idler Gear (15T) ( Incl. 867925) 1st Red. Spider (Incl. 884125) 1st & 2nd Red. Gear Bushing Pinion Spacer 1st & 2nd Red. Idler Gear Pin

NAME OF PART

203144

202261

QTY.

1 1 3 3 1 3 1 1 1 1 6 1 6 1 6

203143

865576

867905

- 5 GEAR TRAIN

203062

832125

867922

869584

869254

867921

847147

844364

PART NO. NAME OF PART QTY.

203062 2nd Red. Gear Bushing 3 203143 - 5 2nd Red. Gear (15T) (incl. 203062) 3 203144 - 5 2nd Red. Spider 1 832125 - 5 2nd Red. Gear Pin 3 832128 - 7 2nd Red. Gear Pin 3 844364 Retainer Ring 1 847147 Ball Bearing 1 867904 - 7 2nd Red. Gear (15T) 3 867906 - 7 2nd Red. Spider (incl. 832128) 1 867907 Gear Case 1 867921 - 5 & - 7 1st Red. Gear Bearing 3 867922 - 5 & - 7 1st Red. Gear Pin 3 869254 - 5 1st Red. Gear (19T) (incl. 867921) 3 869256 - 5 1st Red. Spider (incl. 867922) 1 869258 - 7 1st Red. Gear (17T) (incl. 867921) 3 869259 - 7 1st Red. Spider (incl. 867922) 1

The complete gear train can be purchased as a subassembly using Part No. - 5 - 201325, - 7 - 861719.

867907

203144

867906

869256

203062

832128

867904

- 7 GEAR TRAIN

869259

867922

867921

869258

MOTORS

TRIP ROD Model Straight Pistol

-5 867897 869052

-7 867897 869052

-10 867897 869052

-20 869052 869053

-30 869052 869053

-40 869052 869053

FRONT BEARING Model Part No.

-7 847095

-30

-2 847609

-5

-10

-20

-40

SPACER Model Part No.

-7 869180

-30

-2 867873

-5

-10

-20

-40

REAR CYLINDER PIN Non-Rev. Straight 833718 Rev. Straight 812167 Rev. Lever 812167 Non-Rev. Pistol 833718 Rev. Pistol 844234

847603 Pistol Models Only

844234

CYLINDER Type Part No. Non-Rev. 867853 Rev. 867936

FRONT BEARING PLATE Model Straight Pistol

-5 867855 867935

-7 869179 869179

-10 867855 867935

-20 867855 867935

-30 869179 869179

-40 867855 867935

REAR BEARING PLATE Non-Rev. 867854 Rev. 867937

863738

ROTOR Model Part No.

-7 869178

-30

-2 867885

-5

-10

-20

-40

847609

PART NO.

202765 202768 202769 202770 812167 833718 844234 847095 847603 847609 863738 867853 867854 867855 867873 867885 867935 867936 867937 869178 869179 869180

861580 861594 861682 861683 861701 861702 861703 861704

NAME OF PART

Trip Rod 4/16" Trip Rod 5/16" Trip Rod 5/4" Trip Rod 6/16" Cylinder Pin Cylinder Pin Cylinder Pin Rotor Bearing Alignrnent Pin Rotor Bearing Rotor Blade Cylinder Bearing Plate Bearing Plate Spacer Rotor (6T) Bearing Plate Cylinder Bearing Plate Rotor (9T) Bearing Plate Spacer

Motor (does not include trip rod) Motor (does not include trip rod) Motor (does not include trip rod) Motor (does not include trip rod) Motor (does not include trip rod) Motor (does not include trip rod) Motor (does not include trip rod) Motor (does not include trip rod)

PARTS LIST — MOTORS

BACKHEAD

MODEL

MOTOR SUBASSEMBLIES

- 7

- 5

- 2

QUANTITY

Non-Reversible Reversible Non-Reversible Reversible

- 2

- 7

1 1

1 1 1 1 1

PISTOLSTRAIGHT

- 5

- 7

- 2

- 5

1 1

1 2 4 1 1

1 1 1

1 1

2 1 1 1

2 4

4 1 1

1 1 1 1

- 7

REVERSIBLE PUSH TO START

HANDLE FOR RSA

Reversible Tools Only

867891 Rev. 869233 Non- Rev.

869234

Non-Rev. Only

867878

869201

867890

867887

865770

833300

863454

869253 Locking Std. 202674 Non-Locking Opt.

869850

867882

869844

865777

PART NO.

833300 863454 865770 865777 867878 867882 867887

The complete handle can be purchased as a subassembly using Part No. 861705 — Non-Reversible Straight, 861579 — Reversible.

Inlet Screen "O"-Ring 9/16" x 11/16" Reversing Valve Spring Bail Valve Retainer Screw Inlet Bushing (incl. 833300) Shut Off Valve Spring

NAME OF PART

PARTS LIST — REVERSIBLE PUSH TO START HANDLE

QTY.

PART NO.

867890

867891

869201

869233

869234

869253

869844 869850

Shut Off Valve Backhead (includes reversing valve bushing) Shut Off Valve Seal Backhead Motor Block Reversing Valve Exhaust Deflector Muffler (Reversible Requires 4)

NAME OF PART

QTY.

1 1 1 1 1 1 1 3

LEVER PUSH TO START HANDLE

FOR RSAL

869747

867878

869748

865770

869201

867877

869253 Locking (Opt.) 202674 Non-locking (Std.)

869751

869754

867006

869752

869510

867874

202410

863399

869753

867007

867005

867008

412603

PARTS LIST — LEVER PUSH TO START HANDLE

PART NO.

202410 202674 412603 863399 865770 867005 867006 867007 867008 867878

The complete handle can be purchased as a subassembly using Part No. 201212

Lever Pin Reversing Valve (Non-locking Opt.) Bail "O"-Ring 7/16" x 9/16" Reversing Valve Spring Throttle Valve Valve Seat Throttle Valve Spring Inlet Screen Valve Retainer Screw

NAME OF PART

QTY.

1 1 1 1 1 1 1 1 1 1

PART NO.

867874 867877 869201 869253 869510 869747 869748 869751 869752 869753 869754

NAME OF PART

Exhaust Deflector Lever Shut Off Valve Seal Reversing Valve Muffler Backhead (includes reversing valve bushing) Lever Pin Shut Off Valve Shut Off Valve Spring Inlet Bushing Shut Off Valve Bushing

QTY.

1 1 1 1 1 1 1 1 1 1 1

REVERSIBLE AND NON-REVERSIBLE PUSH

TO START PISTOL HANDLE WITHOUT

TRIGGER FOR RSAP AND SAP

REVERSIBLE

TOOLS ONLY

613749

617290

REVERSIBLE TOOLS ONLY

867898

867926

202760

(Non-Reversible

Tools Only)

847272 867901

869236

867889

847033

867887

833303

Non- Rev. 869235 Rev. 202771

867933

412775

847272

869852

867929

847411

PART NO.

202773 412775 613749 617290 833303 847033 847272 847411 867887 867889

Backhead Reversible Air Inlet Screen Reversing Knob Screw "O"-Ring 1- 1/2" x 1- 5/16" ** Muftler Screen Retainer Ring "O"-Ring 5/8" x 3/4" "O"-Ring 11/16" x 13/16" Shut Off Valve Spring (Standard Model) Shut Off Valve Seal

NAME OF PART

* Non-Reversible tools require one only The complete handle can be purchased as a subassembly using Part No listed below. 861707 — Non-Reversible, 861706 — Reversible, 201190. ** Not included in subassembly.

PARTS LIST — PISTOL HANDLE WITHOUT TRIGGER

QTY.

1 1 1 1 1

1 1 1 1

PART NO.

867898 867899 867901 867926 867929 867933 869236 869237 869682 869852

NAME OF PART

Reversing Valve Shut Off Valve Housing Shut Off Valve "O"-Ring 1- 3/16" x 1- 5/16" Air Inlet Bushing Muffler Motor Block Backhead Non-Reversible Shut Off Valve Spring (TP Model Only) Reversing Knob

QTY.

1 1 1 1 1 1 1 1 1 1

REVERSIBLE AND NON-REVERSIBLE

TRIGGER PUSH TO START PISTOL HANDLE

FOR RSAPT, RSATP, SAPT AND SATP

REVERSIBLE TOOLS ONLY

613749

REVERSIBLE TOOLS ONLY

867898

867926617290

202760

869236

(Non-Reversible

Tools Only)

867887 RSAPT 869682 RSATP

867889

847272 867901

201905

847033

833303

Non-Rev. 869237 Rev. 202773

867939

867933

202782

844787

202828

869852

202951

412775

847272

847411

867929

PARTS LIST — PISTOL HANDLE WITH TRIGGER

PART NO.

201905 202773 202782 202828 202951 412775 613749 617290 833303 844787 847033 847272 847411

* Non-Reversible tools require one only ** Not included in subassembly The complete handle can be purchased as a subassembly using Part No. 861707 — Non-Reversible 201189 — Reversible 201458 — Reversible TP 201195 — Non-Reversible TP

Trigger Assembly Backhead Reversible Valve Seal Throttle Valve Throttle Valve Spring Air Inlet Screen Reversing Knob Screw "O"-Ring 1- 1/2" x 1- 5/16" ** Muftler Screen Trigger Pin Retainer Ring "O"-Ring 5/8" x 3/4" "O"-Ring 11/16" x 13/16"

NAME OF PART

QTY.

1 1 1 1 1 1 1 1 1 1 1

PART NO.

867887 867889 867898 867899 867901 867926 867929 867933 867939 869236 869237 869682 869852

NAME OF PART

Shut Off Valve Spring (Standard Model) Shut Off Valve Seal Reversing Valve Shut Off Valve Housing Shut Off Valve "O"-Ring 1- 3/16" x 1- 5/16" Air Inlet Bushing Muffler Throttle Link Pin Motor Block Backhead Non-Reversible Shut Off Valve Spring (TP Model Only) Reversing Knob

QTY.

1 1 1 1 1 1 1 1 1 1 1 1 1

NOTES

CooperTools

670 Industrial Drive Lexington, SC 29072 Phone: (803) 359-1200 Fax: (803) 359-2013 www.cooperindustries.com

Cooper Tools Cleco 88 Series Operation & Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual