Cooper Tools CLECO 111-B Series, CLECO 136 Series Operation & Service Manual

111-B & 136 Series Drills
Operation & Service Manual
823039 2/01
Series:
111 & 136
Termination:
D
Handle:
L O
Gear Train Designation:
For additional product information visit our website at http://www.clecotools.com
NORTH AMERICA
CooperTools
P.O. Box 1410 Lexington, SC 29071
Drill
Quick-Change ChuckN
Inline
(Lever)
2 3
7142840 9
XXX
50
XX XX- XX
60
- XX
Drill Chuck: (3/8-24B) 1/4 Hex Quick Change
21 38
(3/8-24B) (3/8-24B)
42
(3/8-24B)
43
(3/8-24B) (3/8-24B)
No Chuck (3/8-24B)
40
Generation:
B
EUROPE
Cooper Power Tools GmbH & Co.
Postfach 30 D-73461 Westhausen
1/4 Capacity 1/4 HD Capacity
3/8 HD Capacity
1/2 Capacity50 3/8 Capacity51
Concept
Second
Third (Quick-Change Chuck)CQ
1
Safety Recommendations
For your safety and the safety of others, read and understand the safety recommendations and operating instructions before operat­ing a drill.
Always wear protective equipment:
WARNING!
Impact resistant eye protection must be worn while operating or working near this tool.
For additional information on eye protection and face protection, refer to Federal OSHA Regulations, 29 Code of Federal Regula­tions, Section 1910.133., Eye and Face Protection, and American National Standards Institute, ANSI Z87.1, Occupational and Educa­tional Eye and Face Protection. Z87.1 is available from the American National Standards Institute, Inc., 11 West 42nd Street, New York, NY 10036.
CAUTION!
Personal hearing protection is recommended when operating or working near this tool.
Hearing protection is recommended in high noise areas 85 dBA or greater. The operation of other tools and equipment in the area, reflective surfaces, process noises and resonant structures can substantially contribute to, and increase the noise level in the area. Excessive air pressure above 90 PSIG or worn motor components can also increase sound level emitted by tool. Proper hearing conservation measures, including annual audiograms and training in the use and fit of hearing protection devices may be necessary. For additional information on hearing protection, refer to Federal Regulations, Section 1910.95, Occupational Noise Exposure, and American National Standards Institute, ANSI S12.6, Hearing Protec­tors.
!
WARNING
Wear respirator where necessary.
Drilling operations may produce
WARNING
!
Do not wear loose fitting clothes, long hair, gloves, ties or jewelry.
hazardous fumes and/or dust. To avoid adverse health effects utilize adequate ventilation and/ or wear a respirator. Respira­tors should be selected, fitted, used and maintained in accor­dance with Occupational Safety and Health Administration and other applicable regulations. Read the material safety data sheet of any cutting fluids or materials involved in the drilling process.
Follow good machine shop practices. Rotating shafts and moving components can entangle and entrap, and can result in serious injuries. Never wear long hair, loose-fitting clothes, gloves, ties, or jewelry when working with or near a drill of any type.
CAUTION
!
properly sized and applied, higher air pressure is unnecessary. Excessive air pressure increases the loads and stresses on the tool parts and may result in breakage. Installation of a filter-regulator­lubricator in the air supply line ahead of the tool is recommended.
Before the tool is connected to the air supply, check the throttle for proper operation (i. e., throttle moves freely and returns to closed position). Being careful not to endanger adjacent personnel, clear the air hose of accumulated dust and moisture. Before removing a tool from service or changing a drill bit, tap, reamer, or any accessory make sure the air line is shut off and drained of air. This will prevent the tool from operating if the throttle is accidently engaged.
Sudden and high reaction torque may be experienced with any drill if:
• Drill motor stalls by excessive load being applied to drill bit or drill bit snags on material being drilled.
• on break-through when the drill bit passes through the material being drilled. User must be prepared to resist torque.
• Drill bits are sharp. Handle them carefully to avoid injury.
• Cutting tool maximum speed rating must equal or exceed rated speed of tool.
• Drill bits or accessories not centered properly in the chuck can cause excessive wobble or vibration.
• Use appropriately sized chuck key to securely tighten drill bit, tap, or reamer in drill chuck. Always remove chuck key before starting tool.
• Use care when drilling because of the possibility of the cutting tool bending or breaking.
Tools equipped with chuck capacity over 1/4" should have at least one handle offset at a right angle to drill axis to counteract torque developed by tool. If tool is equipped with a chuck over 3/8" capacity, two handles at right angles to the drill axis should be used. One handle should contain the tool throttle, such as pistol grip or offset handle models. Always use a dead handle with low RPM — high torque tools.
!
Repetitive work motions and/or vibration may cause injury to hands and arms.
Use minimum hand grip force consistent with proper control and safe operation. Keep body and hands warm and dry. Avoid anything that inhibits blood circulation. Avoid continuous vibration exposure. Keep wrists straight.
Avoid repeated bending of wrists and hands.
trauma disorders such as carpal tunnel syndrome and tendonitis can be caused or aggravated by repetitious, forceful exertions of the hands and arms. Vibration may contribute to a condition called Raynaud's Syndrome. These disorders develop gradually over periods of weeks, months, and years. It is presently unknown to what extent exposure to vibrations or repetitive motions may contribute to the disorders. Hereditary factors, vasculatory or circulatory prob-
Cleco drills are designed to operate on 90 psig (6.2 bar) maximum air pressure. If the tool is
Some individuals
WARNING
may be susceptible to disorders of the hands and arms when performing tasks consisting of highly repetitive mo­tions and/or expo­sure to extended vi­bration. Cumulative
2
Safety Recommendations
203185-4
READ
OPERATING
INSTRUCTIONS
lems, exposure to cold and dampness, diet, smoking and work practices are thought to contribute to the conditions. Any tool operator should be aware of the following warning signs and symp­toms so that a problem can be addressed before it becomes a debilitating injury. Any user suffering prolonged symptoms of tin­gling, numbness, blanching of fingers, clumsiness or weakened grip, nocturnal pain in the hand, or any other disorder of the shoulders, arms, wrists, or fingers is advised to consult a physician. If it is determined that the symptoms are job related or aggravated by movements and postures dictated by the job design, it may be necessary for the employer to take steps to prevent further occur­rences. These steps might include, but are not limited to, reposition­ing the workpiece or redesigning the workstation, reassigning work­ers to other jobs, rotating jobs, changing work pace, and/or changing the type of tool used so as to minimize stress on the operator. Some tasks may require more than one type of tool to obtain the optimum operator/tool/task relationship.
CAUTION
!
The following suggestions will help reduce or moderate the effects of repetitive work motions and/or extended vibration exposure:
Use a minimum hand grip force consistent with proper control and safe operation
Keep body and hands warm and dry (cold weather is reported to be a major factor contributing to Raynaud's Syndrome)
Avoid anything that inhibits blood circulation Smoking Tobacco (another contributing factor) Cold Temperatures Certain Drugs
Avoid Avoid
OK Avoid OK
Avoid
Warning Labels
The warning labels found on these tools are an essential part of this product. Labels should not be removed. Labels should be checked periodically for legibility. Replace warning labels when missing or when the information can no longer be read. Replacement labels can be ordered as any spare part.
OVER
CAUTION!
WARNING!
Personal hearing protection is
recommended when operating
or working near this tool.
Impact resistant eye protection
must be worn while operating
203185
Read Operating Instructions carefully. Follow
the Safety Recommendations for your safety
and the safety of others.
Do not remove this tag until
the operator of this tool has
read these safety precautions.
or working near this tool.
WARNING
!
Avoid repeated bending of wrists and hands.
Repetitive work motions and/or vibration
can cause injury to hands and arms.
Use minimum hand grip force consistent with
proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Hearing protection is recommended in high noise
Keep wrists straight.
areas (above 85 dBA). Close proximity of other
tools, reflective surfaces, process noises, and
resonant structures can substantially contribute
to the sound level experienced by the user.
203287
This information is a compilation of general safety practices obtained from various sources available at the date of production. However, our company does not represent that every acceptable safety practice is offered herein, or that abnormal or unusual circum­stances may not warrant or require additional procedures. Your work may require additional specific safety procedures. Follow these procedures as required by your company. For more information, see the latest edition of ANSI B186.1, Safety Code for Portable Air Tools, available from the American National Standards Institute, Inc., 11 West 42nd Street, New York, NY 10036.
Extension
Neutral
Flexion Radial Deviation
Neutral Ulnar Deviation
Tasks should be performed in such a manner that the wrists are
maintained in a neutral position, which is not flexed, hyperex tended, or turned side to side.
Stressful postures should be avoided select a tool appropriate
for the job and work location
Avoid highly repetitive movements of hands and wrists, and con
tinuous vibration exposure (after each period of operation, exer cise to increase blood circulation)
Keep tool well maintained and replace worn parts
CAUTION
!
Work gloves with vibration reducing liners and wrist supports are available from some manufacturers of industrial work gloves. Tool wraps and grips are also available from a number of different manufacturers. These gloves, wraps, and wrist supports are de­signed to reduce and moderate the effects of extended vibration exposure and repetitive wrist trauma. Since they vary widely in design, material, thickness, vibration reduction, and wrist support qualities, it is recommended that the glove, tool wrap, or wrist support manufacturer be consulted for items designed for your specific application. WARNING! Proper fit of gloves is important. Improp-
erly fitted gloves may restrict blood flow to the fingers and can substantially reduce grip strength.
3
OPERATING INSTRUCTIONS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS READ AND UNDERSTAND THE SAFETY RECOMMENDATIONS ON PAGES 2 thru 4 BEFORE OPERATING A DRILL.
OPERATION
The 111B and 136 Series drills and screwdrivers are de­signed to operate on 90 psig air pressure. The 111B should be connected to a 1/4" hose and the 136 to a 5/16" hose.
All drills and screwdrivers are started by pulling the trigger, and stopped by releasing the trigger.
LUBRICATION
An automatic in-line filter-lubricator is recommended as it increases tool life and keeps the tool in sustained operation.
SERVICE INSTRUCTIONS
DISASSEMBLY - GENERAL - ALL MODELS
Insert a hex wrench into the drill chuck and tighten the chuck securely. Use a suitable hammer to strike the hex wrench sharply in a counterclockwise direction when facing the chuck. Remove the drill chuck from the spindle. Unscrew and remove the gear case. The motor unit may now be removed from the front of the handle. See the following paragraphs for complete disassembly instructions on the various subassemblies.
GEAR TRAIN DISASSEMBLY
Unscrew (left hand threads) the spindle bearing retainer
202031. The spindle may now be pressed out of the spindle bearings.
The in-line lubricator should be regularly checked and filled with a good grade of 10W machine oil. Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper. Excessive amounts of oil should be avoided.
In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication at that time and again when returned to service. The tool should be stored in a clean and dry environment.
.240
(6.10mm)
.255
(6.48mm)
Front
Rear
SINGLE REDUCTION MODELS
QUICK-CHANGE CHUCK DISASSEMBLY
Remove retainer ring 833688. This will release the washer 864249, spring 202842, release sleeve 202833, and ball
844265. Remove retainer ring 619524. This releases the remainder of the clutch.
If replacement of the idler gear pins is necessary, the old pins should be pressed out the rear and the replacement pins pressed in as shown in the following diagrams.
.360
(9.14mm)
.375
(9.53mm)
Front
Rear
DOUBLE REDUCTION MODEL
4
.240
(6.10mm)
.255
(6.48mm)
Front Rear
MOTOR DISASSEMBLY
MOTOR REASSEMBLY
Secure the cylinder in a vise with the rear bearing plate facing upward and using a 1/8" diameter punch, tap the rotor out of the rear bearing plate. Remove cylinder and rotor blades. Rest the front bearing plate on the jaws of the vise with the rotor hanging loosely between the jaws and tap the rotor out of the front bearing. CAUTION: Care should be exercised in order to prevent damage to the rotor during disassembly of the motor.
DO & NO HANDLE DISASSEMBLY
For inspection or replacement of the throttle valve, unscrew the air inlet bushing 867916. The air inlet screen 412775, should also be inspected at this time. Replace the screen if clogged or torn.
The muffler 869581, may be removed for cleaning and inspection by removing the muffler screen retainer 847033.
DL BACKHEAD DISASSEMBLY
Unscrew and remove the air inlet bushing 867882. This will allow the throttle valve 869847, and related components to be removed for inspection.
REASSEMBLY - GENERAL
All parts should be washed in a solvent and inspected for damage or wear. Particular attention should be given to all bearings, gears, gear pins, and rotor blades as failure of these parts could cause damage to more expensive parts. Particular attention should be paid to the governor assem­bly, replacing any of its' parts that show wear or damage. It is recommended that new rotor blades be installed at each repair cycle. If not replaced, the used ones must measure a minimum of 3/16" (4.7mm) at both ends.Failure of these parts could cause damage to more expensive components.
As the motor unit is assembled, the rear face of the rotor should be set to within .0015" to the face of the rear bearing plate. After final assembly, the cylinder should be held firmly, but not tightly between the two bearing plates and the rotor should turn freely and not rub either of the bearing plates.
136DL SERIES MOTOR INSTALLATION
When installing the motor unit into the backhead, the rear bearing plate pin 812167, must engage the 1/8" hole in the rear motor bore, The front of the backhead is marked to aid in this operation.
DO HANDLE REASSEMBLY
When installing the throttle link pin, the notched end should be installed into the backhead in a vertical position to engage the throttle valve stem.
REASSEMBLY - COMPLETE
The rotor pinion (if required) should be installed on the rotor shaft with the undercut side toward the rotor.
Install (left hand threads) the spindle bearing retainer on the front of the gear case. Put a few drops of 10W machine oil into the tool's air inlet to insure immediate lubrication of all motor parts when the tool is tested.
Must be replaced if less than 3/16" (4.7mm) on either end.
Inspect and replace any "O" rings or seals that show signs of wear or deterioration.
All gears, gear pins, and open bearings should receive a generous amount of No. 2 Moly grease during reassembly.
Reassembly of all of the various sub-assemblies is in the reverse order of disassembly, however, the following para­graphs list some of the more important reassembly proce­dures.
GEAR CASE ASSEMBLY
The front spindle bearing 202032, must be installed on the spindle with its shielded side out (visible after assembly).
5
QUICK-CHANGE CHUCK
STALL-TYPE SCREWDRIVER
GEAR TRAINS
202031
F
F
O
202312
864249
202833
833688
202827 -9, 14
832128
867904
867907
867922 -9 884125 -14
869258 -9 867903 -14
869584
(-14 Only)
833688
864249
833688
PART NO.
202031 202032 202312 202827 202833 202835 202836 202837 202842 202959 619524 832128 833688 843635 844265 846177 864249 865862 867866 867871
202833
619524
833688
619524
864249
864249
202031
F
F
O
202842
202842
NAME OF PART
Bearing Retainer Spindle Bearing (Front) Bearing Spacer
-9, -14 Spindle Release Collar
-28 Spindle
-40 Spindle
-50 Spindle Spring
-60 Spindle Retainer Ring Gear Pin Retainer Ring Spindle Bearing (Rear) Ball (1/8") Gear Bushing Washer
-50 Pinion (12T)
-28 Idler Gear (18T) - Incl. 867921
-28, -40, & -50 Gear Case (42T)
202032
202032
843635
202312
843635
844265
867922 -28 867922 -40 867922 -50 869640 -60
202835 -28 202836 -40 202837 -50 202959 -60
844265
PARTS LIST
QTY.
1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 3 1 1 3 1
PART NO.
867902 867903 867904 867905 867907 867921 867922 867925 869181 869258 869259 869553 869554 869584 869637 869640 869643 869645 884125
869259 -9 867905 -14
869553
(-50 Only)
867921 -9 867925 -14
867921 -28 867921 -40 846177 -50 846177 -60
867866 -28 869181 -40 869554 -50 869637 -60
867871 -28 867871 -40 867871 -50 869643 -60
None -28 None -40 865862 -50 869645 -60
NAME OF PART
-14 Pinion (15T)
-14 Idler Gear (15T) (incl. 867925)
-9 & -14 Idler Gear (15T)
-14 1st Red. Spider (15T) -Incl. 884125
-9, & -14 Gear Case (45T) Gear Bearing Gear Pin
-14 Gear Bushing
-40 Idler Gear (16T) - Incl. 867921
-9 Idler Gear (17T) - Incl. 867921
-9 Spider (15T) - Incl. 867922
-50 Pinion Spacer
-50 Idler Gear (15T)
-14 Pinion Spacer
-60 Idler Gear (15T) - Incl. 846177 Gear Pin
-60 Gear Case (48T)
-60 Pinion (18T)
-14 Gear Pin
867902
(-14 Only)
QTY.
1 3 3 1 1 3 3 3 3 3 1 1 3 1 3 3 1 1 3
-9 201228 -40 201231
The complete gear train can be purchased as a subassembly using part numbers below.
*Does not include pinion spacer
6
-14* 201229 -50* 201232
-28 201230 -60 201251
DRILL GEAR TRAINS
202031
F
F
O
202312
202037
202263
884125
867925
867903
867922 -2 884125 -3
869254 -2 867903 -3
869584
(-3 Only)
869552
202031
F
F
O
869552
869552
PART NO.
202032
843635
869255
842728
202261
865576
-2 & -3 Gear Trains - CAUTION: High Torque Tool - Always Use Dead Handle
842728 -7 832128 -9 832128 -14
869255 -7 867904 -9 867904 -14
867907
867922 -7 867922 -9 884125 -14
869256 -7 869259 -9 867905 -14
867921 -7 867921 -9 867925 -14
202032
202312
843635
202037
-7 Only
202038 -9 202038 -14
-7,-9, & -14 Gear Trains
867921 -28 867921 -40 846177 -50
202031
F
F
O
202032
202312
843635
846177 -60
202033 -28 202034 -40 202035 -50 202036 -60
867922 -28 867922 -40 867922 -50 869640 -60
-28, -40,-50, & -60 Gear Trains
867866 -28 869181 -40 869554 -50 869637 -60
867871 -28 867871 -40 867871 -50 869643 -60
None -28 None -40 865862 -50 869645 -60
(-50 Only)
869553
PARTS LIST
NAME OF PART
QTY.
PART NO.
NAME OF PART
202345 -2 867905 -3
869254 -7 869258 -9 867903 -14
867902
(-14 Only)
869584
(-14 Only)
867921 -2 867925 -3
867902
(-3 Only)
QTY.
202031 202032 202033 202034 202035 202036 202037 202038 202261 202263 202312 202345 832128 842728 843635 846177 865576 865862 867866 867871 867902 867903
Bearing Retainer Spindle Bearing (Front)
-28 Spindle - Incl. 867922
-40 Spindle - Incl. 867922
-50 Spindle - Incl. 867922
-60 Spindle - Incl. 869640
-2, -3, & -7 Spindle
-9 & -14 Spindle - Incl. 832128
-2 & -3 Spider (15T) - Incl. 884125
-2 & -3 Gear Case (45T) Bearing Spacer
-21st Red. Spider (15T)Incl. 867922 Gear Pin Gear Pin Spindle Bearing (Rear) Gear Bushing Thurst Washer
-50 Pinion (12T)
-28 Idler Gear (18T) - Incl. 867921
-28, -40, & -50 Gear Case (42T)
-3 & -14 Pinion (15T)
-3 Idler Gear (15T) - Incl. 867925 (-2 & -14 Require 3 Only)
The complete gear train can be purchased as a subassembly using the part numbers below:
-2 201021
-3* 201020
-7 861954
-9 861955 *Does not include pinion spacer
-14* 861956
-28 861957
-40 861958
-50* 861959
-60 861960
867904
1
867905
1
867907
1
867921
1
867922
1
867925
1
869181
1
869254
1
869255
1
869256
1
869258
1
869259
1
869552
3
869553
3
869554
1
869584
3
869637
1
869640
1
869643
3
869645
1
884125
1
-9 & -14 Idler Gear (15T)
-3 & -14 1st Red. Spider (15T) - Incl. 884125
-7, -9, & -14 Gear Case (45T) Gear Bearing Gear Pin
-3 Gear Bushing (-2 & -14 Require 3 Only)
-40 Idler Gear (16T) - Incl. 867921
-2 & -7 Idler Gear (19T) - Incl. 867921
-2, -3. & -7 Idler Gear (15T)
-7 1st Red. Spider (15T) - Incl 867922
-9 Idler Gear (17T) - Incl. 867921
-9 Spider (15T) - Incl. 867922 Chuck Spacer
-50 Pinion Spacer
-50 Idler Gear (15T)
-3 & -14 Pinion Spacer
-60 Idler Gear (15T) - Incl. 846177 Gear Pin
-60 Gear Case (48T)
-60 Pinion (18T)
-3 Gear Pin (-2 & -14 Require 3 Only)
3 1 1 3 3 6 3 3 3 1 3 1 1 1 3 1 3 3 1 1 6
6
7
111 & 136 MOTOR
812167
869842
136DL SERIES ONLY
863879
869583
136DL ONLY
202279
869445
MODEL NO. 111 136
-2
-3
-7
-14 869588 869848
-28
-50
-60
-9
-40 869586 869849
812165
869720
MODEL NO. PART NO. 111 869450 136 869451
812165
MODEL NO. PART NO. 111 863738 111NO 863738 136 869788
MODEL NO. PART NO. 111DO 869445 136DO 843446
MODEL NO. PART NO. 111DO 869638 136DO 863654
PART NO.
202279 812165 812167 843446 863654 863738 863879 869445 869450 869451 869583 869586 869588 869638 869720 869788 869842 869848 869849
PARTS LIST
NAME OF PART
Motor Spacer Cylinder Pin Bearing Plate Pin 136DO Rear Rotor Bearing 136DO Rear Bearing Plate 111 Rotor Blade 136DL Rear Rotor Bearing Rotor Bearing (136 requires one (1) only) 111 Cylinder (incl. one pin) 136 Cylinder (incl. one pin) Motor Spacer (136DL only) 111 Rotor (9T) 111 Rotor (6T) 111 Rear Bearing Plate Front Bearing Plate 136 Rotor Blade 136DL Rear Bearing Plate (Incl. 812167) 136 Rotor (6T) 136 Rotor (9T)
QUANITY
1 2 1 1 1 3 1 2 1 1 1 1 1 1 1 4 1 1 1
8
MODEL NO. BARE HANDLE COMPLETE HANDLE SUBASSEMBLY 111 202040 861965 136 869983 861942
NOTE DRILL FEED ASSIST MODELS
HANDLE MODEL NO. PART NO. 111(except 2B, 3B) 202039 111(2B, 3B) 202787 136(except 2, 3) 869719 136(2, 3) 202788
201905
MUFFLER MODEL NO. PART NO. 111 869581 136 202093
833303
847033
869642
869774
832638
869647
202339
202951
412775
202020
867916
847411
869648
PART NO.
201905 202020 202039 202093 202787 202788 412775 832638 833303 847033 847411
Trigger and Bushing Subassembly Drive Screw 111 Handle (except 2B, 3B) 136 Muffler 111 Handle (2B 3B) 136 Handle (2, 3) Air Inlet Screen Trigger Pin Muffler Screen Retainer Ring "O" Ring 11/16" x 13/16"
NAME OF PART
The complete handle can be purchased as a subassembly using the following part numbers: 111DO-2B, 3B-201198 111DO-7B, 9B, 14B, 28B, 40B, 50B, 60B-861964 136DO-2, 3-201199 136DO-7, 9, 14, 28, 40, 50, 60-861856
PARTS LIST — HANDLE
PART NO. NAME OF PART
QTY.
1
867916 869581
4
869582
1
869642
1
869647
1
869648
1
869719
1
869774
1 1 1 1
Air Inlet Bushing 111 Muffler Throttle Valve Spring Throttle Link Pin Pilot Valve Throttle Valve Spacer 136 Handle (except 2, 3) Throttle Valve
QTY.
1 1 1 1 1 1 1 1
9
202339
202075
867877
847808
202020
869845
869847
844309
833188-6 833300
MODEL NO. PART NO.
-2 202786
-3
-14 869843
-28
-40
-50
-60
869850
869844 202287
863454
PART NO.
202020 202075 202339 202786 833188 833300 844309 847808 863454 867877 867882 869843 869844 869845 869847 869850
NAME OF PART
Drive Screw Throttle Valve Rod
-2 & -3 Caution Label
-2 & -3 Backhead (incl. 202020, 202339) Throtle Valve Spring Air Inlet Screen "O"-Ring 7/16 X 5/8 Throttle Lever Pin "O"-Ring 9/16 X 11/16 Throttle Lever Air Inlet Bushing (incl. 833300) Backhead Exhaust Deflector Throttle Valve Seat Throttle Valve Muffler
The complete handle can be purchased as a subassembly using the following part numbers: All models except -2 & -3 861899
-2 & -3 - 201197
10
PARTS LIST
QUANITY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3
111DO-2B 43-3/8" Chuck 849103 42-1/4" Chuck 849106 111DO-3B Key 849123 Key 849118 111DO-7B 111DO-9B 51-3/8" Chuck 849108 111DO-14B (Small Dia.) 136DO-2 Key 849120 136DO-3 136DO-7 43-3/8" Chuck 849103 136DO-9 Key 849123 136DO-14
136DO-28 51-3/8" Chuck 849108 50-1/2"Chuck* 889335
(Small Dia.) Key 849120 Key 849121
111DO-28B Dead Handle 861006 111DO-40B 42-1/4" Chuck 849106 111DO-50B Key 849118 Chuck Guard** 202058 111DO-60B 136DO-40 21-Hex Quick 849414 136DO-50 Change Chuck 136DO-60
136DL-2 38-1/4" Chuck 849102 42-1/4" Chuck 849106 136DL-3 Key 849116 Key 849118 136DL-14 136DL-28 51-3/8" Chuck 849108 136DL-40 (Small Dia.) 136DL-50 Key 849120 136DL-60
43-3/8" Chuck 849103 Key 849123
Dead Handle 861006
Chuck Guard 202058
21-Hex Quick 849414 Change Chuck
*Tools with 1/2" Chucks must be equipped with extra charge dead handle 861006.
**Chuck guard is for use with 1/4" capacity chucks only.
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CooperTools
670 Industrial Drive Lexington, SC 29072 Phone: (803) 359-1200 Fax: (803) 359-2013 www.clecotools.com
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