Cooper Lighting Solutions IB500018EN Installation Manual
INS #
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INS #
IB500018EN
Installation Instructions – Prevail XL / USSL XL
Instructions d’installation – PrevailXL / USSLXL
Instrucciones de instalación – Prevail XL / USSL XL
WARNINGWARNING
Risk of Fire, Electrical Shock, Cuts or other Casualty Hazards- Installation and maintenance of this
product must be performed by a qualified electrician. This product must be installed in accordance
with the applicable installation code by a person familiar with the construction and operation of the
product and hazards involved.
Risk of Fire and Electric Shock- Make certain power is OFF before starting installation or attempting
any maintenance. Disconnect power at fuse or circuit breaker.
Risk of Fire- Refer to product label for specific minimum supply conductor requirements.
Risk of Burn- Disconnect power and allow fixture to cool before handling or servicing.
Risk of Personal Injury- Fixture may become damaged and/or unstable if not installed properly.
Failure to comply with these instructions may result in death, serious bodily injury and property damage.
DISCLAIMER OF LIABILITY: Cooper Lighting Solutions assumes no liability for damages or losses of any kind
that may arise from the improper, careless, or negligent installation, handling or use of this product.
NOTICE: Green ground wire provided in proper location. Do not relocate.
ATTENTION Receiving Department: Note actual fixture description of any shortage or noticeable damage on
delivery receipt. File claim for common carrier (LTL) directly with carrier. Claims for concealed damage must be
filed within 15 days of delivery. All damaged material, complete with original packing must be retained.
Safety: This fixture must be wired in accordance with the National Electrical Code and applicable local codes and
ordinances. Proper grounding is required to insure personal safety. Carefully observe grounding procedure under
installation section.
APPLICATIONS: This lighting fixture is designed for outdoor lighting services, and should not be used in area
of limited ventilation or inside high ambient temperature enclosures. It must be stored in a dry location prior to
installation. Do not expose lighting fixture to rain, dust or other environmental conditions prior to installation
and insertion of photo control or shorting cap (if so equipped). Best results will be obtained if installed and
maintained according to the following recommendations.
Regulatory Information:
device, pursuant to part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
This equipment has been test and found to comply with the limits of a Class A digital
COOPER LIGHTING SOLUTIONS IB500018EN Installation instructions
Installation Instruc tions – Prevail XL / USSL XL
INSTALLATION
This lighting fixture has been shipped complete with one
of several mounting options. Please follow the installation
instructions specific to the catalog part that you ordered.
Care must be taken not to set lighting fixture down on
optical lenses.
Pole Mount Arm
Tools Required
Ratchet, 3/4” socket, 3/4” wrench, 3/8” socket, #2 Phillips
head screw driver and torque wrench, drill.
1. Pole mounting arm is designed for a square or round
pole. Round pole installation will require the mounting
arm break-away tabs to be removed. Grab tabs with
pliers and break-away as shown in (Figure 1). The
minimum pole diameter shall be: 3”. No isolators or
gasketing permissible between mounting surfaces.
2. Mount the arm to the round or square pole using the
provided 1/2” x 1-3/4” long bolts, washers and nuts as
shown in (Figure 2). Torque bolts to 40 ft-lbs. (55 N-M).
3. Fold fixture wire leads tightly towards fixture door when
sliding fixture on to mounting arm. Install the (3) 1/4-20
x 1” screws and tighten to 6 ft-lbs. Tighten the center
screw first as shown in (Figure 3).
4. Make wire connections inside the mounting arm. Refer
to wire diagram for power connections. Connect the
supply wires to appropriate luminaire leads: (Figure 4)
• Supply side ground wire to green luminaire lead.
• Supply side neutral wire to white luminaire lead.
• Supply side line voltage wire to black luminaire
lead.
5. Install arm cover and tighten (2) Philips head screws to
20 in-lbs. (2.3 N-M). As shown in (Figure 5).
ote:N Ensure the luminaire supply leads do not get pinched
between cover and mounting arm as shown in
(Figure 3 & 5).
6. If applicable, Install pole cap after completion of
luminaire installation and wiring.
9/16” (14.3mm)
Diameter Hole
And Slot
4-7/8˝
(124mm)
7/8˝
(22mm)
Washer
1/2” Bolt
Washer
Figure 2.
Figure 3.
Figure 4.
Cover Plate
Screws.
Tighten To 20
in-lbs (2.3N-M)
Split Washer
1/2” Nut
Install (3) 1/4-20 Screws And
Line (Black) Black
White
White Common
(Black 480V)
Green Ground
(Black
480V)
Green
Ground
Tighten to 72 in-lbs.
Fixture
For Round Pole Installations,
Break Away Tabs
Figure 1.
2
Figure 5.
Align Cover Tabs
With Arm Slots
COOPER LIGHTING SOLUTIONS IB500018EN Installation instructions
Installation Instruc tions – Prevail XL / USSL XL
Wall Mount
Tools required
#2 Phillips head screw driver, torque wrench.
ote:N Hardware and tools to mount wall plate to wall not
supplied.
1. Pull the supply wires out of junction box (not supplied)
and through the large hole in the center of the wall
plate.
2. Secure attachment plate to the wall using four bolts
(not included).
3. Follow instructions step 3 through 5 from pole mount
arm configuration as shown in (Figure 6).
6. Install the (3) 1/4-20 x 1” screws and tighten to
6(Ft-lbs). Tighten the center screw first as shown in
(Figure 3.) and install the plastic plug over the center
screw. (Figure 3.)
7. Tuck wires into the fixture and install fixture door.
Tighten the (8) fixture door screws to 20 in-lbs. (or
tighten door thumb screws).
8.0
8.0
[203]
[203]
[178]
7. 0
Mast Arm Mount (Figure 7)
Tools required
1/4” Allen wrench, #2 Phillips head screw driver, torque
wrench, drill and 7/16” drill bit.
1. Determine wire connection method whether inside the
mast arm or inside a separate junction box. Lead wires
are provided exiting the mast arm for connections.
Refer to wire diagram for power connections. Connect
the supply wires to appropriate luminaire leads as
shown in (Figure 4).
2. Slip the fixture with attached mast arm assembly over
the customer mounting arm (making sure not to pinch
any supply leads while routing). Make sure the mast
arm is fully seated into the mast arm adapter as it
should bottom out against the adapter.
3. Secure the mast arm to the mounting arm with the
(4) 3/8-16 x 3/8” set screws. Level the fixture while
tightening the set screws. Torque to 168 in-lbs.
4. Drill a 7/16” hole through the mast arm and install the
3/8” bolt and nut. Use care when drilling to prevent
wire damage. Torque to 120 in-lbs.
Mast Arm Optional Accessory Wiring
1. Install the mast arm from steps 2-4.
2. Fold wire leads tightly towards fixture door when sliding
fixture on to mounting arm. If using fixture supplied
lead, use the wiring steps from the Mast Arm Mount
above or proceed with the following steps 3-7.
3. Open fixture door by loosening the (8) Phillips head
screws (or thumb screws if supplied) on the door as
shown in (Figure 8).
4. Remove wire grommet for fixture wires at the back
of the fixture as shown in (Figure 8). Once removed,
fixture is no longer IP rated.
5. Insert customer lead wires into fixture through
grommet hole and slide fixture on to the mast arm
adapter. Manage wire routing during this process.
Figure 6.
Level Surface
2.9
[74]
Wall Plate
[188]
3/8” Bolt
7. 4
6.0
[152]
5.0
[127]
6X8 Plate Size
3.0
[76]
O.D.
5.0
[127]
6.0
[152]
7. 0
[178]
Wire Way
(Center Hole)
3.3
[84]
4.1
[104]
Mast Arm Pole
(2” Tenon Arm)
Set Screws (Torque
To 168 In-Lbs)
Tighten To 72 In-Lbs.
ø.44
[11]
Dia. Hole
8.0
[203]
Figure 7.
3
COOPER LIGHTING SOLUTIONS IB500018EN Installation instructions
Installation Instruc tions – Prevail XL / USSL XL
House Side Shield
Tools required
#2 Phillips head screw driver and pliers.
1. Carefully remove plastic push pins on optics as shown
in (Figure 9).
ote:N The optics are permanently secured to the fixture.
DO NOT try to remove the optics. The optics are not
field-rotatable.
2. Install house side shield with provided #10 x 1/2”
Phillips screws. Tighten until house side shield is snug.
Do not over tighten.
3. For factory installed rotated optics, reuse the existing
#8-32 Phillips screw for attaching the house side shield.
ote:N House side shield must ONLY be installed on the
back side of the optics as shown in (Figure 10). DO
NOT install on the other side of the optic.
Wire Leads
Wire Grommet
Open Fixture Door
Neutral
Hot
Ground
Front Of Fixture
Figure 9.
House Side
Shield
Front Of Fixture
Plastic Pins
Screws #10 X 1/2” Or
#8 X 1/2” (As Required)
Pole Side Of Fixture Pole Side Of Fixture
Figure 8.
4
Figure 10.
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