Cooper Lighting Solutions IB500011EN Installation Manual

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INS #

IB500011EN

Installation Instructions – Galleon LED
Directives d’installation – Galleon LED
Instrucciones de instalación – Galleon LED

WARNING

Make Certain Power is OFF before starting installation
or attempting any maintenance.

WARNING

Risk of Fire/Electric Shock. If not qualified, consult an
electrician.

WARNING

Risk of Electric Shock – Disconnect power at fuse or
circuit breaker before installing or servicing.

WARNING

Risk of Personal Injury – Fixture may become damaged
and/or unstable if not installed properly.



Do not mount luminaire within 6” of a combustible
surface.



Do not handle luminaire by the glass. Do not touch
LEDs.

IMPORTANT: Read carefully before installing fixture. Retain for future reference.

GENERAL: Upon receipt of the fixture, thoroughly inspect for any freight damage which should be brought to the

attention of the delivery carrier. Compare the catalog description listed on the packing slip with the fixture label on the
housing to assure you have received the correct material.

SAFETY: This fixture must be wired in accordance with the National Electrical Code and applicable local codes and
ordinances. Proper grounding is required to insure personal safety. Carefully observe grounding procedure under
installation section.

APPLICATIONS: This lighting fixture is designed for outdoor lighting services, and should not be used in area of limited
ventilation or inside high ambient temperature enclosures. It must be stored in a dry location prior to installation. Do
not expose lighting fixture to rain, dust or other environmental conditions prior to installation and insertion of photo
control or shorting cap (if so equipped). Do not install the fixture near combustible materials or locate next to airflow
blocking surfaces within 6 inches. Best results will be obtained if installed and maintained according to the following
recommendations.

Risk of Burn – Disconnect power and allow fixture to
cool before servicing.

ote:N These instructions do not claim to cover all

details or variations in the equipment, procedure,
or process described, nor to provide directions
for meeting every possible contingency during
installation, operation or maintenance. When
additional information is desired to satisfy a
problem not covered sufficiently for user’s purpose,
please contact your nearest representative.

ote:N This lighting fixture has been shipped complete

with one of several mounting options. Please follow
the installation instructions specific to the catalog
part that you ordered.

ote:N Care must be taken not to set lighting fixture down

on optical lenses or lift the fixture in the lens area.

ote:N Specifications and dimensions subject to change

without notice.

WARNING

COOPER LIGHTING SOLUTIONS IB500011EN Installation instructions

Installation Instructions – Galleon LED

Installation Instructions

Tools Required

Note: For installation to round poles follow the same

instructions as the square pole installation with
the additional round pole adaptor inserted
between the pole and the arm (FIG. 1).

Ratchet, a shallow 3/4” socket and #2 Phillips head
screwdriver.

Pole Mount (FIG. 1)

1. Loosen (3) screws located in the access door of the
fixture and open the door.

2. Install the 1st threaded rod through the top side
hole at the back of the fixture. Slide a lock washer
and nut onto the rod inside the housing but do
not tighten. No more than 1/2” of bolt should pass
through the nut inside the housing in order to be
able to tighten the nut during step 8.

3. Install the 2nd threaded rod through the bottom
side hole at the back of the fixture. Slide a lock
washer and nut onto the rod inside the housing but
do not tighten. No more than 1/2” of bolt should
pass through the housing in order to be able to
tighten the nut during step 8.

4. Remove the pole top cap.

5. Insert the threaded rods from steps 2 and 3 through
the upper and lower holes of the arm. Make sure
the angled edge of the arm matches the angle at the
back of the fixture so that the assembly will be level
upon completion. The long side of the arm should
be at the top of the fixture.

6. Route the fixture leads through the center opening
of the arm and through the center opening of the
pole.

7. Hold the nut plate on the inside of the pole and
insert the mounting bolts through the pole and
thread into the nut plate. Assure that the bolt is
completely threaded through the nut plate.

8. Tighten both nuts within the fixture to 40 ft-lbs./
54 N·m. A shallow 3/4” socket must be used in order
to guarantee clearance of all drivers inside the
fixture during this step.

9. Attach the supply side ground wire to the ground
terminal connector (green wires).

10. Connect the supply side line voltage wire to the
fixture side line voltage terminal connector (black
wires).

11. Connect the supply side neutral wire to the fixture
side neutral wire terminal connector (white wires).

12. Close the cover and tighten the three screws to
insure the fixture will maintain it’s water tight seal.

13. Replace pole top cap after completion of fixture
installation and wiring.

Grommet (For Service Leads)

Threaded Rod

Angled Edge

Arm

Nut Plate

Access Door

Round Pole Adapter (Optional)

Mounting Hardware Detail

Fig 1.

Tools Required

#2 Phillips screw driver, ratchet and a 3/4˝ shallow socket.

Wall Mount (FIG. 2)

1. Loosen (3) screws located in the access door of the
fixture and open the door.

2. Install the 1st mounting bolt through the top side
hole at the back of the fixture. Slide a lock washer
and nut onto the bolt inside the housing but do not
tighten.

3. Install the 2nd mounting bolt through the bottom

side hole at the back of the fixture. Slide a lock
washer and nut onto the bolt inside the housing
but do not tighten.

4. Slide the included arm over the bolts as shown in
FIG. 2. Make sure the angled portion of the arm
matches the angle at the back of the fixture so that
the assembly will be level upon completion.
The long side should be at the top of the fixture.

5. Place the decorative wall plate over the arm bolts
and secure to the back side of the arm using the
supplied lockwasher and nuts.

6. Tighten the nuts on the back of the decorative wall
plate to 40 ft-lbs./54 N·m. Set the fixture assembly
aside.

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COOPER LIGHTING SOLUTIONS IB500011EN Installation instructions

Installation Instructions – Galleon LED

7. Pull the supply wires out of junction box (not
included) and through the large hole in the center
of the attachment plate.

8. Secure attachment plate to the wall using four bolts
(not included).

9. Pull the supply wires into the center hole of the
decorative wall plate and into the fixture assembly
(passing through the silicone rubber wire grommet)
from step 6.

10. Hang the decorative wall plate onto the attachment
plate and tighten the screw located at the bottom of
the decorative wall plate to 15 in-lbs.

11. Inside the fixture, connect supply wires to
appropriate fixture leads:

a. Supply side ground wire to green fixture lead.
b. Supply side neutral wire to white fixture lead.
c. Supply side line voltage wire to black fixture lead.

12. Close the cover and tighten the three screws to
insure the fixture will maintain its water tight seal.

Threaded Rod

Mounting Arm
(Angled edge torward xture)

3. Install the 1st mounting bolt (1/2”-13 x 1 1/4”) and
lockwasher through the top side hole at the back of
the fixture and into the mast arm adapter.

4. Install the 2nd mounting bolt (1/2”-13 x 1 1/4”) and
lockwasher through the bottom side hole at the back
of the fixture and into the mast arm adapter.

5. Slip the assembly over the mast arm (making sure
not to pinch any supply leads). Make sure the mast
arm is fully seated into the mast arm adapter as it
should bottom out against the adapter.

6. Secure the mast arm adapter to the mast arm with
the (4) 3/8-16 x 3/8” set screws. Tighten set screws
to 12.5 ~ 13 ft-lbs.

7. Drill a 7/16” hole through the mast arm and install
the 3/8” carriage bolt and nut. Use care when
drilling this hole so as not to damage any wires
within the mast arm.

8. Inside the fixture, connect supply wires to
appropriate fixture leads:

a. Supply side ground wire to green fixture lead.
b. Supply side neutral wire to white fixture lead.
c. Supply side line voltage wire to black fixture lead.

9. Close the cover and tighten the three screws to
insure the fixture will maintain it’s water tight seal.

Decorative Wall
Plate

Access Door

Attachment Plate
(Hardware by Others

Wall Gasket

Mounting Hardware Detail

(Washer/Lockwashers and Nuts)

Fig 2.

Tools Required

#2 Phillips screw driver, Drill and 7/16” drill bit, Ratchet
and 9/16” socket.

Mast Arm Adapter Mount (FIG. 3)

1. Loosen (3) screws located in the access door of the
fixture and open the door.

2. Pull all supply wires through the mast arm/mast
arm adapter and into the center grommet located
between the mounting bolts at the back of the
fixture.

Fig 3.

1/2”-13 x 1-1/4”

Mounting Bolt and

Lockwashers

Set Screws

Insert Over

Mast Arm

Mast Arm

Adapter

3/8”-16

Carriage

Bolt

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COOPER LIGHTING SOLUTIONS IB500011EN Installation instructions

Installation Instructions – Galleon LED

Photocontrol Orientation (If Equipped)

ote:N The orientation procedure is only required for

photocontrols which specifically require the
cell to be aimed north. Otherwise pre-selected
factory orientation will function properly. Follow the
directions recommended by the photocontrol supplier
for proximity to light sources. Lighted signs, building
surface reflection, floodlights,
tree branches, etc. may affect final position of
the photocontrol.

1. Loosen the two screws to allow rotation of the
receptacle.

2. Insert screwdriver into center slot and rotate
receptacle until indicator arrow points north.

3. Retighten screws.

4. Insert the photoelectric control (or shorting cap) into
receptacle and twist into locked position.

ote:N The photocontrol (not included) must contain

a soft, resilient gasket fastened to the bottom
surface to assure a proper weather seal between the
control and the receptacle.

Bi-Level Switching (If Equipped)

For Bi-level switching, the input leads to the fixture
will be independently labeled to indicate dimming
preferences as appropriate (as defined by the order
requirements). Two separate supply lines of line voltage,
neutral and ground must be connected to the fixture leads
to enable the bi-level switching functionality of the fixture.

Maintenance

A regular maintenance schedule should be followed to
retain optimal light output and thermal performance. Optical
lens cleaning should be performed with a clean dry cloth to
remove any dust or other contaminants. Additional cleaning
can be performed with non-abrasive acrylic cleansing
solution.

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