Cooper Lighting S280-79-10 User Manual
Printed in USA
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Information . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ANSI Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Quality Standards . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Acceptance and Initial Inspection . . . . . . . . . . . . . . 3
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . 3
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . 3
Control Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Initializing the Control . . . . . . . . . . . . . . . . . . . . . . . 4
Form 5 Control Description . . . . . . . . . . . . . . . . . . 5
Recloser Interface (RIF) Module . . . . . . . . . . . . . . 6
Central Processing Unit (CPU) Module . . . . . . . . . 6
Discrete Interface (DIF) Module . . . . . . . . . . . . . . . 6
Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . 6
Form 5 Control Operator Panel . . . . . . . . . . . . . . . 7
Battery Test Procedure . . . . . . . . . . . . . . . . . . . . . . 14
Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Auxiliary Power for Accessories . . . . . . . . . . . . . . 20
Recloser Interface (RIF) Module Configuration . . 20
Form 5 Universal Device Protection (UDP)
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Form 5 DC NOVA Control . . . . . . . . . . . . . . . . . . . 22
Discrete Interface (DIF) Accessory . . . . . . . . . . . . 23
Customer Connection Information . . . . . . . . . . . . . 23
Standard and UDP DIF Module 1 Inputs . . . . . . . . 26
Standard and UDP DIF Module 1 Outputs . . . . . . . 28
Standard and UDP Module 2 Inputs . . . . . . . . . . . . 29
Standard and UDP Module 2 Outputs . . . . . . . . . . 30
Input Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . 32
Initial Programming Prior to Installation . . . . . . . . . 32
Control / Recloser Compatibility . . . . . . . . . . . . . . . 32
Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mounting the Control . . . . . . . . . . . . . . . . . . . . . . . 33
Grounding the Control . . . . . . . . . . . . . . . . . . . . . . 34
Customer Connections for AC Power . . . . . . . . . . . 38
Customer Connections for Metering . . . . . . . . . . . . 38
Before Placing Control and Recloser into Service . 42
Testing and Troubleshooting . . . . . . . . . . . . . . . . 43
Testing an Installed Control . . . . . . . . . . . . . . . . . . 43
Testing with Type MET Tester . . . . . . . . . . . . . . . . 43
Closing the Recloser During Testing . . . . . . . . . . . 44
Form 5 Control Default Test Procedure . . . . . . . . 47
Remove the Control from Service . . . . . . . . . . . . . 55
Return the Control to Service . . . . . . . . . . . . . . . . 55
Additional Information . . . . . . . . . . . . . . . . . . . . . . 56
1
Service Information
Reclosers
Kyle®Form 5, Form 5 UDP, Form 5 DC NOVA
Microprocessor-Based Recloser Controls
Installation and Operation Instructions
S280-79-10
November 2001 • Supersedes 1/01
Figure 1.
Kyle®Form 5/UDP microprocessor-based recloser control.
99001KM
Contents
Applicable to serial numbers above 3000 or beginning with CP57.
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions
2
The instructions in this manual are not intended as a substitute for proper training or adequate experience in the
safe operation of the equipment described. Only competent technicians who are familiar with this equipment
should install, operate, and service it.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
• Is trained in industry-accepted high- and low-voltage
safe operating practices and procedures.
• Is trained and authorized to energize, de-energize,
clear, and ground power distribution equipment.
• Is trained in the care and use of protective equipment
such as flash clothing, safety glasses, face shield,
hard hat, rubber gloves, hotstick, etc.
Following is important safety information. For safe installation and operation of this equipment, be sure to read
and understand all cautions and warnings.
Safety Instructions
Following are general caution and warning statements
that apply to this equipment. Additional statements,
related to specific tasks and procedures, are located
throughout the manual.
SAFETY INFORMATION
SAFETY FOR LIFE
Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing, and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working
around high voltage lines and equipment and support our “Safety For Life” mission.
WARNING: This equipment is not intended to
protect human life. Follow all locally approved procedures and safety practices when installing or operating this equipment. Failure to comply can result in death,
severe personal injury and equipment damage.
G102.1
DANGER: Hazardous voltage. Contact with haz-
ardous voltage will cause death or severe personal injury. Follow all locally approved safety
procedures when working around high and low voltage
lines and equipment.
G103.3
WARNING: Before installing, operating, main-
taining, or testing this equipment, carefully read
and understand the contents of this manual. Improper
operation, handling or maintenance can result in death,
severe personal injury, and equipment damage. G101.0
This manual may contain four types of hazard
statements:
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in equipment damage only.
Hazard Statement Definitions
WARNING: Power distribution equipment must
be properly selected for the intended application. It
must be installed and serviced by competent personnel
who have been trained and understand proper safety
procedures. These instructions are written for such personnel and are not a substitute for adequate training
and experience in safety procedures. Failure to properly
select, install, or maintain power distribution equipment
can result in death, severe personal injury, and equipment damage. G122.2
!
SAFETY
FOR LIFE
!
SAFETY
FOR LIFE
!
!
!
!
!
!
!
Introduction
Service Information S280-79-10 provides installation and
operation instructions for the Kyle Form 5 and Form 5
UDP microprocessor-based electronic recloser controls.
Read This Manual First
Read and understand the contents of this manual and follow all locally approved procedures and safety practices
before installing or operating this equipment.
Additional Information
These instructions cannot cover all details or variations in
the equipment, procedures, or process described, nor
provide directions for meeting every possible contingency
during installation, operation, or maintenance. When
additional information is desired to satisfy a problem not
covered sufficiently for the user's purpose, please contact
your Cooper Power Systems sales representative.
ANSI Standards
Kyle reclosers are designed and tested in accordance
with the following ANSI standards: C37.60 and C37.85
and ANSI Guide C37.61.
Quality Standards
ISO 9001:2000-Certified Quality Management System
Acceptance and
Initial Inspection
Each Form 5 control is completely assembled, tested, and
inspected at the factory. It is carefully calibrated, adjusted
and in good condition when accepted by the carrier for
shipment.
Upon receipt, inspect the carton for signs of damage.
Unpack the control and inspect it thoroughly for damage
incurred during shipment. If damage is discovered, file a
claim with the carrier immediately.
Handling and Storage
Be careful during handling and storage of the control to minimize the possibility of damage. If the control is to be stored
for any length of time prior to installation, provide a clean,
dry storage area. If storage is in a humid atmosphere, make
provisions to keep the control circuitry energized.
Note: To energize the control, apply AC power to the AC sup-
ply input connector block TB1 located left of the
Recloser Interface (RIF) module within the control.
Refer to the Customer Connection for AC power section in this manual.
Control Battery Storage and Charging
The 24 Vdc control battery in the Form 5 control is fully
charged prior to shipment and is ready for use. In order to
maintain sufficient charge to operate the control, the
sealed lead acid battery should be charged after no more
than three months of storage.
Note: Two 12 Vdc, 13 amp-hour batteries are available for
use with the Form 5 Distribution Automation upgrade
accessory.
Temperature has an effect on battery life. Sealed lead
acid batteries should be stored, fully charged, at room
temperature. Never store lead acid batteries at temperature exceeding 47°C (117°F), as damage can result in
approximately one month.
To keep the battery charged, energize the control’s builtin charger with AC power applied to the user AC supply
input connector block TB1, located left of the RIF module
within the control cabinet.
Note: When shipped from the factory, the battery source is
disconnected and its output plugs are taped to the cabinet. Connect the battery plugs into the mating connectors to complete the battery circuit.
Battery Replacement
The 24 Vdc control battery has a life expectancy of 4 to 6
years. It is recommended that the battery be replaced
after 4 years.
Control Power
The primary source of power is factory configured for 120 Vac
or 240 Vac. The 240 Vac version is available as an option
at time of order entry. Primary power is rectified to charge
the power capacitor and to power the dc/dc converter that
provides power to the control. A minimum of 500 mA of ac
current is required for heater operation, battery charging
current, and to keep all modules energized.
S280-79-10
3
!
PRODUCT INFORMATION
IMPORTANT: Connect the control battery when AC
power is connected to the control’s AC supply Input Ter-
minal Block. The battery must be disconnected prior to
shipping or storing the control.
IMPORTANT: To maintain sufficient charge to oper-
ate the control and prevent battery cell damage, the
sealed lead-acid batteries should be charged after no
more than three months of storage.
SAFETY
FOR LIFE
AC Reclosers
Power to operate the tripping and closing solenoids in the
recloser is provided by the power capacitor located
behind the operator panel of the control. A sealed, 24-volt,
lead acid battery is located in the lower portion of the control cabinet and is utilized to provide operating and tripping energy when AC power is temporarily lost. The
control is equipped with an ac-powered, temperaturecompensated battery charger.
Operation Upon Loss Of AC Power
If the control is equipped with the standard 24 Vdc leadacid battery, the control maintains full operation from the
battery power supply for a minimum of 32 hours at 20°C
(24 hours at -40°C). To prevent battery damage, the control shuts down automatically upon detection of low battery voltage below 22.7 Vdc.
Control programming settings and parameters—including
event recorder, duty monitor, and data profile metering
parameters—are stored in non-volatile memory and
retained upon loss of control power. The time/date clock
resets to 0:00:00, 1970 upon loss of control power.
The AC power LED indicator on the operator panel of the
control will turn off after 15 seconds upon loss of AC
power. The indicator will illuminate immediately upon
return of ac power.
Initializing the Control
Two methods are available to initialize the Form 5 control.
Method 1: Connect AC power to the input connector ter-
minal TB-1. Refer to the Customer Connec-
tions for AC Power section of this manual.
Method 2: Connect the battery terminal on the control
and press the MANUAL BATTERY RECONNECT button located on the Form 5 power
supply. See Figure 4.
Note: Method 2 powers the control off the battery
and is not intended for long term operation.
In both methods, after initialization, set the control clock
via the interface software.
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions
4
Figure 2. 99005KM
Form 5 recloser control operator panel.
LCD Display
LED Indicators
CLOSE Pushbutton
TRIP (LOCKOUT)
Pushbutton
CONTROL OK
AC POWER
ABOVE MIN TRIP
CHECK BATTERY
RECLOSER MALFUNCTION
REVERSE POWER FLOW
BUSHINGS 1-2 FAULT TARGET
BUSHINGS 3-4 FAULT TARGET
BUSHINGS 5-6 FAULT TARGET
GROUND FAULT TARGET
SENSITIVE-GROUND FAULT TARGET
BUSHINGS 1-2 VOLTAGE
BUSHINGS 3-4 VOLTAGE
BUSHINGS 5-6 VOLTAGE
RECLOSER CLOSED
RECLOSER OPEN
CONTROL LOCKOUT
HOT LINE
TAG
GND TRIP
BLOCKED
COLD LOAD
BLOCKED
ON
OFF
PICK UP
ALTERNATE
PROFILE
NO. 1
TX 3
RX 3
BACK
RESET
TARGETS
RESET
MAX CURRENT
RECLOSING
TX 2
RX 2
NON
BATTERY
TEST
ALTERNATE
PROFILE
NO. 2
NEXT
CHANGE
LAMP
TEST
RS232
SUPERVISORY
BLOCKED
FAST
TRIPS
DISABLED
ALTERNATE
PROFILE
NO. 3
LCD Display Dedicated
Function Keys
Operation "Hot Keys"
RS232 Data Port
TRIP
(LOCKOUT)
CLOSE
KYLE
FORM 5
®
Hot Line Tag
RECLOSER CONTROL
Current sensing is provided by three current transformers
located in the recloser and interfaced to the Form 5 control
via the control cable. This cable also supplies Trip, Close,
and Recloser status, and connects to the Recloser Interface (RIF) module to provide isolation for reliable operation. Voltages for metering are also connected to the RIF
module via the connector terminal block, TB-1 (Figure 3).
A functional block diagram of the Form 5 control is shown
in Figure 3. Line current flowing through the recloser is
converted by the CPU module to a digital signal suitable
for metering and fault current calculations. Data sampling
occurs at a rate 32 times per cycle. The CPU contains a
data acquisition section that uses the acquired samples to
compute the fundamental currents and voltage for use in
overcurrent, under/over voltage and under/over frequency
protection, as well as currents and voltages for metering
functions. The current for overcurrent protection is calculated on a sub-cycle basis; it includes only the fundamental and DC component. For metering, the fundamental and
harmonic current and voltages are determined.
When the phase or ground current exceeds its programmed minimum-trip value and associated time-current curve (TCC) timing, the control initiates the
programmed sequence of recloser tripping and reclosing
operations via the CPU and RIF modules. If the fault is
temporary, the control ceases to command recloser operations after a successful reclose, and the control resets to
the start of its operating sequence after a preset time
delay. If the fault is permanent, the control performs its
complete programmed sequence of reclose commands
and locks out with the recloser open. Once locked out, the
control must be closed via the operator panel or SCADA
communications. This resets the control to the start of the
operating sequence.
The following chain of events occurs for an operating
sequence of two trips to lockout:
1. The overcurrent signal is integrated with time on the
selected curve for the first trip operation (TCC1) to
produce the signal which energizes the trip circuit.
2. Energizing the trip circuit connects the battery and
capacitor to the trip solenoid to open the recloser.
3. Upon opening, the control starts timing on the first
reclosing interval-delay time.
4. Upon expiration of this reclosing interval-delay, a closing signal is issued from the control, closing the
recloser and selecting the time-current characteristics
for the second trip operation (TCC2).
5. If current remains above the minimum-trip level, the
tripping and reclosing sequence is repeated.
6. The control begins the reset-delay timer if the overcurrent is cleared before the operating sequence
reaches lockout indicated by a closed recloser and
current below minimum trip.
7. When the reset-delay times out, the control is reset to
the home state and is ready for another programmed
operating sequence. If current rises above minimum
trip prior to the reset-delay timing out, the timer is
halted and the control resumes the operating
sequence while the accumulated reset-delay timing is
restarted.
S280-79-10
5
!
Figure 3.
Form 5 control operational flow diagram.
FORM 5 CONTROL DESCRIPTION
SAFETY
FOR LIFE
TB1 TERMINAL BLOCK
CUSTOMER P.T. INPUTS
RECLOSER
TRIP SOLENOID
CLOSE SOLENOID
OPEN / CLOSE
SWITCHES
A Ø CT
B Ø CT
C Ø CT
CT COMMON
RIF
OPTICAL
ISOLATION
OPTICAL
OPTICAL
ISOLATION
ISOLATION
OPTICAL
ISOLATION
MATCHING
TRANSFORMERS
AND SIGNAL
CONDITIONING
POWER SUPPLY
CPU
OPTIONS
OPERATOR'S
PANEL
KEYBOARD
LED's
LCD
RS232 PORT
RS232
Or
FIBER-OPTIC
PORT
RS232
Or
FIBER-OPTIC
PCB
BATTERY
DIF#1
(OPTIONAL)
12
CONNECTIONS
6 unlatched outputs
6 latched outputs
12
USER
12 inputs
DIF#2
(OPTIONAL)
12
CONNECTIONS
6 unlatched outputs
6 latched outputs
12
USER
12 inputs
The Form 5 control is constructed in a modular fashion to
simplify service and the addition of accessories (Figure
4). The standard configuration incorporates a Central
Processing Unit (CPU) module, power supply module,
Recloser Interface (RIF) module, and an operator panel.
Discrete Interface (DIF) module(s), the fiber-optic board
and the RS-232 communication interface cards may be
ordered as accessories. Mounting provisions can be
provided to add customer-supplied radio and modem
modules.
Recloser Interface (RIF) Module
The Recloser Interface (RIF) Module provides the interface between the recloser and the CPU module, as well
as the interface between the voltage sensors and the
CPU module. The RIF is designed to interface with the following reclosers: WE/WVE group, NOVA group,
VSA/VSO group, and KFME/KFVME (50Hz) group.
The recloser connector includes three current-transformer inputs, Open and Closed status sensing, and Trip
and Close controls. The voltage sensor connector
accepts six voltage inputs; three for source-side, and
three for load-side voltage. Two sets of dip switches,
located on the RIF front panel, utilize different switch positions to configure the desired voltage. See Figure 17.
The RIF board accepts either 12, 120, or 240 Vac voltage
inputs for metering. The factory configuration is outlined
on the module label and can be customized to user specification. See RECLOSER INTERFACE (RIF) MODULE
CONFIGURATION section of this manual.
Central Processing Unit (CPU)
Module
The CPU module is the center of the Form 5 control. The
CPU contains a 32-bit micro-controller, a Digital Signal
Processor, RAM and EEPROM memory, and a 16-bit
analog-to-digital converter. The CPU module accepts 16
analog inputs which it routes through the digital signal
processor, which samples 32 times per cycle, to compute
harmonic analysis to the 15th harmonic.
Discrete Interface (DIF) Module
The Discrete Interface (DIF) module allows users with
existing RTUs the ability to interface with the Form 5 control. The DIF module contains 12 inputs and 12 outputs
can be customized for a remote or supervisory function.
One Form 5 control can accommodate two DIF modules.
See DISCRETE INTERFACE (DIF) ACCESSORY section of this manual.
Power Supply Module
The Power Supply module is designed to accept 100 to
134 Vac or 200 to 268 Vac user-supplied input power at
either 50 or 60 Hz.
The Power supply module (connection P9) provides auxiliary power to radio communications units, RTUs and
other accessories. The auxiliary output provides 24 Vdc
(12 Vdc is available) for user loads. The auxiliary power
supply has the capability to provide a load of up to 40 W
peak (1 second) and 3 W average. The auxiliary power is
fused and current-limited to prevent user loads from disabling the control.
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions
6
Figure 4.
Form 5 UDP control operating panel with interface modules and radio mounting provisions.
99001KM
Control Cable Receptacle
and Control Grounding Lug
(located beneath cabinet)
Control Battery
Central Processing
Unit (CPU) Module
Recloser Interface
(RIF) Module
TB1 Connector
Block
Power
Supply
Module
Power Capacitor
(Located behind operator
panel)
Grounding Strap
Manual Battery
Reconnect Button
Auxiliary Power
Connection (P9)
Form 5 Control Operator Panel
The Form 5 control operator panel (Figure 8) allows local
operation and status interrogation through built-in operator
controls and status displays. The operator panel contains
LED indicators, operational pushbuttons, membrane-type
functional/indication switches, backlit LCD display, and
Hot Line Tag switch with indication. An RS-232 port is also
provided to permit the temporary connection of a PC for
programming the parameters in the control.
All indicators with the exception of Hot Line Tag and
recloser status are automatically turned off after 5 minutes
of operator panel inactivity.
Reactivating is accomplished by pressing any operation
switch. The LCD messages will remain while in this
power-saving mode, although the illuminating backlight
will shut off.
LED Indicators
The operator panel LED indicators (Figure 5) give instant
information on the control and recloser status.
LED indicators include:
CONTROL OK
This green LED is illuminated when the continuous selfdiagnostics of the control have detected no CPU or memory malfunctions and indicate that the control is capable of
normal operation.
AC POWER
This green LED is illuminated when the presence of ac
input power to the control is sensed. The LED will turn off
if ac power is lost for more than 10 seconds.
ABOVE MIN TRIP
This red LED is illuminated when the control detects that
current is above the programmed minimum trip value for
Bushings 1-2, Bushings 3-4, Bushings 5-6, Ground, or
Sensitive Ground.
CHECK BATTERY
This red indicator illuminates for two conditions:
1. Battery voltage is below 20 Vdc or drops 2Vdc or more
during battery test.
2. The control fails a manual battery test. The LED will
remain on until a successful battery test is completed.
Refer to the Battery Test Procedure in this manual for
more information.
RECLOSER MALFUNCTION
This red indicator is illuminated when the control detects
a failure in a trip or close operation. It turns off automatically if the recloser returns to the proper state.
REVERSE POWER FLOW
This red indicator illuminates when the control detects
power flow from the load side to the source side of the
recloser.
Note: Voltage sensor polarity and phase must be correct for
reverse power flow to function properly.
BUSHINGS 1-2 FAULT TARGET
BUSHINGS 3-4 FAULT TARGET
BUSHINGS 5-6 FAULT TARGET
GROUND FAULT TARGET
SENSITIVE GROUND FAULT TARGET
These red target LEDs illuminate when the control issues
an overcurrent trip signal while the respective phase current or ground current exceeds the minimum pickup
value. Reset is accomplished automatically when Auto
Reset is activated and a successful close operation is performed or manual reset is accomplished by pressing the
RESET TARGETS button on the control operator panel.
BUSHINGS 1-2 VOLTAGE
BUSHINGS 3-4 VOLTAGE
BUSHINGS 5-6 VOLTAGE
These red voltage LEDs illuminate when the control
detects the presence of voltage on the respective bushings as connected to TB1. Refer to the Customer Con-
nections for AC Power section in these instructions to
determine the appropriate power connections.
RECLOSER CLOSED
This red indicator is illuminated when the control senses
that the recloser mechanism is in the closed position.
S280-79-10
7
!
Figure 5.
Form 5 control operator panel.
SAFETY
FOR LIFE
CONTROL OK
AC POWER
ABOVE MIN TRIP
CHECK BATTERY
RECLOSER MALFUNCTION
REVERSE POWER FLOW
BACK
MAX CURRENT
NO. 1
TX 3
RX 3
RESET
TARGETS
RESET
NON
RECLOSING
BATTERY
TEST
ALTERNATE
PROFILE
NO. 2
TX 2
RX 2
FORM 5
NEXT
CHANGE
LAMP
TEST
RS232
SUPERVISORY
BLOCKED
FAST
TRIPS
DISABLED
ALTERNATE
PROFILE
NO. 3
®
BUSHINGS 1-2 FAULT TARGET
BUSHINGS 3-4 FAULT TARGET
BUSHINGS 5-6 FAULT TARGET
GROUND FAULT TARGET
SENSITIVE-GROUND FAULT TARGET
BUSHINGS 1-2 VOLTAGE
BUSHINGS 3-4 VOLTAGE
BUSHINGS 5-6 VOLTAGE
RECLOSER CLOSED
RECLOSER OPEN
CONTROL LOCKOUT
TRIP
(LOCKOUT)
CLOSE
HOT LINE
TAG
GND TRIP
BLOCKED
COLD LOAD
PICK UP
BLOCKED
ALTERNATE
PROFILE
ON
OFF
KYLE
RECLOSER CONTROL
RECLOSER OPEN
This green indicator is illuminated when the control senses
that the recloser mechanism is in the open position.
CONTROL LOCKOUT
This green indicator is illuminated when the recloser is
open and a reclosing sequence is not in progress or when
the lockout handle on the recloser mechanism is in the
down position; i.e., trip and close circuits are open.
Note: The RECLOSER MALFUNCTION, RECLOSER OPEN,
RECLOSER CLOSED, and RECLOSER LOCKOUT
LEDs will flash upon detection of a trip failure. See the
Control Features section of this manual.
TRIP (Lockout) Pushbutton
The TRIP pushbutton (Figure 2) provides front-panel
access to trip (lockout) the recloser. When pressed, the
TRIP push-button opens the recloser and locks out the
control.
CLOSE Pushbutton
When pressed, the CLOSE pushbutton (Figure 2) returns
the control to the initial or home position, closing the
recloser. The control is ready for the start of a new
trip/close sequence.
Note: Pressing the CLOSE pushbutton from the Lockout posi-
tion, will initiate Cold Load Pickup (CLPU) protection, if
the feature is first enabled from the interface software
Protection Profile screen, and the COLD LOAD PICKUP
BLOCKED LED on the operator panel is not lit.
If the recloser is closed, pushing the CLOSE pushbutton
has no effect on the control. Depressing and holding the
CLOSE pushbutton does not activate the Cold Load
Pickup feature. See Cold Load Pickup in the Control
Features section of this manual.
The Form 5 control has a Manual Close Delay feature that
provides an interval of time from when the CLOSE pushbutton is depressed to the time when manual close operation is performed. See Manual Close Delay in the
Control Features section of this manual.
LCD Display
The control operator panel has a large, backlit LCD display (Figure 6) used for viewing control parameters and
monitoring system conditions. Data is organized into
screens of information, with each display containing four
lines of information, with up to 20 characters per line.
Access to the screens is obtained through navigational
keys which permit the user to scroll through the menu in a
timely and efficient manner.
When an overcurrent trip occurs, the control automatically
displays the fault current values as shown on the LCD display as Screen 1. Refer to LCD Display Screens section
of this manual.
NEXT Key
Pressing the NEXT key causes the LCD display to scroll to
the next screen of available information. Pressing and holding the NEXT key causes the control to scroll to subsequent
screens at the rate of about two screens per second.
BACK Key
Pressing the BACK key causes the LCD display to scroll
to the previous screen of available information. Pressing
and holding the BACK key causes the control to scroll to
previous screen.
RESET TARGETS/RESET MAX
CURRENT Key
Pressing the RESET TARGETS/RESET MAX CURRENT
key resets the fault target indicators on the control operator panel. The fault current values shown on Screen 2 of
the LCD display will reset to values of zero.
Pressing and holding the RESET TARGETS/RESET
MAX CURRENT key for three seconds will reset the minimum and maximum current and histogram values in LCD
Display screens 34 through 37. This key will also reset the
Trip Failure Detection feature. See the Control Features
section of this manual.
CHANGE/LAMP TEST Key
Pressing this key for less than three seconds places the
control into a CHANGE mode for 10 seconds as indicated
by the LCD display. CHANGE mode permits the user to
change the state of the nine function/indicator switches on
the operator panel. Security is enhanced by permitting a
only one selection for each CHANGE mode period.
Pressing and holding the CHANGE/LAMP TEST key for
three seconds will cause the control to perform a frontpanel lamp test. In the Lamp Test Mode, the status indicators flash three times (one second on, one second off).
All status indicators then return to their previous state.
While in the Lamp Test Mode, the control response to
operator panel keys is disabled, except for the TRIP
(LOCKOUT), CLOSE, and HOT LINE TAG switches.
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions
8
Figure 6.
LCD display and dedicated function keys.
NEXT
RESET
TARGETS
RESET
MAX CURRENT
BACK
CHANGE
LAMP
TEST
LCD Display Screens
Every LCD display screen contains a parameter name,
parameter value, and parameter units. If the control
detects that a parameter value is invalid, the LCD display
shows five dash characters (- - - - -) in the value field of the
screen. Demand metered values are indicated by (D) and
instantaneous values by (I).
S280-79-10
9
!
1 G nd ____________ A
Ph1-2 ____________ A
Ph3-4 ____________ A
Ph5-6 ____________ A
2 Gnd Fault ____________ A
Ph1-2 Fault ____________ A
Ph3-4 Fault ____________ A
Ph5-6 Fault ____________ A
3 Freq Trip____________ H z
Time Date
Present Freq ____________ Hz
4 Ph1-N VTrip ____________ V
Ph3-N VTrip ____________ V
Ph5-N VTrip ____________ V
Time Date
5 T ot ____________ kW h
Ph1-2 ____________ k Wh
Ph3-4 ____________ k Wh
Ph5-6 ____________ k Wh
6 Instant S1 Ph-N
Ph1-N ____________ V
Ph3-N ____________ V
Ph5-N ____________ V
7 Instant S1 Ph-Ph
Ph1-3 ____________ V
Ph3-5 ____________ V
Ph5-1 ____________ V
8 Instant S2 Ph-N
Ph2-N ____________ V
Ph4-N ____________ V
Ph6-N ____________ V
9 Instant S2 Ph-Ph
Ph2-4 ____________ V
Ph4-6 ____________ V
Ph6-2 ____________ V
Screen 1 – Instantaneous Load Current
Screen 1 displays line current values present for the last
overcurrent trip operation. Values are reset to zero when
the fault targets are reset.
Screen 2 – Fault Targets
Screen 3 – Frequency Trip
Screen 4 – Voltage Trip
Screen 8 – S2 Phase-to-Neutral, Instant. Voltage
Screen 5 – Power kWh
Screen 6 – S1 Phase-to-Neutral, Instant. Voltage
Screen 9 – S2 Phase-to-Phase, Instant. Voltage
Screen 7 – S1 Phase-to-Phase, Instant. Voltage
11 Tot ____________ kW
Ph1-2 ____________ k W
Ph3-4 ____________ k W
Ph5-6 ____________ k W
Screen 11 – Real Power
10 Instant S1-S2
Ph1-2 Dif ____________ V
Ph3-4 Dif ____________ V
Ph5-6 Dif ____________ V
Screen 10 – Instantaneous Voltage
12 Tot ____________ kV A
Ph1-2 ____________ k VA
Ph3-4 ____________ k VA
Ph5-6 ____________ k VA
Screen 12 – Instantaneous kVA
SAFETY
FOR LIFE
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions
10
14 Tot ____________ PF
Ph1-2 ____________ P F
Ph3-4 ____________ P F
Ph5-6 ____________ P F
15 Gnd ____________ %THDI
Ph1-2 ____________ %THDI
Ph3-4 ____________ %THDI
Ph5-6 ____________ %THDI
16 Instant S1 Ph-N
Ph1-N ____________ %THDV
Ph3-N ____________ %THDV
Ph5-N ____________ %THDV
17 Demand S1 Ph-N
Ph1-N(d) ____________ V
Ph3-N(d) ____________ V
Ph5-N(d) ____________ V
19 Demand S2 Ph-N
Ph2-N(d) ____________ V
Ph4-N(d) ____________ V
Ph6-N(d) ____________ V
20 Demand S2 Ph-Ph
Ph2-4(d) ____________ V
Ph4-6(d) ____________ V
Ph6-2(d) ____________ V
13 Tot ____________ kVAr
Ph1-2 ____________ kVAr
Ph3-4 ____________ kVAr
Ph5-6 ____________ kVAr
Screen 17 – Demand Phase to Neutral Voltage
Screen 18 – Demand Phase-to-Phase Voltage
Screen 19 – Demand Phase-to-Neutral Voltage
Screen 13 – Instantaneous kVAR
Screen 20 – Demand Phase-to-Phase Voltage
Screen 14 – Instantaneous Power Factor
Screen 15 –Instantaneous Total Harmonic Distortion
Current
Screen 16 – Instantaneous Total Harmonic Distortion
Voltage
21 Demand S1-S2
Ph1-2(d) ____________ V
Ph3-4(d) ____________ V
Ph5-6(d) ____________ V
Screen 21 – Demand Voltage
18 Demand S1 Ph-Ph
Ph1-3 (d) ____________ V
Ph3-5(d) ____________ V
Ph5-1(d) ____________ V
22 Gnd ____________ A
Ph1-2 (d) ____________ A
Ph3-4 (d) ____________ A
Ph5-6 (d) ____________ A
23 Tot (d) ____________ k W
Ph1-2(d) ____________ kW
Ph3-4 (d) ____________ k W
Ph5-6 (d) ____________ k W
24 Tot ____________ k VA
Ph1-2(d) ____________ kV A
Ph3-4(d) ____________ kV A
Ph5-6(d) ____________ kV A
Screen 22 – Demand Current
Screen 23 – Demand kW
Screen 24 – Demand kVA
S280-79-10
11
!
25 Tot ____________ kVAr
Ph1-2(d) ____________ kVAr
Ph3-4(d) ____________ kVAr
Ph5-6(d) ____________ kVAr
26 Tot ____________ PF
Ph1-2(d) ____________ P F
Ph3-4(d) ____________ P F
Ph5-6(d) ____________ P F
27 Gnd ____________ %THDI
Ph1-2(d) ____________ %THDI
Ph3-4(d) ____________ %THDI
Ph5-6(d) ____________ %THDI
28 Demand S1 Ph-N
Ph1-N(d) ____________ %THDV
Ph3-N(d) ____________ %THDV
Ph5-N(d) ____________ %THDV
29 Gnd OC Trip ____________
Ph1-2 OC Trip ____________
Ph3-4 OCTrip ____________
Ph5-6 OC Trip ____________
30 SGF OC Trip ______
Operations ______
31 Battery Monitor
Normal _______ V
Normal _____ mA
Test _______ V
32 – Phase MT ______ A
ALT1 MT ______ A
ALT2 MT ______ A
ALT3 MT ______ A
Screen 25 – Total kVAr and kVAr per Phase
Screen 26 – Demand Power Factor
Screen 27 – Demand THD Current
Screen 28 – Demand THD Voltage
Screen 29 – Number of Trips for Ground and Phase
Screen 30 – Number of SGF Trips and Total Trip
Operations
Screen 31 – Battery Monitor
The Battery Monitor displays the battery voltage, current,
and voltage during a battery test. The Battery Monitor is
used with the Battery Test pushbutton. Refer to the Bat-
tery Test Procedure section of these instructions for
more information.
Screen 32 – Phase Minimum Trip Settings
Phase minimum trip settings are listed for the four protection profiles. Line 1 is the normal setting, ALT1 is profile
No. 1, ALT2 is profile No. 2, and ALT3 is profile No. 3.
Phase Minimum Trip Settings allow verification of trip settings before selection of an alternate profile.
33 Gnd MT ______ A
Alt1 MT _______ A
Alt2 MT ______ A
Alt3 MT _______ A
Screen 33 – Ground Minimum Trip Settings
Ground minimum trip settings are listed for the four protection profiles. Line 1 is the normal setting, ALT1 is profile No. 1, ALT2 is profile No. 2, and ALT3 is profile No. 3.
Ground Minimum Trip Settings allow verification of trip
settings before selection of an alternate profile.
34 Gnd Max ____________A
Time Date
Ph1-2 Max ____________A
Time Date
Screen 34 – Ground Max, Phase 1-2 Max Demand
Currents
35 Ph 3-4 Max ____________A
Time Date
Ph5-6 Max ____________A
Time Date
Screen 35 – Phase 3-4 Max, Phase 5-6 Max Demand
Currents
SAFETY
FOR LIFE
Operation/Indication Pushbuttons
Nine frequently used features are provided on the control
operator panel (Figure 7).
Note: These features are activated from the keypad, control
interface software or SCADA signal.
To initiate an operation from the operator panel, press the
CHANGE/LAMP TEST key to enter the CHANGE mode.
The operator has 10 seconds to select an operation and
modify settings. If no changes are made, the control will
return to its operational state prior to entering the
CHANGE mode. This prevents accidental changing of
settings.
Red LEDs located on each switch indicate the status of
the function, regardless of local or remote activation. For
example, if Cold Load Pickup was activated from a
SCADA signal, the red indicator would illuminate even
though it was not activated from the operator panel.
Note: Operation LEDs activated from local or remote sources
do not illuminate when the front panel is in the powersave mode.
GND TRIP BLOCKED
Ground Trip Blocked is activated by pressing the
CHANGE/LAMP TEST key, then pressing the GND TRIP
BLOCKED key. The red indicator illuminates.
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions
12
Figure 7.
Operation/indication pushbuttons.
37 Ph3-4 Min ____________A
Time Date
Ph5-6 Min ____________A
Time Date
40 – Comm Port 2 ______
Protocol _______
Speed _______
Address _______
41 – Comm Port 3 ______
Protocol _______
Speed _______
Address _______
38 Fault Location
Distance ____________miles
<Control Identification>
Time Date
39 CPU Firmware X.XX
Firmware FW Database X
<Control Identification>
Time Date
Screen 38 – Fault Location
Screen 39 – Control Information
Screen 40 – Communication Port 2 Settings
This message displays the protocol settings (2179 or
DNP3.0), baud rate, and address for Serial Port #2.
Baud rate and address are set using the interface software, while protocol is set at the factory based on user’s
specifications.
Screen 37 – Phase 3-4 Min, Phase 5-6 Min Currents
Screen 41 – Communication Port 3 Settings
This message displays the protocol settings (2179 or
DNP3.0), baud rate, and address for Serial Port #3.
Baud rate and address are set using the interface software, while protocol is set at the factory based on user’s
specifications.
Note: Pressing and holding the RESET TARGETS/RESET
MAX CURRENT key for three seconds will reset the
minimum and maximum Demand values.
36 Gnd Min ____________A
Time Date
Ph1-2 Min ____________A
Time Date
Screen 36 – Ground Min, Phase 1-2 Min Demand
Currents
Note: Demand currents are a time integrated value and do not
reflect minimum or maximum instantaneous currents.
The demand integration time constant is set via the interface software demand metering screen. These are the
same values displayed in the histogram screen.
GND TRIP
BLOCKED
COLD LOAD
PICKUP
BLOCKED
ALTERNATE
PROFILE
NO. 1
NON
RECLOSING
BATTERY
TEST
ALTERNATE
PROFILE
NO. 2
SUPERVISORY
BLOCKED
FAST
TRIPS
DISABLED
ALTERNATE
PROFILE
NO. 3
NON RECLOSING
Non-reclosing mode disables any automatic reclosing
operations. Non-reclosing does not alter the active TCC.
The feature is activated by pressing the CHANGE/LAMP
TEST key, then pressing the NON RECLOSING key. The
red indicator illuminates.
SUPERVISORY BLOCKED
Supervisory Blocked disables supervisory SCADA and the
interface software; remote SCADA remains active. Operational data and metering information are available while
the control is in the SUPERVISORY BLOCKED position.
The TRIP and CLOSE pushbuttons are active independently of the SUPERVISORY BLOCKED function.
Activation of the feature is restricted to the operator panel
keypad by pressing the CHANGE/LAMP TEST key, then
pressing the SUPERVISORY BLOCKED key.
COLD LOAD PICKUP BLOCKED
The Cold Load Pickup feature is blocked while the COLD
LOAD PICKUP BLOCKED is active. When CLPU is not
blocked, the control utilizes the Cold Load Pickup TCC,
reclose interval, operations to lockout and minimum trip settings in lieu of the normal first operation protection settings.
Note:
The Cold Load Pickup Blocked key is replaced by the SENSITIVE GROUND FAULT key on international controls.
BATTERY TEST
Depressing the BATTERY TEST key performs a control
battery test. The red indicator illuminates and turns off
automatically when the control has finished performing the
test. Refer to the Battery Test Procedure section of these
instructions for further details on testing the control battery.
FAST TRIPS DISABLED
Fast Trips Disabled commands the control to use the programmed Fast Trips Disabled time-current curve for all
tripping operations.
ALTERNATE PROFILE Indicator/Key
The control has four separate protection profiles; a normal
profile, and Alternate Profiles 1, 2, and 3. Each profile
changes all protection parameters for the control. Except for
the normal profile, each has an indication and selection key.
During control operation, if the three alternate profile indicator lights are not illuminated, the normal profile is active.
To select an alternate profile, press the CHANGE/LAMP
TEST key, then press the desired alternate profile. To
return to the normal profile, simply turn off the active alternate profile. These functions can also be operated
remotely via communications interfaces.
Note: Program all protection profiles. Program unused alter-
nate profiles should be programmed with the same setting as one of the applicable profiles. Default settings on
unused alternate profiles can cause unnecessary outages if they are below normal system requirements.
Note: The minimum trip values for each protection profile are
shown on Screens 32 and 33 of the LCD display. Check
these minimum trip values prior to changing an alternate
profile to avoid misoperation of the control under load
conditions.
Note: On Form 5 UDP controls, Alternate Profile 3 is replaced
with SWITCH MODE.
HOT LINE TAG Switch
Hot Line Tag is provided for live-line work applications. All
closing operations are disabled when the Hot Line Tag
feature is activated. While active, the control utilizes an
independent, user-selectable time-current curve for trip
operations.
The Hot Line Tag feature (Figure 8) consists of a toggle
switch and an LED indicator which illuminates when the
function is active. When active, Hot Line Tag prevents all
closing attempts and shifts protection to one trip to lockout
on the programmed time-current curve. The Hot Line Tag
function takes precedence over Cold Load Pickup, Non
Reclosing, and Fast Trips Disabled.
Activation is accomplished by placing the operator panel
toggle switch to the ON position, or via SCADA command.
Hot Line Tag is activated from the operator panel, communication Port 2, communication Port 3, or a Discrete
Interface Module (DIF). All sources must be off to de-activate Hot Line Tag.
The Hot Line Tag feature may only be reset by the source
which initiates the function. For example, if Hot Line Tag
is activated at the operator panel, resetting the function is
only possible at the operator panel, and not via SCADA
command. For SCADA, Hot Line Tag must be disabled
via the same port number where Hot Line Tag was originally enabled.
S280-79-10
13
!
Figure 8.
Hot Line Tag Switch.
WARNING: Hazardous voltage. Do not use Hot
Line Tag as a substitute for a visible disconnect.
Always establish a visible disconnect prior to performing any work requiring a de-energized line. Failure to
comply may cause death, severe personal injury, or
equipment damage. T276.0
IMPORTANT: Hot Line Tag is intended solely for
live-line work applications, such as maintenance,
repairs or improvements to the distribution system, that
occur while the line remains energized.
IMPORTANT: Hot Line Tag activation does not
cause the recloser to trip open. It only prevents the
recloser from closing.
SAFETY
FOR LIFE
!
HOT LINE
TAG
ON
OFF
RS-232 Communication Port
The standard Form 5 control is equipped with a operator
panel RS-232 port for interface with a personal computer
running the Form 5 interface software program. This ninepin female data communication equipment (DCE) Port 1
permits the uploading of all programming information
stored in the control, including protection profiles, event
recorder, data profiles, alarms, counters, and metering
information. Port 1 provides a simple means to download
operating parameters from a personal computer to the
control.The protocol, baud rate and address for Port 1 are
identified from the LCD display.
If a fiber-optic or RS-232 accessory board is connected to
Port 2 (located on the back of the operator panel) any
external electrical connection from the operator panel will
disable the accessory board.
Note: The operator panel RS-232 port is intended only for
temporary connection of a personal computer. Permanent serial communications must be made via the RS232 or fiber-optic accessory board.
Battery Test Procedure
The condition of the control battery is tested by depressing the BATTERY TEST hot key on the operator panel. No
external current/voltage meter is necessary for testing.
The control performs a self-test every 12 hours or when
initiated by an external command. When a battery test is
initiated, the spurious charge is first drained to allow the
battery voltage to equalize. A 10-ohm, 55-watt resistor is
then placed across the battery terminals and a voltage
drop is calculated. If the drop from the equalized voltage
to the test voltage exceeds 2 volts, then the CHECK BATTERY LED is illuminated.
To perform a battery test:
1. Using the Next and BACK keys, scroll through the
LCD display to Screen 31, the Battery Monitor screen.
2. Record the NORMAL VOLTS and NORMAL CUR-
RENT readings from the screen.
Note: Voltage should be between 25 to 31 volts with
higher readings at colder temperatures. Under normal conditions with ac connected and the battery
trickle charging, the current should read less than
20 mA. With ac connected and in bulk charging
mode, current will range from 12 to 600 mA. With ac
disconnected and the battery supplying the load,
current will read -180 mA to -600mA depending on
accessories connected.
3. Momentarily, press the CHANGE/LAMP TEST key,
then BATTERY TEST key.
Note: AC power can be either connected or disconnected
for Step 3.
4. Record the TEST VOLTS reading from the LCD and
the status of the CHECK BATTERY LED. Service the
battery if the CHECK BATTERY LED is illuminated.
Control Features
The Form 5 recloser control offers numerous standard
features and accessories that allow the user the utmost
flexibility in designing a control suitable for their application requirements.
Under/Over Frequency Loadshedding
The Form 5 control includes provisions for frequency
loadshedding that trips the recloser for conditions of under
or over system frequency. Access to this feature is
through frequency threshold, trip time, and allowable voltage threshold.
With the auto-restoration feature, the Form 5 can be set to
close the recloser after the system frequency and voltage
have recovered. Parameters available for setting include
frequency and voltage thresholds and time delay.
A frequency alarm is available and can be configured for
notification.
Voltage Protection (120 Vac-based)
Voltage protection functionality is included as standard on
all Form 5 controls. A recloser trip will be issued for under
and over voltage conditions when the monitored voltage
falls outside user-specified limits for a selectable time.
Response mode includes any single-phase, all three
phases, and single-phase with three-phase inhibit.
Response mode facilitates protecting against a single
phase condition common when a high side fuse operates
on a distribution transformer. Parameters are also available to provide auto restoration after a trip. A voltage
alarm is available and can be configured for notification.
Protection Profiles
Four separate protection profiles are included to allow the
user to adapt overcurrent settings for varying system conditions such as load, live line work or weather. The active
profile is selected from the operator panel or with the interface software or SCADA (Figure 9). Each profile has 14
TCC specifications plus reclose intervals, sequence coordination and reset times to maintain independent protection parameters.
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions
14
Figure 9.
Interface software sample protection profile.
Power Metering
Power metering includes single- and three-phase Watts,
VARS, KVARS, KWH measurements, and the per phase
and total system Power Factor (PF).
Power Factor Sign Metering
This feature allows a user to configure the sign that is
applied to the power factor. The user may select between
the standard definition of power factor (cosine of angle
between current and voltage) or the Cooper Power Systems default of the power factor sign following power flow.
Voltage Metering
Six voltages (3-source and 3-load) are metered as standard on the Form 5 control. The user selects either phaseto-phase or phase-to-ground values from the control
operator panel, interface software, or serial communications. This reference is changed by selecting the voltage
sensor correction in the “Hardware” setup portion of the
interface software.
Fast Trips Disabled
Fast Trips Disabled provides the user a quick and efficient method for reducing momentary interruptions or
“blinks”. When activated from the front keypad, programmed trips to lockout will time according to the
selected time-current curve for Fast Trips Disabled. This
curve is programmable for both phase and ground on
each protection profile. A separate trips-to-lockout setting
is also provided. See Figure 9.
Trip Failure Detection
The Trip Failure Detection feature is an internal diagnostic alarm for verifying the proper operation of circuit tripping and fault clearing of the recloser. Trip Failure
detection indicates the recloser has failed to trip all
phases following a trip signal from the control. Failure to
trip is assumed if a current of at least 10 Amps is detected
approximately 2 seconds after the trip signal is initiated.
Upon activation of the feature, these four LEDs flash 1
second on, 1 second off (Figure 10):
• RECLOSER MALFUNCTION
• RECLOSER CLOSED
• RECLOSER OPEN
• CONTROL LOCKOUT
The Trip Failure Detection alarm may be triggered from
many potential sources including mechanical, electrical,
control, or interrupter failure. Interrupter failure may
include loss of vacuum in a vacuum interrupter.
To clear Trip Failure Alarm, depress and hold the RESET
TARGETS/RESET MAX CURRENTS keypad for 3 seconds. This also resets targets and demand currents.
Note: There is no remote reset available with the trip failure
detection feature. It cannot be remotely turned off.
When the trip failure alarm is activated, an event is
recorded and a status alarm activated (if enabled) and
preserved during system resets.
To test the Trip Failure Detection feature, see Testing
With Type MET Tester in the TESTING AND TROUBLESHOOTING section of this manual.
S280-79-10
15
!
Figure 10.
RECLOSER MALFUNCTION, RECLOSER CLOSED,
RECLOSER OPEN and CONTROL LOCKOUT LEDs
will blink for the affected phase as indication of Trip
Failure.
DANGER: Explosion. Stay clear of a recloser
that is in a trip failure mode. A recloser in trip failure mode may explode resulting in death or severe personal injury. T271.0
!
IMPORTANT: The recloser must be isolated and deenergized immediately upon detection of trip failure.
Follow proper procedures and safety practices to isolate and de-energize the recloser.
WARNING: Hazardous voltage. This device is
not a substitute for a visible disconnect. Follow all
locally approved safety practices. Failure to follow
proper safety practices can result in contact with high
voltage, which will cause death or severe personal
injury.
G112.1
!
SAFETY
FOR LIFE
AC POWER
ABOVE MIN TRIP
CHECK BATTERY
RECLOSER MALFUNCTION
REVERSE POWER FLOW
BUSHINGS 1-2 FAULT TARGET
BUSHINGS 3-4 FAULT TARGET
BUSHINGS 5-6 FAULT TARGET
GROUND FAULT TARGET
SENSITIVE-GROUND FAULT TARGET
BUSHINGS 1-2 VOLTAGE
BUSHINGS 3-4 VOLTAGE
BUSHINGS 5-6 VOLTAGE
RECLOSER CLOSED
RECLOSER OPEN
CONTROL LOCKOUT
Manual Close Delay
Manual Close Delay provides a delay from the time that
the manual CLOSE button is pushed to the time the manual close operation is performed.
The delay is programmable from 0 to 60 seconds in 1 second increments. A programmed delay value can be overridden for immediate closing by pressing the CLOSE
button a second time.
An active Manual Close Delay can be canceled by pressing the TRIP/LOCKOUT button.
The default setting has the feature disabled (0 seconds).
The RECLOSER CLOSED LED indicates the status of the
feature. See Figure 11.
Harmonic Analysis
Extensive harmonic analysis is performed by the Form 5
control for both currents and voltages. Analysis is performed on-line (updates every 30 seconds) or demand
integrated to user-specified time values. The Total Harmonic Distortion (THD) for current and voltage is available
from the operator panel display (Figure 12) while complete analysis, including graphing capabilities, is provided
from the Form 5 interface software.
Reverse Power Flow
Feeder load monitoring is enhanced with the inclusion of
the power flow monitoring feature. When power flow from
the load to the source side of the recloser is detected, the
control illuminates an operator-panel indicator. Response
time to a reverse power condition is one second. An alarm
is also available for remote interrogation.
Note: Voltage sensor polarity must be correct for reverse
power flow to function properly.
Event Recorder
The Event Recorder maintains a log of operating events
for later readout and analysis by the user. Approximately
500 events can be stored in non-volatile memory. For
each event type, time of occurrence, and other relevant
information is stored. When the event recorder has
reached is capacity, the oldest event is deleted as a new
event is added.
Histograms
Demand metered voltages and currents can be reported
using the histogram tool. It displays the number of occurrences of a variable versus its value in between userdefined minimum and maximum limits. Date and time are
recorded for the maximum and minimum demand values.
Data Profiler
A fully configurable data profiler is available which allows
the user to collect information by sampling demand data
at selectable intervals. These time-stamped values can
then be plotted to determine weekly load profiles, daily
harmonic disturbances or hourly voltage fluctuations. The
data profiler can provide more than 200 days of information, depending upon configuration parameters.
Cold Load Pickup
Cold Load Pickup (CLPU) must be enabled through the
interface software (Figure 13) before it can be activated
remotely or from the CLOSE pushbutton on the operator
panel. The CLPU feature provides the user with the ability to alter protection for abnormal system conditions. It is
active for a programmable time interval which begins with
each manual close. Once this time elapses, protection
reverts back to the programmed sequence. Use the Form
5 control interface software to program the activation time
and time-current characteristics applicable to Cold-Load
Pickup.
Note: When CLPU is active, the control utilizes the Cold Load
Pickup TCC, reclose interval, operations to lockout, and
minimum trip settings in lieu of the normal protection
settings.
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions
16
Figure 13.
Interface software Cold Load Pickup settings.
Figure 12.
Form 5 operator panel harmonic readout.
Figure 11.
The blinking of the RECLOSER CLOSED LED indicates Manual Close Delay is active.
RECLOSER CLOSED
RECLOSER OPEN
CONTROL LOCKOUT
Pg14 Gnd %THDI
Ph1-2 %THDI
Ph3-4 %THDI
Ph5-6 %THDI
NEXT
BACK
RESET
TARGETS
RESET
MAX CURRENT
CHANGE
LAMP
TEST
Alarms
Status and data alarms are available for many control
parameters such as voltage, currents, thresholds. Data
alarm function compares metered data to user-programmed alarm high and low limits and issues an alarm of
user-specified priority if limits are exceeded. The status
alarm function monitors status and issues an alarm of
user-defined priority when the user programmed alarm
conditions are met. The alarms are reported via communication ports and can be configured to trigger a data profile and event record. Alarms do not affect the protection
functions of the control.
Fault Location
Fault Location provides an approximate distance of a fault
from the the Form 5 Control The distance is based on the
current fault magnitude, the type of fault, and system
parameters entered by the user. The LCD display (Screen
38) identifies the estimated distance in miles or kilometers
(km) from the control.
The fault location algorithm performs an impedance calculation based on:
• Single-phase to ground fault
• Phase-to-phase fault
• Double-line to ground fault
• Three-phase fault
This information is recorded as an event in the control
Event Recorder for retrieval. The fault location algorithm
does not require voltage sensing. If the location cannot be
determined, no event is recorded and dashes are displayed on the LCD screen.
Setting the parameters for Fault Location is done through
the interface software. The user enters line impedance
parameters and system voltage information into the software via the Protection Profile menu. See Figure 14.
The following system parameters must be entered via the
Protection Profile menu for each profile:
• Nominal system line-to-line voltage
Note: If the Fault Location feature is not desired, the nom-
inal system voltage parameter should be set at 1.
• Source-side zero sequence and positive sequence
impedance. This includes impedance up to the location of the Form 5 control.
• Line-side zero sequence and positive sequence
impedance per mile or km.
• The distance units of the line impedance in miles or
km.
Refer to Service Information S280-79-2 Form 5 Micropro-
cessor-Based Recloser Control Programming Guide for
additional information.
S280-79-10
17
!
IMPORTANT: Fault Location is not a protection function. Its purpose is to define a fault and provide its
approximate location relative to the Form 5 control
detecting the fault.
Figure 14.
Fault Location configuration screen.
SAFETY
FOR LIFE
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