Cooper Instruments TSFH Specifications

SERIES TSF/TSFM500/TSFH/TSFM500H

TEST STANDS

USER’S GUIDE

http://www.cooperinstruments.com

TEL [phone] • FAX [phone]

LIST OF INCLUDED ITEMS

Quantity

Item

Force measurement test stand 1 1
User’s Guide 1 1
Base 1 ­Mounting leg - 2
Column cap 1 2
5/16-18 x 1” screw for base installation 4 ­1/4-20 x 3/4" screw for top cap installation 2 4
Thumb screw for gauge mounting 4 4
Mounting hole drill template 1 ­Attachment kit – includes three hooks (small, medium, and large), 2” and 3”
diameter compression plates, and two couplers (#10-32 and 5/16-18)
Tool kit 1 1

TSF/

TSFM500

1 1

TSFH/

TSFM500H

UNPACKING AND SETTING UP

1. Carefully unpack the test stand from the box and inspect for any damage. Check the contents to
ensure that you have received a test stand complete with all accessories – see the list of included
items above.

2. Remove the foam from the middle portion of the test stand column and remove the plywood caps by
unscrewing the pair of screws at each end. For model TSF and TSFM500, install the base with four
5/16-18 x1” screws and the top cap with two 1/4-20 x 3/4" screws. For model TSFH and TSFM500H,
install the two column caps with two 1/4-20 x 3/4" screws each. Store all packaging materials for
possible future use.

3. Place the stand on a firm, flat and level working surface free from vibration to ensure accurate
readings. It is recommended that the test stand can be secured to a workbench – see your model’s
“Operation” section for further details.

TSFM500/TSFM500H

SAFETY TIPS

• Wear eye and face protection when testing. Although the test stand has relatively slow moving

mechanisms, be aware of the dangers posed by potential energies that can accumulate in the sample
during testing.

• Keep away from the moving parts of the test

• Never operate the test stand if there is any visible damage to the power cord or the control unit. The

test stand is powered by 110/220 volts that are present in both the power cord and the control unit. Any
contact with this high voltage can cause serious injury or even death.

• Ensure that the control unit be kept away from water or any other electrically conductive liquids at all

times.

• Make sure the electrical outlet powering the test stand has local earth ground (3-hole outlet).

• Do not remove the cover of the control unit or motor drive unless instructed to do so by a Cooper

representative. Always disconnect power before removing the cover. Use Cooper replacement parts,
only, if any repairs are needed.

SETUP

Place the stand on a clean, flat and level work area that meets the criteria outlined in the work area safety
instructions. For accurate readings, the area should be free of vibrations.

If desired, the stand can be mounted to the work area with two 5/16 screws. Included is a mounting hole
drill template for quick setup. Before the stand can be mounted, the belt cover surrounding the fine
adjustment knob on the right hand side of the stand has to be removed. Using a flat screwdriver, loosen
the four captive screws and slide off the cover.

CF 141 2 32-1032 REV 1 0405

After the two 5/16 screws holding the stand are tight, place the belt cover back into place. While making
sure that there is no contact with the fine adjustment knob, tighten the screws in the four corners.

With the base removed, the test stand can be easily integrated into large systems such as production
lines. In general, the stand can be mounted on any angle (upside down, for example), although extra care
should be taken during installation and operation.

After the stand is in a stable and secure position, install a force gauge with four thumb screws (provided).
All Cooper gauges mount directly without adapters.

Plug the control unit cable into the 9-pin male connector located above the motor in the rear of the stand.

Plug the power cord into the remote console and the other end into a wall outlet.

Turn on the power with the switch located on the control unit beside the power cord.

The test stand is now ready for operation.

OPERATION

1. Mount the test stand to a firm, flat, and level working surface for maximum safety and accuracy using
four 5/16 screws (not included). Use the included mounting hole drill template to accurately drill the
holes. Testing can take place without securing the test stand in such a manner, however, it is strongly
recommended that the stand be secured.

2. Install a force gauge onto the gauge plate with four thumb screws. All Cooper force gauges mount
directly to the stand without adapters.

3. Install any required attachments, including grips, adapters, and other materials necessary for your
test sample. Make sure these items are set up in a secure and safe manner.

4. Power on the control unit (further instructions to follow). For fine adjustment or otherwise manual
testing, turn the knob on the right hand side of the stand clockwise for compression, counterclockwise
for tension.

The gauge bracket’s height can be adjusted along the column. Loosen the four screws that secure the
bracket to the column, adjust to the desired height, and retighten the screws.

Note: To maintain smooth operation of the test stand, avoid overloads and repetitive shock loads.

Optional Equipment

Digital Travel Display Kit

This travel indicator has a 5-digit display (0.0005” [0.01 mm] resolution) and a computer interface for
automated data collection. If purchased at the same time as the test stand, no setup is needed.
Otherwise, it may be easily installed by the user.

Limit Switches

Adjust the switches’ vertical positions by loosening and re-tightening the wing screws. A limit condition is
indicated by an amber light on the front surface of each sensor.

Upper limit switch – while a limit condition exists, the slider will not move up
Lower limit switch – while a limit condition exists, the slider will not move down

Using the Control Unit

UP

Press and hold for tension, release button to stop motion. Located on the face of the Control Unit.

DOWN

Press and hold for compression, release button to stop motion. Located on the face of the Control Unit.

SPEED CONTROL DIAL

Adjust speed by turning the dial 0.2 – 5.5 in/min [5 – 140 mm/min]. Located on the face of the Control
Unit.

CF 141 3 32-1032 REV 1 0405