Cooper Instruments SCR 120E Installation Manual

SCR 120E/200E/250E
Flat-Bed Recorders
User’s Guide
www.cooperinstruments.com
PH: 540-349-4746 FAX: 540-347-4755
TABLE OF CONTENTS
1. Introduction............................................................................................................................. 1
2. Top View.................................................................................................................................2
3. General Description................................................................................................................ 3
4. Change of Paper......................................................................................................................4
5. Change of Pens........................................................................................................................ 4
5.1 Refill Pens....................................................................................................................... 5
5.2 Cleaning the Pen Carriage Rod....................................................................................... 5
6. Chart Drive Control Panel....................................................................................................... 5
7. Range Selection and Pen Control Panel.................................................................................. 5
8. Rear Panel View......................................................................................................................6
9. Troubleshooting ...................................................................................................................... 6
9.1 Change Fuses .................................................................................................................. 7
9.2 Restringing the Servo Unit..............................................................................................7
10. Technical Data .................................................................................................................... 8
11. Warranty Repair Policy....................................................................................................... 9
1. Introduction
Congratulations! With the purchase of this flatbed recorder you have acquired an instrument that represents the successful culmination of many years of intensive research and development. We placed special emphasis on reliable operation and in design and construction of this instrument, user-friendly handling and user­oriented possibilities.
A large part of the electronic is mounted on hybrid ceramics carrier material. High reliability and best protection against interferences from outside result in this concept.
Recorders of the SCR 120E, 200E and 250E work with chart width of 120, 200 and 250 mm. The recorders use a null balancing potentiometric system for one or for two independent channels. Each channel is built for voltages from 1 mV -50V.
The pens for both channels are exactly the same and can be easily changed. If not used, they are stored in adapters to avoid getting dry.
Your recorder is built and tested in accordance with VDE 57411 part 1/VDE 0411 part 1 (protection arrangement for electronic measuring instruments), EMD and FCC regulations, and it left our company in a perfect technical shape thus, we call it proven security.
Warning:
To ensure safe operation, please pay attention to all instructio ns and warnings which are included in this manual. The recorders of the SCR 120E, 200E and 250E are suitable for horizontal use. Please ensure that the recorder is not placed nearby a source of heat or acid vapors. Make sure that the adjusted line voltage is the same as the mains voltage before you switch on the recorder.
If not otherwise specified, the recorder is set to: 230V 50 -60 Hz in UK 115V 50 -60 Hz in USA
Be sure that the power cord is plugged in before you connect any input and/or cont rol signals.
Warning:
Each disconnection of internal and external ground wires (green/yellow coded wires) may cause the instrument to become dangerous. Please ensure that the maximum voltages between the inputs and
ground and the maximum input voltages are not higher than 50 Vpp. Make sure that only fuses of the specified type and with the specified rated current are used for
exchange. It is not allowed to use repaired fuses or to short the fuse holder. If riskless operation is not possible anymore, set the recorder out of operation and avoid unintentional use.
Riskless operation is not possible,
if the recorder has visible damages
if the recorder does not work anymore
after longer storing under cad conditions
showing heavy transport damage
2. Top View
1 Place to park pens, avoids drying out 2 Chart drive control panel 3 Range selection and pen control 4 Paper guides 5 Manual paper transport knob 6 Rear panel view 7 Mains power cord
3. General Description
Be sure that the power cord is plugged in before you connect any input and/or control signals. The Power LED on the chart drive control panel must be on.
4. Change of Paper
Switch the recorder off
Unblock the paper guides and clap them to a vertical position
Remove the empty roll in direction to the rear side
Insert the new paper roll into the rear side of the recorder. Please ensure that the paper is
running out to the upper side as shown in the figure below
Fold the paper that it ends in a point and move it through the recorder as shown in the figure below
Use the manual paper transport knob to move the paper forward
Correct the paper position to have it parallel to the roller chain sprocket. Please ensure that the
holes in the paper fit exactly to the sprockets. This is important for accurate and trouble-free paper transport.
Clap the paper guides down and press them at the edges until they snap in
Switch the recorder on
5. Change of Pens
Switch the recorder off
Move the pen holder to the paper center
Take the pen at the rear end and lift it until it snaps out, then take it out of the holder
Move the new pen over the carriage. Please ensure that it is exactly over the holder
Press the pen down at the rear end until it snaps in
Switch the recorder on
To prevent the pens from drying out when the recorder is not in use, put them in the slant adaptor on the upper side of the front. Syringes and ink bottles are available to refill the pens.
5.1 Refill Pens
Switch the recorder off
Remove the pen from the pen holder
Hold the pen with the tip to the upper side and remove the tip
Fill a maximum of 1 ml ink of the pen color with a syringe into the tip hold
Insert the tip in the tip hole and clean the pen
Mount the pen on the pen holder
Switch the recorder on
5.2 Cleaning the Pen Carriage Rod
Cleaning the pen carriage rod should be done periodically because dust particles harden and increase the friction and use up the guiding plastics of the pen holders. To clean; use methyl alcohol only. Never use oil or grease!
6. Chart Drive Control Panel
Press button (3) to activate the chart drive. The LED (7) is on when the chart drive is on. Use button (2) to choose the chart speed range either in mm/min or in mm/s. Use button (8) to choose chart speeds from 0.1 up to 2.0.
With buttons (4) and (5) the electrical penlift for channel one and two can be activated. The penlift is independent from the chart drive function.
7. Range Selection and Pen Control Panel
1. Rotary switch to select the input range Scale 1: mV 1 2 5 10 20 50 100 200 Scale 2: V 0.5 1 2 5 10 20 50
Maximum input voltage 50 V
2. Zero setting adjustment Use the zero setting potentiometer to position the zero setting anywhere on the chart. Release the M/O­button=input signal off=input signal disconnected to have the zero setting.
3. VAR-potentiometer If the range is selected to 100 mV and the variable range expansion is set to 250% and the Zero setting is adjusted to the left paper wide and the input voltage is 40 mV, then the pen moves to the right side of the chart: 40 mV x 2.5=100 mV = full range
4. VAR/CAL-button Release the button to work with calibrated input ranges. The VAR-potentiometer position is ignored. Press the button to work with variable input ranges. The VAR-potentiometer position defines the preamplification of the input signal up to 250% of the selected range
5. mV-V-button Release the button to record mV-signals at the standard terminals at the rear. Press the button to record V-signals
6. M/O-button Release the button to disconnect the input signal and to disable the counter voltage. Press the button to record input signals
8. Rear Panel View
To comply with electrical safety standards, the signal voltage and the voltage from signal input to earth should never exceed 50 V.
The interfaces are at the rear side of the recorder.
Black terminal Low Connected to common ground of the channel and to protective
ground via a capacitor
Red terminal High mV/V input
9. Troubleshooting
The list below is made to help users to locate malfunctions and to repair them.
Error What is wrong How to repair
No recorder function
Chart drive 1 Chart drive on/off button not
1 Power supply failure 2 Instrument is switched off 3 Power cord defect 4 Fuse blown
pressed 2 Chart drive control set to external 3 External clock frequency failure
4 Incorrect chart speed 5 Paper jam
Supply correct voltage Set the power switch to on position Replace it with a new one Replace it with the correct new one Check the line voltage selector Press the chart drive on/off button
Set chart drive control internal Vpp too low
Supply correct clock frequency Check speed button and chart speed switch positions Insert paper correctly Service system
Pen does not go down
Zero setting Button M/O pressed Input signal to high Pen moves not
regular Pen vibrates Mains hum at the input Change Lo/Hi inputs and avoid mains
9.1 Change Fuses
Turn the recorder off and disconnect it from the wall outlet
Turn the fuse holder cap counter-clockwise to remove it and the fuse
Insert a new fuse into the fuse cap
Fit the fuse cap into the fuse holder and turn the fuse holder cap clockwise
Connect the recorder to the wall outlet and switch it on. Do not use fuses of a different type or
with a different nominal currency! Do not use repaired fuses or shorten the fuse holder! If new fuses blow again or if the recorder does not work properly, please inform Cooper Instruments by calling 800-344-3921.
9.2 Restringing the Servo Unit
We recommend you contact Cooper Instruments to have a broken string repaired. If you want to repair it yourself, please follow the description below:
Order a new string: Length: L120 with 863 mm, L200 with 1023 mm and L250 with 1123 mm. The strings are with loop and ring at the ends.
Switch the recorder off and disconnect it from the wall outlet
Remove the old string or parts of it
Hang the string in the string wheel as shown below
1 Chart drive is off 2 Pen up/down button not pressed 3 Pen(s) inserted incorrectly 4 Lifting magnet blocked
Input open or incorrect signal supply Check input signal supply
Switch chart drive on Press the pen up/down button Insert the pen(s) correctly The electronic is out of order, call Cooper customer service
Set M/O button to 0 position
hum at the input
Insert the string in the upper slot and wrap it ¾ rounds for channel 1 or 2 ¾ rounds for channel 2 clockwise around the string wheel
Insert the string in the lower slot and wrap it 2 ¾ rounds for channel 1 or ¾ rounds for channel 2 counter-clockwise around the string wheel
Fix the string at the string wheel with a pressure sensitive tape
Pull the string wheel on the servopotentiometer axis; do not fasten it with the screw
Wrap the long end of the string (without spring) 1 ½ rounds around the driving wheel and connect
it with other end to the pull spring
Fasten the string at the clamp block on the sledge
Move the pen sledge to the middle of the chart and insert a pen in the pen holder
Remove the string wheel from the servopotentiometer axis and turn the servo potentiometer to its
middle position. Use an Ohmmeter to measure 2.5 Kohm
Pull the string wheel on the servopotentiometer axis and fasten it with a screwdriver
Connect the recorder to the wall outlet and switch it on. Check for correct function.
10. Technical Data
Number of channels 1- an d 2- channel versions Chart Width L120E-120 mm
L200E-200 mm L250E-250 mm
Input ranges 1 2 5 10 20 50 100 200 mV
0.5 1 2 5 10 2 50 V Zero setting Chart width plus 200% suppression Accuracy ±0.5% or ±20 µV Linearity ±0.35% Reproducibility ±0.35% Full scale deflection time L120E˜0.12s
L200E˜0.18s
L250E˜0.2s Pen speed ˜0.8 m/s Input impedance DC mV-ranges >30 Mohm
DC V-ranges 2 Mohm
DC mA >1 Ohm Source impedance <5 kOhm Temperature drift mV-ranges ˜0.1 µV/·C
V-ranges ˜10 µV/·C Long time drift ˜1 µV/Monat Overload protec tion
The maximum input voltage is not allowed to exceed 50Vpp.
Range expansion Continuously adjustable up to 250% of the Cut-off frequency ˜3.6 Hz Sine wave/ -3 db
CMRR >130 db 50/60 Hz -damping 45/52 db Pen lift Separate controlled for each channel Chart Drive Chart speeds 0.1 0.2 0.5 1 2 5 10 20
Resolution 0.08 mm Functions Fast forward and reverse Environmental conditions Temperature range +10°C to 40°C Humidity range <80% relative humidity
< ±50 Vpp
selected range
mm/s or mm/min
Safety Protection class I, built according to VDE 0411 FCC rating VDE 0871 Class B Power supply AC voltage 115/230 V with external selector Fuses Primary 115 VAC 400 mA slow blow
230 VAC 200 mA slow blow
Secondary 4x630 mA slow blow
1x1.25 mA slow blow Power consumption <20 VA Noise suppression Line filter Dimensions (WxDxH) L120E 261x350x127 mm
L200E 340x350x127 mm
L250E 390x350x127 mm Weight 3 kg
11. Warranty Repair Policy
LIMITED WARRANTY ON PRODUCTS
Any of our products which, normal operating conditions, proves defective in material or in workmanship within one year from the date of shipment by COOPER, will be repaired or replaced free of charge provided that you obtain a return material authorization from COOPER and send the defective product, transportation charges prepaid with notice of the defect, and establish that the product has been properly installed, maintained, and operated within the limits of rated and normal usage. Replacement or required product will be shipped F.O.B. our plant. The terms of this warranty do not extend to any product or part thereof which, under normal usage, has an inherently shorter useful life than one year. The replacement warranty detailed here is the buyer’s exclusive remedy, and will satisfy all obligations of COOPER whether based on contract, negligence, or otherwise. COOPER is not responsible for any incidental or consequential loss or damage which might result from a failure of any and all other warranties, express or implied, including implied warranty of merchantability or fitness for particular purpose. Any unauthorized disassembly or attempt to repair voids this warranty.
OBTAINING SERVICE UNDER WARRANTY
Advance authorization is required prior to the return to COOPER. Before returning the item, contact the Repair Department c/o Cooper Instruments at (540) 349-4746 for a Return Material Authorization number. Shipment to COOPER shall be at buyer’s expense and repaired or replacement items will be shipped F.O.B. our plant in Warrenton, Virginia. Non -verified problems or defects may be subject to a $100 evaluation charge. Please return the original calibration data with the unit.
REPAIR WARRANTY
All repairs of COOPER products are warranted for a period of 90 days from date of shipment. This warranty applies only to those items that were found defective and repaired, it does not apply to products in which no defect was found and returne d as is or merely recalibrated. Out of warranty products may be capable of being returned to the exact original specifications or dimensions.
* Technical description of the defect: In order to properly repair a product, it is absolutely necessary for COOPER to receive information specifying the reason the product is being returned. Specific test data, written observations on the failure and the specific corrective action you require are needed.
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