Cooper Instruments LGP380-100K Installation Manual

LGP 380/382 INSTALLATION INFORMATION
1. Cooper Instruments LGP 380 and LGP 382 Load Cells must be mounted on a surface that is flat and rigid enough so as not to deform appreciably under load. An easy way to obtain the flat rigid surface is by using a Cooper supplied base or mounting plate. Where this is not practical, a rigid surface equivalent to the appropriate Cooper base or mounting plate will suffice. Cooper load cells respond to forces in the axis perpendicular to the mounting surface. Load cell response to a non-axial force is proportional to that force times the cosine of the angle it makes with the loading axis.
2. When installing these load cells on any surface other than on a Cooper base or mounting plate, the Grade 8 cap screws holding the cell to the mounting surface must be tightened to the value shown in the torque chart.
3. LGP 380 and LGP 382 Load Cells must have jam nuts tightened to the value shown in the table below, to avoid thread damage.
4. For best performance of the LGP 380 and LGP 382 Load Cells, the use of jam nuts is recommended. The jam nuts should be installed as indicated in the table below.
5. Rod end bearings, or threaded adapters, should have smooth threads and class 3 fit.* They should be installed hand tight and backed off 1 turn prior to tightening jam nut as indicated in the table below.
6. Bearing Plates should be hardened steel (Rc 45 or higher) when mating with a load button or steel load cells. For aluminum compression-only load cells, mild steel bearing plate may be used.
7. To eliminate potential reading errors, the outer rim or base of the load cell and its connecting electrical cable should be mounted on the fixed or non-moving structure.
*Class 6g Metric.
TENSION
COMPRESSION
INSTALLATION ON IRREGULAR SURFACE USING COOPER-SUPPLIED BASE
INSTALLATION ON FLAT PLATE PER TABLE BELOW, PERPENDICULAR TO LOAD AXIS WITHIN 1 DEGREE. FLEXURE MOUNTING SCREWS TO BE TIGHTENED TO THE VALUE SHOWN IN THE TORQUE CHART.
ROD END
MOUNTING
CF36 06212010 (V-FORM 15-5J0506)
1. Cooper-supplied bases are heat-treated to a Rockwell hardness of 30-33.
2. Mounting surface should be perpendicular to the load axis within 1 degree.
3. Mounting screws should be Grade 8 (10.9) or better.
4. Torque, lightly lubricated, mounting screws per Table 3 or 4 below.
5. Inner and outer rings identify the critical area over which flatness specification applies.
Table 1 – Base or Mounting Plate Dimensions, LGP 380 Universal and LGP 382 Compression-O nly Load Cells
Model Number
LGP 380, 300 to 10K lbf 1.34 2.87 3.14 3.98 4.13 1/4-28 8 0.30 3.500 0.0002 LGP 380, 25K to 50K lbf 2.65 3.99 4.54 5.84 6.06 3/8-24 12 0.63 5.125 0.0002
LGP 380, 100K lbf 3.76 5.47 5.75 7.80 8.00 1/2-20 16 1.00 6.500 0.0002 LGP 380, 200K lbf 4.81 6.76 7.472 10.58 11.00 5/8-18 16 1.12 9.000 0.0002
LGP 382, 1K to 10K lbf 1.34 2.87 3.14 3.98 4.13 ¼-28 8 0.30 3.500 0.0002
LGP 382, 25K to 50K lbf 2.65 3.99 4.54 5.84 6.06 3/8-24 12 0.63 5.125 0.0002
Hub Diameter
“A”
Inner Mounting Ring Outer Mounting Ring Mounting Threads
“B” “C” “D” “E” Thread “F” “G” “H”
Mtg Surface
Flatness
Table 2 – Mounting Parameters, LGP 380 Load Cells
Model
Number
LGP 380 300 1.5 1/4-28 UNF X 1.50 M6 X 40mm 5 7 10 14 10 14 LGP 380 250, 500 1.25, 2.50 1/4-28 UNF X 1.50 M6 X 40mm 5 7 15 20 16 20 LGP 380 500, 1K 2.5, 5 1/4-28 UNF X 1.50 M6 X 40mm 5 7 25 34 32 43 LGP 380 1K, 2K 5, 10 1/4-28 UNF X 1.50 M6 X 40mm 5 7 50 68 65 88 LGP 380 2.5K, 5K 12.5, 25 1/4-28 UNF X 1.50 M6 X 40mm 10 14 100 136 165 224 LGP 380 5K, 10K 25, 50 1/4-28 UNF X 1.50 M6 X 40mm 10 14 100 136 330 445 LGP 380 12.5K, 25K 50, 100 3/8-24 UNF X 2.25 M10 X 60mm 55 75 830 1130 LGP 380 25K, 50K 125, 250 3/8-24 UNF X 2.25 M10 X 60mm 55 75 1660 2250 LGP 380 50K, 100K 225, 450 ½-20 UNF X 3.00 M12 X 75mm 120 160 3320 4500 LGP 380 100K, 200K 450, 900 5/8-18 UNF X 4.00 M16 X 100mm 250 340
Capacity Mounting Screw Size
US (lbf) Metric kN) Fractional Metric (lb-ft) (Nm) (lf-ft) (Nm) (lb-ft) (Nm)
Mounting Screw
Torque
Thread Adapter
Torque
Pull thread adapter
to 110-140% of
capacity and tighten
jam nut.
Max. Hub
Torque
6640 9000
Table 3 – Mounting Parameters, LGP 382 Load Cells
Model Number
LGP 382 1K, 2K 5, 10 1/4-28 UNF X 1.25 5 7 LGP 382 5K, 10K 25, 50 1/4-28 UNF X 1.25 10 14 LGP 382 25K, 50K 125, 250 3/8-24 UNF X 1.75 55 75
Capacity Mounting Screw Torque
US (lbf) Metric (kN)
Mounting Screw Size
(Socket Head Capt Screw)
(lb-ft) (Nm)
CF36 06212010 (V-FORM 15-5J0506)
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