Cooper Instruments ES 30 Installation Manual

ES 30 TEST STAND

UNPACKING AND SETTING UP

LIST OF INCLUDED ITEMS

Quantity Item
1 Force measurement stand
1 Remote console (ESM, only)
1 Power cord (ESM, only)
1 User’s Guide (this booklet)
4 Thumb screws for gauge mounting
1 Mounting hole drill template
1 Accessories set (small hook, medium hook, 2” diameter

compression plate, 2” extension rod, and #10-32 adapter)

Optional items

ESM001 Digital travel display kit
ESM002 Limit switch kit (available for ESM, only)

Carefully unpack the stand and inspect for any damage. Check the contents to ensure that you have received a test stand
complete with all accessories – see the above list of included items.

SAFETY TIPS

• Wear eye and face protection when testing. Although the ESM has relatively slow moving mechanisms, be aware of the
dangers posed by potential energies that can accumulate in the sample during testing.

• Keep away from the moving parts of the test stand.

• Never operate the test stand if there is any visible damage to the power cord of the control unit. The ESM is powered by

110/220 volts that are present in both the power cord and the control unit. Any contact with this high voltage can cause
serious injury or even death.

• Ensure that the control unit be kept away from water or any other electrically conductive liquids at all times.

• Make sure the electrical outlet powering the test stand has local earth ground (3-hole outlet).

• If it is necessary to remove the cover of the control unit or motor drive, always disconnect power before doing so. Use

Cooper Instruments replacement parts, only, if any repairs are needed.

SETUP

Place the stand on a clean, flat and level work area that meets the criteria outlined in the work area safety instructions.
For accurate readings, the area should be free of vibrations.

If desired, the stand can be mounted to the work area with two 5/16 screws. Included is a mounting hole drill template for
quick setup. Before the stand can be mounted, the belt cover surrounding the fine adjustment knob on the right hand side
of the stand has to be removed. Using a flat screwdriver, loosen the four captive screws and slide off the cover.

After the two 5/16 screws holding the stand are tight, place the belt cover back into place. While making sure that there is
no contact with the fine adjustment knob, tighten the screws in the four corners.

With the base removed, the ESM can be easily integrated into large systems such as production lines. In general, the
stand can be mounted on any angle (upside down, for example), although extra care should be taken during installation
and operation.

After the stand is in a stable and secure position, install a force gauge with four thumb screws (provided). All OEM gauges
(except the Series CG) mount directly without adapters.

Plug the remote console cable into the 9-pin male connector located above the motor in the rear of the stand.

Plug the power cord into the remote console and the other side into a wall outlet.

Turn on the power with the switch located on the remote console by the power cord.

The test stand is now ready for operation.

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OPERATION

Using the provided attachments, set up your sample, zero out the force gauge and, if applicable, connect it to a computer
or printer. When the gauge and sample are ready for testing, use the remote console to operate the test stand. For fine
adjustment or otherwise manual testing, turn the knob on the right hand side of the stand clockwise for compression,
counter-clockwise for tension.

Optional equipment

Limit switches

Adjust the switches’ vertical positions by loosening and re-tightening the wing screws. A limit condition ins indicated by an
amber light on the front surface of each sensor.

Upper limit switch – while a limit condition exists, the slider will not move up
Lower limit switch – while a limit condition exists, the slider will not move down

Using the Control Unit

▲UP
Press and hold for tension, release button to stop motion. Located on the face of the Control Unit.

▼DOWN
Press and hold for compression, release button to stop motion. Located on the face of the Control Unit.

SPEED CONTROL DIAL

Adjust speed by turning the dial 0.5 – 13 in/min [13 – 330 mm/min]. Located on the face of the Control Unit.

POWER SWITCH

Use this switch, in the left rear of the Control Unit, to turn on and turn off power to the test stand. Power is indicated by an
amber light on the face of the Control Unit.

POWER PLUG RECEPTACLE

Located in the left rear of the Control Unit. Plug the power cord in here.

CONTROL CABLE

Plug this cable into the lower male connector on the test stand, adjacent to the motor.

SPECIFICATIONS

Load capacity 200 lbs [1000 N]
Speed range 0.5 – 13 in/min [13-330 mm/min]
Maximum travel 13.0 in [228.6 mm]
Maximum travel w/options 11.75 in [298.45 mm]
Speed variation with load ±0% (stepper motor driven)
Speed accuracy ±5% of setting
Overload protection Max. 150% of full capacity
Power Universal input 80-240 VAC, 50/60 Hz
Fuse type 1.2A, 250V, 3AG SLO BLO
Weight (test stand, only) 20 lbs [9.1 kg]
Control unit weight 2.7 lbs [1.2 kg]

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OPERATION

Place the stand on a clean, flat, and level surface. It is recommended that the stand be mounted to the surface with two
5/16 screws. Use the mounting hole drill template for quick setup. Install a force gauge onto the gauge plate with four
thumb screws. All OEM force gauges (except the Series CG) mount directly to the stand without adapters.

Install the necessary attachments and make sure they are secure, safe to operate and set up properly for your sample.
Then zero out the force gauge and turn the hand wheel clockwise for compression or counter-clockwise for tension.

The base is removable so that the stand may be used as a component of a larger testing system. Proper care should be
taken during installation to avoid injury.

To maintain smooth functioning of the stand, avoid overloads.

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Optional Equipment

Digital Travel Display Kit

This position indicator covers 6” of travel per setting with a 5 digit display (0.0005” resolution) and a computer interface for
automated data collection. It may be easily installed by the user.

Motor Drive Kit

The motor drive kit converts and ES30 manual test stand into an ESM motorized test stand. The kit consists of a motor
block that replaces the hand wheel, a remote console and an optional limit switch kit. The speed is user selectable from

0.5 to 13 in/min [13 to 330 mm/min] and it is load independent. The system is overload regulated to 150% of full capacity.

DIMENSIONS

SPECIFICATIONS

Load capacity 200 lbs. (1000 N)
Maximum travel 13” (228.6 mm)
Loading method Hand wheel
Travel rate 0.05”/rev. (1.27 mm)
Weight (test stand, only) 17 lbs (7.7 kg)

WARRANTY REPAIR POLICY
Limited Warranty On Products

Any Cooper Instruments product which, under normal operating conditions, proves defective in material or in
workmanship within one year of the date of shipment by Cooper will be repaired or replaced free of charge provided that a
return material authorization is obtained from Cooper and the defective product is sent, transportation charges prepaid,
with notice of the defect, and it is established that the product has been properly installed, maintained, and operated
within the limits of rated and normal usage. Replacement or repaired product will be shipped F.O.B. from our plant. The
terms of this warranty do not extend to any product or part thereof which, under normal usage, has an inherently shorter
useful life than one year. The replacement warranty detailed here is the buyer’s exclusive remedy, and will satisfy all

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obligations of Cooper whether based on contract, negligence, or otherwise. Cooper is not responsible for any incidental
or consequential loss or damage which might result from a failure of any and all other warranties, express or implied,
including implied warranty of merchantability or fitness for particular purpose. Any unauthorized disassembly or attempt to
repair voids this warranty.

Obtaining Service Under Warranty

Advance authorization is required prior to the return to Cooper Instruments. Before returning the item, contact the Repair

Department c/o Cooper Instruments at [phone] for a Return Material Authorization number. Shipment to Cooper
shall be at buyer’s expense and repaired or replacement items will be shipped F.O.B. from our plant in Warrenton,
Virginia. Non-verified problems or defects may be subject to a $150 evaluation charge. Please return the original
calibration data with the unit.

Repair Warranty

All repairs of Cooper products are warranted for a period of 90 days from date of shipment. This warranty applies only to
those items that were found defective and repaired; it does not apply to products in which no defect was found and
returned as is or merely recalibrated. It may be possible for out-of-warranty products to be returned to the exact original
specifications or dimensions.

* Technical description of the defect: In order to properly repair a product, it is absolutely necessary for Cooper to receive

information specifying the reason the product is being returned. Specific test data, written observations on the failure and
the specific corrective action you require are needed.

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