COOPER LPT900 Operational Manual

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Page 1

STEP 1

Install Batteries

Remove the battery cover on the back of the four AA alkaline batteries as shown in Figure 1.

, and install the

T150

STEP 2

Power Up T150

T150 / R150 User Guide

Figure 1

Activation of any switch will cause the safety feature, the already pressed, released within 10 seconds for unit to remain powered up.

[EStop]

switch must be pressed and released, or if

to power up. However as a

T150

STEP 3

Using The T150

The

ACTIVE

is transmitting to the LED will flash brightly upon activation of the switch and return to flashing at a rate of two times per second when there is no switch activity.

During normal operation the battery condition.

The

[EStop]

safe way of powering down the Each switch has a device specific label to identify its function.

LED will flash two times per second indicating that the

. When a function switch is used, the

R150

LOW BATT.

button is used for both an emergency shutdown as well as a

T150

LED will flash to indicate a low

after operation.

T150

ACTIVE

T150

R150

The Trigger is a Proportional Control switch used in conjunction with a function switch (i.e. dependent on the option of the receiver but will generally be either a Voltage, PWM or Current Control.

his device complies with the requirements of the Federal Communication Commissio n (FCC) as specified in document CFR47 Part 15.247 and Industry and Science Canada (ISC), as specified in document RSS 210. The device is permitted only on a no-interference, no-protection basis, that is, it must cease operation when it is determined that it causes harmful interference to the services authorized by the FCC or the ISC. Changes or modifications to the equipment not expressly approved by OMNEX will void the warranty.

DMAN-2293-01

[ROT CW]

Bldg. 74 – 1833 Coast Meridian Road, Port Coquitlam, BC, Canada V3C 6G5

). The type of Proportional Control output is

Rev. 1.03

Page 2

Setting ID Codes

Required when replacing either the Transmitter or Receiver

The Transmitter has its programmed into it. To do this, the Receiver needs to have its cover removed – refer to Figure 2. Follow the procedure below to program the Receiver

1. Release the

2. Turn the

3. While holding the “Download Password” mode.

4. Release the

5. Toggle the switches in sequence: password code (3142), followed by toggling the

LED’s will flash twice per second. This confirms the unit is in the “Ready to Download” state.

BATT.

6. Press and hold the per second while depressed and then begin flashing rapidly indicating that the “Configuration Data” from the flashing rapidly.

7. Momentarily toggle the the

R150.

8. Press the

ID Code

[EStop]

on by toggling the

T150

[SW5]

Release

[EStop]

factory programmed. Its matching receiver needs to have this same code

ID Code

switch on the

switch in the UP position, press and release the

[SW5]

switch. The

[SETUP]

[SW5]

and release the

[SW5]

switch to power down the

T150

[SW5]

ACTIVE

[SW3], [SW1], [SW4]

button on the

T150.

switch to the UP position; this enables the

to match its corresponding Transmitter.

switch to the UP position.

LED will flash once per second.

and then

switch to the UP position. Both the

[SW5]

for 5 seconds. The

R150

Continue holding the

[SETUP]

T150

button.

, and restart the

[SETUP]

[SW2]

STATUS

button after the

T150

[EStop]

to the UP position to enter the

T150

– refer to

switch. This enables the

LED on the

is ready to receive

R150

STATUS

to send “Configuration Data” to

STEP 2.

ACTIVE

will flash once

R150

LED begins

and

LOW

Current Control Module Calibration

Permits the user to adjust minimum and maximum currents

1. Release the

2. Turn the

3. While holding the

“Download Password” mode.

4. Release the

5. Toggle the switches in sequence:

password code (3144), followed by toggling the LED’s will flash alternately once per second. This confirms the

6. Select and hold one of the “Proportional Functions” (i.e.

7. With the trigger

[SW5]

8. With the trigger ON (fully engaged), the “MAX” level is set. The “MAX” level may be increased by toggling the

[SW5]

[EStop]

T150 ON

[SW5]

switch up or decreased by toggling the

on the

by toggling the

switch in the UP position, press and release the

[SW5]

switch. The

(fully released), the “MIN” level is set. The “MIN” level may be increased by toggling the

OFF

T150

switch to the UP position.

[SW5]

ACTIVE

LED will flash once per second.

[SW3], [SW1], [SW4]

[SW5]

[EStop]

and then

switch to the UP position. The

[SW4] or [ROT CW]

switch down.

[SW4]

T150

to the

is sending “Calibration Data” to the

switch. This enables the

DOWN

position to enter the

ACTIVE

and

LOW BATT.

R150

9. To reset the “MIN” and “MAX” settings to the factory default, hold the

position for 5 seconds.

10. To exit, press the

[EStop]

switch.

switch in either the UP or

[SW5]

DOWN

Page 3

Transmitter / Receiver Replacement and Service

Fuse

Stat us LED’s

In order to program the remove the circuit board from the housing of the

or replace the fuse, you will first need to

R150

. This is done by

R150

releasing the two side tabs on the housing, and sliding the connector block and circuit board out of the housing until the four visible and the

Also refer to

Codes

Setting ID Codes

to match on both the Transmitter and the Receiver.

[SETUP]

SW1 button is accessible. See Figure 2.

for a step by step procedure of setting

SW 5

STATUS

LED’s are

EStop

[SETUP] SW1

Figure 2

SW 6

SW 1 SW 2 SW 3 SW 4

T150 / R150 Swi tch Func ti on Ta ble

Sw itch Number Position Output Control Pin Assignment Color Code Function

SW1

SW2

SW3

SW4

SW5

SW6

Trigger

Power

Ground

UP Output 9 B3 Green DOWN Output 10 B4 Green (Blac k / Whi t e) UP Output 7 B1 White (Red/Black) DOWN Output 8 B2 Red (Black/White) UP Output 5 A10 Orange (Blac k ) DOWN Output 6 A12 Orange (Red) UP Output 3 A9 White (Red) DOWN Output 4 A11 Blue (Red) UP Output 11 B5 White DOWN Output 12 B6 Orange UP Output 1 A7 Orange (Green) DOW N Out put 2 A 8 Red (Green) Released Engaged

A4 Green (Blac k )Output 13

Red

Black

Proportional Control

9 to 30VDC

Ground

EStop

Driver Power

EStop Output A5 Driver Power Input A2

Jumpered Ex t ernall y

]--

Page 4

Troubleshooting

Inputs and Outputs

The

has 4 LED’s that are used to indicate device status:

R150

ESTOP LED

GREEN – indicates RUN RED – indicates ESTOP Flashing RED – indicates fuse blown or relay fault

FUNCTION/FAULT LED

GREEN – indicates function ON, no fault RED – indicates no voltage to relay, short to ground or blown fuse Flashing RED – indicates short to supply or shorted output relay Not lit – indicates no function

LINK LED

GREEN – indicates Link RED – indicates No Link

STATUS LED

GREEN – indicates STATUS OK RED – indicates unrecoverable fault; requires factory authorized service Flashing RED – indicates low battery

The

has 2 LED’s that display the mode and status of the device

T150

ACTIVE LED

Momentarily ON or Flashing indicates Power Up procedure or Programming status. LED will flash with each function during normal operation indicating Transmit Status to the R150 is good

LOW BATT. LED

Momentarily ON or Flashing indicates Power Up procedure or Programming status During normal operation, this LED will only flash to indicate battery low

ACTIVE and LOW BATT. LED’s

Both LED’s flashing in sync indicates one of the switches is stuck

!!!!!!!

""""

!!!!

""""

!!!!

Inputs

4 x 0-5VDC analog inputs (factory configurable only)

Outputs

Option 1

13 x Form A relay, monitored, 3A max.

each, total combined current 10A

Option 2

12 x Form A relay, monitored, 3A max.

each, total combined current 10A max.

NOTE:

1 x

The Current Control Module may be

Proportional Control

installed as an option giving the user Proportional Control on output 13 of the

Control Module Calibration

- refer to

R150

for Proportional

Current

Calibration procedures. The Proportional Control option is available from

the factory in either Voltage Control, PWM or Current Control.

Replaceable Parts

MINI® Fuse Type,10A LittelFuse

Fuse Mating Plugs

Pins Sealing Plug Wedge Switches EStop Switch EStop Contact Block Batteries

OMNEX (p/n F0047) or equiv.

OMNEX (p/n’s J0418 / J0419) OMNEX (p/n J0417) OMNEX (p/n J0421)

OMNEX (p/n J0420)

OMNEX (p/n S0042)

OMNEX (p/n S0072)

OMNEX (p/n S0071)

OMNEX (p/n B0010) 4 x AA

I/O Diagram Deutsch Connector Pin Assignments

4.92”

R150 Internal

EStop

Internal Power

Dimensions

7.87”

A4 B6 B5 B4 B3 B2 B1 A12 A10 A11 A9 A8 A7

Internally Fused

4.13”

R150 Relay Outputs

R150

The shown using a 10A MINI® fuse. Follow the steps in Transmitter / Receiver replacement to open the

Driver Power Input

Jumpered on wiring harness

EStop Out

Power

Ground

is internally fused as

R150

for fuse replacement.

R150

5.13”

Connector A (Grey)

Output 6 Output 4 Output 5 Output 3 Output 2 Output 1

12 11 10

9 8 7

OMNEX Control Systems Inc. Warrants to the original purchaser that the OMNEX products are free from defects in materials and workmanship under normal use and service for a period of ONE YEAR, parts (EXCLUDING: SWITCHES, CRYSTALS, OR PARTS SUBJECT TO UNAUTHORIZED REPAIR OR MODIFICATION) and labor from the date of delivery as evidenced by a copy of the receipt. OMNEX’s entire liability and your exclusive remedy shall be, at OMNEX’s option, either the (a) repair or (b) replacement of the OMNEX product which is returned within the warranty period to OMNEX freight purchase receipt and with the return authorization of OMNEX. If failure has resulted from accident, abuse or misapplication, OMNEX shall have no responsibility to repair or replace the product under warranty. In no event shall OMNEX be responsible for incidental or consequential damage caused by defects in its products, whether such damage occurs or is discovered before or after replacement or repair and whether or not such damage is caused by the negligence of OMNEX Control Systems Inc. Neither OMNEX nor its Distributors shall be liable for any delay or failure of the performance of any of its obligations under this agreement caused by acts of God, labor disputes, embargoes, boycotts, shortage of parts or any cause beyond its reasonable control.

Neither OMNEX nor its Distributors shall be responsible for incurred costs associated with border clearance or with the delay of the OMNEX products in transit to OMNEX.

Any charges associated with the return of the OMNEX products may be subject to billing to the original purchaser in the event that the OMNEX products are NOT covered by the warranty as noted above.

Input 1

Driver Power GND

3 4

Output 13 EStop Output

Power

WARRANTY

by the OMNEX APPROVED carrier with a copy of the

collect

Output 12 Output 11 Output 10

Output 9 Output 8

Connector B (Black)

6 5 4 3 2 1Output 7

7 8

9 10 11 12

Factory Configurable Only

RS485 B RS485 A RS485 EN

Input 4 Input 3 Input 2

4.00”

Bldg. 74 – 1833 Coast Meridian Road, Port Coquitlam, BC, Canada V3C 6G5