COOPER LPD24RC Users Manual

GENERIC

Installation / Configuration Manual

T2300 Transmitter

R2160 Receiver

D180 Expansion Module

Revised September 9, 2005

Version 6

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#74-1833 Coast Meridian Road, Port Coquitlam, BC, Canada • V3C 6G5

Ph# (604) 944-9247 • Fax# (604) 944-9267

Toll Free 1-800-663-8806

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Table of Contents

System Overview .........................................................................................................................................................3

Features........................................................................................................................................................................3

T2300 Dimensions and Controls ..................................................................................................................................3

Installing the Receiver ..................................................................................................................................................4

Receiver Dimensions....................................................................................................................................................4

Installing the Expansion Module...................................................................................................................................5

Installation Considerations............................................................................................................................................6

Power the Transmitter ..................................................................................................................................................6

Test the Transmitter / Receiver Link.............................................................................................................................7

Download ID Code........................................................................................................................................................7

Calibrating Proportional Controls..................................................................................................................................9

Diagnostics—T2300 Transmitter..................................................................................................................................10

Diagnostics—D180 Expansion Module........................................................................................................................10

Diagnostics—R2160 Receiver......................................................................................................................................11

Trouble Shooting Guide................................................................................................................................................12

Parts & Accessories......................................................................................................................................................16

Specifications................................................................................................................................................................16

Warranty Information....................................................................................................................................................16

NOTE: These instructions are intended only for installing and operating the remot e control equipment described here. This is not a complete Operator’s Manual. For complete operating instructions, please read the Operator’s Manual appropriate for your particular machine.

Safety Precautions

READ ALL INSTRUCTIONS

CAUTION: Changes or modifications not expressly approved by the party responsible for complian ce could void the

user's authority to operate the equipment. Failure to follow the SAFETY PRECAUTIONS may result in radio equipment failure and serious personal injury

Installation

PROVIDE A SAFETY CUTOFF SWITCH. If maintenance is required, the radio must be disconnected from power USE PROPER WIRING. Loose or frayed wires can cause system failure, intermittent operation, machine damage, etc. DO NOT INSTALL IN HOT AREAS. This apparatus can be damaged by heat in excess of 158° F (70° C)

Personal Safety

MAKE SURE MACHINERY AND SURROUNDING AREA IS CLEAR BEFORE OPERATING. Do not activate the remote system unless it is safe to do so.

TURN OFF THE RECEIVER POWER BEFORE WORKING ON MACHINERY. Always disconnect the remote system before doing any maintenance to prevent accidental operation of the machine

Care

KEEP DRY. Do not clean the transmitter / receiver under high pressure. If water of other liquids get inside the transmitter battery or receiver compartment, immediately dry the unit. Remove the case and let the unit air dry

CLEAN THE UNIT AFTER OPERATION. Remove any mud, dirt, concrete, etc. from the unit to prevent clogging of buttons, switches, etc. by using a damp cloth.

Maintenance / Welding

DISCONNECT THE RADIO RECEIVER BEFORE WELDING on this machine. Failure to disconnect will result in the destruction of the radio receiver.

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System Overview

The ORIGA T2300 / R2160 / D180 is a portable, long range, programmable radio remote control syst em. Designed as a compact and easy-to-use product, this member of the ORIGA family puts complete control of your crane where it’s needed most, with the operator. It’s robust, easy to install and has complete self-diagnostics. This system can be a simple cable replacement or add intelligence to make it a total control package. It’s a radio, a PLC and a valve driver all in one.

The ORIGA T2300 R2160 / D180 system uses Frequency Hopping Spread Spectrum (FHSS) technology. FHSS devices concentrate their full power into a very narrow signal that randomly hops from frequency to frequency within a designated band. This transmission pattern, along with CRC-16 error-checking techniques, enables signals to overcome interference that commonly affects licensed radios.

The R2160 receiver is designed to be powered from a 12VDC or 24VDC system. It features 19 solid state, high-side driver input / output controls and a reliable E-Stop control.

The D180 Expansion Unit has up to fourteen current-control, PWM, or voltage outputs, or a combination of these types.

The T2300 transmitter comes with up to sixteen proportional and sixteen digital controls. The T2300 can accommodate up to eight single axis paddles, eight three-position switches and a re-settable E-Stop. A unique ID code is used by each T2300 to ensure that no two systems will conflict on a job site.

T2300 Transmitter

Features

• FCC, ISC, CE approve d

• License free

• 1200 foot range @ 900 MHz (900 ft @ 2.4 GHz)

• Compact / weatherproof / ergonomic

• Simple “wire-and-use” installation

• Resilient to impact and shock

• Available in both 900 MHz and 2.4 GHz

• Available with paddles and/or joysticks for propor-

tional control

• Available with an optional pendant cable

• Factory configurable for all custom applications.

R2160 Re-

T2300 Dimensions and Controls

LCD Screen and Controls

Switches 2 - 8

Power/Calibration

6.0”

switch

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E-Stop

Pendant connector

Paddles 1 - 8

9.5”

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Battery/ Pendant LED

D180 Module

STOP

Active LED

E-Stop LED

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Installing the Receiver

Use the Wiring Diagram and the Connector Diagram below to connect the receiver pins directly to the appropriate contacts of the machine electronics. R2160 Output Cables can be provided with every system to simplify the wiring process. The Wire Color column below only applies to the OMNEX Output Cable configuration. Tips on mounting, power connections and filtering are also provided under Installation Considerations.

Wiring Diagram

Pin-Output

B7 B8

B12 - 19 B11 - 18 B10 - 17 A1 - 16

A2 - 15 A4 - 14

B9 - 13 B6 - 12

B5 - 11 B4 - 10 B3 - 9 B2 - 8 B1 - 7 A12 - 6 A10 - 5 A11 - 4 A9 - 3 A8 - 2

A7 - 1 A5

A6 A3

Wire Colors

Black/Red

White/Black

Blue/White Blue/Black

Black/White

Green/Black

Red/White

Orange

White

Green/Black/White

Green Red/Black/White White/Red/Black

Orange/Red

Orange/Black

Blue/Red

White/Red

Red/Green

Orange/Green

Black/White/Red

Red

Black

Functions

Factory Configurable Only Factory Configurable Only

Input / Output Input / Output

Input / Output Input / Output Input / Output

Input / Output Input / Output

Input / Output* Input / Output* Input / Output**

Input / Output**

Switches to Power with Link

Power Input (+9V to 30VDC)

Ground

________________ ________________

________________ ________________ ________________

________________

Note: Enable output: On when the T2300 "Enable" switch is on.

Notes

Outputs: 19 solid state, high-side driver outputs, 5A max. each, total combined current 15A Inputs: All output pins can be factory configured as inputs.

Connector Pin Assignments

Connectors as seen from under the receiver

R2160 / D180 Dimensions

ES FA L STA

A B

4.00”

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5.13”

Installing the Expansion Module

Use the Wiring Diagram and the Connector Diagram below to connect the Expansion module pins directly to the appropriate contacts of the machine electronics. D180 Output Cables are provided with every system to simplify the wiring process. The Wire Color column below only applies to the OMNEX Output Cable configuration. Tips on mounting, power connections and filtering are also provided under Installation Considerations.

Wiring Diagram

D180 Module

Internal Wiring

Module 7

Module 6

Module 5 Module 4 Module 3 Module 2

Module 1

Pin-Output

B7 B8

B12 - 19 B11 - 18 B10 - 17 A1 - 16

A2 - 15 A4 - 14

B9 - 13 B6 - 12

B5 - 11 B4 - 10 B3 - 9 B2 - 8 B1 - 7 A12 - 6 A10 - 5 A11 - 4 A9 - 3 A8 - 2

A7 - 1 A5

A6 A3

Wire Colors

Black/Red

White/Black

Blue/White Blue/Black

Black/White

Green/Black

Red/White

Orange

White

Green/Black/White

Green Red/Black/White White/Red/Black

Orange/Red

Orange/Black

Blue/Red

White/Red

Red/Green

Orange/Green

Black/White/Red

Red

Black

Functions

Factory Configurable Only Factory Configurable Only

Unused Output Unused Output Unused Output Unused Output

Unused Output Unused Output

Unused Output Digger Dig Digger Rev Lift Up

Lift Down 3rd Ext Out 3rd Ext In 2nd Ext Out 2nd Ext In

Rotate CW Rotate CCW Winch Up

Winch Down

Power Input (+9V to 30VDC) Ground

________________ ________________

________________ ________________ ________________

________________

Notes

Outputs: 14 solid state, high-side driver Current Control outputs 5A max. each, total combined current 15A Inputs: All output pins can be factory configured as inputs.

Special Functions

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Installation Considerations

Mounting and Installation

The receiver can be mounted by fastening two ¼” bolts through the two mounting holes in the unit’s enclosure. When mounting, ensure that the receiver is oriented so that the text is reading right.

When selecting a mounting point for the receiver, it is recommended that the location require only a minimal length of wiring to connect it to the control panel, that it will be in a visible area where it has good exposure to the operator and that it is mounted on a surface that sustains minimal vibration. It is also recommended that the receiver have the best possible line of sight with the transmitter

Power Connections and Wiring

Whenever a power connection is made to an electronic device, it is a good practice to make both the Power (+) and Ground (-) connections directly to the Battery and avoid connecting the power from the charging side of existing wiring or making use of existing "ACC" or other peripheral connection points.

Make sure that wire of sufficient gauge and insulator type is used when connecting the outputs of the receiver to the control panel. Observe any component manufacturer's instructions and recommendations for proper integration of their product. This includes the power ratings and requirements of such compone nts as relays, valves, solenoids, etc.

Be sure to test each of the outputs with a multi-meter prior to connecting the outputs to your end devices. This will ensure that each output has been programmed to operate in the manner required by each end device.

Filtering and Noise Suppression

Whenever a solenoid or electromagnetic switch is controlled by the receiver, it is a good practice to install a Diode across its terminals to ensure that surges and spikes do not continue back into the circuit. Appropriate 36V Bi-directional Diode s kits can be ordered under the OMNEX part number “AKIT-2492-01”.

Power the Transmitter

1. Install the batteries in the transmitter

Batteries are installed in the transmitter by removing the battery cover using a slotted screwdriver and inserting 4 “C” alkaline batteries. Orientation of the batteries is embossed inside the battery housing. No batteries are required when the transmitter is connected to the receiver by a Pendant cable.

NOTE: For operation at temperatures below –10° C to –40° C, lithium batteries are recommended. Low tem-

peratures reduce battery performance for both alkaline and lithium types. Refer to the battery manufacturer’s specifications for detailed information on low temperature performance.

2. Turn on the transmitter

Ensure all transmitter switches and paddles are in the neutral position. Turn on the transmitter by, pressing and releasing the [Power] switch. The RED (E Stop) light will flash quickly. Release the [E Stop], the yellow (Active) light on the transmitter will flash.

WARNING: do not install batteries backwards, charge, put in fire, or mix with other battery types. May explode or leak causing injury. Replace all batteries at the same time as a fresh set and do not mix and match battery types.

A. Press the [E Stop]

B. Press and release [Power] switch

C. Turn CW & Release [E-Stop]

Transmitter Battery

Housing

Light Legend

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Solid

Slow Flash

Fast Flash

Red Light

Green Light

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Yellow Light

Alternating Red & Green Light

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+ 11 hidden pages

COOPER LPD24RC Users Manual

Specifications and Main Features

Frequently Asked Questions

User Manual