Kyle® Form 4C Recloser Control
Front Panel Replacement Kit KME4-701
Installation Instructions
Reclosers
Service Information
Contents
S280-77-13
Printed in USA
1
February 2002 • New Issue (Supersedes KB083 3/01)
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . 2
Hazard Statement Definitions . . . . . . . . . . . . . . . . 2
Product Information . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Application of New Control Labels . . . . . . . . . . . . 4
Removal of Front Panel Assembly . . . . . . . . . . . . 5
Installation of Control Panel . . . . . . . . . . . . . . . . . 6
Programming and Testing . . . . . . . . . . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 1.
Kyle®Type Form 4C Recloser Control
961066KM
Kyle®Type Form 4C Recloser Control Front Panel Replacement Kit KME4-701
2
The instructions in this manual are not intended as a substitute for proper training or adequate experience in the
safe operation of the equipment described. Only competent technicians who are familiar with this equipment
should install, operate, and service it.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
• Is trained in industry-accepted high- and low-voltage
safe operating practices and procedures.
• Is trained and authorized to energize, de-energize,
clear, and ground power distribution equipment.
• Is trained in the care and use of protective equipment
such as flash clothing, safety glasses, face shield,
hard hat, rubber gloves, hotstick, etc.
Following is important safety information. For safe installation and operation of this equipment, be sure to read
and understand all cautions and warnings.
Safety Instructions
Following are general caution and warning statements
that apply to this equipment. Additional statements, related to specific tasks and procedures, are located throughout the manual.
SAFETY INFORMATION
WARNING: This equipment is not intended to
protect human life. Follow all locally approved procedures and safety practices when installing or operating this equipment. Failure to comply can result in
death, severe personal injury, and equipment damage.
G102.1
DANGER: Hazardous voltage. Contact with
hazardous voltage will cause death or severe
personal injury. Follow all locally approved safety procedures when working around high and low voltage
lines and equipment. G103.3
WARNING: Before installing, operating, main-
taining, or testing this equipment, carefully read
and understand the contents of this manual. Improper
operation, handling or maintenance can result in death,
severe personal injury, and equipment damage. G101.0
WARNING: Power distribution equipment must
be selected for the intended application. It must
be installed and serviced by competent personnel who
have been trained and understand proper safety procedures. These instructions are written for such personnel
and are not a substitute for adequate training and experience in safety procedures. Failure to properly select,
install, or maintain this equipment can result in death,
severe personal injury, and equipment damage. G122.2
SAFETY FOR LIFE
Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing, and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working
around high voltage lines and equipment and support our “Safety For Life” mission.
This manual may contain four types of hazard
statements:
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in equipment damage only.
Hazard Statement Definitions
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SAFETY
FOR LIFE
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SAFETY
FOR LIFE
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Introduction
Service Information S280-77-13 provides instructions for
replacing the front panel of the Form 4C Recloser
Control. Before installing this kit, carefully read and
understand the contents of this manual.
Description
The kit includes the parts necessary to replace the front
panel of the Form 4C control.
Review ALL steps in this publication before installing the
enclosed kit. In addition, refer to the included Form 4C
Service Information S280-77-1 before the control is placed
back into service. Service Information S280-77-1 provides
control operation, maintenance instructions and testing
procedures for Form 4C Microprocessor-Based Recloser
Control.
The parts included in the Form 4C Front Panel Kit are listed in Table 1.
For installation of the kit, the following tools are required.
• Kyle Type METElectronic Recloser T ester or equivalent.
•5/16” wrench
•11/32” wrench
•A standard screwdriver
Note: Routing of the panel harness may differ from the origi-
nal routing.
Note: The view may differ slightly for different revisions of
Form 4C controls.
S280-77-13
3
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PRODUCT INFORMATION
TABLE 1
Kit KME4-701 Parts
Qty. Catalog Number Description
1 S280-77-13 Kit Installation Instructions
1 S280-77-1 Form 4C Installation/Operation Manual
1 S280-77-4 Form 4C Programming Guide
1 KME40003000001 Form 4C Control Panel Assembly
1 KME4000203 Connector Cable Assembly (Option I/O)
1 KA20720001 18” length of Plastic Spiral Cable Wrap
3 KA20060020 Plastic Cable Clamps
4 KA20200028 Elastic Stop Nut
1 KME4-1235 Accessory Label (See Figure 3)
1 KME4-1110 Cabinet Door Revision Label (See Figure 3)
1 KME4-1133 Optional I/O Label (See Figure 3)
5 KA23580007 Ty-Wraps
4 KA23580008 Ty-Wraps
1 KME4-1214 Malfunction Code Label (See Figure 3)
1 KA20060001 Cable Clip
1 KA20060008 Cable Clip
1 KA20200005 Elastic Stop Nut
Figure 2.
Identification of various part locations on Form 4C controls.
SAFETY
FOR LIFE
Communications Accessory
Plastic Cable Clamp
Connector Cable Assembly
(Optional I/O)
Groundwire and #8
P4
Nut and Lockwasher
Plastic Spiral
Cable Wrap
Elastic Stop Nuts
Trip Test
Accessory
Tie Wraps
Form 4C Control
Panel Assembly
KME4-148
Fiber-Optic Digital
P2
P6
P7
Door-Stop Link
P15
Battery Connector
P19
Control Cable
Receptacle
P12
P8
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