17BP..
Cordless EC tool
Instruction Manual
P1846E/EN 11/05
Series
17
Typ e
B - Battery
Too l m od el
P - Pistol
For additional product information visit our website at http://www.coopertools.com
N O R T H A M E R I C A
Cooper Power Tools
P.O. Box 1410
Lexington, SC 29071-1410
17 B P XX Q S
Optional
S - Depth sensor
Attachment
Q - Quick change chuck 1/4"
Max. torque
13 - 13 Nm
09 - 9 Nm
07 - 7 Nm
05 - 5 Nm
Preserve for future use!
E U R O P E
Cooper Power Tools GmbH & Co.
Postfach 30
D-73461 Westhausen, Germany
For this Instruction Manual
This Instruction Manual is intended for all persons who work with this tool but do not do any
programming work.
The Instruction Manual
• provides important information for safe and effective use
• describes the function and operation of the cordless EC tool
(hereinafter only referred to as 17BP)
• serves as a reference work for technical data, service intervals
and spare part orders
• provides notes on options
More extensive information on the operation of the tool with the control electronic system
TMEB-100 is located in the
• programming manual cordless EC tool 17BP / 47BA, no. P1806E
• programming manual controller TMEB-100, no. P1805E
• programming manual controller TMEB-COM, no. P1842E
Cooper Power Tools reserves the right to modify, supplement or improve the documentation or
the product without prior notice.
This document or any part thereof should not be copied or – electronically, mechanically,
optically, or in any other way - be transferred into another natural or machine-readable language
in any form without the express authorization of Cooper Power Tools.
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Contents Page
1 Safety 5
1.1 Presentation of notes............................................................................ 5
1.2 General safety instructions ................................................................... 5
1.3 Personnel training................................................................................. 5
1.4 Personal protective equipment ............................................................. 6
1.5 Proper use ............................................................................................ 6
1.6 EMC...................................................................................................... 6
1.7 Noise and vibration............................................................................... 6
2 Scope of supply, transport and storage 7
2.1 Scope of supply .................................................................................... 7
2.2 Transport .............................................................................................. 7
2.3 Storage ................................................................................................. 7
3 Product description 8
3.1 General description............................................................................... 8
3.2 Operation and functional elements....................................................... 9
3.2.1 LED-lighting ........................................................................................ 10
3.2.2 IrDA interface port............................................................................... 10
3.2.3 Depth sensor (only with 17BP…S) ..................................................... 10
3.2.4 LED-display ........................................................................................ 11
3.2.5 Rechargeable Battery......................................................................... 11
3.2.6 Start key.............................................................................................. 11
3.2.7 Reverse switch ................................................................................... 11
3.2.8 LCD-display ........................................................................................ 12
3.2.9 Function keys...................................................................................... 13
3.2.10 Identification – set torque.................................................................... 13
3.3 System overview – optional accessories ............................................ 14
4 Before initial operation 15
4.1 Erect the tool holder............................................................................ 15
4.2 Environmental conditions.................................................................... 15
4.3 Load battery........................................................................................ 15
4.4 Replacing the battery.......................................................................... 16
4.5 Inserting / replacing screw inserts ...................................................... 16
5 First Operation 17
5.1 Perform the screw operation............................................................... 17
5.2 Operating modes ................................................................................ 17
P1846E_EN 17BP HW 1105IVZ.fm, 21.12.2005 P1846E/EN 11/05 3
6 Maintenance 18
6.1 Service schedule ................................................................................ 18
6.2 Lubrication Products........................................................................... 18
6.3 Disassembling the gear box ............................................................... 19
7 Spare parts 21
7.1 Gear ................................................................................................... 22
7.2 Tool holder with IrDA interface............................................................ 24
8 Service 26
8.1 Re-Calibration..................................................................................... 26
9 Technical Data 27
9.1 Dimensions cordless EC tool.............................................................. 27
9.1.1 Dimensions tool holder (Optional) ...................................................... 28
9.2 Performance Data............................................................................... 28
9.3 Electrical data ..................................................................................... 29
9.3.1 Battery power supply .......................................................................... 29
9.3.2 Output stage servo electronic............................................................. 29
9.3.3 IrDA interface port............................................................................... 30
9.3.4 Torque transducer............................................................................... 30
10 Disposal 30
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1Safety
1.1 Presentation of notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
Warning!
Possible hazardous situation for the health of persons.
If this warning is not adhered to, severest injury may result.
Caution!
Possible harmful situation for the health of persons or which can result in property or
environmental damage. If this warning is not adhered to, injuries, property or environmental
damages may occur.
Safety
1
Note
General notes,
Contain application tips and particularly useful information, but no warnings on hazards.
1.2 General safety instructions
You should read all instructions. Errors in the adherence to the instructions listed below can
result in electrical shock, fire and/or cause severe injuries.
Caution! ➔ Keep 17BP away from moisture.
➔ Ensure there is enough space in the work area.
➔ Keep the work area clean.
➔ Ensure a secure standing position. Maintain balance.
➔ Temporary high reaction torque– Hold the 17BP tightly in your hand.
➔ Avoid unintentional activation
– Do not carry the 17BP by the finger on the start button.
➔ Do not open the battery.
➔ Follow the safety instructions printed on the battery and charger.
➔ Follow generally valid and local safety and accident prevention rules.
1.3 Personnel training
Train in instruct personnel on use of the device before starting the 17BP.
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 5
Safety
1
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wrapped up in and seized by machinery
• Tie long hair together.
• Do not wear wide clothing and jewellery.
1.5 Proper use
The 17BP is intended to screw in and loosen threaded joints.
The model with depth sensor (17BP…S) also allows you to screw in tapping screws.
The 17BP should only communicate via the IrDA interface port of the tool holder (Order no.
935144) with the control unit TMEB or a PC.
Do not do the following with the 17BP:
• Do not use it in areas with an explosion hazard.
• Do not open it or modify it structurally.
• Only use with accessory parts which are approved by the manufacturer
(see 3.3 System overview – optional accessories, page 14).
• Do not use as a hammer or for re-bending.
1.6 EMC
Industrial environment EMC limit class A.
The following EMC standards are adhered to.
Interference emission
DIN EN 61000-6-4
Jamming immunity
DIN EN 61000-6-2
1.7 Noise and vibration
Noise level < 60 dB(A) when idling (without load) according to ISO 3744.
Vibration values <
m
2.5
/s² according to ISO 5349.
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Scope of supply, transport and storage
2 Scope of supply, transport and storage
2.1 Scope of supply
Check shipment for transport damages and that contents match scope of supply:
1 Cordless EC tool
1 18 VDC replaceable battery nickel metal hydride (NiMH)
1Marking foil
1 Instruction Manual
1 Conformity statement
1 Factory test certificate for transducers
2.2 Transport
Transport and store 17BP in original packaging. The packing is recyclable.
2.3 Storage
2
Warning!
For short-term storage and for protection against damage.
➔ Place the 17BP the tool holder.
For storage longer than 100 hours
➔ Disconnect the battery from the 17BP.
Battery is discharged by the electronics system integrated into the 17BP.
Danger of explosion from short circuit
➔ Protect the 17BP and battery from moisture.
➔ Do not bring any electrically conducting objects such as paper clips, coins, keys,
nails or screws in contact with the batter contacts.
➔ When storing the battery outside of the 17BPS or battery charger, cover the battery
contacts.
Object Time period Storage
temperature
17BP without
battery
Rechargeable
Battery
No guideline –25
Short-term –20
Long-term,
from 1 year
–20
recommended:
+10
°C to +40 °C
°C to +45 °C
°C to +35 °C
°C to +30 °C
Supplemental information
% – 50 % store charged.
30
Recharge after 1 year to avoid
total discharge.
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 7
Product description
3
3 Product description
3.1 General description
The cordless EC tool has the following characteristics:
• Sturdy, brushless motor with resolver.
Shut-off is torque/angle-controlled.
• LCD-display with information on torque, angle and status.
• Green O.K. and red N.O.K.-LED-display provides information on the current screw result.
• LED-lighting make it possible to quickly find the screw point.
• Clockwise/anticlockwise rotation.
• Low vibration level.
• Servo and screw electronics system integrated on the 17BP.
• Fastening parameters are set via the controller TMEB or a PC. Data transmission from the
controller to the tool holder via RS232.
• Rundown data are reported by simply 17BPs in the tool holder to the controller TMEB
or a PC. Data transmission from the tool holder to the 17BP is via the IrDA interface port
(infrared).
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3.2 Operation and functional elements
This chapter describe the operating and functional elements and their functions:
3
Product description
3
4
1
2
7
6
4
4
4
8
5
10
9
Fig. 3-1:
1 LED-lighting
2 IrDA (infrared interface port)
3 Depth sensor (only with 17BP…S)
4LED-display
5 Rechargeable battery
6Start key
7 Reverse switch
8 LCD-display with information on torque, angle and status
9 Function keys
10 Set torque – stick-on marking foil
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 9
Product description
3
3.2.1 LED-lighting
LED-lighting make it possible to quickly find the screw point. To start it, press the start key half
way (see 3.2.6 Start key, page 11).
3.2.2 IrDA interface port
Via the IrDA interface port (infrared) the 17BP communicates via the tool holder with the
controller TMEB or a PC. To ensure data transmission and programming of the 17BP, place the
17BP in the tool holder. A data transmission is possible in the operating modes Active, Energy
saving mode and Stand-by, but not possible in Sleep (see 5.2 Operating modes, page 17).
Note
If the data transmission was interrupted, the 17BP reports the Synch error on the reversed
LCD-display. Place the 17BP in the tool holder again. The complete data transmission is
acknowledged on the display with Rest 512.
3.2.3 Depth sensor (only with 17BP…S)
The depth sensor makes it possible to securely screw in drive screws, their groove torque is
generally higher than the shut-off torque. The sensory monitoring of the screw depth makes it
possible that the 17BP does not shut off early but only when the head is attached.
You must do the following before starting:
➔ Activate Sequence 16 via the controller TMEB
(see Programmer manual on this issue).
➔ Use an appropriate screw attachment with a length of 49 mm.
With a deviating length, request a special detent from Cooper Power Tools.
➔ Measure dimensions X with an inserted metering screw (see Fig. 3-2: ).
if necessary turn the detent by the target dimension 3.5 mm:
Clockwise – dimension is smaller, counter-clockwise– dimension is larger.
A locking function prevents unintentional setting during operation.
Setting tip: 3 clicks equal 0.5 mm.
Length screw insert= 49 mm
Detent
X = 3.5 mm
Fig. 3-2:
Note
After each setting, the detent must audibly lock each time.
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