17BP..
Cordless EC tool
Instruction Manual
P1846E/EN 11/05
Series
17
Typ e
B - Battery
Too l m od el
P - Pistol
For additional product information visit our website at http://www.coopertools.com
N O R T H A M E R I C A
Cooper Power Tools
P.O. Box 1410
Lexington, SC 29071-1410
17 B P XX Q S
Optional
S - Depth sensor
Attachment
Q - Quick change chuck 1/4"
Max. torque
13 - 13 Nm
09 - 9 Nm
07 - 7 Nm
05 - 5 Nm
Preserve for future use!
E U R O P E
Cooper Power Tools GmbH & Co.
Postfach 30
D-73461 Westhausen, Germany
For this Instruction Manual
This Instruction Manual is intended for all persons who work with this tool but do not do any
programming work.
The Instruction Manual
• provides important information for safe and effective use
• describes the function and operation of the cordless EC tool
(hereinafter only referred to as 17BP)
• serves as a reference work for technical data, service intervals
and spare part orders
• provides notes on options
More extensive information on the operation of the tool with the control electronic system
TMEB-100 is located in the
• programming manual cordless EC tool 17BP / 47BA, no. P1806E
• programming manual controller TMEB-100, no. P1805E
• programming manual controller TMEB-COM, no. P1842E
Cooper Power Tools reserves the right to modify, supplement or improve the documentation or
the product without prior notice.
This document or any part thereof should not be copied or – electronically, mechanically,
optically, or in any other way - be transferred into another natural or machine-readable language
in any form without the express authorization of Cooper Power Tools.
2 P1846E/EN 11/05 46t1105en.fm, 21.12.2005
Contents Page
1 Safety 5
1.1 Presentation of notes............................................................................ 5
1.2 General safety instructions ................................................................... 5
1.3 Personnel training................................................................................. 5
1.4 Personal protective equipment ............................................................. 6
1.5 Proper use ............................................................................................ 6
1.6 EMC...................................................................................................... 6
1.7 Noise and vibration............................................................................... 6
2 Scope of supply, transport and storage 7
2.1 Scope of supply .................................................................................... 7
2.2 Transport .............................................................................................. 7
2.3 Storage ................................................................................................. 7
3 Product description 8
3.1 General description............................................................................... 8
3.2 Operation and functional elements....................................................... 9
3.2.1 LED-lighting ........................................................................................ 10
3.2.2 IrDA interface port............................................................................... 10
3.2.3 Depth sensor (only with 17BP…S) ..................................................... 10
3.2.4 LED-display ........................................................................................ 11
3.2.5 Rechargeable Battery......................................................................... 11
3.2.6 Start key.............................................................................................. 11
3.2.7 Reverse switch ................................................................................... 11
3.2.8 LCD-display ........................................................................................ 12
3.2.9 Function keys...................................................................................... 13
3.2.10 Identification – set torque.................................................................... 13
3.3 System overview – optional accessories ............................................ 14
4 Before initial operation 15
4.1 Erect the tool holder............................................................................ 15
4.2 Environmental conditions.................................................................... 15
4.3 Load battery........................................................................................ 15
4.4 Replacing the battery.......................................................................... 16
4.5 Inserting / replacing screw inserts ...................................................... 16
5 First Operation 17
5.1 Perform the screw operation............................................................... 17
5.2 Operating modes ................................................................................ 17
P1846E_EN 17BP HW 1105IVZ.fm, 21.12.2005 P1846E/EN 11/05 3
6 Maintenance 18
6.1 Service schedule ................................................................................ 18
6.2 Lubrication Products........................................................................... 18
6.3 Disassembling the gear box ............................................................... 19
7 Spare parts 21
7.1 Gear ................................................................................................... 22
7.2 Tool holder with IrDA interface............................................................ 24
8 Service 26
8.1 Re-Calibration..................................................................................... 26
9 Technical Data 27
9.1 Dimensions cordless EC tool.............................................................. 27
9.1.1 Dimensions tool holder (Optional) ...................................................... 28
9.2 Performance Data............................................................................... 28
9.3 Electrical data ..................................................................................... 29
9.3.1 Battery power supply .......................................................................... 29
9.3.2 Output stage servo electronic............................................................. 29
9.3.3 IrDA interface port............................................................................... 30
9.3.4 Torque transducer............................................................................... 30
10 Disposal 30
4 P1846E/EN 11/05 P1846E_EN 17BP HW 1105IVZ.fm, 21.12.2005
1Safety
1.1 Presentation of notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
Warning!
Possible hazardous situation for the health of persons.
If this warning is not adhered to, severest injury may result.
Caution!
Possible harmful situation for the health of persons or which can result in property or
environmental damage. If this warning is not adhered to, injuries, property or environmental
damages may occur.
Safety
1
Note
General notes,
Contain application tips and particularly useful information, but no warnings on hazards.
1.2 General safety instructions
You should read all instructions. Errors in the adherence to the instructions listed below can
result in electrical shock, fire and/or cause severe injuries.
Caution! ➔ Keep 17BP away from moisture.
➔ Ensure there is enough space in the work area.
➔ Keep the work area clean.
➔ Ensure a secure standing position. Maintain balance.
➔ Temporary high reaction torque– Hold the 17BP tightly in your hand.
➔ Avoid unintentional activation
– Do not carry the 17BP by the finger on the start button.
➔ Do not open the battery.
➔ Follow the safety instructions printed on the battery and charger.
➔ Follow generally valid and local safety and accident prevention rules.
1.3 Personnel training
Train in instruct personnel on use of the device before starting the 17BP.
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 5
Safety
1
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wrapped up in and seized by machinery
• Tie long hair together.
• Do not wear wide clothing and jewellery.
1.5 Proper use
The 17BP is intended to screw in and loosen threaded joints.
The model with depth sensor (17BP…S) also allows you to screw in tapping screws.
The 17BP should only communicate via the IrDA interface port of the tool holder (Order no.
935144) with the control unit TMEB or a PC.
Do not do the following with the 17BP:
• Do not use it in areas with an explosion hazard.
• Do not open it or modify it structurally.
• Only use with accessory parts which are approved by the manufacturer
(see 3.3 System overview – optional accessories, page 14).
• Do not use as a hammer or for re-bending.
1.6 EMC
Industrial environment EMC limit class A.
The following EMC standards are adhered to.
Interference emission
DIN EN 61000-6-4
Jamming immunity
DIN EN 61000-6-2
1.7 Noise and vibration
Noise level < 60 dB(A) when idling (without load) according to ISO 3744.
Vibration values <
m
2.5
/s² according to ISO 5349.
6 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Scope of supply, transport and storage
2 Scope of supply, transport and storage
2.1 Scope of supply
Check shipment for transport damages and that contents match scope of supply:
1 Cordless EC tool
1 18 VDC replaceable battery nickel metal hydride (NiMH)
1Marking foil
1 Instruction Manual
1 Conformity statement
1 Factory test certificate for transducers
2.2 Transport
Transport and store 17BP in original packaging. The packing is recyclable.
2.3 Storage
2
Warning!
For short-term storage and for protection against damage.
➔ Place the 17BP the tool holder.
For storage longer than 100 hours
➔ Disconnect the battery from the 17BP.
Battery is discharged by the electronics system integrated into the 17BP.
Danger of explosion from short circuit
➔ Protect the 17BP and battery from moisture.
➔ Do not bring any electrically conducting objects such as paper clips, coins, keys,
nails or screws in contact with the batter contacts.
➔ When storing the battery outside of the 17BPS or battery charger, cover the battery
contacts.
Object Time period Storage
temperature
17BP without
battery
Rechargeable
Battery
No guideline –25
Short-term –20
Long-term,
from 1 year
–20
recommended:
+10
°C to +40 °C
°C to +45 °C
°C to +35 °C
°C to +30 °C
Supplemental information
% – 50 % store charged.
30
Recharge after 1 year to avoid
total discharge.
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 7
Product description
3
3 Product description
3.1 General description
The cordless EC tool has the following characteristics:
• Sturdy, brushless motor with resolver.
Shut-off is torque/angle-controlled.
• LCD-display with information on torque, angle and status.
• Green O.K. and red N.O.K.-LED-display provides information on the current screw result.
• LED-lighting make it possible to quickly find the screw point.
• Clockwise/anticlockwise rotation.
• Low vibration level.
• Servo and screw electronics system integrated on the 17BP.
• Fastening parameters are set via the controller TMEB or a PC. Data transmission from the
controller to the tool holder via RS232.
• Rundown data are reported by simply 17BPs in the tool holder to the controller TMEB
or a PC. Data transmission from the tool holder to the 17BP is via the IrDA interface port
(infrared).
8 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
3.2 Operation and functional elements
This chapter describe the operating and functional elements and their functions:
3
Product description
3
4
1
2
7
6
4
4
4
8
5
10
9
Fig. 3-1:
1 LED-lighting
2 IrDA (infrared interface port)
3 Depth sensor (only with 17BP…S)
4LED-display
5 Rechargeable battery
6Start key
7 Reverse switch
8 LCD-display with information on torque, angle and status
9 Function keys
10 Set torque – stick-on marking foil
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 9
Product description
3
3.2.1 LED-lighting
LED-lighting make it possible to quickly find the screw point. To start it, press the start key half
way (see 3.2.6 Start key, page 11).
3.2.2 IrDA interface port
Via the IrDA interface port (infrared) the 17BP communicates via the tool holder with the
controller TMEB or a PC. To ensure data transmission and programming of the 17BP, place the
17BP in the tool holder. A data transmission is possible in the operating modes Active, Energy
saving mode and Stand-by, but not possible in Sleep (see 5.2 Operating modes, page 17).
Note
If the data transmission was interrupted, the 17BP reports the Synch error on the reversed
LCD-display. Place the 17BP in the tool holder again. The complete data transmission is
acknowledged on the display with Rest 512.
3.2.3 Depth sensor (only with 17BP…S)
The depth sensor makes it possible to securely screw in drive screws, their groove torque is
generally higher than the shut-off torque. The sensory monitoring of the screw depth makes it
possible that the 17BP does not shut off early but only when the head is attached.
You must do the following before starting:
➔ Activate Sequence 16 via the controller TMEB
(see Programmer manual on this issue).
➔ Use an appropriate screw attachment with a length of 49 mm.
With a deviating length, request a special detent from Cooper Power Tools.
➔ Measure dimensions X with an inserted metering screw (see Fig. 3-2: ).
if necessary turn the detent by the target dimension 3.5 mm:
Clockwise – dimension is smaller, counter-clockwise– dimension is larger.
A locking function prevents unintentional setting during operation.
Setting tip: 3 clicks equal 0.5 mm.
Length screw insert= 49 mm
Detent
X = 3.5 mm
Fig. 3-2:
Note
After each setting, the detent must audibly lock each time.
10 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
3.2.4 LED-display
The LED-display shows each operating mode and the result of the last screwing cycle
(see 5.2 Operating modes, page 17):
LEDs Operating mode Result
Continuous light Green Active O.K.
Continuous light Rot Active N.O.K.
Product description
3
after screwing cycle
Blinking light Green Active
Blinking light Red Active
Blinking light Green Energy saving mode
Blinking light Green Standby
None Sleep
3.2.5 Rechargeable Battery
Information on the battery see
4.3 Load battery, page 15
4.4 Replacing the battery, page 16
9.3.1 Battery power supply, page 29
3.2.6 Start key
The start key has 2 functions (Standard for TMEB):
• It activates the LED-lighting.
➔ Press down the key halfway and hold it.
• It starts the motor, the LED-lighting goes out.
➔ Hold down the key completely.
/ Settings: Step Control Cycles O.K.
/ Settings: Step Control Cycles N.O.K.
3.2.7 Reverse switch
The reverse switch changes the rotation direction of the 17BP:
Clockwise rotation – For screwing in screws
Press reverse switch to detent.
When start key is pressed Active appears on the LCD-display.
Anticlockwise rotation – For loosening or screwing out screws
Press reverse switch to detent.
When start key is pressed Left appears on the LCD-display.
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 11
Product description
3
3.2.8 LCD-display
First line – result of a rundown:
OK Result is OK
NOK Result is not OK
OFF Torque transducer offset fault
CAL Torque transducer calibration fault
ENC Angle encoder fault
IP Current overload in output section
IIT Requested motor output is too high
TMAX Maximum fastening time exceeded
RC Rundown terminated by disabled start signal
The LCD-display consists of a three-line display with 6 characters each to indicate
status, torque and angle. For further information on displays, see Programming
manual 17BP
/ 47BA.
TS Depth sensor signal was active at start or was disabled in the
course of the fastening sequence
Tq< Torque too low
Tq> Torque too high
A< Angle too low
A> Angle too high
Error A fault has occurred
If Error is displayed, the 17BP is locked until the error is confirmed with the left function key
on the tool. If the event of serious hardware errors, the 17BP is no longer enabled even by
a confirmation and must be sent to Cooper Power Tools for repairs.
Second line – Shut-off torque in Nm:
T Shut-off torque
Third – Shut-off angle in degrees:
A Shut-off angle
12 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
3.2.9 Function keys
Left function key
• Confirm error message
➔ Press once.
• Activate Diagnosis menu e.g. query number of rundowns to complete the service schedule.
➔ Press three seconds: Test Menue.
➔ Press once. Count.
➔ To exit the menu, press this key for three seconds: Exit Menue.
For further information see the chapter System error display and Diagnosis,
Programming manual 17BP
/ 47BA.
3.2.10 Identification – set torque
Part no. 935078
Product description
3
To identify the 17BP with the set torque,
glue the corresponding marking foil to the
right and the left of the LCD-display.
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 13
Product description
3
3.3 System overview – optional accessories
17BP…Q(S)
Cordless EC tool
– Communication unit –
(Scope of supply)
TMEB
Controller for
electrical screw
driver
Tool holder with IrDA interface
port and connection cable
Part no.935144
Replacement battery
Part no.935129
1-battery charger
Part no. 935150 (230 VAC)
Part no. 935151 (115 VAC)
Screw inserts (Recommendation GETA / APEX):
Pulling connection according to DIN 3126 shape E 6.3 (hexagon insert bit ¼“)
Prescribed length 49 mm at 17BP…S (with depth sensor)
4-battery charger
Part no. 935143 (230 VAC)
Part no. 935152 (115 VAC)
IrDA-extension cable
10 m Part no.935157
3 m Part no.935154
6 m Part no.935155
Fig. 3-3: System overview – optional accessories
14 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
4 Before initial operation
The tool setting is pre-defined by Cooper Power Tools. A setting for your specific screw joint
needs should only be made by a qualified person with the controller TMEB
or a PC. See the following:
• Programming manual 17BP
• Programming manual TMEB
• Programming manual TMEB-COM
4.1 Erect the tool holder
➔ Mount the tool holder onto a stable base.
➔ Select the location in such a way that no outside light shines onto the tool holder.
This can inhibit data transmission.
➔ Lay the connection cable in such a way that there is no danger that persons can trip.
4.2 Environmental conditions
/ 47BA
Before initial operation
4
Ambient temperature 0
Humidity 0 to 80
Working height Up to 1000 m over NN
4.3 Load battery
Warning!
Electrical shock, overheating or the leaking of corrosive liquid from the battery can occur when
using inappropriate chargers or batteries.
Only use original Cleco batteries and chargers. They have been designed for each other
(see 3.3 System overview – optional accessories, page 14).
Notes
With proper use, the battery can be charged at least 500 times.
Here the following is important:
Battery charge temperature 5
°C to maximum +40 °C
%, not with dew
°C to +40 °C
recommended: +10
°C to +30 °C
➔ Follow the safety instructions printed on the battery and charger.
➔ Fully charge new batteries or those not used for a long time.
The full charge is reached after 4
➔ Fully charge the battery without interruption.
➔ After approx. 10 charges, do a controlled discharge of the battery.
The battery capacity remains.
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 15
– 5 cycles (Charge / discharge).
Before initial operation
4
➔ Do not totally discharge the battery (< 0.8 V).
➔ Protect the battery from impact.
➔ Keep the charger and battery contacts clean and dry.
➔ Clean and dry the exterior surface of the battery before connecting to the charger.
➔ The battery can remain in the charger when not in use.
Power is supplied to it via a float charge.
➔ Replace used batteries and recycle them (see 10 Disposal, page 30).
4.4 Replacing the battery
Inserting the battery
➔ Insert the battery into the tool guide
until the catches securely engage.
Fig. 4-1:
1.
2.
Fig. 4-2:
4.5 Inserting / replacing screw inserts
Caution!
Danger of injury:
➔ Check the screw inserts for visible damage and breaks.
Replace damaged screw inserts immediately.
➔ Before replacing the screw inserts, disconnect the 17BP from the battery .
➔ Only use screw inserts for machine-controlled fastening tools.
➔ Ensure that the tool inserts lock in securely.
Removing the battery
➔ Press the catches together and pull the
battery forward from the grip.
16 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
5 First Operation
5.1 Perform the screw operation
Before first operation of the 17BP, ensure that the battery is firmly in place. The 17BP is now
ready for use. After you press and release the start key, the LCD-display shows the message
Ready.
When the rundown has been done, place the tool into the tool holder. The results of the screwing
cycle are shown under the process display.
5.2 Operating modes
Die operating modes change in the following order.
The following functions are available depending on the display:
First Operation
5
Operating
mode
Active Continuous light:
Automatic switch to the following after 1 minute idle time:
Energy
saving mode
Automatic switch to the following after 5 minute idle time:
Standby Blinking light Green Off Screws
Automatic switch to the following after 5 minute idle time:
Sleep Off Off Power consumption
Manual switch from Sleep to Active:
Press down start key and hold it down for approx. 1 second.
LED-display LCD-display Function
On Screws
Red
– Rundown Not O.K
Green
– Rundown O.K.
Blinking light Green Off Screws
Data transmission
Power consumption
approx. 100 mA
Data transmission
Power consumption
approx. 70 mA
Data transmission
Power consumption
approx. 30 mA
approx. 1 mA
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 17
Maintenance
6
6 Maintenance
6.1 Service schedule
Regular service is required to prevent operational failures, repair costs and idle times.
Caution!
Danger of injury due to unintentional activation
– before service – disconnect the 17BP from the battery.
After... fastening cycles
1
)
100,000 ➔ Check housing components for damage
250,000 or once annually ➔ Check that screw joints are firmly in place
250,000 or 500 loading cycles ➔ Check the capacity of the battery if necessary
1
million or once annually ➔ Clean gear components
You should implement a service program in keeping with safety measures which takes
into account the local regulations for the maintenance and service for all operating phases
of the 17BP.
1) Number of all fastening cycles, see 3.2.9 Function keys, page 13
6.2 Lubrication Products
Measures
➔ Check to ensure battery contacts are clean
➔ Check to ensure battery charger is clean
➔ Check tool holder for wear
➔ Check the gear components for wear and replace if
necessary
➔ Relubricate the gear components,
see 7.1 Gear, page 22
➔ Recalibration 17BP
For smooth function and a long service life, the use of the correct grease types according to the
table is essential.
Grease lubricants according to DIN51502 /ISO3498
Part no. Pack.
unit
[ kg ] DIN / ISO
912554 15 G-POH
933027 1 KP1K
18 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Standard
designation
Aralub
FD00
Energrease
HTO
GA 0 EP
Expa 0
Mobilplex 44
Microlube
GL 261
Special
Gear unit
H
6.3 Disassembling the gear box
Notes
If the 17BP is opened, the warranty is voided. The gearbox should only be opened by qualified
specialised personnel.
Maintenance
6
a)
b)
1
Part no.
920788
.
x
a
m
➔ Carefully clamp the 17BP on the pistol
grip into a vice with plastic jaws.
➔ Remove countersunk screw part
no.920788. SW 2.5 (internal hexagon).
➔ After service on the gearbox, fasten
the countersunk screw 1.6
°
5
4
2
➔ 1 – as shown- fold together
Note!
Do not fold out beyond the
– 1.9 Nm.
prescribed angle because
otherwise the interior, flexible
board can be damaged.
➔ 2 Loosen in a counter-clockwise
motion.
SW 28
SW 32
Part no. 935081 -17BP…
Part no.. 935188 - 17BP…S
➔ 3 Loosen in a counter-clockwise
motion.
ø 42.5
Part no.933257 + 933340
➔ 3 Completely remove.
3
c)
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 19
Maintenance
6
20 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
7 Spare parts
Note
Generally use only original CLECO spare parts. Failure to comply can result in reduced
performance and increased service requirements. If spare parts not manufactured by us are
installed, the tool manufacturer is entitled to deny any warranty claims.
We are happy to prepare a corresponding spare part and wearing part offer for you. Please
indicate the following data to us:
• tool model
• number of tools
• number of rundown /day
• set torque
Contact person
Customer Service Department
Tel.: +49(0) 7363 81 125
Fax: +49(0) 7363 81 383
Spare parts
7
46b1105.fm, 21.12.2005 P1846E/EN 11/05 21
Spare parts
7
7.1 Gear
*
Typ 85 56 (3×) 58 60 (3×) 62 90
17BP05Q(S) 935101
17BP07Q(S) 935102 542233 541897 934878
17BP09Q(S) 935103
17BP13Q(S) 935104 542232 541897 934878
541894
541893
542230 541894 935093
542231 541894 935093
541899
–
1
7
B
P
…
6.2 Lubrication Products, Seite 18
22 P1846E/EN 11/05 46b1105.fm, 21.12.2005
1
7
B
P
…
S
Spare parts
7
Index Order
Dimension
No.
)
1
Benennung
52 800116 1 Sicherungsring circlip bague de sécurité anello seeger 25,98X0,94 IR
53 541887 1 Scheibe washer rondelle rondella
54 542724 2 O-Ring o-ring joint torique anello ad O 28,24X 0,78
55 542722 1 Zahnkranz toothed ring couronne dentée corona dentata
56 * 3 Planetenrad idler gear pignon satellite ingranaggio
57 923095 3 Nadelkranz needle rim couronne d'aiguille gabbia a rulli 3,X5,X 7,
58 * 1 Planetenradträger gear gage porte-pignons satel-
59 541888 3 Zylinderstift cylinder pin goupille cylindrique spina
60 * 3 Planetenrad idler gear pignon satellite ingranaggio
61 923095 3 Nadelkranz needle rim couronne d'aiguille gabbia a rulli
62 * 1 Planetenradträger gear gage porte-pignons satel-
63 934841 1 Getriebegehäuse gear case carter d'engrenage scatola dell'ingra-
64 1019356 1 Scheibe,Ausgleich- equalizing washer rondelle rondella 13,49X 18,64X
65 542089 2 Rillenkugellager ball bearing roulement rainuré à
66 541775 1 Distanzring spacer ring bague de distance distanziale a anello
67 800135 1 Sicherungsring circlip bague de sécurité anello seeger 10,03X0,64 AR
68 922361 1 Scheibe,Ausgleich- equalizing washer rondelle rondella 17,3X23,8X0,25
69 901602 1 Sicherungsring circlip bague de sécurité anello seeger 24,X1,2IR
70 541904 1 Überwurfmutter union nut écrou raccord dado di bloccaggio
71 935029 1 Hülse sleeve douille boccola
72 540842 1 Druckfeder compression spring ressort à pression molla di compressi-
73 934847 1 Hülse sleeve douille boccola
74 503009 1 Sicherungsring circlip bague de sécurité anello seeger
75 934876 1 Zentrierhülse sleeve tube de centrage manicotto di cen-
76 S901724 1 Druckfeder compression spring ressort à pression molla di compressi-
77 934879 1 Druckhülse compression sleeve douille à pression bocolla di compres-
78 1005164 1 Kugel ball bille sfera
79 935047 1 Schalthülse kpl. actuating sleeve
80 934875 1 Gewindering threaded ring bague filetée dado filettato
81 935072 1 Sprengring retaining ring bague de blocage anello di sicurezza 25X2 AR
82 922904 1 Kugel ball bille sfera 1,500MM
83 935073 1 Spannstift dowel pin goupille spina elastica 1,X6,
84 935074 1 Anschlag kpl. stop cpl. butée compl. battuta completa
85 * 1 Getriebe gear engrenage ingranaggio
86 935011 1 Tiefenkontrolle depth sensor Contrôle de la pro-
87 935080 1 Gewindering threaded ring bague filetée dado filettato
88 935079 1 Hülse sleeve douille boccola
89 800135 1 Sicherungsring circlip bague de sécurité anello seeger 10,03X0,64 AR
90 * 1 Steckritzel pinion gear pignon de com-
Description Designation
lite
lite
billes
asm.
Douille de commutation cpl.
fondeur
mande
Descrizione
porta satelliti
porta satelliti
naggio
cuscinetto a sfere (a
gola profonda)
one
traggio
one
sione
Boccola di comando
cpl
controllo di profondità
ingranaggio
0,23
1,X17,5 X 42,
1) Quantity
* see table, Seite 22
46b1105.fm, 21.12.2005 P1846E/EN 11/05 23
Spare parts
7
7.2 Tool holder with IrDA interface
24 P1846E/EN 11/05 46b1105.fm, 21.12.2005
Spare parts
7
Index Order
No.
1
Benennung
95 935144 1 Köcher kpl. mit
IrDA-Schnittstelle
96 935172 1 Köcher, Gummi holster rubber etui, caoutchouc alloggiamento,
97 935174 3 Buchse plug douille boccola
98 935170 1 IrDA-Serial Adap-
ter
99 935175 1 Halterplatte mounting plate plaque support piastrina di sup-
100 935173 1 Schrauberauflage screwdriver sup-
101 918688 1 Senkschraube countersunk
102 935171 1 Anschraubwinkel screw-on bracket equerre de fixa-
103 S902967 3 Halbrund-
schraube
1) Quantity
Description Designation
tool holder with
IrDA interface
IrDA-Serial Adapter
port
screw
half round screw vis à tête bombée vite a testa tonda M 8X 25
etui avec interface IrDa
Adaptateur série
IrDA
support visseuse supporto del cac-
vis à tête conique vite a testa piatta M 6X 12
tion
Descrizione
astuccio con
interfaccia IrDA
elemento in
gomma
adattatore IrDASerial
porto
ciavite
angolo di avvitatura
Dimension
57,6KBIT/S
46b1105.fm, 21.12.2005 P1846E/EN 11/05 25
Service
8
8 Service
Note
If you should require repairs, send the complete cordless EC tool to Cooper Power Tools!
A repair is only permitted by Cooper Power Tools authorised personnel. If the tool is opened,
the warranty is voided.
Contact person for all customer service and repair services:
Mr Anton Schmid
TS Department
Tel.: +49(0) 7363 81 171
Fax: +49(0) 7363 81 252
Mr Reinhold Eichberger
TSK Department
Tel.: +49(0) 7363 81 254
Fax: +49(0) 7363 81 263
8.1 Re-Calibration
The type-specific calibration data is saved on the integrated screw electronic system in
the delivery state of the CLECO tool. If service is requires to change the torque transducer,
the screw electronic system or if a recalibration is required, please send the CLECO tool to
Cooper Power Tools. This ensures that any updating of the calibration data, if necessary,
is done correctly.
26 P1846E/EN 11/05 46c1105en.FM, 21.12.2005
9 Technical Data
9.1 Dimensions cordless EC tool
Technical Data
9
17BP05Q
17BP07Q
17BP09Q
17BP13Q
Fig. 9-1: Dimensions cordless EC tool (mm)
46c1105en.FM, 21.12.2005 P1846E/EN 11/05 27
17BP05QS
17BP07QS
17BP09QS
17BP13QS
Technical Data
9
9.1.1 Dimensions tool holder (Optional)
194
60
60
235
Fig. 9-2: Dimensions tool holder (mm)
9.2 Performance Data
Type Depth
17BP13Q
17BP13QS
17BP09Q
17BP09QS
17BP07Q
17BP07QS
17BP05Q
17BP05QS
sensor
without
with
without
with
without
with
without
with
Recommended torque
range
Nm
max.
13
9 650 M5 12.4 1.3529
7 860 M5 12.6 1.0332
5 1000 M4 6.4 0.7322
Nm
min. ¹/min mm kg Nm ¹ degrees
3
Idling
speed
466 M6
Screw
size
Weight Calibration data
without
Rechargeable
Battery
1.3 2.0
with
Rechargeable
Battery
105
Tor que
(nominal)
17.4 1.9091
Angle pulses
(Resolver)
204
28 P1846E/EN 11/05 46c1105en.FM, 21.12.2005
9.3 Electrical data
Tool
Protection class III DIN EN 61140 (VDE 0140-1)
Protection category IP40 DIN EN 60529 (IEC 60529
Tool holder
Protection class III DIN EN 61140 (VDE 0140-1)
Protection category IP40 DIN EN 60529 (IEC 60529
9.3.1 Battery power supply
Battery type Nickel metal hydride (NiMH)
Capacity 1700 mAh
Capacity min. 1600 mAh
Rated voltage 18 VDC
Voltage range in operation 13 V to 21 V
Maximum current in motor operation approx. 50 A
Nominal voltage of the controller part approx. 130 mA
Battery automatic discharge approx. 0.3 mA
Technical Data
9
9.3.2 Output stage servo electronic
Nominal current motor phase 8 A peak value sinus
Maximum current motor phase 50 A peak value sinus
Time for maximum current 2 s (Actual time of the regulator)
Output voltage ULL at
Nominal voltage of the battery, nominal current
and full level control
Nominal output capacity (3-phase, Sin.) 120 VA
Maximum output capacity (3-phase, Sin.) 400 VA
at least 16 V peak value sinus
46c1105en.FM, 21.12.2005 P1846E/EN 11/05 29
10
Disposal
9.3.3 IrDA interface port
Supply voltage 5.0 V (4.8 to 5.5 V)
Type Power consumption 0.30 VA
Maximum current 11 mA
Transmission speed: 57.6 kbit/s
Parity Bit none
Data Bit 8 bit
Stop Bit 1 bit
Error check CRC
Working temperature 0 °C to +40 °C
9.3.4 Torque transducer
Torque measurement is via a reaction transducer with expandable measurement strips. The
reaction transducer is positioned between the motor and the gears in the handle housing.
Nominal calibration see 9.2 Performance Data, page 28
Sensitivity 2 mV/V
Bridge ohms 1000 Ohm
Precision class 0.5 % of final value
Linearity error +0.25 % of final value
Measurement range –125 % to +125 % of final value
10 Disposal
Recuperation of raw materials instead of waste disposal
In accordance with the Electrical and electrical device law (ElektroG) and the national
Battery ordinance (BattV) the tool and the nickel metal hydride battery must be recycled in an
environmentally friendly manner.
Return the tool and defective/used batteries to your company collection facility or to
Cooper Power Tools. Do not throw the battery in household refuse or in water.
Do not open the battery.
30 P1846E/EN 11/05 46c1105en.FM, 21.12.2005
Cooper Power Tools
P.O. Box 1410
Lexington, SC 29071-1410
USA
Phone: 803-359-1200
Fax: 803-808-6735
www.cooperpowertools.com
Cooper Power Tools GmbH & Co.
Postfach 30
D-73461 Westhausen
Germany
Tel: (49)7363-810
Fax: (49)7363-81222
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