Coolmax CF-350B, FL-550ATX, FL-350ATX, FL-420ATX, FL-480ATX User Manual

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Page 1
TableofContent
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2.Installation
Fanlessnonoisedesign
PaintedAluminumEnclosure
PassivePowerFactorCorrection(Optional) SurgeCurrentProtection
ShortCircuitProtection
1.FunctionDescription
Herearesomeofthekeyfeatures:
1
Thispowersupplyisdesignedforpersonalcomputer.TherearesixDCoutputs: +5V,-5V,+12V,-12V,+3.3V+5V,anditprovidespowertoallcomputer&
SB
systemsandperipheralswithmaximumprotection.
Thispowersupplyfamilyisdesignedw/ocoolingfanthereforeresultsin completesilence.Heatgeneratedandraisedinthepowersupplyunitis conductedviaheatsinkandfinallyreleasetotheair.
Itisrathersimpletoinstallthispowersupplytoyourpreciouscomputertower. Followthestepsbelowtofinishtheinstallation.
Step1:Openthecomputertowercover;putthepowersupplyintothecorresponding
locationofthetower,andthenuserightscrews
tofixthepowersupply
Step2:PuttheMainPowerConnector,ATX12VConnector,S-ATAonnector,
PeripheralConnectorsandFloppyConnectorstothecorresponding maleconnectorsofmain-board,peripheraldevices(i.e.HDD,CDROM etc.)andfloppydriversrespectively.Whenyouconnectconnectors,please payattentiontotheorientationofthembecauseofthedifferentholesizes. Findtheproperorientationandpushdownfirmlymakingsurethatthe pinsarealigned.
totower.
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InputRange
100~120Vac
VoltSelectorSet
115
200~240Vac 230
3.InputRequirements
3.1.InputVoltage
Thepowersupplyshallbeoperatedattherangebelow:
3.2.Frequency
Theinputfrequencyrangeisfrom47Hzto63Hz.
3.3.InrushCurrent
Themax.inrushcurrentis45Afor115Vacand70Afor230Vac,respectively.
3.3.1.ColdStart Conditions Limits
Conditions Limits
Model
ACInput
FL-550ATX(CF-300) FL-350ATX(CF-350)
FL-420ATX(CF-400) FL-480ATX(CF-480)
115Vac
230Vac
10A 5.5A
115/230Vac,fullload, ambient25degreeC
NOcomponentoverstressordamage shouldoccurtothepowersupply. Inputfuseshallnotblow.
Turnoffat132/264Vacfull loadfor1secretarythenturn onatthepeakoftheinput voltagecycleat25degreeC.
NOcomponentoverstressordamage shouldoccurtothepowersupply. Inputfuseshallnotblow.
3.5.Efficiency
Thepowersupplyefficiencyshallnotbelessthan75%atthemaximum loadofsection4.2and115/230Vacinputvoltage.Whileathalfloadthe valueshallreach77%min.
3.4.ACInputCurrent
3.3.2.WarmStart
8A 4A
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Output Voltage
Range
MIN NOM MAX Unit
+5V
+12V
-5V
-12V
+3.3V
+5Vsb
±
5%
+4.75
+11.40
-4.50
-10.80 +3.14 +4.75
+5.00
+12.00
-5.00
-12.00 +3.30 +5.00
+5.00
+12.60
-5.50
-13.20 +3.47 +5.25
Volts Volts Volts Volts Volts Volts
±
5%
±
10%
±
5%
±
5%
±
10%
4.Output
4.1.OutputRegulations
Note:Theoutputvoltageshouldbemeasuredattheterminalsofoutput connector.
4.2.PowerDistributionConfiguration
4.3.CrossRegulation
TheDCloadsshallremainwithintherangesspecifiedin4.2Power DistributionConfigurationandtheDCoutputvoltagesalsoshallremain withintheregulationrangesspecifiedin4.1OutputRegulationswhen measuredattheloadendoftheoutputconnectors.
+3.3V
+5V
+12V
-5V
-12V
+5Vsb
Max.350W
FL-350ATX
(CF-350)
FL-420ATX
(CF-400)
FL-480ATX
(CF-480)
Max.400W Max.480W
28A 35A 15A
0.5A
0.8A
2.5A
Max.300W
FL-550ATX
(CF-300)
25A 30A 15A
0.3A
0.8A 2A
30A
18A
1A 1A
2.5A
30A 45A 18A
1A 1A
2.5A
40A
Output
Rail
Cable Color
Orange
Red
Yellow
White
Blue
Purple
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4.5.DCOutputVoltageRippleandNoise DCOutput RippleMax. NoiseMax. Unit
+5V
+12V
-5V
-12V
+3.3V
+5Vsb
75
150
75
150
75
100
mV mV mV mV mV mV
75
150
75
150
75
100
Note:Themeasurementsshouldbemadebycrossinga10uFelectrolytic
anda0.1uFceramicdiskcapacitorateachoutputmeasuringband­widthfromDCto20MHz.Ifambienttemperatureisunder20or over30,theACinputshouldbenominalinput.
4.6.RemoteON/OFFControl
Thepowersupplyoutputsshallbeenabledwithanactive-lowTTLsignal. WhenTTLsignalislow,theDCoutputsaretobeenabled.WhenTTL signalishighoropencircuited,theDCoutputsaretobedisabled.Electronic meansoramechanicalswitchmayactivatetheTTLsignal.AftertheTTL signalisactivehigh,mustwaitfor3secondsbeforeactivelowagain.
ACIN
PS_ON
O/P
PG
on
T1
T5
T2
T3
T4 T6
off
95% 10%
+12V +5V +3.3V
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MIN.
0.1
MAX.
20
Units
ms
MIN.
100
MAX.
500
Units
ms
MAX
500
Units
ms
MIN.
14
Units
ms
MIN.
1
Units
ms
DCOutput
+12V
TriggerVoltageRange
13.4~15.6V
+5V
+3.3V
5.74~7.0V
3.76~4.3V
MAX Units
10
ms
4.8.PowerOnTime(T1)
4.9.RiseTime(T2)
4.10.PowerGoodDelayTime(T3)
4.11.PowerGoodRiseTime(T4)
4.12.HoldUpTime(T5)
Thetestenvironmentis25degreeC&fullload@nominalinput.
4.13.PowerFailSignal(T6)
Powergoodsignalshallgotoadownlevel1msbefore+5Voutputvoltage fallsbelowtheregulationlimitsduringPS-ONsignal
5.Protections
5.1.OverVoltageProtection
WhentheDCoutputs(+5V,+12Vand+3.3V)haveovervoltagecondition, thepowersupplyshallprovidelatchmodeovervoltageprotection.
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5.2.ShortCircuitProtection
Ashortcircuitplacedonanyoutputshallcausenodamageorthepower supplyshallshutdown.(Thecontactresistanceis0.05ohmwhenoutputs shortcircuit.)
5.3.ProtectionReset
Whenthepowersupplylatchesintoshutdownconditionduetoafaulton anoutput,theprotectionshallresetafterthefaulthasbeenremoved.Use remoteon/offcontrolorrecycletheACpoweragainforatypicalof3seconds.
5.4.OverShoot
Anyoutputovershootatturnonshallbelessthan10%ofthenominaloutput value(withresistiveload)asdescribedinsec.4.1.
5.5.OverPowerProtection
At115/230VacinputthepowersupplywillshutdownallDCoutputwithin 110%to160%offullload.
5.6.OverTemperatureProtection
Thepowersupplyshallgotolatchwhenitsinnerteperaturereaches100
degreeC.
6.Enviroment
6.1.Operation/StorageTemperatureRange
Operation:0to50
C
Storage:-20to80
C
6.2.SmartTemp.ControlFeature(Option)
60degreeCorabove,thegreenledgoesoffandtheyellowoneturnson,
fanthatispoweredbythepowersupplythroughabig4pinmale
25 50 C
LOAD
100%
70%
25 50
LOAD
100%
70%
25 50
LOAD
100%
70%
100%
70%
25 5025 50
C
C
C
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Powerconnectorstartstorotatetopulltheinnerheatoutside.Whenpower supplyinnertemperaturedecreasesbelow60degreeC,thefanstops,theyellow ledturnsoffandthegreenturnsonagain.Inthiswaytoachievebalancebetween heatandnoise,andrealizethemostpossiblesilenceofthesystemunder preconditionthesystemworksproperly.
6.3.Humidity(nonecondensing)
Operation:20%to85%RH Storage:10%to95%RH
6.4.Altitude
Operation:to10,000ft Storage:to50,000ft
7.RegulatoryCompliance
UL60950-1
CAN/CSA-C22.2NO.60950-1
TUVEN60950-1
FCCpart15subpartBClassB
8.DielectricVoltageWithstand(HI-POT)
Thepowersupplyshallwithstandfor2secondswithoutbreakdownthe applicationofan1800Vacsupplyvoltageappliedbetweenbothinputline andchassis(10mAACCutoffcurrent).Isolatingtransformersshallsimilarity withstand4242Vdcappliedbetweenbothprimaryandsecondarywindings foraminimumofoneminute.
9.MTBF
ThepowersupplyshallhaveaminimumMTBFatcontinuousoperationof 50,000hoursat100%load,therecommendedambienttemperatureof25 degreeCandamaximuminnertemperatureofthepowersupplyat80degree Cfor230Vac/50Hzand115Vac/60Hz
10.Precaution
shock!
10.1.Donotopenthetopcoverofthepowersupplycase.
10.2.Pleasekeepthepowersupplyfromhumidity.
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resultinasystemshutdown.
11.3.Don'tattempttoremovethefrontpanelheatsinkatanytime,oritmay
11.4.Don'thand-touchanypartsoftheHIGHTEMPERATURE!
enclosurewhileoperation.
11.5.Flammablematerialsmustkeepfarfromthefrontpanelheatsink.
11.SimpleMaintenance
11.2.DoesInputVoltagesetinpowersupplycorrespondtothemain Sourceinyourenvironment?
11.3Pleasechecktheoutputconnectorsplugginginproperdirectionand connectingfirmly.
11.1.Doespowercordindeedplugintoelectricaloutlet?
11.4Pleasechecktheoutputconnectorsplugginginproperdirectionand connectingfirmly.
11.5.Havingcheckedaboveitems,ifthepowersupplystilldoesnotfunction, pleasesenditbacktoyourretailerordistributorforrepair
thefollowingitems:
12.PowerConnectorDrawing
SerialATA Connector
+3.3VDC
COM
+5VDC
+12VDC
+3.3VDC +3.3VDC
COM COM
+5VDC +5VDC COM COM COM
+12VDC +12VDC
Pin-sideview,nottoscale
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13.Cableadaptordrawing
Female24Pin
Female8Pin
Male20Pin
Male4Pin
100720#BLACK
100720#YELLOW
100720#ORANGE 100720#YELLOW
100718#RED
100718#RED
100720#YELLOW 100718#PURPLE 100718#GRAY 100718#BLACK
100718#BLACK
100718#BLACK 100718#ORANGE 100718#ORANGE
100720#BLACK
100720#RED
100718#RED
100720#ORANGE 100718#BLUE 100718#BLACK 100718#GREEN 100718#BLACK 100718#BLACK 100718#BLACK 100718#WHITE
100720#RED
1
8 4
5
1
12
24
13
100720#YELLOW 100720#YELLOW
100720#YELLOW
100720#BLACK 100720#BLACK 100720#BLACK
9
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