Cookshack Model 075/076 SmartSmoker Oven1Ver. 07.1
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Dear Cookshack Customer:
Your Model 075 or 076 Cookshack SmartSmoker® oven will produce great barbecue and smoked foods. It is easy
to op erate, clean, and mai ntain. Use this Operator' s Manual to fami liarize y ourself w ith t he smoker and its op e rat io n.
If you have a question or problem not covered in the book, call us at 1.800.423.0698 Monday through Friday, 9am to
4 pm or e-mail us at info@cookshack.com
www.cookshack.com
which ha s high participation by both Coo ksha ck custo mers and staf f .
. You can also join the Cookshack Barbecue Forum on our website at
You must observe safe operating practices when using the smoker. It is an electrical appliance, and is therefore potentially dangerous! Cookshack, Inc., assumes no responsibility for
resu lts of c ar e less and dang erous operation of Coo ksha c k smo k ers or oth er product s. A ll
warranties are null and void if the practices described in the Operator's Manual are not observed.
Read the following instructions thoroughly and completely before using your smoker!! Observe the instructions
carefully. Be certain that you understand completely how it operates before attempting to operate it.
This smoker oven is intended for use as a food smoker. It generates heat from an electric heating element. It is not
int e nded f or any us e not sp e c ific ally described in this manual. Mis use of this smok er can resu lt in serious injury a nd a
fire hazard.
With those cautions in mind, enjoy your smoker and the delicious foods it will produce.
The Folks at Cookshack
Sales & Customer Service: 580-765-3669
Toll Free Orders: 800-423-0698
24Hr. Fax: 580-765-2223
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TABLE OF CONTENTS
Cookshack SmartSmoker® Oven
Model 075 and 076
Version 07.1
SETTING UP
Choosing a Location............................................................................................................ 4
A. Two Year Limited Warranty..........................................................................................13
B. Warranty Procedures......................................................................................................14
C. National Service Policy.................................................................................................. 15
D. Wiring Diagram.............................................................................................................16
E. Smoker Oven Illustration................................................................................................17
F. Items Shipped.................................................................................................................18
Cookshack Model 075/076 SmartSmoker Oven3Ver. 07.1
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SETTING UP
Choosing a Location
Your smoker must be operated inside. Placement will be deter mined by convenience to the rest of the
cooking operation, ventilation, w iring connection, and clearance from flammable materials.
Do not place flammable or combust ible mater ials o n or adjacent to the smoker.
Ventilation
A small amount of smoke will escape from the vent hole in the top of the oven, and from around the door.
The oven should be placed under a hood or near a door or window with an outside exhaust.
A simple wall vent fan is adeq uate in many loca tions. Fast en no pipes to oven vent.
Electrical Power Connections
Cookshack Models 075 and 076 have a single burner system using 120V AC power. Connect these ovens to
the power supply by plugging the power cord into a 120V receptacle which is protected by a breaker or fuse
rated at 15 amperes.
WARNING: All warranties are null and void if the installat ion of the power recep tacle is not done
in strict compl i a nce with these ins tructio ns, NE MA co des , and any other applicable electrical
codes.
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COOKING
Seasoning of Oven
The interior of your oven should be broken in or seasoned before you cook your first load of meat. Place 6
oz. wood in the Wood Box. Place a container o f water on one of the grills in the smoker to insure even heating
of the unit during seasoning
of both hands may be required. This is necessary in order to obtain a good seal.) Turn the oven on and
push the Brisket pre-set button. Push Start. Let the oven run this way for 4 to 6 hours before cooking the first
load of food. Seasoning will continue to occur as you cook in the oven.
Don't be alarmed if the oven temperatur e climbs somew hat hig her than the setting. This is normal. When
oven is loaded, the meat will absorb t he extr a heat .
You may use any fruit or nut hardwood in your smoker, as long as it has good flavoring abilities. The most
popular woods for smoking are hickor y, mesquite and apple. Any of these wil l work in your smoker and are
available from Cookshack.
Other regional favorites are alder, beech, cherry, apple, pecan, maple, oak, buttonwood, and mangrove. Use
local woods only if logs are selected and sized proper ly and if you are satisfied w ith their flavoring abilities.
. Close and latch the oven door. (NOTE: The oven door will be hard to close. Use
Wood Selection
CAUTION
: The maximum amount o f wood to be used in your Cookshack Model 075 and 076 smoker
oven is 6 ounces (approximately 3 chunks). Do not overload the Wood Box.
Use only dry wood. You will get the best results in finished product with dry wood. Wet wood will release
acids that may damage heating elements and reduce t he length of their life.
Oper atio n of a dirty oven may creat e a fire haz ar d. Do not allow debris t o accumulate in ov e n int erior or
on oven grills. Such debris may create a fire hazard. Follow all shutdown and cleaning instructions
carefully.
Do not operate oven without Wood Box Housing and Wood Box in proper position.
Preparing the Oven for Cooking
♦ Check that Wood Box Housing is placed over Heating Element and pushed all the way to the back of the
oven. Place properly loaded Wood Box in oven. Do not remove the Wood Box from the oven bottom
during cooking cycle.
♦ Line the bottom of the oven with aluminum foil and punch a hole in the foil corresponding to the drain
hole. Cover the Deflector with foil for easy cleaning. Discard the foil after each cooking and replace with
fres h foi l.
♦ Slide the drip pan into the holder located beneath the drain holes. This drip pan should be emptied after
each cooking.
♦ Notice that the grills in your smoker can be rearranged to accommodate different s izes o f meat. Remove
alternate grills when smoking thick items, such as turkeys or large hams. When hang-smoking ribs using
rib hooks, remove all except the top and bottom grills, and raise side racks to highest po sit ion.
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Smoker Oven Maximum Load Capacity
IMPORTANT
:
Do not overload your smo ker. Use the Smoker Oven Maxi mu m Load Capacity chart
below to det er mine t he maxi mum c apa cit y o f you r smo ker . T his cha rt sho ws ma ximu m co o king cap ac itie s, p er
load, of the Model 075 and 076 smoker ovens.
Capacities are based on 3 lb. ribs, 8 - 10 lbs. heavy cuts, and 3 lb. chickens. Capacities are specifically
limited by the amount of heat available.
Model Ribs Brisket Pork Butts Chickens Jerky
075/076 20 35 40 8 6
Lbs. Lbs. Each Each Lbs.
Loading The Oven With Meat
• Keep meat approximately 1" away from the back and side oven walls at all times.
• Arrange meat with fewer cuts on lower grills. Heavy loading of bottom grills will block heat and prevent
smoke from traveling to the top of the oven. This will result in undercooked meat on upper grills.
(Allowances are made for load ing arrangements when oven capacities are calculated.)
• Monitor closely to determine what coo king time and load amount produce the resu lts you desire. We
recommend keeping a journal.
• When the oven is loaded according to the instructions above, close and latch the oven door. Fasten the door
latches securely.
Close the oven door using all latches when the oven is on. Failure to close door may result in release of
lar ge amounts of smo ke and may r es ult in smoke damage t o your bu ildin g interior.
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Setting the Cooking Temperature
Your Cookshack Model 075/076 has the new Cookshack IQ4 control system. This contro ller has the same
great cook & hold features as the previous mode ls of the IQ contro ller, but with an additional featur e t hat a llows
you to cook with a meat probe. This optional probe plugs into the unit and allows you to set the internal
temperature to which you want the product cooked. If you did not purchase the meat probe with your unit, call
Cookshack Customer Service at (800) 423-0698 to order your probe.
Directions f or using the Co n trolle r
1. T urn Master Switch ON.
2. Choose the desired mode by pressing the MODE button while
simultaneously pushing the up or down arrow until the desired
mode flashes: Cook Mode for standard operation, which
automatically drop s into the preset hold temperature after t he
pre s e t cooking time is reached; Probe Mode if cooking with the
optional meat probe. The default mode is Cook Mode.
3. Set cooking temperature by pressing and holding the COOK
TEMP button while using the ADJUST TIME OR TEMP
butto ns to change settings.
4. Set holding temperature by pressing and holding the HOLD
TEMP button while using the ADJUST TIME OR TEMP
butto ns to change settings.
5. If using the Cook Mode, set cooking time by pressing and
holding the COOK TIME button while using the ADJUST
TIM E OR T EMP buttons to cha nge settings.
6. I f using the Probe Mode, set probe temperature by pressing and holding the PROBE TEMP button while
using he ADJU ST TIM E OR T EMP buttons t o cha nge se ttings .
7. Press START.
To use the meat probe, simply insert t he jack into the covered RC A receptacle on the contro ller panel. P lace
the probe end through the vent hole on the oven top and press into the largest piece of meat in the smoker oven.
The oven will cook at the set cooking te mperatur e unt il the interna l te mperat ur e of the meat reaches t he
temperature at which the probe is set. At that po int the controller will change to t he set holding temper ature and
remain there until the unit is manually shut down. An audible signal indicat es that the cook cycle is complete
and that the oven is going to the Hold Temp Mode.
If cooking in the default Cook Mode the smoker will cook the product at the selected cooking temperat ure
for the selected cooking time and then change to the selected holding temperature until it is shut off manually.
During both coo king modes the LCD disp lay of the IQ co ntinually d isplays oven st atus after t he cook cycle
has been start ed. Us ing these featur es any k itc hen st aff ca n easil y determine the status o f the load in progress.
Please note that the oven temperature displayed while the oven is running is the actual air temperature inside
the oven. The probe temperature displayed is t he interna l te mperatur e of the pro duct. I n order to see the set
cooking temperature, probe te mperatur e, or holding temperat ur e, br iefly press t he corresponding button.
Cookshack Model 075/076 SmartSmoker Oven 7Ver. 07.1
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The IQ controller is equipped with t wo preset buttons for easy select ion of common settings for popular
foods. Pressing the button marked Ribs and Chickens will make the following settings”
Cook Temp 225° F
Hold Temp 140° F
Cook Time 3:00 hours
Pre s sing the bu tt on marked Bris kets w ill make the follow ing se ttings:
Cook Temp 225 F
Hold Temp 140° F
Cook Time 12 hours
Once one of these preset butto ns has been pushed you may st art a Cook cycle using these settings by simply
pressing Start.
The IQ controller is equipped with a power backup system to prevent your Smoker from ‘forgett ing’ what it
is doing in the case of a power failure. The IQ will wait out power failures of up to 2 minutes and resume
normal cooking. This backup system means that turning off the Master Switch will not cause the IQ to forget its
current instructions. The Reset button may be used to clear these current instr uctions and cause the IQ to start
over from the beginning.
When you think the product is finished, turn the switch to the OFF position. Wait ten minutes before opening
the oven door to check the product for doneness. When the product is done to your satisfaction, remove from
the smoker.
Holding
Meat should always be wrapped or sealed immediately upon removal from your smoker. However, if it is
held in the oven it is not necessary to wrap it.
To minimize the danger of food becoming cont aminated, follow a few key steps.
• The most important step is hand washing. Employees can easily transmit germs to clean food if they don't
follow basic personal hygiene. It is very important to wash after touching raw meat, fish, poultry, or dirty
utensils.
• Refrigerated cases s ho uld keep food at 38oF or below. Hot display cases sho uld keep food at 140oF or
above.
• Some microorganisms, wh ich ca n cause disea se w he n prese nt in low numbers, don't require temperature
abuse to be dangerous. To avoid these disea ses, exclude infected per sonnel from foodservice operations,
use clean utensils when handling food, practice good personal hygiene, and use the proper containers when
co vering fo od.
• Remember, these are bas ic gu ideline s only and are not intended to replace laws, regu lat ions, o r restr ict ions
concerning the handling and processing of food products. For further information, use your local health
department guidelines to determine the best method for holding product, hot or cold.
Cookshack Model 075/076 SmartSmoker Oven 8Ver. 07.1
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SHUTDOWN
Safety Firs t
IMPORTANT! If oven is to be left unattended with the door open remove the Wood Box from the
oven using the Wood Box Handle and douse the contents with water.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A FIRE HAZARD!
• Turn On/Off switch to OFF position
• Wait at least 10 minutes before opening door.
• Open door slowly. This allows t he woo d and e lement to cool sufficie ntly so that a fire will not occur when
the cold air rushes into t he oven.
CLEAN UP
Procedures
buildup, which may cause strong fumes. It is desirable to allow seasoned coating, such as that found on a wellseasoned cast iro n skillet , to remain on the oven walls. For this reason we do not recommend attempting to
restore t he oven walls to a "like new" st ate after each cooking. The use o f deter g ent , chemica l cleaners or oven
cleaner is not advised.
Always disconnect the oven from its electrical supply before cleaning or servicing.
Your Cookshack smoker must be kept clean. Loose grease and scale should be removed regularly to prevent
IMPORTANT! Caustic oven cleaners may damage heating element and grills. Use of oven cleaners or other caustic cleaners will void the warranty on heating elements and grills.
HEAT DEFLECTOR
PM304-Wood Box Housing
PM300-Wood Box
PM324-HEATING ELEMENT
5. D is c ard the alumin um foil.
6. Remove all grease from the interior of oven.
7. E mpt y the drip pan.
8. Refer to safety precautions above.
9. Replace Wood Box to correct posit ion.
Follow this procedure after each load:
1. Disconnect the oven from power supply.
2. Allow the oven to cool.
3. Remove the grills and racks; wash with soap and water.
The easiest way to do t his is in a dishwasher.
4. Empty the Wood Box. It is hot, use caution! Use the
Wood Box handle su pplied wit h the oven.
IMPORTANT! Reverse these instructions after each
cleaning to reassemble the o v en correctly. Do not oper at e
oven without Wood Box Housing and Wood Box in
proper posi t ion.
Cookshack Model 075/076 SmartSmoker Oven 9 Ver. 07.1
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Follow this procedure every 4 - 5 loads:
1. Remove gr ills and racks; sc rape and w a sh.
2. Empty Wood Box. Use caution, it is hot!
3. Remove Wood Box Housing and brush clean. Use caution, it is hot!
4. S cr ape loo se gr ease and scale from walls with flat edge scraper.
5. Replace racks and grills.
6. Return Wood Box Housing and Wood Box to correct position.
Bottom of oven must be kept clean. Change foil in bottom of oven and on top of Wood Box after each
cooking and remove all excess grease from interior of oven. Drain hole must be open at all times. If drain
becomes plugged, oven bottom can fill with grease and a fire hazard may occur!
MAINTENANCE
Procedures
1. Periodically check electrical plug and wire for any type of wear or damage.
2. T wice annually put two drops of lightweight oil on the hinge pins of the oven door to prevent binding.
3. Check casters for free movement .
Cookshack Model 075/076 SmartSmoker Oven 10Ver. 07.1
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TROUBLE SHOOTER'S GUIDE
Operation
PROBLEM POSSIBLE CAUSE SOLUTION
Uneven cooking Impr oper meat loa d ing See loading instructions
Str ong grease fume "charcoal" fl avor Excessi vely dirty oven See cleaning instructions
Meat sticks to lower grill Heavy "blanket" loading Load with ample room for upward passage
of heat
Direct burner heat in center of grill Place foil under meat on bottom grill
Smoke coming from top of door Normal
Product gets too done on the bottom grills,
product on top grills is raw or underdone
Although smoker i s set wi t h th e same
time and temperature as always, product
is now taki ng longer to cook
Actual o v en temperature read s 5 to 20°
higher or lower than set temperature
Impr oper load in g Load li gh ter at th e bottom for ef fi cient heat
Malfunctioning h eating element Have elect rici an chan g e element
This is normal! Yo u do no t ne ed to
monitor the temperature!
and smok e circu lation
Cookshack Model 075/076 SmartSmoker Oven 11Ver. 07.1
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TROUBLESHOOTER'S GUIDE
Cooking
PROBLEM POSSIBLE CAUSE SOLUTION
Poul tr y i s too dark Too much wo od Use l e s s wood. (P oultry absorbs smok e
easil y so start wi th minimum amount
suggested and gradually increase the
quantity of wood with successive loads
until desired smoke flavor is reached.)
Bitter skin on poultry Too much wood Use less wood
Fish too d a rk Too much wo od Use l e s s wood
No smoke taste Not enough wood Use more wood
Product too dry Oven humidity too low Increase cooking temperature and de-
creas e co ok i ng tim e. Use C o oks hack Water Ma ga zine to increase hu midity. Purchase produ c t with fat on.
Skin cracks on poultry Oven humidity too low Rub with vegetable oil, butter, or mayon-
naise bef ore s moking. Use a Cook shack
Water M agazine to increas e oven hum id ity.
Fish falls through grills Overcooking Reduce cooking time
Grill spacing too large to support fish Use Cookshack Seafood Grills or equiva-
lent
Ribs fall off RibHooks Ribs not securely fastened Insert the longest end of the RibHook
under the second bone of the thickest end
of the slab
Overcooking Reduce cooking time
Poultry not getting done Overloading Review loading and capacity instructions
in this manual
Load cooks u neven ly Improper l oading Follow smoker oven loadin g instruction s
in this manual; always load bottom
shel ves l ighter. Do not use sheet pans in
the sm ok er; th ey block ev en cir cu lati on
of h e at and s moke.
Brisket on bottom cooks too fast Improper loading Load bottom grill with fewer briskets.
Cookshack Model 075/076 SmartSmoker Oven 12Ver. 07.1
Load bottom grill with fat side of brisket
down.
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APPENDIX A
T wo Year Limited Warranty
Cookshack Smoker Ovens are guaranteed t o be free from defects in material and workmanship under
normal use and when insta lled in accor d ance with fact ory recommendations.
This limited warranty includes parts and labor for the first 90 days. Following the 90 day period, the
two (2) year limited warranty is for parts only.
Cookshack, Inc.’s obligation under this warranty shall be to repair and replace at its option any part
deemed defective upon examination by Cookshack, Inc., or its authorized agent, for a period of two (2)
years from the dat e of sale.
PROCEDURES
1. Customer must obtain approval from Cookshack, Inc. before performing any service. Cookshack,
Inc. is not responsible for any unauthorized service work.
2. The Limited Warranty extends to t he original purchaser o nly.
3. To make claim or request for the Limited Warrant y, the o r iginal purchaser must notify Cook shack,
Inc. Custo mer Service for instru ctions as to the repair or replacement of the defective merchandise
prior to attempting or contracting for repair of the oven. (See Appendix B for additional infor-
mation regarding this procedure.).
4. The Limited Warranty shall not apply if the merchandise has been improperly installed, damaged
due to abuse, misuse, misapplication, accident, or as a resu lt of service or modification by any
other than an authorized Coo kshack, I nc. ser vice a gent .
5. T here are no express warranties other than the limited warranty stated herein above. No warranties
whether express or implied, including, but not limited to, any implied warranties of
merchantability o f fitness for a particular purpose, shall extend beyond the respective warrant y
periods described above.
6. Cookshack, Inc. shall not be liable for any direct , indirect, special, consequent ial, inc ide ntal, or
punitive damages; lost profits or loss of use or interruption of business regardless of the form of
action or theor y of liability resulting from any defect in or use of the Cookshack smoker oven,
accessories and/o r heat ing elements.
Add itional info rmatio n on obta ining s er vice under t his Li mited War ranty is ava ilable on the following
page or by contacting a Cookshack, Inc. Customer Service Representative directly at (580)765-3669.
Cookshack Model 075/076 SmartSmoker Oven 13Ver. 07.1
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APPENDIX B
Warranty Procedures
If you have merchandise that you believe is defective please call Cookshack, Inc., at (580) 7653669 and ask to speak to a Customer Service Representative (CSR). Have your smoker oven model
and serial number available, if applicable. The CSR will take the information you provide and make
a determination regarding the solution to the problem. It is Cookshack, Inc.’s, option whether to replace or repair defective merchandise. If you are told that your merchandise will be repaired or replaced under warranty, the following actions will be initiated:
1. The CSR will issue a Return Merchandise Authorization (RMA). This authorization is assigned a
number which is used to track the merchandise being returned. Please do not return any merchandise to Cookshack, Inc. without first obtaining this authorization and RMA number. To do so will
delay the appropriate resolution of the issue(s) in question. In some cases the CSR may mail you
a form with an RMA number included. This form will ask you to detail why it is felt that the merchandise needs to be repaired or replaced. This merchandise much be received by Cookshack,
Inc. within 30 days of the issue date of the RMA.
2. All returned merchandise must have a RMA number. Do not return merchandise without this
number.
3. Package the merchandise in its original packaging, if possible. If this is not feasible, use equiva-
lent packaging to ensure the safe return of the items. You assume the risk of any loss or damage
that occurs during transit due to improper packaging of the merchandise being returned.
4. Using a permanent magic marker clearly write the RMA number on the outside of the packaging.
This enables personnel in Receiving to identify the merchandise and initiate the repair or replacement procedures authorized by the CSR.
5. Ship the merchandise to Cookshack, Inc., 2304 N. Ash St., Ponca City, OK 74601, shipping pre-
paid, F.O.B. destination. At the discretion of the CSR, Cookshack, Inc. may issue a UPS Call
Tag. In this case the return freight will be paid by Cookshack.
6. In some cases, at Cookshack Inc.’s option, replacement merchandise may be shipped to you prior
to our receipt of the defective merchandise. In this instance you will be invoiced for the replacement merchandise upon shipment. Credit for this charge will be issued to you upon our receipt of
the defective product.
7. Credit may be denied
if the returned merchandise is not found to be defective by Cookshack,
Inc.; if it is not under warranty; if it is not received at Cookshack, Inc. 30 days after the RMA is
issued; if it is damaged due to abuse, misuse, misapplication, or accident; if it has been serviced
or modified by any other than an authorized Cookshack, Inc. service agent; is not returned with
an RMA number; is not in clean condition; is not complete; is damaged or lost in transit. Inspection performed upon receipt of the product can override the initial decision regarding repair or
replacement made by the CSR.
8. Replacement merchandise is sent to you via UPS Ground or common carrier. If you request replacement merchandise be sent by faster service than UPS Ground or common carrier you shall
incur the cost of shipping in excess of normal ground service.
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APPENDIX C
National Service Policy
Cookshack, Inc.’s Nat ional Service P olicy is to build quality equipment with easy serviceability. Because
of the ease in serviceabilit y, Cookshack does not have Nat ional Ser vice Companies to repa ir our equipment.
This allows each rest aur ant to use the service company of their choice.
If your unit needs repairs, please contact your preferred local service company. If warranty work is
deemed necessar y, equipment owners should have their local service company contact Coo k shack, I nc. at
(580) 765-3669.for authorization to perform the repairs.
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APPENDIX D
Wiring Diagram
Cookshack Model 075/076 SmartSmoker Oven 16 Ver. 07.1
PV170-SWIVEL CASTER, BACK
PV171-BRAKE CASTER, FRONT
PV701-DRIP PAN
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APPENDIX F
Additional I te ms Shipped With The Smoker
5# Hickory Wood
3 Pak Spice Kit. Includes 10oz Rib Rub, 10 oz Chicken R ub, 18
oz Spicy BBQ Sauce. Operator’s Manual, Cookbook, and
Registration Card also included.
In addition to these items most Cookshack smokers are shipped with a drip pan designed to collect the grease that comes out of the bottom of the unit during cooking.
RibHooks— Hang ribs with 4 easy steps.
• Remove g rills from the side ra c ks.
• Move side r ack s t o the highest position.
• Replace the to p grill only.
• Hook large end of RibHook through slabs and
hook the sma ll end t o t he gril l.
• Hang slabs starting on left side of smoker from
the back to the front and repeat on the right side.
Woodbox Handle—Use this tool to remove the
Woodbox from t he oven whe n it is still ho t.
Cookshack Model 075/076 SmartSmoker Oven 18Ver. 07.1
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