Cookmaster 20050511, 20051112, 20051413 Assembly, Care & Use Manual

Masterbuilt Manufacturing, Inc.

1 Masterbuilt Ct.

Columbus, GA 31907

Customer Service 1-800-489-1581

www.masterbuilt.com

Manual Code: 9805100005 082311-04JH

Tools needed for assembly: Adjustable Wrench, Phillips Head Screwdriver

*Actual product may differ from picture shown

CARBON MONOXIDE HAZARD WARNING

Burning wood chips gives off carbon

monoxide, which has no odor and can cause death.

DO NOT burn wood chips inside homes,

vehicles, tents, garages or any enclosed areas.

Use only outdoors where it is

well ventilated.

This manual contains important

information necessary for the proper assembly

and safe use of the appliance.

Read and follow all warnings and

instructions before assembling and using

the appliance.

Follow all warnings and instructions when

using the appliance.

Keep this manual for future reference.

Failure to follow these warnings and instructions properly could result in fi re or explosion, which

could cause property damage, personal injury, or death.

ASSEMBLY, CARE & USE MANUAL WARNING & SAFETY INFORMATION

PROPANE SMOKER MODELS 20050511, 20051112

THIS PRODUCT IS FOR OUTDOOR USE ONLY

• Unit is for outdoor use only.

• Never use inside enclosed areas such as patios, garages, buildings or tents.

• Never use inside recreational vehicles or on boats.

• Never operate unit under overhead construction such as roof coverings, carports, awnings, or
overhangs.

• Never use unit as a heater.

• Maintain a minimum distance of 10ft (3m) from overhead construction, walls, rails or other
structures.

• Keep a minimum 10ft (3m) clearance of all combustible materials such as wood, dry plants,
grass, brush, paper, or canvas.

• Keep appliance clear and free from combustible materials such as gasoline and other fl ammable
vapors and liquids.

• Use unit on a level, non-combustible, stable surface such as dirt, concrete, brick or rock.

• Keep children and pets away from unit at all times. Do NOT allow children to use unit.

• Unit has an open fl ame. Keep hands, hair, and face away from burner fl ame. Do NOT lean over
burner when lighting. Loose hair and clothing may catch fi re.

• Allow unit to cool below 115°F (46°C) before moving or storing.

• Avoid bumping or impacting unit.

• This unit is HOT while in use and during cooling process. Wear protective gloves/mitts.

• Use of alcohol, prescription or non-prescription drugs may impair user’s ability to properly
assemble or safely operate unit.

• Never use glass, plastic or ceramic cookware in unit.

• Do NOT allow anyone to conduct activities around unit during or following its use until it has
cooled.

• Accessory attachments not supplied by Masterbuilt Manufacturing, Inc. are not recommended.

• Never use unit for anything other than its intended use. This unit is NOT for commercial use.

• Use in accordance with local, state and federal fi re codes.

GENERAL WARNINGS AND SAFETY INFORMATION

1

DANGER DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open fl ame.

3. Open/remove door.

4. If odor continues, keep away from the
appliance and immediately call your
Fire Department.

1. Never operate this appliance unattended.

2. Never operate this appliance within 10 feet
(3m) of any structure, combustible material
or other gas cylinder.

3. Never operate this appliance within 25 feet
(7.5m) of fl ammable liquids.

4. If fi re should occur keep away from appliance
and immediately call your fi re department.
Do not attempt to extinguish an oil/grease
fi re with water.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE, EXPLOSION OR BURN

HAZARD, WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

18

SMOKED FILET MIGNON

4 lbs Beef Filets
2 tbsp Olive Oil
4 Garlic Cloves (crushed)
Salt

Ground Pepper

Suggested wood for
smoking:

Mesquite or cherry wood chips

Season meat with garlic cloves, salt and pepper.
Heat olive oil in large frying pan. Sear/brown meat
on all sides. This will seal in juices before smoking.

Wrap each fi llet in heavy aluminum foil leaving the
tops of each uncovered. Sprinkle a little olive oil
on top of each fi let. Place foil wrapped fi lets in 225
degree pre heated smoker and cook about 20- 30
minutes.

Medium rare fi let will have an internal temperature
of 140 degrees when checked with thermometer.
Allow meat to cool slightly then carve into ½ inch
slices. Serve at room temperature.

4 cups Apple or Cherry Wood Chips
1 5-6 lb Whole Leg of Lamb (with bone)
½ cup Whipping Cream
1 tbsp Dijon-Style Mustard
1 tsp Snipped Fresh Rosemary

Cracked Black Pepper (optional)

At least 1 hour before grilling, soak wood chips in
enough water to cover. Trim fat from meat. Drain
wood chips. Grill over medium low indirect heat.
Sprinkle half of wood chips over the coals. Place
meat on the grill rack over drip pan. Cover and grill
until done. Allow 1 ¾ to 2 ¼ hours for medium rare
and 2 ¼ to 2 ¾ hours for medium.

Add remaining wood chips halfway through grilling.
Remove meat from grill, cover with foil and let
stand for 15 minutes. The temperature of the meat
after standing should be 145 for medium rare, and
160 degrees for medium.

Meanwhile, in a small mixing bowl, beat whipping
cream with a rotary beater or wire whisk until
slightly thickened and starts to mound, stir in
mustard and rosemary. Serve immediately over
lamb slices. If desired, sprinkle with pepper.

SMOKED LEG OF LAMB

SMOKED CORN ON THE COBB

6 to 12 ears Corn with
husk still on

½ cup Olive Oil
1 bunch Green Onions

(fi nely chopped)
Salt
Pepper

Suggested wood for smoking:

Hickory of Mesquite Chips

Prepare corn by gently pulling back the husks on each ear. Remove the
silk but not the husks. Place the ears in a large pan and fi ll with water to
cover corn. Let soak for several hours.

Remove corn from water. Brush each ear with olive oil and coat with 1 to
2 tsp of green onions. Salt & pepper to taste.

Pull husks back over corn. Place corn with husks in 225 degree smoker
for about 1 ½ hours. Serve with or without husks. Remove husks to eat.

MASTERBUILT SMOKIN’ RECIPES

MASTERBUILT SMOKIN’ RECIPES

MASTERBUILT SMOKIN’ RECIPES

MASTERBUILT SMOKIN’ RECIPES

17

5-7 lbs Ham Shank or Butt (fully cooked, bone in)
1 ½ cup Maple Syrup
1 tsp Ginger
¼ tsp Nutmeg
½ tsp Allspice
16 whole Cloves
1 can Pineapple Slices (canned)
1 jar Maraschino Cherries

Hickory or Mesquite Chips

Remove thick skin and trim fat leaving no more
than ½” thick covering on ham. Score ham.
Combine syrup, ginger, nutmeg, and allspice
in a small bowl. Place ham in large dish and
baste with syrup mixture. Let ham stand in syrup
mixture for 1 or 2 hours basting frequently until at
room temperature.

When ready to smoke remove ham from dish and
stud with cloves. Place ham in preheated 225°F
(107°C) smoker. Cook for about 2-3 hours. Baste
with syrup mixture at least 2 times during cooking
time. Before last hour of smoking decorate
ham with canned pineapple and cherries and
baste. Internal temperature of ham should be at
130°F-140°F (54°C-60°C) when heated thru.

MAPLE GLAZED HAM

2-4 lbs Pork or Baby Back Ribs
½ tbsp Salt
¼ cup Brown Sugar
2 ½ tbsp Chili Powder
1 ½ tbsp Ground Cumin
2 tsp Cayenne Pepper
2 tsp Black Pepper (freshly ground)
2 tsp Garlic Powder
2 tsp Onion Powder

Hickory Chips

Mix ingredients and rub mixture on meat for 2
hours before cooking. Allow meat to reach room
temperature.

Cook ribs for 3 hours at 225°F (107°C) in
preheated smoker using hickory chips during the
fi rst 2 hours.

After 3 hours remove the ribs and wrap in heavy
foil.

Cook for an additional 1- 1 ½ hours.

Pork or Baby Back Ribs

MASTERBUILT SMOKIN’ RECIPES

MASTERBUILT SMOKIN’ RECIPES

MASTERBUILT SMOKIN’ RECIPES

MASTERBUILT SMOKIN’ RECIPES

Prepare the brine by dissolving enough salt in cold
water to fl oat an egg. (The amount given is approx.)
Add the sugar and the granulated garlic.

Brine the fi sh for one hour. (You can use frozen
red snapper and put in the brine for about 2-2 ½
hours.) Combine the olive oil, brown sugar, garlic
and pepper to make a rub. Rub the mixed dry
ingredients into the fi sh. Oil the skin side of the fi sh
lightly, so it won’t stick to the smoking racks. Smoke
the fi sh for 60-75 minutes, depending on thickness
at 225F. Optional: Paint the fi sh with maple syrup
for glaze before serving.

SMOKED RED SNAPPER

Ingredients

1 ½ lb Red Snapper
Filet (skin on)

2 tbs Olive Oil
1 tbs Brown Sugar
1 tbs Garlic, Chopped
1tsp Pepper Black-

freshly ground
1 tbs Maple Syrup
6 oz Moistened Wood

Chips for smoking
1 foil Pie Plate

Brine

2 qts Water
12 oz Kosher Salt-approx
2 tbs. Brown Sugar
1 tbs Garlic, granulated

GENERAL WARNINGS AND SAFETY INFORMATION

• Use 20LB (9kgs) gas cylinder that has protective collar (cylinder not included with unit).

• Installation of unit must conform with local codes or in the absence of local codes, with National
Fuel Gas Code, ANSIZ223.1/NFPA 54, Storage and Handling of Liquefi ed Petroleum Gasses,
ANSI/NFPA 58 or CSA B149.1, Natural Gas Installation Code; Propane Storage and Handling, CSA
B149.2; or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192; and Recreational
Vehicle Code, CSA Z240 RV Series as applicable.

• LP gas cylinder being used must be constructed and marked in accordance with specifi cations
for LP gas cylinders of the US Department of Transportation (DOT) or the Standard for Cylinders,
Spheres and Tubes for the Transportation for Dangerous Goods, CAN/CSA-B339.

• Always perform soapy water test (see “Soapy Water Test Instructions” in this manual)
EVERY TIME you use unit.

• Before each use check all nuts, screws and bolts to make sure they are tight and secure.

• Before each use inspect gas hose for signs of damage.

• Always disconnect gas cylinder from unit when not in use.

• Never attach/disconnect gas cylinder, move or alter gas fi ttings when unit is in operation.

• Never use gas cylinder if there is evidence of dents, gouges, bulges, fi re damage, erosion,
leakage, excessive rust, or other forms of visible external damage. This may be hazardous and
cylinder should be taken to a liquid propane supplier to be checked.

• Regulator and hose assembly supplied with unit MUST be used. For replacement parts, if
needed, contact Masterbuilt Customer Service at 1-800-489-1581.

• When lighting burner remove all smoker parts to prevent explosion from gas build up.

• If ignition does not take place within fi ve seconds using ignitor button, turn gas control valve to
off position and wait fi ve minutes and repeat lighting procedures.

• Keep fuel supply hose away from unit while in operation.

• Keep fuel supply hose away from any heated surface.

• Do NOT obstruct fl ow of combustion and ventilation. Keep ventilation openings of cylinder

enclosure free and clear of debris.

• When use is complete, always turn regulator control valve OFF fi rst, then gas cylinder valve OFF.

• Gas MUST be turned off at the supply cylinder when not in use.

• Do NOT store spare LP gas cylinder under or near unit. Gas cylinder safety relief valve may

overheat allowing gas to release causing fi re which may cause death or serious injury.

• Never fi ll cylinder over 80% full or cylinder may release gas causing fi re which may cause death

or serious injury.

• If you smell, hear or see gas escaping, immediately get away from gas cylinder and call the Fire

Department. Fire may cause death or serious injury.

• Place a dust cap on cylinder valve outlet whenever cylinder is not in use. Only install dust cap

provided with cylinder. Other caps or plugs may cause leaks.

• Cylinder MUST be stored outdoors, out of children’s reach and must NOT be stored in a building,

garage, or any other enclosed area.

• This appliance is not for frying turkeys.

2

3

Apply solution to

gas cylinder valve

Apply solution to hose regulator

and the full length of the hose

Failed test will present bubbles as

shown below.

Apply solution underneath control panel

where burner and hose are connected

(Smoker shown on back for clarity only)

SOAPY WATER TEST WARNINGS & PROCEDURES

WARNINGS

•

Soapy Water Test MUST be performed each time gas cylinder is connected to burner/hose or each time it is used.

• Soapy Water Test MUST be performed outdoors in well ventilated area.

• When performing Soapy Water Test keep smoker away from open fl ames, sparks or lit cigarettes.

• Smoker is designed to work with propane gas only. Only use gas cylinders marked propane with this unit.
This product will NOT operate with natural gas.

• Never use an open fl ame to test for gas leaks.

PREPARATION:

• Remove any cookware from smoker.

• Make sure regulator and gas cylinder valve to OFF position.

• Prepare soapy water solution: (1) part dish washing liquid (or more if desired), (3) parts water.

• Apply soapy water solution to gas cylinder valve, regulator and hose length up to burner.

TESTING GAS VALVE:

•

Turn gas cylinder valve ON and watch for bubbles. DO NOT LEAVE GAS ON MORE THAN 12 SECONDS.
If bubbles appear, stop, turn gas cylinder OFF and retighten fi tting. Repeat test.

TESTING REGULATOR AND HOSE:

• AFTER gas cylinder valve has passed Soapy Water Test, turn gas cylinder valve ON, open regulator control
valve one full turn and check for bubbles at valve location, along full length of hose and at burner connection.
DO NOT LEAVE GAS ON MORE THAN 12 SECONDS. If bubbles appear, stop, turn regulator valve OFF,
turn gas cylinder OFF and retighten the connection that is leaking gas. If hose is source of leak, STOP, do not
use unit. Hose must be replaced.

• When test is complete, and there are no leaks, wait minimum of 5 minutes for gas fumes to diminish before
lighting cooker.

DURING ANY PORTION OF SOAPY WATER TEST IF BUBBLES CONTINUE TO

APPEAR, STOP, DO NOT USE UNIT. CONTACT LOCAL PROPANE DEALER OR

MASTERBUILT CUSTOMER SERVICE @ 1-800-489-1581.

Note: Use 20LB (9kgs) gas cylinder that has a protective collar with this unit. Cylinder NOT included with this unit.

Before using smoker check wind direction
and place cylinder UPWIND, upright 12”
(30.5cm) away from unit.This is necessary
so that cylinder supply system is arranged
for vapor withdrawal.

WARNING:

HOSE IS A TRIP HAZARD

SOAPY WATER TEST WARNINGS & PROCEDURES

Wind Flow

10 Feet

Rails

Walls

12” (30.5cm) Apart

Overhead Construction

10 Feet

16

LIMITED WARRANTY

Masterbuilt warrants its products to be free from defects in material and workmanship under proper
assembly, normal use and recommended care for 90 days from the date of original retail purchase.
Masterbuilt warranty does not cover paint fi nish as it may burn off during normal use.
Masterbuilt warranty does not cover rust of the unit.
Masterbuilt requires reasonable proof of purchase for warranty claims and suggests that you keep your
receipt. Upon the expiration of such warranty, all such liability shall terminate.
Within the stated warranty period, Masterbuilt, at its discretion, shall repair or replace defective components
free of charge with owner being responsible for shipping. Should Masterbuilt require return of component(s)
in question for inspection. Masterbuilt will be responsible for shipping charges to return requested item.
This warranty excludes property damage sustained due to misuse, abuse, accident, damage arising out of
transportation, or damage incurred by commercial use of this product.

This expressed warranty is the sole warranty given by Masterbuilt and is in lieu of all other warranties,
expressed or implied including implied warranty, merchantability, or fi tness for a particular purpose.
Neither Masterbuilt nor the retail establishment selling this product, has authority to make any warranties or
to promise remedies in addition to or inconsistent with those stated above.
Masterbuilt’s maximum liability, in any event, shall not exceed the purchase price of the product paid by
the original consumer/ purchaser. Some states do not allow the exclusion or limitation of incidental or
consequential damages. In such a case, the above limitations or exclusions may not be applicable.

California residents only: Not withstanding this limitation of warranty, the following specifi c restrictions
apply; if service, repair, or replacement of the product is not commercially practical, the retailer selling the
product or Masterbuilt will refund the purchase price paid for the product, less the amount directly
attributable to use by the original buyer prior to the discovery of the nonconformity. Owner may take the
product to the retail establishment selling this product in order to obtain performance under warranty.
This expressed warranty gives you specifi c legal rights, and you may also have other rights which vary from
state to state.

Go Online www.masterbuilt.com

or complete and return to

Attn: Warranty Registration

Masterbuilt Mfg. Inc.

1 Masterbuilt Court - Columbus, GA 31907

Name: _________________________________Address :__________________________City:_______________

State/Province: ________ Postal Code: ________________Phone Number: (_____) - ____________

E-mail Address:_______________________________________

Model Number: ____________________ Serial Number: ____________________

Purchase Date: _____- ______-_______ Place of Purchase: ____________________________________

*Model Number and Serial Number are located on silver label on back of unit.

15

• When outside temperature is cooler than 65°F (18°C) and/or altitude is above 3,500 feet (1067m),
additional cooking time may be required. To insure that meat is completely cooked use a meat

thermometer to test internal temperature.

• Opening smoker door during cooking process may extend cooking time due to heat loss.

SMOKING CHART

ITEM SIZE TEMP CHARCOAL WATER

WOOD
CHIPS

COOK TIME INTERNAL TEMP

Pot Roast

(arm, top,

chuck, blade)

4 - 5 lbs

(1.8-2.3kgs)

200°F
(93°C)

7 - 8 lbs

(3.2-3.6kgs)

3 - 4 qts

(2.8-3.8l)

2 - 3 cups

(0.56-0.83l)

3 - 4 hrs

140°F (60°C) Rare
160°F (71°C) Med
170°F (77°C) Well

Brisket

3 - 4 lbs

(1.4-1.8kgs)

200°F
(93°C)

7 - 8 lbs

(3.2-3.6kgs)

4 qts
(3.8l)

3 cups
(0.83l)

3 - 4.5 hrs

170°F (77°C)

Well Done

Loin Roast

(bone in)

3 - 4 lbs

(1.4-1.8kgs)

5 - 7 lbs

(2.3-3.2kgs)

200°F
(93°C)
200°F
(93°C)

8 lbs

(3.6kgs)

8 lbs

(3.6kgs)

4 qts
(3.8l)
6 qts
(5.7l)

2 cups
(0.56l)
3 cups
(0.83l)

3.5 - 4.5 hrs

5 - 7 hrs

170°F (77°C)

Well Done

Loin Roast

(boneless)

3 - 5 lbs

(1.4-2.3kgs)

200°F
(93°C)

10 lbs

(4.6kgs)

4 - 5 qts

(3.8-4.7l)

3 cups
(0.83l)

3.5 - 5.5 hrs 170°F (77°C)
Well Done

Spare Ribs

4 - 6 lbs

(1.8-2.7kgs)

7 - 10 lbs

(3.2-4.6kgs)

200°F

(93°C)
200°F
(93°C)

8 - 10 lbs

(3.6-4.6kgs)

10 lbs

(4.6kgs)

4 qts
(3.8l)

5 - 6 qts

(4.7-5.7l)

3 cups
(0.83l)
3 cups
(0.83l)

2.5 - 3.5 hrs

3.5 - 5 hrs

Well done when
meat pulls away

from bone

Chicken

(2 whole)

2 - 3 lbs ea

(0.9-1.4kgs)

200°F
(93°C)

5 - 7 lbs

(2.3-3.2kgs)

3 - 4 qts

(2.8-3.8l)

2 cups
(0.56l)

2.5 - 3.5 hrs

180°F (82°C)

(Leg moves

easily in joint)

Turkey

8 - 10 lbs

(3.6-4.6kgs)

11 - 13 lbs

(5.0-5.9kgs)

200°F
(93°C)

200°F
(93°C)

8 lbs

(3.6kgs)

8 - 10 lbs

(3.6-4.6kgs)

5 qts
(4.7l)
6 qts
(5.7l)

3 cups
(0.83l)
3 cups
(0.83l)

4 - 6 hrs

6 - 7.5 hrs

185°F (85°C)

(Leg moves easily

in joint)

Salmon

6 - 7 lbs

(2.7-3.2kgs)

200°F
(93°C)

10 lbs

(4.6kgs)

5 - 6 qts

(4.7-5.7l)

3 cups
(0.83l)

4 - 6.5 hrs Flesh white,fl akes

when forked

Fish Fillets Full Grate

200°F
(93°C)

5 lbs

(2.3kgs)

3 qts
(2.8l)

1 - 2 cups

(0.28-0.56l)

1.5 - 2.5 hrs Flesh white,fl akes
when forked

Shrimp,

Clams,

Crab Legs

Full Grate

200°F

(93°C)

5 lbs

(2.3kgs)

3 qts
(2.8l)

1 - 2 cups

(0.28-0.56l)

1 - 2 hrs

Shrimp pink
Shells open

Quail,

Dove, etc.

12 - 16 birds

200°F

(93°C)

7 - 10 lbs

(3.2-4.6kgs)

4 qts
(3.8l)

2 - 3 cups

(0.56-0.83l)

2 - 4 hrs

Leg moves easily in

joint

Pheasant,
Duck, etc.

5 - 7 lbs

(2.3-3.2kgs)

200°F

(93°C)

8 - 10 lbs

(3.6-4.6kgs)

4 - 5 qts

(3.8-4.7l)

2 - 3 cups

(0.56-0.83l)

4 - 5 hrs

180-185°F
(82-85°C)
Well Done

PORK

POULTRY

SEAFOOD

WILD GAME

BEEF

REGULATOR, BURNER AND GAS VALVE CONNECTION & OPERATION

MATCH LIGHT INSTRUCTIONS

WARNING

PERFORM “SOAPY WATER TEST” BEFORE EACH USE. SEE “SOAPY WATER TEST” SECTION IN

MANUAL. EXTINGUISH ALL OPEN FLAMES BEFORE CONNECTING REGULATOR TO GAS

CYLINDER. TURN GAS OFF AFTER EACH USE.

• Inspect hose before each use. If there are signs of wear, cuts, or leaks, replace
unit. DO NOT USE.

• Inspect burner before each use. Check burner and burner ventura tube for insects
and insect nests. A clogged tube can lead to a fi re beneath appliance.

• Connect hose regulator to LP Gas Cylinder

1. Make sure gas cylinder valve is closed. Turn knob clockwise until it stops.

2. Make sure control knob on smoker is in the “OFF” position.

3. Remove protective cap from gas cylinder and coupling nut if applicable.

4. Center and insert regulator nipple into valve outlet on gas cylinder as shown in
fi gure on the left. Turn regulator coupling nut clockwise until it stops. DO NOT
OVER TIGHTEN.

• Perform Soapy Water Test.

• To use, turn gas cylinder ON, turn regulator control valve ON, push burner control
knob in and turn counter-clockwise ¼ turn. Push ignitor button to light.

•

If ignition does not take place within fi ve seconds, turn gas control valve to off position

and wait fi ve minutes and repeat lighting procedures. If ignition still does not occur,
see match light directions below.

• After use turn burner control knob OFF, turn regulator control valve OFF, then turn
gas cylinder OFF.

•

Burner control knob adjusts burner fl ame. Turn knob counter-clockwise to decrease
fl ame. Turn knob clockwise SLOWLY to increase fl ame. Push burner control knob
in and turn clockwise to shut fl ame off.

• Visually check burner fl ame. A CORRECT FLAME should be blue with a small
amount of yellow at the tip. An INCORRECT FLAME is excessively yellow and
irregular. If an incorrect fl ame occurs, turn burner control knob to “OFF position,
turn off regulator and propane tank. Allow unit to cool and then clean burner. Let
burner completely dry before re-lighting.

CLOCKWISE

COUNTER

CLOCKWISE

17.75”

(45cm)

APPROX.

12.25” (45cm)

APPROX.

YELLOW

BLUE

1. Read all instructions and warnings before lighting.

2. Check gas control valve and gas cylinder valve to be certain
it is in OFF position before connecting to gas cylinder.
Perform soapy water test before each use.

3. Open door during lighting.

4. Turn gas control valve on, turn gas cylinder valve on.

5. Place a long, lit fi replace match stick close enough to
burner to ignite.

6. After each use, fi rst turn gas control valve off, then gas
cylinder valve off. Always allow unit to cool completely
before touching, moving or storing.

4

PARTS LIST

PART NO QUANTITY DESCRIPTION PART NO QUANTITY DESCRIPTION

1 1 Smoker Body 14 1 Ignitor (pre-assembled)

2 1 Smoker Door 15 1 Matchstick w/Chain

(pre-assembled)
3 2 Body Handle 16 1 Regulator/Hose
4 1 Door Handle 17 1 Heat Shield
5 1 Temperature Gauge 18 1 Burner Box
6 1 Drip Cup 19 1 Burner (pre-assembled)
7 1 Grease Clip 20 1 Heat Diffuser
8 1 Right Front Leg 21 1 Wood Chip Tray w/ Lid
9 1 Left Front Leg 22 1 Water Pan Rack

10 2 Rear Legs 23 1 Water Pan

11 1 Control Panel 24 6 Rack Support
12 1 Valve (pre-assembled) 25 1 Cooking Grate
13 1 Control Knob

(pre-assembled)

26 1 Damper

STOP

DO NOT RETURN TO RETAILER

For Assembly Assistance, Missing or Damaged Parts

Call: MASTERBUILT Customer Service at 1-800-489-1581.

5

1

21

22

23

25

26

16

17

20

2

4

5

10

9

8

3

13

12

11

18

19

14

15

6

7

24

WARNING

COMBUSTION BY-PRODUCT PRODUCED WHEN USING THIS PRODUCT CONTAINS CHEMICALS

KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS,

OTHER REPRODUCTIVE HARM, OR CANCER.

THE MATERIALS USED IN THIS PRODUCT MAY CONTAIN LEAD A CHEMICAL KNOWN TO THE

STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM.

SAFE STORAGE & MAINTENANCE

WOOD SMOKING GUIDE FOR MEATS

• Inspect all hardware in assembled parts for tightness on a regular basis to insure unit is in safe working
condition.

• ALWAYS allow unit to cool completely before handling.

• Clean unit, including special surfaces such as cooking grates with mild cleaning agents. Wipe outside of
unit with damp rag. DO NOT use oven cleaner.

• ALWAYS cover and store cold unit in a protected area.

• Unit is made of steel and may rust over time. If rusting occurs on outside surfaces, clean area with sand
paper or steel wool, then cover with heat resistant paint.

• NEVER USE PAINT ON INSIDE SURFACES OF UNIT.

WOOD FLAVOR POULTRY FISH HAM BEEF PORK LAMB

Hickory

Pungent, smoky, bacon-like fl avor

Mesquite

Sweet and delicate fl avor

Alder

Delicate, wood smoke fl avor

Pecan

Bold and hearty fl avor

Maple

Sweet, subtle fl avor

Apple

Sweet, delicate fl avor

Cherry

Sweet, delicate fl avor

14

STEP 13

When not in use, hang
regulator/hose (16) on body handle
(3) as shown.

3

16

SMOKER IS READY FOR USE

13

ASSEMBLY HARDWARE

REPLACEMENT PARTS LIST

REPLACEMENT PART ITEM NO

Body Kit 9905100013

Door with Logo Plate 9005100033

Air Damper Kit 9904090069

Left Front Leg Kit 9905100026

Right Front Leg Kit 9905100027

Rear Leg Kit 9905100014

Control Panel Kit 9905100016

Burner Box Kit 9905100005

Door Handle Kit 9905100015

Body Handle Kit 9905100028

Heat Diffuser 9005100040

Water Pan 9005100009

Wood Chip Tray with Lid 9005100037

Water Pan Rack 9005100035

Cooking Grate 9005100034

Temperature Gauge Kit 9904100056

Valve Kit 990060291

Ignitor Assembly Kit 990060328

Control Knob 911060014

Burner Kit 9905100018

Grease Clip 9005100025

Cooking Grate Support 9907100022

Match Stick with Chain 908060003

Regulator/Hose 911060001

Drip Cup 9005100039

Hardware Kit 9905100019

Instruction Manual 9805100005

STOP

DO NOT RETURN TO RETAILER

For Assembly Assistance, Missing or Damaged Parts

Call: MASTERBUILT Customer Service at 1-800-489-1581.

6

(A)

M6x12

Phillips Screw

Qty-25

(B)

#10-16x3/8

Self-tapping Screw

Qty-4

(C)

M6

Flange Nut

Qty: 8

(H)

#8-32

Lock Nut

Qty: 1

(G)

M6

Lock Nut

Qty: 1

(D)

Door Handle Bushing

Qty: 1

(E)

Door Latch

Qty: 1

(F)

M8

Flat Washer

Qty: 1

(I)

Retainer Ring

(Included with temperature

gauge assembly)

Qty: 1

7

ASSEMBLY

• BEFORE ASSEMBLY READ ALL INSTRUCTIONS CAREFULLY.

• ASSEMBLE UNIT ON A CLEAN, FLAT SURFACE.

• TOOLS NEEDED: ADJUSTABLE WRENCH, PHILLIPS HEAD SCREWDRIVER

Carefully position grill as shown.

Do not tighten screws all the
way. Leg frames may need to be
adjusted during assembly.

STEP 1

Attach rear legs (10), right front leg
with matchstick and chain (8) and
left front leg (9) to bottom of smoker
body (1) using phillips head screw
(A).

Do not fully tighten screws yet.

STEP 2

Attach control panel (11) to right
front leg (8) as shown using
phillips head screw (A) and secure
with fl ange nut (C).

Repeat on opposite side attaching
contol panel (11) to left front leg (9).

A

A

10

1

9

8

A

11

8

9

C

1

12

ASSEMBLY

STEP 12

Hang matchstick (15) on side of
smoker body (1) as shown.

1

15

STEP 11

Insert small hook end of grease
clip (7) all of the way up through
large hole in bottom of smoker
body (1) so that it is supported on
small tab.

Position drip cup (6) on grease clip
so it rests snugly.

Note: Drip cup is needed to collect
grease run-off.

Clip may require adjustment to fi t
diameter of container.

6

7

1

11

ASSEMBLY

STEP 10

Place heat diffuser (20), onto
base of smoker (1) aligning directly
over burner (19).

Place wood chip tray (21) onto
slots of heat diffuser (20) as
illustrated in Figure C.

Note: Wood chip tray and water
pan MUST be in place when using
smoker. This minimizes the chance
of wood fl are ups.

20

21

20

19

1

Figure C

SOME PARTS NOT SHOWN FOR
CLARITY

.

STEP 9

Set water pan (23) into water pan
rack (22) and slide onto rack
support (24) as shown.

23

22

24

8

ASSEMBLY

SOME PARTS NOT SHOWN FOR
CLARITY

.

STEP 3

Position burner box (18) over center
hole in bottom of smoker body (1),
carefully aligning venturi over valve
orifi ce as shown. Attach burner box
(18) to smoker body (1) using phillips
head screw (A) and hex fl ange nut
(C).

Firmly attach ignition wire to piezo
ignitor on control panel as shown
in Figure B.

STEP 4

Attach heat shield (17) to burner
box (18) using self tapping screws
(B) as shown.

Tighten all hardware at this time.

B

B

17

18

A

18

1

Figure B

Venturi

Ignition Wire

Piezo Ignitor

Valve Orifi ce

9

ASSEMBLY

STEP 5

Align damper (26) inside smoker
body (1). Secure with phillips
head screw (A) and lock nut (G).

*Do not fasten completely,
leaving hardware slightly loose in
order to adjust damper.

STEP 6

Mount body handle (3) to smoker
body (1) using phillips head
screw (A).

Repeat step on opposite side.

G

A

1

3

A

26

1

10

ASSEMBLY

STEP 7

Insert temperature gauge (5) through
slotted hole in smoker door (2). Secure
with ring (I).

Insert door handle (4) through smoker
door (2). Place flat washer (F), door
handle bushing (D), and door latch (E)
onto handle. Secure with lock nut (H) as
illustrated.

SOME PARTS NOT SHOWN FOR
CLARITY.

STEP 8

Slide cooking grates (25) onto rack
support (24) inside smoker body (1).

1

F

25

24

E

D

H

2

4

5

I