COOK SRSH User Manual

SRSH
Tamper Proof Centrifugal Roof Exhauster
INSTALLATION, OPERATION AND MAINTENANCE MAN-
This publication contains the installation, operation and maintenance instructions for standard units of the SRSH-B & SRSH-D: Tamper Proof Centrifugal Roof Exhauster.
Carefully read this publication and any supple­mental documents prior to any installation or maintenance procedure.
Loren Cook catalog SRSH provides additional information describing the equipment, fan performance, available accessories, and specification data.
For additional safety information, refer to AMCA publica­tion 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans.
All of the publications listed above can be obtained from Loren Cook Company by phoning 417/869-6474, extension 166; by FAX at 417/832-9431; or by e-mail at info@loren­cook.com.
For information and instructions on special equipment, contact Loren Cook Company at 417/869-6474.
Rotating Parts & Electrical Shock Hazard:
Disconnect electric power before working on unit. Follow proper lockout / tagout procedures to ensure
the unit cannot be energized while being installed or serviced.
A disconnect switch should be placed near the fan in order that the power can be swiftly cut off, in case of an emergency and in order that maintenance personnel are provided complete control of the power source.
Grounding is required. All field-installed wiring must be completed by qualified personnel. All field­installed wiring must comply with National Electric Code (NFPA 70) and all applicable local codes.
Failure to follow these instructions could result in death or serious injury.
Storage
If the fan is stored for any length of time prior to installa­tion, store it in its original shipping crate and protect it from dust, debris and the weather.
The attachment of roof mounted fans to the roof curb as well as the attachment of roof curbs to the building structure must exceed the structural requirements based on the environmental loading derived from the applicable building code for the site. The local code official may require variations from the recognized code based on local data. The licensed engineer of record will be responsible for prescribing the correct attachment based on construction materials, code requirements and environmental effects specific to the installation.
Failure to follow these instructions could result in death or serious injury.

Installation

If the fan was delivered with the motor unmounted, see the maintenance section for belt and pulley installation.
Damper Installation
If your fan is supplied with dampers, follow the directions below. If your fan does not include dampers, proceed to Belt and Pulley Installation.
a. Place the damper inside the curb or inside the duct
work. Ensure the damper will open freely for the correct
direction of the airflow. b. Secure to curb at the damper shelf. c. Drill hole in the curb shelf for conduit needed for motor
wiring. d. Operate the dampers manually to ensure the blades
move freely.
e. Install fan over curb while aligning the conduit location
with the conduit hole in the curb.
Receiving and Inspection
Immediately upon receipt of an SRSH fan, carefully
inspect the fan and accessories for damage and shortage.
• Turn the wheel by hand to ensure it turns freely and does not bind.
• Check dampers (if included) for free operation of all moving parts.
• Record on the Delivery Receipt any visible sign of dam­age.
Handling
Lift the fan by the shipping carton or fan skirt only. Never
lift by the shaft, motor or housing.
SRSH-B/SRSH-D
Wiring Installation
All wiring should be in accordance with local ordinances and the National Electrical Code, NFPA 70. Ensure the power supply (voltage, frequency, and current carrying capacity of wires) is in accordance with the motor name­plate. Refer to the Wiring Diagrams, next page.
Leave enough slack in the wiring to allow for motor move­ment when adjusting belt tension. Some fractional motors have to be removed in order to make the connection with the terminal box at the end of the motor.
Follow the wiring diagram in the disconnect switch and the wiring diagram provided with the motor. Correctly label the circuit on the main power box and always identify a closed switch to promote safety (i.e., red tape over a closed switch).
a. Lift hood assembly which covers the motor assembly. b. For internal wiring, run the electrical wire and conduit
through the opening drilled in the damper shelf (refer to Damper Installation), then through the wiring conduit in the ventilator base to the motor compartment. For external wiring.
c. Pull the wires through and complete the wiring. For fur-
ther information. Refer to Wiring Diagrams on page 3.
Final Installation Steps
a. Ensure fasteners and set screws, particularly fan
mounting and bearing fasteners are tightened accord­ing to the recommended torque shown in the table on page 4, Recommended Torque for Setscrews/Bolts.
b. Inspect for correct amperage with an ammeter and cor-
rect voltage with a voltmeter. c. Ensure that all accessories are installed. d. Test the fan to be sure the rotation is the same as indi-
cated by the arrow marked Rotation.
NOTICE! Do not allow the fan to run in the wrong
direction. This will overheat the motor and cause seri­ous damage. For 3-phase motors, if the fan is running in the wrong direction, check the control switch. It is possible to interchange two leads at this location so that the fan is operating in the correct direction.
e. Inspect wheel-to-inlet clearance. Wheels may shift in
shipment. To realign wheel-to-inlet, shift upper bearing
so there is an equal radial clearance between the
wheel and inlet.

Operation

Pre-Start Checks
a. Lock out all the primary and secondary power sources. b. Inspect and tighten fasteners and setscrews, particu-
larly fan mounting and bearing fasteners Refer to
Torque chart. c. Inspect belt tension and pulley alignment. Refer to Belt
and Pulley Installation, page 4. d. Inspect motor wiring. Refer to Wiring Installation. e. Ensure belt touches only the pulleys. f. Rotate the wheel to ensure it rotates freely. g. Ensure fan and ductwork are clean and free of debris. h. Close and secure all access doors. i. Restore power to fan.
Start-up
Turn on the fan. In variable speed units, set the fan to its
lowest speed. Inspect for the following:
• Direction of rotation
• Excessive vibration
• Unusual noise
• Bearing noise
• Improper belt alignment or tension (listen for squealing)
• Improper motor amperage or voltage
NOTICE! If a problem is discovered, immediately shut
the fan off. Lock out all electrical power and check for the cause of the trouble. Refer to Troubleshooting on page 5.

Inspection

Inspection of the fan should be conducted at the first 30
minute, 8 hour and 24 hour intervals of satisfactory opera-
tion. During the inspections, stop the fan and inspect as instructed.
30 Minute Interval
Inspect bolts, setscrews, and motor mounting bolts. Adjust
and tighten as necessary.
8 Hour Interval
Inspect belt alignment and tension. Adjust and tighten as necessary.
24 Hour Interval
Inspect belt tension. Adjust and tighten as necessary.
Recommended Torque for Setscrews/Bolts (IN/LB)
Setscrews
Size
No.10 3/32” 28 33 3/8”-16 240
1/4” 1/8” 66 80 1/2”-13 600
5/16” 5/32” 126 156 5/8”-11 1200
3/8” 3/16” 228 275 3/4”-10 2100
7/16” 7/32” 29 348 7/8”-9 2040
1/2” 1/4” 42 504 5/8” 5/16” 92 1104 3/4” 3/8” 120 1440
Key Hex
Across
Flats
Recommended
Torque Inch-lbs.
Min. Max. Size
Hold Down Bolts
Wrench
Torque (inch-lbs)

Maintenance

Establish a schedule for inspecting all parts of the fan. The frequency of inspection depends on the operating conditions and location of the fan.
Inspect fans exhausting corrosive or contaminated air within the first month of operation. Fans exhausting contam­inated air (airborne abrasives) should be inspected every three months.
Regular inspections are recommended for fans exhaust­ing non-contaminated air.
It is recommended the following inspections be conducted twice per year:
• Inspect bolts and setscrews for tightness. Tighten as necessary. Refer to Torque chart.
• Inspect belt wear and alignment. Replace worn belts with new belts and adjust alignment as needed. Refer to Belt and Pulley Installation, page 4.
• Bearings should be inspected as recommended in the Conditions Chart.
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Wiring Diagrams

Single Speed, Single Phase Motor
Ground A
L
High Speed
Low Speed
T-5
Ground B
Transformer**
1
Line
L
2
L
1
Line
L
2
Ground A
L3 L2 L1
L
Line
L
1
2
Link A & B
For 3 phase, damper motor voltage should be the same between L1 and L2. For single phase application, disregard L3. *Damper motors may be available in 115, 230 and 460 volt models. The damper motor nameplate voltage should be verified prior to connection. ** A transformer may be provided in some installations to correct the damper motor voltage to the specified voltage.
T-1
T-4
Ground B
When ground is required, attach to ground A or B with no. 6 thread forming screw. To reverse, interchange T-1 and T-4.
2 Speed, 2 Winding, Single Phase Motor
Ground A
T-1
T-4
Ground B
When ground required, attach to ground A or B with No. 6 thread forming screw. To reverse, interchange T-1 and T-4 leads.
Single Speed, Single Phase, Dual Voltage
Ground A
L
T-5
J-10
Link A
Link B
Low Voltage
Ground B
Line
L
1
J-10
2
When ground required, attach to ground A or B with No. 6 thread forming screw. To reverse, interchange T-5 and J-10 leads.
Typical Damper Motor Schematic
Fan
Motor
Transformer**
Wiring Diagrams
3 Phase, 9 Lead Motor
3 Phase, 9 Lead Motor Y-Connection
Low Voltage
208/230 Volts
4
5
6
3
1
9
728
L2L
L
1
3
High Voltage
460 Volts
456
789
3
12
L2L
L
1
To reverse, interchange any 2 line leads.
2 Speed, 1 Winding, 3 Phase Motor
High Speed
1
Together
2
Motor
3
L
4
L
5 6
L
To reverse, interchange any 2 line leads. Motors require magnetic control.
2 Speed, 2 Winding, 3 Phase
To reverse: High Speed-interchange leads T11 and T12. Low Speed-interchange leads T1 and T2. Both Speeds-interchange any 2 line leads.
3 Phase, 9 Lead Motor Delta-Connection
Low Voltage
208/230 Volts
8
7
4
6
2
1
L
L
1
3
1
2
Line
3
2
9 5
3
L
3
Low Speed
Motor
High Voltage
460 Volts
789
456
3
12
L1L
L
2
L
1
1
L
2
2
3
L
3
4
Open
5 6
3
Line
Damper
Motor*
Second Damper
Motor
• Inspect for cleanliness. Clean exterior surfaces only. Removing dust and grease on motor housing assures proper motor cooling.
Fan Bearings
The fan bearings are provided prelubricated. Any spe­cialized lubrication instructions on fan labels supersedes information provided herein. Bearing grease is a petroleum lubricant in a lithium base conforming to a NLGI #2 consis­tency. If user desires to utilize another type of lubricant, they take responsibility for flushing bearings and lines, and maintaining a lubricant that is compatible with the installa­tion.
A NLGI #2 grease is a light viscosity, low-torque, rust­inhibiting lubricant that is water resistant. Its temperature range is from -30°F to 200°F and capable of intermittent highs of 250°F.
Bearings should be relubricated in accordance with the following condition chart.
Conditions Chart
RPM Temp °F Greasing Interval
Up to 1000
1000 to 3000
-30 to 120 6 months
120 to 200 2 months
-30 to 120 3 months
120 to 200 1 month
-30 to 120 1 month
Over 3000
120 to 200 2 weeks Any Speed < -30 Consult Factory Any Speed > 200 1 week
For moist or otherwise contaminated installations; divide the interval by a factor of 3. For vertical shaft installations divide the interval by a factor of 2.
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