COOK GI, GR Installation, Operation And Maintenance Manual

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INSTALLATION, OPERATION AND MAINTENANCE MANUAL
This publication contains the installation, operation and
maintenance instructions for standard units of the GI/GR:
Gravity Ventilators.
Carefully read this publication and any supplemental documents prior to any installation or maintenance procedure.
Loren Cook catalog, Gravity Ventilation, provides addi-
tional information describing the equipment, unit perfor-
mance, available accessories and specication data.
For additional safety information, refer to AMCA Publica-
tion 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans.
All of the publications listed above can be obtained from:
• lorencook.com
• info@lorencook.com
• 417-869-6474 ext. 166
For information and instructions on special equipment,
contact Loren Cook Company at 417-869-6474.
Receiving and Inspection
Immediately upon receipt of a GI/GR unit, carefully in-
spect it for damage and shortage.
• Check dampers (if supplied) for free operation of moving parts.
• Record on the Delivery Receipt any visible sign of damage.
Handling
Lift the unit by the lifting lugs (refer to Figure 4).
Storage
If the unit is stored for any length of time prior to installa­tion, store it in its original shipping crate and protect it from dust, debris and the weather.
Installation
Standard Units
Standard units not requiring knock down are shipped fully assembled and ready for installation.
GI/GR
Gravity Vents
The attachment of roof mounted fans to the roof curb as well as the attachment of roof curbs to the building struc­ture must exceed the structural requirements based on the environmental loading derived from the applicable build-
ing code for the site. The local code ofcial may require
variations from the recognized code based on local data. The licensed engineer of record will be responsible for prescribing the correct attachment based on construction materials, code requirements and environmental effects
specic to the installation.
Failure to follow these instructions could result in death or serious injury.
Knockdown Units
All knocked down units are factory pre-assembled and then disassembled for shipping. Reassemble by aligning holes and bolting together. Parts are marked as to allow for ease of reassembly.
Reassembling the hood is best done from the under­neath side. To work on the hood it is recommended to turn the hood upside down on two wooden four by fours, this will prevent it from rocking during assembly. Attach the hood sections together by the overlapping joining seams (see Figure 5). Make sure the upper sean is overlapping the lower seam along their entire length. A slight tap with a rubber mallet or dead blow hammer maybe required. Align holes and use the provided section rail splice and bolts to secure the hood section(s) together (see Figure 3).
For units with birdscreen, rst completely assemble the
hood. Then fasten birdscreen securely to the inside of the section rail, (see Figure 1), using speed screws (A) and washer (B) stretching the birdscreen (C) as tight as pos­sible. For units with aluminum birdscreen, the washers are replaced with 1” aluminum strips at the factory. On units
with lters and birdscreen, the bird screen should extend across the throat, not hindering the lter placement (see
Figure 4).
For units with a two piece mounting channel, insert the mounting channel splice between the two pieces of the mounting channel, aligning the holes (see Figure 3). Fas­ten the three pieces of the mounting channel assembly to the base using the bolts and nuts provided.
For units with multiple base sections: securely fasten the base sections through the base section splice brackets welded to the base sections using the bolts and nuts pro­vided (see Figure 3). To eliminate the possible egress of water through the base splices, caulking is recommended.
1 B51116-002GI/GR IO&M
To attach the base and hood sections: set the assem­bled hood on the assembled base, aligning the mounting bracket holes with the holes in the section rails. Units with support angles require the support angles to be bolted to the base, using the bolts and nuts provided.
Figure 1
Section RailHood Panel
C
B
A
Throat
Filters
Filters are installed between the base and the hood pan-
els (see Figure 4). The lters should come in two sizes.
One size ts between the end panel and the base. The
other size is mounted between the base and the section rail. Filter inspection and cleaning intervals can vary from once a week to twice per year depending on contaminant
present and acceptable pressure drops across the lter. Under most conditions lters may be cleaned with hot wa-
ter and a mild soap solution (such as dish washing liquid)
or steam. Some caustic cleaners will damage the lter. If
in doubt, please consult the factory for a compatibility list. High pressure spray washers should be limited to 2,000 PSI operating pressure. Every attempt should be made to
remove the contaminants from the lter in a “backwash” ow (NOTE: airow arrow on the lter frame). Once the lter is dry, it may be returned to the appropriate lter racks in the same orientation (airow direction) as they were re-
moved.
Maintenance
Hood Access
To access the throat of the unit, take the entire hood off by removing the bolts and attaching the mounting bracket to the mounting channels (see Figure 4). GR units with less than a 73” throat length and GI units with less than a 61” throat length can be hinged. Hinging is accomplished by removing the bolts on one side and loosening the two bolts (refer to Figure 2) on the other side. Care should be taken when hinging the hood, especially in high wind con­ditions.
Figure 2
2GI/GR IO&M B51116-002
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