Convert-a-Ball C5GX Installation Instructions Manual

3/8 inch allen wrench, 1-1/8 inch wrench and torque wrench w/ 3/4 inch 8pt socket
Tools required:
C5GX Adapter Installation Instructions
Ball Coupler Platform
BOX 1
BOX 2
Adapter
Top Front
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07148
Locking Collar
White Line
Locator Notch
Three Allen head screws
Remove the Fifth Wheel
Lube Plate or Lubrication Disk from around your
King Pin, (if your trailer is equipped with one.)
Slide the locking collar over the the trailer King Pin. Before tightening allen-head screws, rotate the collar so that the white line of the locator notch on the front of the collar is in the exact center of the front of the King Pin box. Tighten each of the allen-head screws evenly, making sure the allen
head screws rest on the bottom lip of the trailer king pin.
Firmly seat the allen-head screws flush with the surface of the collar. If screws are not flush, loosen all screws and re-tightened evenly.
To prepare, move the Jamb Nuts out to the head of the Cap Bolts. The adapter body weighs over 50 lbs, so an additional person may be required to help. Have your large crescent wrench handy. Slide Adapter Body up over the Locking Collar, with the “Front” label facing towards the cab of the vehicle. Begin tightening Cap Bolts evenly, making sure the adapter body is moving upwards, until firmly against the pin box. Tighten down the Cap Bolts to approx. 185 ft. lbs. Tighten jamb nuts firmly.
Part 1 - Installation of locking collar:
Align the Ball Coupler Platform so the FRONT Label facing towards the cab of the vehicle. Slide the Ball Coupler’s pipe with the red stripe into the Adapter Body until it touches the Ball Coupler Platform. Tighten the Rear Adjustment Bolts, securing the Adapter Body to the Ball Coupler Platform.
Part 3 - Installation of Ball Coupler Platform:
Part 2 - Installation of adapter to the trailer:
Trailer
King Pin
Front of Pin Box Base
Top Front
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07148
White Line
Locator
Notch
REQUIRED!!!
A bolt-on kit for the 5GX has been provided in this package. For safety, you MUST bolt the C5GX to your King Pin Box. Drill 1/2” holes to attach the included bolts or if you wish to tap and thread the kingpin box: drill a 27/64 in. hole and use a 1/2 in. No. 13 tap to thread the holes. At least one or two bolts are neccessary to prevent the adapter from turning on the kingpin IN AN EXTREME SITUATION. There are 2 holes in the Adapter Body Fins to attach the included Safety Chains. Always secure safety chains and lock the ball coupler
before operating. Follow the instructions on the reverse of this page to properly install the Positive Lock
Handle. Check all vehicle trailer clearances and equipment each time before towing.
WARNING!
If the Rear Adjustment Bolts are not sufficiently tightened, the Ball Coupler Platform could fall out of the Adapter Body when attached to the king pin adapter.
Ball Coupler
Padlock Hole
Jamb Nuts
Locking
Handle
Rear
Adjustment
Bolts
Jamb Nuts
Front
Adjustment
Bolts
Hitch Plate Bolt Holes
Safety
Chain
Hole
Cut-Away View
Trailer
King Pin
IMPORTANT!
To be properly installed the allen-head screws in the locking collar must rest on the bottom lip of the trailer king pin.
Jamb Nut
Hitch Plate
Adapter Body
Cap Bolt
INTALLERS - PLEASE GIVE THIS INSTRUCITON SHEET TO THE OWNER OF THE C5G
1
7 8
2
2
5 16
The Original
®
Interchangeable Hitch System Products
For Many More Original Convert-A-Ball® Products
Contact your local Convert-A-Ball dealer or
Call 1-308-254-7115 or Fax 1-308-254-7194
www.convert-a-ball.net • email: info@convert-a-ball.net
Made in The U.S.A.
Sidney, Nebraska
IMPORTANT WARNING!
Each ball coupler and platform is marked in RED when its is too low or high to be safely connected to the adapter body. If you see red when you are hooking up your adapter, you need to lower the trailer jacks until there is NO red showing before tightening the adjustment bolts and jamb nuts.
Help Line: 1-800-543-1732
Raise your trailer with the adapter attached and back the truck under the trailer, centering the adapter over the gooseneck ball. Lower the trailer to a level towing position. Loosen the two Rear Adjustment Bolts and lower the Ball Coupler Platform over the ball, securing it with the Locking Handle. Ensure there is no RED showing between the Ball Coupler and the Adapter Body. Tighten down the Adjustment Bolts to approx. 185 ft. lbs. Tighten jamb nuts firmly. Repeat with the Front Adjustment Bolts to lower the ball coupler over the gooseneckball, if necessary as shown below:
Disconnecting the coupler
If you are unable to move the coupler handle to uncouple your trailer, you have negative towing weight. (Up pressure on your ball coupler) Be sure you unlock the coupler before you jack the trailer up. Also, you need to be on fairly level ground. If all else fails, call us at 800-543-1732.
Lower the Adapter Body all the way down until it rests on the platform to set the C5GX1216 to 12 inches.
To set the C5GX1216 from 12 to 14 inches, loosen the rear adjustment bolts and lift the Adapter Body up.
To set the C5GX1216 from 14 to 16 inches, loosen the front adjustment bolts and drop the Ball Coupler down.
Caution!!!
Using this extension may restrict turning radius of the towing vehicle. Check your turning radius and make sure your pin box will not hit the sides of your pickup box or the rear of the passenger cabin. The factory, Convert-A-Ball® Inc., dealers and installers will not be responsible for damages to your trailer or towing vehicle caused by turning tighter than is possible with the 5GX installed.
Part 4 - Adjusting the adapter:
L
O
C
K
O
P
E
N
LO
C
K
O
P
E
N
LO
C
K
O
P
E
N
L
O
C
K
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P
E
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Ball Coupler - Positive Lock Handle Instructions
With the lock handle in front of the slide lever, twist curved end through lock hole in the base.
Lock Hole
Lock Handle
Slide
Lever
To achieve positive lock, lift the lock handle up and move behind the slide lever.
Lower the handle to the bed of the truck. This will prevent the sliding lever from moving from the locked position
To Remove, lift the handle back up and over the slide handle.
Either end of the lock handle can be used to move the slide lever to the open or locked position from the side of the truck.
A C DB
Lowest setting 12”
Adjust 12” - 14” Adjust 14” - 16”
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