Contura Ci51 Installation Instruction

Page 1
Ci51
www.contura .eu
Installation
instruction
Page 2
GB
CERTIFICATE
DECLARATION OF PERFORMANCE
No. Ci51-CPR-150821-SE-1
PRODUCT
Product type Insert lit with solid biofuels Type designation Contura i51 Manufacturing number See rating plate on the insert Intended area of use Heating of rooms in residential buildings Fuel Wood
MANUFACTURER
Name NIBE AB / Contura Address Box 134, Skulptörvägen 10 SE-285 23 Markaryd, Sweden
CHECKS
According to AVCP System 3 European standard EN 13240:2001/AC:2006, EN-13240:2001/A2:2004/AC:2007 Test institute Rein-Ruhr Feuerstätten Prüfstelle, NB 1625, has checked declared performance and issued test report no. RRF-40 15 4068
The undersigned is responsible for the manufacture and conformity with the declared performance.
Niklas Gunnarsson,
Business area manager NIBE STOVES
Markaryd, August 21, 2015
DECLARED PERFORMANCE
Essential characteristics Performance Harmonised technical
specification
Reaction to fire A1 WT
Minimum distance to combustible material 0 mm to rear
700 mm to side According to the given conditions in the installa­tion instructions.
Risk of falling embers Approved
Emissions from combustion CO 0.08%
NOx 96 mg/m
3
OGC 69 mg/m
3
PM 23 mg/m
3
Surface temperatures Approved
Cleaning options Approved
Mechanical durability Approved
Emissions of hazardous substances Approved
Nominal output 8 kW
Efficiency 80%
Flue gas temperature in connector at nominal output
334°C
EN 13240:2001/AC:2006, EN-13240:2001/A2:2004/AC:2007
Page 3
GB
115
List of Contents
Technical specifications 116
Chimney 117
Supply of combustion air 118
Installation distance 119
Placement and adjustment of the insert 121
Installing the surround 125
Assembling grate and top 133
CONTENTS
WARNING!
The insert becomes very hot
During operation, certain surfaces of the insert become very hot and can cause burn injuries if touched. Also, take heed of the strong heat radiated through the door glass. Placing flammable material closer than the safe distance indicated may cause a fire. Smoulder combustion can cause quick gas ignition with the risk of damage to property and personal injury.
NOTE:
Report the installation of a fireplace to your local authority.
The owner of the house is personally responsible for ensuring compliance with the mandatory safety requirements and must have the installation approved by a qualified inspector. Your local chimney sweep must also be informed about the installation as this will affect the routines for regular chimney-sweeping services.
A warm welcome to Contura.
A warm welcome to the Contura family. We hope you
will get a great deal of pleasure from your new insert.
As a new owner of a Contura insert, you have secured
a product with timeless design and long service life.
Contura also has a combustion process that is both
environmentally friendly and efficient, for the best heat
production.
Read through these installation instructions carefully before
installation. Read how to best light your stove in the lighting
instructions.
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GB
116
FACT S
Application to local authority
Before installing a firebox or erecting a chimney, it is necessary for you to make an application for permission to your local authority. Ask your local authority for advice regarding regulations and the application.
Structural support
If the firebox is to be positioned on a wooden joist, a structural engineer should evaluate the load capacity of the floor. When the gross weight exceeds 400 kg, reinforcement of the wooden joists is usually necessary.
Floor plate
Due to the risk of falling embers, a flammable floor must be protected by a hearth plate. It must extend at least 300 mm all the way around. The hearth plate can consist of natural stone, concrete, metal or glass. A glass hearth plate is available as an accessory for these models.
Technical specifications
Model i51 Log box (option)
Output 6-11 kW Nominal output 8 kW Efficiency 80 %
Weight (kg) 215 50 Powerstone (option): + 100 kg Width (mm) 770 400 Depth (mm) 500 500 Height (mm) 1650 500
Connector diameter Ø150 mm ext.
Walls behind
If your Contura i51 is to be installed against a combustible wall, the wall must be protected by a firewall or by the integrated protective screen, which is available as an option in some markets. The following material requirements are made of the firewall: The building material must not be combustible. The thermal conductivity coefficient
λ
must be a maximum of 0.14 W/mK. The thickness of the building material must always be at least 100 mm. In cases where the building material’s insulation properties are given as a U-Value, this must be a maximum of
1.4 W/m²K.
List of suitable materials: Aerated concrete
λ = 0.12-0.14
Vermiculite
λ = 0.12-0.14
Calcium silicate λ = 0.09
Contact your chimney sweep for advice in choice of other materials. Remember that even a non-combustible wall may require protection if it is a load bearing wall or has combustible material behind it.
General
This manual contains instructions about how to assemble and install the Contura i51. More information about the insert is available in the separate installation instructions.
To ensure the function and safety of the firebox, we recommend that installation is carried out by an authorised technician. Our Contura agents can recommend a suitable installer; information regarding our agents is available at www.contura.eu
Instructions for lighting are also supplied with the insert. Read them carefully and keep them safe for future use.
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235
GB
117
Create an opening in the top grate by using the shorter grate profiles, see page 133. Cover the gap with a cuff.
Top connection
If a protective screen is selected, this must be installed before making the chimney connection.
For the rearward connection it is recommended to use a 45°+45° angle with soot hatch and with the centre 235 mm above the connector.
Rearward connection
Carefully check that the chimney is sealed and that there is no leakage around soot hatches and flue connections. Make sure that the connector gasket does not work loose when the connection pipe is placed on the connector. If further sealing material is required, heat-resistant sealant may be used.
It must be possible to sweep the full length of the flue and the soot hatches must be easily accessible.
If two fireplaces are connected to the same chimney flue, the stove must be equipped with self-closing door, see insert instructions.
The stove is type approved in accordance with EN 13240 and the values obtained are presented in the Performance declaration, external diameter of the connection is Ø150 mm.
The firebox requires a draft in the chimney of at least –12 Pa. The draft is affected both by the length and area of the chimney, and by how well sealed it is. Minimum recommended chimney length is 3.5 m and a suitable cross-sectional area is 150-200 cm
2
(Ø140-160 mm). Note that a flue with sharp bends and horizontal routing reduces the draught in the chimney. The maximum horizontal flue is 1 m, on the condition that the vertical flue length is at least 5 m.
Chimney
CHIMNEY
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HK
HK
HK
HK
255
75
235
130
GB
118
!
Knockout
Supply of combustion air
Supply rear
Supply down
To insert the combustion air hose through the floor panel, remove the knockout.
Supply of combustion must be provided. Combustion air can be provided directly via a duct from outside, or indirectly via a vent in the outer wall of the room where the stove is placed. The amount of combustion air that is used for combustion is approx. 25 m
3
/h.
Some installation alternatives are shown below. The air duct connection on the stove has an external diameter of Ø100 mm.
Turn the connector to ensure an air supply!
In hot areas, the duct should be insulated with 30 mm mineral wool covered with a moisture inhibitor (aluminium tape). It is important that the lead-in, between the pipe and the wall (or floor), is sealed using jointing compound.
A 1 m length of condensation-insulated ducting for combustion air is available as an accessory.
SUPPLY
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C i51
!
1085*
700*
Min 2380
510
920
1650
770
Brännbart tak
500
235
1135
1370
Ø 150Utv.
GB
119
*Optional pr otective screen, see separate inst ruction
For placement against combustible rear walls, a built-in protec tive screen (option in some markets), or an external firewall that protects the wall behind is required. Material requirement s for firewalls according to the section “ Walls behind” on page 116
Important!
The dimension diagrams only show the minimum permitted installation distances for the stove. When connecting to a steel flue, also note the safety distance requirements of
the flue. The minimum distance to combustible parts of the building or interior decoration in front of the stove must be at least 1.5 m.
Installation distances
INSTALLATION DISTANCES
Combustible roof
Ext. Ø 150
Min 2380
Page 8
10
10
VANADIUM
No. 7
CHROME
13
13
VANADI UM
No. 7
CHROME
8
8
VANADIUM
No. 7
CHROME
GB
120
Allen screw 4
Allen screw 3
PH2
8 mm
10 mm
13 mm
INSERT PLACEMENT
Page 9
10
10
VANADIUM
No. 7
CHROME
!
2
1
PH2
10 mm
GB
121
x 4 M6 x 20 Allen 10
Placement and adjustment of the insert
INSERT PLACEMENT
If the protective screen
is selected – read these
instructions before installing
the insert or chimney.
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4
Min 1085*
3
!
GB
122
INSERT PLACEMENT
*Optional pr otective screen, see separate inst ruction
The cross in the floor panel indicates the location of the flue gas output.
Position the floor section and check that the minimum permitted distance to combustible material is kept. Measure to the centre of the floor section.
The rear edge of the floor section will align with the complete rear edge of the surround.
The stove can be positioned tight to the wall behind.
When installing against non-vertical walls and to facilitate installation it is recommended that a small gap is left between the wall and stove. Lay the floor section a slight distance from the wall behind, and align the position of the holes in the ceiling for the chimney lead-in with the same dimensions.
Page 11
13 mm
6
min 505
5
13
13
VANADI UM
No. 7
CHROME
13 mm
7
715 mm
Min 5 mm
GB
123
INSERT PLACEMENT
Adjust the Mounting rails symmetrically around the insert according to the dimensions given. Check them using a spirit level.
Place a spirit level on the moulding below the door, adjust the feet until the smallest dimension from the floor to the underneath of the moulding is 505 mm all the way around. Move the spirit level to the sides and check that it is straight.
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9
8
PH2
GB
124
!
• Connect chimney –
upwards or rearwards, follow the chimney manufacturer's instructions.
• With combustion air hose as option –
now connect according to separate instructions.
• With Powerstone as option –
position the heat tank according to the insert’s instructions.
• With protective screen as option –
now connect according to separate instructions.
The protective screen must be installed before the chimney.
Check that the transport locking device of the counterweight is removed according to the insert instructions before assembling the surround.
INSERT PLACEMENT
Page 13
1
2
3
450 mm
90°
~770 mm
~15 mm
GB
125
x 2 Nut M5 Tool 8 mm
x 6 Nut M5 Tool 8 mm
x 8 Nut M5 Tool 8 mm
Pre-installation of lower cover - section 1.
Installation of surround
INSTALLATION OF SURROUND
Page 14
90°
~770 mm
357 mm
1
2
GB
126
Pre-installation of upper cover - section 3
Pre-installation of side panels - section 2
x 4 Spacers
x 8 Nut M5 Tool 8 mm
x 2 M6 x 16 Allen screw 4
x 6 M6 Tool 10 mm
x 4 M6 x 25 Allen screw 4
INSTALLATION OF SURROUND
Page 15
3
1
2
357 mm
90°
~770 mm
GB
127
Pre-installation of upper cover - section 4
x 8 Nut M5 Tool 8 mm
x 3 M6 x 25 Allen screw 4
x 7 M6 Tool 10 mm
x 4 M6 x 25 Allen screw 4
x 2 M6 x 16 Allen screw 4
INSTALLATION OF SURROUND
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3
4
!
!
GB
128
x 8 Nut M5 Tool 8 mm
x 8 M5 x 12 Allen screw 3
INSTALLATION OF SURROUND
Page 17
5
6
8 mm
GB
129
x 4 Nut M5 tool 8 mm
INSTALLATION OF SURROUND
Page 18
410 mm
7
8
PH2
10 mm
!
GB
130
INSTALLATION OF SURROUND
Page 19
9
10
GB
131
x 2 M6 x 20 Tool 10 mm
INSTALLATION OF SURROUND
Page 20
11
~ 4 mm
GB
132
INSTALLATION OF SURROUND
Page 21
1
2
GB
133
x 2 M6 x 10 Allen screw 4
For rear connection
Assembling grate and top
INSTALLING GRATE AND TOP
Page 22
3
4
!
~ 25 mm
GB
134
INSTALLING GRATE AND TOP
Page 23
2
1
GB
135
x 2 M6 x 10 Allen screw 4
INSTALLING GRATE AND TOP
For top connection
Page 24
3
4
x 5
x 4
x 8
GB
136
INSTALLING GRATE AND TOP
Page 25
5
!
1
~ 25 mm
GB
137
Disc base
INSTALLING GRATE AND TOP
Page 26
2
~5 mm
GB
138
Final inspection of the installation
It is extremely important that the installation is inspected by an authorised inspection body before the stove is used. Also read the "Lighting instructions" before lighting for the first time.
INSTALLING GRATE AND TOP
Adjust the rubber feet on the disc base so that the gap up to the steel panels is 5 mm.
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811269 IAV SE-EX Ci51 Plåt-3 20 1 5 -11-2 4
NIBE AB · Box 134 · SE-285 23 · Markaryd · Sweden www.contura.eu
Cont ura reserv es the right t o change dimen sions and proce dures desc ribed in thes e instruct ions at any time wi thout speci al notice. Th e current ed ition can be downloaded from www.contura. eu
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