Contura C i4 Installation Instructions Manual

Page 1
Installation
Instructions
C i4
www.contura.eu
For use in GB and IE only
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GB
DECLARATION OF PERFORMANCE
No. Ci4-CPR-130619-SE-1
DECLARED PERFORMANCE
Essential characteristics Performance Harmonised technical
specification
Reaction to fire A1 WT
Minimum distance to combustible material 150 mm to rear
150 mm to side According to the given conditions in the installa­tion instructions
Risk of falling embers Approved
Emissions from combustion Wood / (Coal briquettes)
CO 0.10% / (0.21%) NOx 108 mg/m
3
/ (NPD)
OGC 107 mg/m
3
/ (NPD)
PM 36 mg/m
3
/ (10 mg/m3 )
Surface temperatures Approved
Cleaning options Approved
Mechanical durability Approved
Emissions of hazardous substances Approved
Nominal output 4 kW / (4 kW)
Efficiency 78% / (76%)
Flue gas temperature in connector at nominal output
310°C / (270°C)
EN 13229:2001 / A2:2004
PRODUCT
Product type Insert lit with solid biofuels Type designation Contura i4 Manufacturing number See rating plate on the insert Intended area of use Heating of rooms in residential buildings Fuel Wood / (Coal briquettes)
MANUFACTURER
Name NIBE AB / Contura Address Box 134, Skulptörvägen 10 SE-285 23 Markaryd, Sweden
CHECKS
According to AVCP System 3 European standard EN 13229:2001 / A2:2004 Test institute Rein-Ruhr Feuerstätten Prüfstelle, NB 1625, has checked declared performance and issued test report no. RRF-29 11 2751
The undersigned is responsible for the manufacture and conformity with the declared performance.
Niklas Gunnarsson,
Business area manager NIBE STOVES
Markaryd, 1st July 2013
CERTIFICATE
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GB
83
Table of contents
Technical data 84 Dimensions 85 Recessing the insert 86 Recess example 87 Installation in Builders opening 88 Supply of combustion air 88 Prior to installation 89 Installing and connecting the convection box 90 Smoke control area 93 Installing stove body into the convection box 94 Installing fire box insulation panels 96
A warm welcome to Contura.
A warm welcome to the Contura family. We hope
you will get a great deal of pleasure from your new
stove. As a new owner of a Contura stove you have
secured a product with timeless design and long
service life. Contura also has combustion that is both
environmentally friendly and efficient for the best heat
production.
Read through these installation instructions carefully
before installation. Read how to best light your stove in
the lighting instructions.
NOTE!
Report the installation of a stove to your local authority.
The owner of the house is personally responsible for ensuring compliance with the mandatory safety requirements and must have the installation approved by a qualified inspector. Your local chimney sweep must also be informed about the installation as this will affect the routines for regular chimney-sweeping services.
WARNING!
The stove becomes very hot.
During operation, certain surfaces of the stove become very hot and can cause burn injury if touched. Be aware of the strong heat radiated through the hatch glass. Placing flammable material closer than the safe distance indicated may cause a fire. Smouldering can cause quick gas ignition with the risk of damage to property and personal injury.
CONTENTS
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GB
84
Handle (removable on modern)
FACT S
Building application
Before installing a stove or erecting a chimney it is necessary for you to apply for planning permission from your local authority. Ask your local authority for advice regarding building regulations and the application.
Technical data
Output 3-5 kW Nominal output 4 kW Efficiency level Up to 78%
Model Classic
Weight (kg) 77 Width (mm) 490 Depth (mm) 420 Height (mm) 600
Model Modern-3-sided frame
Weight (kg) 71 Width (mm) 490 Depth (mm) 380 Height (mm) 590
Model Modern-4-sided frame
Weight (kg) 72 Width (mm) 490 Depth (mm) 380 Height (mm) 635
The connector’s inner diameter is Ø126 mm Type approved in accordance with: European standard EN-13 229 (DE/A) DINplus, Ar t. 15a B-VG RRF-29 11 2751
DEFRA exempted
The stove can be used in Smoke Control Areas.
Fire-box insulation panels
Convection box
Grate
Ash-pan
Log guard
Type plate
Primary air inlet control
Secondary air inlet control
WOOD
COAL
Chimney
Note! The stove installation and connection to a chimney must be accomplished with the current edition of Building Regulations. We recommend that you consult a local chimney sweep before the installation to make sure that the chimney is in good condition. The stove is type approved and must be connected to a chimney dimensioned for at least 350°C. The connector on the appliance is suitable for pipes with diameter of 125 mm.
A flexible flue liner or steel flue certified for use with solid fuel is highly recommended. The stove requires a draught in the chimney of at least –12 Pa. The draught is affected both by the length and area of the chimney, and by how well sealed it is. Minimum recommended chimney length is 3.5 m and a suitable cross section area is 120-175 cm² (125­150 mm in diameter). Carefully check that the chimney is sealed and that there is no leakage around soot hatches and flue connections.
Note that a flue with sharp bends and horizontal routing reduces the draught in the chimney. Maximum horizontal flue is 1 m, on the condition that the vertical flue length is at least 5 m. It must be possible to sweep the full length of the flue and the soot hatches must be easily accessible.
General
In this manual you will find instructions about how your Contura i4 shall be installed. Before you start the installation it is important that you read this instruction carefully and fully understand the requirements. All European, national and local standards and regulations needs to be fulfilled when the appliance are installed. To guarantee the function and safety of the stove we recommend that it is installed by a professional. Our Contura agents can recommend a suitable installer.
The room or space containing a stove shall have a permanent air supply sufficent to ensure proper combustion, to determine correct amount of air supply use current edition of Building Regulations.
Remember to use only for the appliance recommended fuel as wood logs or smokeless fuel as anthracite or manufactured smokeless fuel briquettes. Do not ever burn bituminous coal, “petro­coke” or other petroleum based fuels!
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GB
85
Dimensions
DImENSIONS
Ci4
580
530
300
45°
40
390
350
420
490
600
550
300
255
60
40
50
490
590
580
530
300
45°
40
550
300
255
60
40
45
390
350
380
415
390
350
380
415
490
635
580
530
300
45°
40
550
300
255
60
40
45
45
Ci4 Classic
Ci4 Modern 3 - sided frame
Ci4 Modern 4 - sided frame
Flue outlet 45° backwards
Flue outlet 45° backwards
Flue outlet 45° backwards
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86
When recessing the insert, adjacent walls that are not classed as fire walls or are considered unsuitable for heat loads must be protected by non-combustible material according to the specification below. All joints on the non-combustible material must be sealed using the manufacture’s recommended method. The area between the insert and the recess must be ventilated according to the specification/dimension. When top connecting a steel flue please refer to the relevant manufacturer’s installation instructions. Observe the safety distances to combustible material that steel flues require. Heat radiation from the hatch is strong and is why combustible material must not be placed closer than 1 m in front of the hatch. When recessing, building material must not be in direct contact with the insert due to the thermal expansion of the insert.
Material requirements
The building material must not be combustible. The thermal conductivity coefficient
λ may be a maximum of 0.14 W/mK.
The thickness of the building material must always be at least 100 mm. In cases where the building material’s insulation properties are given as a U-Value, this must be a maximum of 1.4 W/ m²K.
List of suitable materials: Aerated concrete:
λ =0.12-0.14
Vermiculite:
λ =0.12-0.14
Calcium silicate: λ =0,09
Recessing the insert
Heat shield
If the recess is to extend to the ceiling, a heat shield must be made above the convection exhaust. This is to prevent hot air collecting in the recess closest to the ceiling. The seal must a maximum of 100 mm above the convection exhaust’s upper edge and must be made up of 20 mm thick building boards made of calcium silicate or a panel with at least a 50 mm thickness of rock wool on top.
Convection air
The convection air ventilates the surround, cools the inser t and transports the hot air out into the room. The total sum of the effective cross section area up and down must not be less than the stated values. The air intake must be positioned somewhere between the floor and the bottom of the insert, up to or on the sides of the recess. The vent must be positioned above the insert’s highest point up to or to the sides of the recess. Observe the minimum distance up to the ceiling.
Convection air in: 200 cm² Convection air out: 200 cm²
Note that building regulations apply regarding the area below and in front of the insert, see section ”Hearth plate” below.
Load bearing base
Ensure that the bottom of the convection box is installed on a loadbearing with the strength to support the weight of the insert and the chimney. The insert can be loaded maximum 100 kg of chimney. The load bearing must not prevent the convection air ventilate the area between the insert and recsess.
Hearth plate
Due to the risk of falling embers, a flammable floor must be protected by a hearth plate. It must extend 300 mm in front of the stove and 100 mm on each side of the stove, or have a 200 mm extension on each side of the opening. The hearth plate can consist of natural stone, concrete, metal plate or glass, consult the Building regulations.
RECESSING THE INSERT
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GB
87
RECESS EXAmPLE
Ci4
Recess example
50
800
100
50
100
300
50
100
50
100
50
50
100
300
500
20
max 100
50
100
100
800
300
20
Area out min. 200 cm
2
Heat shield
Area in min. 200 cm
2
Load bearing base
50
100
Ci4 Classic and Modern
20
100
500
Wall of combustible material
Wall of non-combustible material, made of 100 mm aerated concrete in the recess example.
20
100
Wall of non-combustible material that is not in contact with combustible material and therefore has no minimum thickness requirement.
The dimensions are the minimum dimensions, unless otherwise stated.
!
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Hearth dimensions
The appliance must stand on a constructional hearth which meet the building regulations and has minimum dimension as shown in the diagram beside. Always check that the building has enough bearing capacity for the heart, stove and chimney. The stove can be loaded with maximum 100 kg of chimney.
790 mm
150 mm
125 mm
150 mm
450 mm
Installation in Builders opening
Supply of combustion air
When a stove is installed in a room, the demand for air supply to the room increases. Air can be provided indirectly via a vent in the outer wall or via a duct from the outside that is connected to the stove. The amount of air needed for combustion is approximatly 20m³/h.
If the insert will be used with supply air connector (accessory) and outside air-supply kit (accessory) then prepare the convection box by open the lid where the air supply hose will enter, from side or back. Make the supply air connector installation as the flue pipe is connected to the convection box.
Outside air-supply kit (accessory)Supply air connector (accessory)
INSTALLATION / COmBUSTION AIR
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89
Prior to installation
Remove loose components as stove base plate and ash tray. Take out the stove body from the convection box by first unscrew the four side bolts and the four bolts for the collar. At last release the convection box from the pallet.
x4
x4
1
3
2
4
LEK
10
10
VANADIUM
No. 7
CHROME
!
PREINSTALLATION
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GB
90
Flue collar 90° straight upwards or 45° backwards
Straight upwards 45° backwards
Installing and connecting the convection box
1a 1b
2
If the builders opening is too tight above when the flue collar adapter plate is turned for installation 45° backwards, then remove and fasten the flue collar adapter on the flue. Install the convection box and finally fasten the flue adapter on the convection box, see “Flue collar 45° backwards and tight builders opening” on side 92.
180°
INSTALLING AND CONNECTING
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GB
91
5 6
13
13
VANADI UM
No. 7
CHROME
LEK
Ø 6 mm
3
4
INSTALLING AND CONNECTING
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GB
92
Flue collar 45° backwards and tight builders opening
4
1
65
2
3
LEK
Ø 5 mm
INSTALLING AND CONNECTING
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GB
93
1
2
In smoke control areas it is mandatory to stop the damper from closing completely. In other areas it´s optional.
Smoke control area
SmOKE CONTROL AREA
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GB
94
x4
x4
3 4
Installing stove body into the convection box
x4
1 2
Classic - fasten the screws properly after the
stovebody is fitted to the backpanel Modern - fasten the screws only a few turns, they shall be fasten properly first when the cast iron frame are assembled and fitted, see side 95
LEK
10
10
VANADIUM
No. 7
CHROME
!!
INSTALLING STOVE BODY
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GB
95
Modern frame
3 4
1 2
13
13
VANADI UM
No. 7
CHROME
13
13
VANADI UM
No. 7
CHROME
INSTALLING STOVE BODY
Make sure that the stovebody and frame are parallel before fasten the screws
!
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GB
96
Installing fire box insulation panels
1
2
INSTALLING FIRE PANELS
The Thermotte insulation panels are fragile, handle them with care and be careful when placing them into the stovebody.
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97
Final inspection of the installation
It is very important that the installation is inspected by an authorised chimney sweep before the
stove is used. Also read the ”Operating instructions”, before lighting for the first time.
3 4
5
INSTALLING FIRE PANELS
!
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811163 IAV Ci4 SE_E X-5 20 14-0 2-10
NIBE AB · Box 134 · 285 23 Markaryd · Sweden www.contura.eu
Cont ura reserv es the right t o change dimen sions and proce dures desc ribed in thes e instruc tions at any time wi thout speci al notice. Th e current ed ition can be downloaded from www.contura. eu
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