Control Techniques Reconditioned UNIDRIVE M SERIES Sales Brochure

UNIDRIVE M SERIES
HIGH POWER MODULAR AC DRIVES
M600/700/701/702
Highly reliable drive modules allowing flexible system design with rapid global support
90 kW to 2.8 MW
125 hp to 4,200 hp
200 V | 400 V | 575 V | 690 V
SERVO DRIVE SERIES
UNIDRIVE M SERIES
Control Techniques
Solving your challenges
Nidec – the world’s No.1 comprehensive motor manufacturer
Nidec Corporation was founded in Kyoto, Japan in 1973 by four engineers. Today we have operations in over 40 countries through approximately 300 companies, employing 110,000 people. Our vision has always been to be the world’s number 1 for everything that spins and moves. From small precision to supersized motors; we create next-generation drive technology that accommodates the needs of the society.
115,000
Employees worldwide
Control Techniques – a global drives specialist
Control Techniques have been at the front of customer­focused drive technology for over 45 years. We’re dedicated to the advancement of automation. From product development at our headquarters to our 26 automation centers, we provide solutions relevant to the industries in your region. We ensure high performance, reliability and energy e ciency across every application.
1,500+
Employees worldwide
220 MANUFACTURING LOCATIONS WORLDWIDE
Producing a comprehensive range of high quality products, optimized for industry-specifi c customer requirements
2
2
5 MANUFACTURING LOCATIONS WORLDWIDE
Producing a comprehensive range of high quality products, optimized for industry-specifi c customer requirements
Unidrive M
High power modular drives
Unidrive M’s modular off ering provides a fl exible method of building compact, reliable high-power solutions. Paralleled together, Unidrive M can control asynchronous and permanent magnet motors in systems up to 2.8 MW (4,200 hp). The frame 11 is a 250 kW (400 hp) module that allows system builders to create high power solutions with the smallest number of components, keeping both footprint and costs to a minimum.
Unidrive M diff erentiates itself on performance with extremely fast current control algorithms and high switching frequencies. Active Front End (AFE) solutions deliver unparalleled torque precision and power quality.
The Unidrive M modules can be paralleled into a wide range of fl exible solutions to solve all system needs including Active Front End and multi-pulse rectifi er confi gurations. They can be controlled by M600, M700, M701 and M702 controllers.
DA, E, T
RECT..A,
RECT..T
Format
A AC in AC out module with integrated rectifi er and line choke. Available in frame size 9 and can be
E AC in AC out module with integrated rectifi er. Available in frame sizes 9, 10 & 11 and can be paralleled up
T AC in AC out module with 12 pulse integrated rectifi er. Available in frame size 9, 10 & 11 and can be
D DC in AC out module. Available in frame size 9, 10 & 11 and can be paralleled up to 2.8 MW (Unidrive
RECT..A AC in DC out rectifi er 6 pulse module (Unidrive SPMC replacement)
RECT..T AC in DC out rectifi er 12 pulse module (Unidrive SPMC2 replacement)
Standard Control M700, M701, M702, M600 controller for single module systems
Master Control M700, M701, M702, M600 master controller for systems with more than one module
Follower Control Follower controller for all paralleled modules
L
SI
Safety Integrity Level
paralleled up to 1.9 MW (Unidrive SPMA replacement)
to 2.8 MW
paralleled up to 2.8 MW
SPMD replacement)
Ethernet Onboard
3
Master control,
standard control
E171230
DRIVE SPECIALISTS SINCE 1973 3
DRIVE SPECIALISTS SINCE 1973 3
Follower
Control
UNIDRIVE M SERIES
Reliable and flexible
High performance solutions
Minimize downtime for critical operations
We know how important reliability is to our customers and that every second of system downtime can be costly. Unidrive M high power modules have exceptional build quality based on over 45 years of drive knowledge, expertise and development. Built using world leading manufacturing processes, the modules are packed with features proven to keep Unidrive M running in the most testing of environments. Control Techniques Automation Centres are situated in many global regions to provide local design consultation and rapid specialist technical support wherever your business is located.
Reliability assured
Every Unidrive M power module has been thoroughly tested in
environmental chambers that cycle a wide range of load and thermal conditions
PCBs have conformal coating to further increase resilience to
harsh environmental conditions
Trip avoidance features take intelligent action instead of
interrupting critical processes.
For example:
– Active thermal monitoring reduces switching frequency as the
drive approaches thermal limits
– Load shedding reduces speed at current limits
– Supply loss ride-through keeps the drive running during
supply brown outs
Protection alarms safeguard the wider system (e.g. over current,
over temperature, over voltage and short circuit protection)
Intelligent variable speed fans ensure operating temperature
stays within limits. They are easily replaceable as part of routine maintenance
Wide supply voltage tolerance keeps drive operation smooth in
areas where supplies are variable
4
Create flexible systems easily
The modular approach to building high power systems provides machine builders with flexibility while keeping complexity low. Modules with integrated rectifiers and / or line chokes can be easily paralleled keeping installation time and component count to a minimum. Separate inverter and rectifier modules (D, RECT..A and RECT..T) can be paralleled into more flexible common DC bus and regenerative configurations where power management and system design eciency are key.
Flexible and easy system design:
Unidrive M high power modules are designed to fit in
standard 600 mm deep x 400 mm wide (23.6 x 15.7 in) cubicles
6,12,18 and 24 pulse input and Active Front End
configurations are easy to achieve
Integrated cooling fan power supply means no
additional power supplies are required
Output current ratings have been increased to use
fewer modules per system
A common control interface ensures a consistent
programming method and feature set across the whole Unidrive M range. Familiarity reduces the need for training:
– Identical parameter structure with Smartcard
and SD card cloning support
– Connect software for monitoring, diagnostics
and parameter file management
– Machine Control Studio for application
programming in IEC61131-3 environment
– SI-Option module support for additional I/O and
fieldbus (e.g. Ethernet/IP, PROFINET RT, EtherCAT, PROFIBUS)
– MCi and SI-Applications modules for advanced
application solutions
5DRIVE SPECIALISTS SINCE 1973
UNIDRIVE M SERIES
www.controltechniques.comwww.controltechniques.com
66
UNIDRIVE M SERIES
Make compact, easily maintainable systems
Unidrive M high power modules are incredibly
compact given the impressive amount of power they can deliver. For example, the powerful AC in AC out 250 kW (400 hp) module measures only 1242 x 310 x 312 mm (48.9 x 12.2 x 12.3 in) - a power density unrivalled in the market place and almost half the size of other leading suppliers.
Overall system size and footprint is kept to a
minimum
Manageable small and light modules are
maintained and replaced rapidly and easily
Reduce spares inventory
Unidrive M’s modular approach gives customers the opportunity to standardize their solutions in order to keep spares holding to a minimum as diff erent systems can be serviced using one common spare. Additionally, large volumes of standard product modules are stocked at local distribution hubs in convenient locations around the world meaning that rapid delivery is always available to all customers.
Upgrade Unidrive SP modular systems painlessly
Migration of Unidrive SP modular systems to Unidrive M is fast and easy with many conversion tools available:
Parameter porting tools such as Connect and
Smartcard are available
SyptPro can recompile SM-Applications programs
for SI-Applications and connect to existing CTNet networks
Identical width and depth dimensions, along with
retrofi t kits, mean that Unidrive M modules can easily fi t into SP modular locations using existing fi ttings
Environmental safety and electrical conformance
UL listed
Electromagnetic immunity complies with
EN 61800-3 and EN 61000-6-2
Electromagnetic emissions comply with
EN 61800-3
On-board EMC fi lter, category C3
Optional external EMC fi lter, category C2
depending on power rating
Compliance with EN 61000-3-12 with
external line reactor
6
6
Create high performance solutions
Unidrive M delivers market leading control performance at high powers with extremely fast current control algorithms, advanced thermal monitoring and high switching frequencies. When Unidrive M power modules are confi gured with an Active Front End, dynamic torque response can be eff ectively demanded across all power quadrants.
Switching frequencies of up to 16 kHz in systems up to
160 kW (250 hp) and 8 kHz in systems up to 250 kW (400 hp) allow Unidrive M to provide precision torque. This is eff ective in demanding applications such as test stands, where our ETPS solution (engine torque pulsation system) can precisely simulate dynamic engine torque profi les.
Highly accurate thermal model ensures:
High overload capability – 150% Heavy Duty
Impressive low derating requirement in applications
that demand high torque at low speeds. Power device temperature is intelligently managed meaning smaller lower priced systems can be specifi ed and product life is extended.
Dynamic Active Front End confi gurations provide:
Precision torque linearity across quadrants
Corrective power factor operation (lagging,
unity or leading) for high quality power
Harmonic mitigation
Dynamic response across 4 quadrants
SPEED
+
Forward
Regeneration
-
-
Forward
Motoring
+
TORQUE
Superb power quality management
400
300
200
100
0
0510 15 20
-100
Volts / Amps
-200
-300
-400
Power factor control
I
V
Example of a highly demanding automotive test stand application
DC Bus
Ethernet
DRIVE SPECIALISTS SINCE 1973 77
7
UNIDRIVE M SERIES
Module configurations
and order information
‘A’, ‘E’ & ‘T’ – AC in AC out modules
Unidrive M’s AC in AC out modules are available in 3 frame sizes (9, 10, & 11) and comprise an integrated 6 or 12 pulse rectifier with an inverter. ‘A’, ‘E’ and ‘T’ formats can be paralleled together to reach powers of 2.8 MW (4,200 hp) and can be supplied with an optional braking transistor. Frame 9 has an internal choke version that can be paralleled to 1.9 MW (6 pulse only).
Example using ‘T’ format with 12 pulse rectier.
6 or 12 pulse integrated rectifier
Frames 9, 10, 11
(Frame 11 for 250 kW (400 hp) modules)
The above system is simply configured by ordering:
Component Quantity Part number
Size 9 ­parallel up to 1.9 MW (2,800 hp)
Size 10, 11 ­parallel up to 2.8 MW (4,200 hp)
‘T’ format power module (integrated 12 pulse rectifier with inverter)
Control standard In systems with only 1 ‘A’ ‘E’ or ‘T’ module, use 1 standard control M700-STANDARD00011100A0100
Control master In systems with >1 ‘A’ ‘E’ or ‘T’ module, use 1 master control M700-MASTER00011100A0100
Quantity of frame 11 modules required is: total power required / 250 kW – derating (see technical manual)
M000-114040640T10100AB100
Control follower
8
1 for each paralleled module (1 less than the total number of modules)
M000-FOLLOWER00011100A0100
‘D’ – DC in AC out modules
Example using ‘D’ format to parallel power
with RECT..A and RECT..T Rectifiers
6 or 12 pulse rectifier
Unidrive M’s DC in AC out modules are available in 3 frame sizes (9, 10, & 11) and
RECT..A or RECT..T Size 10 or 11
(depending on power requirement)
can be configured as either output or active input stages
‘D’ inverter Size 9, 10 or 11
D DD
of a system. ‘D’ modules can be paralleled together using
(depending on power requirement)
a common DC bus to reach powers of 2.8 MW (4,200 hp).
The above system is simply configured by ordering:
Component Quantity Part number
Rectifier RECT..A or RECT..T size 10 or 11 depending on power required
1 (add more as system power increases) RECT-114042x406T10100AB100
Size 9 - parallel up to 1.9 MW (2,800 hp)
Size 10, 11 - parallel up to 2.8 MW (4,200 hp)
‘D’ format inverter module size 9, 10 or 11 depending on power required
Control standard In systems with only 1 ‘D’ inverter, use 1 standard control M700-STANDARD00011100A0100
Control master In systems with >1 ‘D’ inverter, use 1 master control M700-MASTER00011100A0100
Control follower
1 (add more as system power increases) M000-114040640D10100AB100
1 for each paralleled module (1 less than the total number of modules)
M000-FOLLOWER00011100A0100
DRIVE SPECIALISTS SINCE 1973 9
UNIDRIVE M SERIES
Other fl exible con gurations with ‘D’ modules
RECT .. A
INPUT COMPONENTS
RECT .. T
D +
STANDARD
control
D
+ STANDARD control
DD
6 pulse input 12 pulse input Inverter regeneration mode
Frame 9: 90 to 110 kW / 125 to 150 hp HD
Frame 10: 132 to 160 kW / 200 to 250 hp HD
Frame 11: 185 to 250 kW / 300 to 400 hp HD
RECT .. A RECT .. A
D
+ MASTER control
D
+ FOLLOWER controls x 20 max
Paralleled inverters up to 2.8 MW / 4,200 hp
10
Integrate, automate, communicate
with Unidrive M options
Unidrive M drives support a wide range of optional click-in System Integration (SI) modules that allow them to integrate seamlessly with existing automation systems and other vendor supplied equipment. These include communications, I/O, feedback devices, enhanced safety features and onboard PLCs.
Option Description
System Integration Modules
MCi200 Second processor, providing advanced machine control using Machine Control Studio.
MCi210 Adds to the MCi200 with a dual port Ethernet interface directly on the processor and additional I/O.
SI-Applications Second processor module, which allows SyPTPro application programs to be re-compiled for Unidrive M700.
SI-Safety An intelligent, programmable module to meet the IEC 61800-5-2/ISO 13849-1 functional safety standard up to SIL3/PLe.
SI-Ethernet Ethernet module supports EtherNet/IP and Modbus TCP/IP.
SI-EtherCAT EtherCAT interface module.
SI-PROFINET RT PROFINET RT interface module.
SI-PROFIBUS PROFIBUS interface module.
SI-CANopen CANopen interface module.
SI-DeviceNet DeviceNet interface module.
SI-Universal Encoder Encoder input and output interface supporting Quadrature, SinCos, HIPERFACE, EnDat and SSI encoders.
SI-Encoder Quadrature encoder input interface module.
SI-I/O Extended I/O interface module to increase the number of I/O analog and digital points on a drive.
Drive Interface Units
Smartcard Smartcard memory device to back-up and copy parameter sets and basic PLC programs.
SD Card Adaptor Allows an SD card to be inserted into the Smartcard slot, for parameter back-up cloning and application programs.
KI-485 Adaptor Allows the drive to communicate via RS485.
CT USB Comms cable The USB Comms cable allows the drive’s RS485 port to connect to a PC for use with Unidrive M’s PC tools.
Keypads
KI-Keypad
KI-Keypad RTC
Remote Keypad
Plain text, multilingual LCD keypad with up to 4 lines of text for in depth parameter and data descriptions, for an enhanced user experience.
All the features of the KI-Keypad, but with battery operated real-time clock. This allows accurate time stamping of events, aiding diagnostics.
Remote mountable, plain text, multi-language LCD keypad allows fl exible mounting on the outside of a panel and meets IP66 (NEMA 4).
Remote keypad RTC
The keypad is remote mountable, allowing fl exible mounting on the outside of a panel (meets IP54/ NEMA 12). Three line plain text, multi-language LCD keypad for rapid set-up and helpful diagnostics. Battery operated real-time clock allows accurate time stamping of events, aiding diagnostics.
DRIVE SPECIALISTS SINCE 1973 11
SERVO DRIVE SERIES UNIDRIVE M SERIES
Unidrive M
frame sizes and ratings
INTEGRATED INVERTER & RECTIFIER
MODULAR DRIVES
Frame size 9A 9E | 9T 10E | 10T 11E | 11T
Frame sizes available M600 ➝ M700
Dimensions
(H x W x D)
Weight kg (lb) 66.5 (146.6) 46 (101.4) | 60 (132.3) 46 (101.4) | 60 (132.3) 63 (138.9) | 65 (143.3)
AC line choke
Max continuous heavy duty
kW rating / A rating
mm 1049 x 310 x 290 1010 x 310 x 290 1010 x 310 x 290 1190 x 310 x 312
in 41.3 x 12.2 x 11.4 39.7 x 12.2 x 11.4 39.7 x 12.2 x 11.4 46.9 x 12.2 x 12.3
Internal
External
@ 200 V
@ 400 V
@ 575 V
@ 690 V
45 kW – 55 kW
(60 hp – 75 hp)
90 kW – 110 kW
(125 hp - 150 hp)
75 kW – 90 kW
(100 hp - 125 hp)
90 kW – 110 kW
(125 hp – 150 hp)
45 kW - 55 kW
(60 hp - 75 hp)
90 kW - 110 kW
(150hp)
75 kW - 90 kW
(100 hp - 125 hp)
90 kW - 110 kW
(125 hp - 150 hp)
75 kW - 90 kW
(100 hp - 125 hp)
132 kW - 160 kW
(200 hp - 250 hp)
110 kW - 132 kW
(150 hp - 200 hp)
132 kW - 160 kW
(175 hp - 200 hp)
N/A
185 kW - 250 kW
(300 hp - 400 hp)
150 kW - 225 kW
(200 hp - 300 hp)
185 kW - 250 kW
(250 hp - 300 hp)
Modular ratings up to 2.8 MW (4,200 hp) through parallel connected inverters.
12
DC-AC INVERTER RECTIFIER
Single, 6 pulse
Twin or 12 pulse for frame 9, 10 and 11 inverter
For frame 9 or 10
For frame 11 inverter
inverter
714 x 310 x 290 714 x 310 x 290 804 x 310 x 312 296 x 310 x 290 383 x 310 x 290 383 x 310 x 290
45 kW - 55 kW
(60 hp - 75 hp)
90 kW - 110 kW
(150hp)
75 kW - 90 kW
(100 hp - 125 hp)
90 kW - 110 kW
(125 hp - 150 hp)
(100 hp - 125 hp)
132 kW - 160 kW
(200 hp - 250 hp)
110 kW - 132 kW
(150 hp - 200 hp)
132 kW - 160 kW
(175 hp - 200 hp)
* Maximum DC output current
75 kW - 90 kW
N/A 413 A* N/A N /A
185 kW - 250 kW
(300 hp - 400 hp)
150 kW - 225 kW
(200 hp - 300 hp)
185 kW - 250 kW
(250 hp - 300 hp)
455 A* 689 A* 2 x 400 A*
246 A* 387 A*
251 A* 411 A*
2 x 380 A*
DRIVE SPECIALISTS SINCE 1973 13
SERVO DRIVE SERIES UNIDRIVE M SERIES
Hardware selection
90 to 250 kW / 150 to 400 hp
Unidrive M high power AC drives provide market-leading current ratings to maximize system capability.
Heavy Duty Normal Duty
I PEAK Open
Loop
I PEAK
Rotor
Flux
Control
I CONT
MAX
Motor Shaft
Power I PEAK
Rectifier for
Modular ‘..D’
Inverters
‘-10204100A’
‘-10404520A’
INL401 INL411
INL402 INL412
INL401 INL411
INL402 INL412
Vac
±10%
200/240
380/480
M600
M700
M701
M702
‘-09201760’
‘-09202190’
‘-10202830’ 10..E/T/D 283 75 100 424 495 325 90 125 358
‘-10203000’ 10..E/T/D 300 90 125 450 525 360 110 150 396 OTL404 OTL414
‘-09402000’
‘-09402240’
‘-10402700’ 10..E/T/D 270 132 200 405 472 320 160 250 352
‘-10403200’ 10..E/T/D 320* 160 250 480 560 361 200 300 397 OTL404 OTL414
Order
Code
Frame &
Format
Identifiers
09..A/E/
09..A/E/
09..A/E/
09..A/E/
T/D
T/D
T/D
T/D
I CONT
MAX
176 45 60 264 308 216 55 75 238
219 55 75 328 383 266 75 100 293 OTL402 OTL412
200* 90 150 300 350 221 110 150 243
224* 110 150 336 392 266* 132 200 293 OTL402 OTL412
Motor
Shaft
Power
A kW hp A A A kW hp A RECT-..A/T Single Dual Single Dual
Input Choke Output Choke
OTL401 OTL411
OTL403 OTL413
OTL401 OTL411
OTL403 OTL413
500/575
500/690
‘-11403770’ 11..E/T/D 377* 185 300 566 659 437* 225 350 480
‘-11404170’ 11..E/T/D 417* 200 350 626 729 487* 250 400 535
‘-11404640’ 11..E/T/D 464* 250 400 696 812 507* 280 450 558 OTL407
‘-09501040’
‘-09501310’
‘-10501520’ 10..E/T/D 152 110 150 228 266 200 130 200 220
‘-10501900’ 10..E/T/D 190 132 200 285
‘-11502000’ 11..E/T/D 200* 150 200 300 350 248* 185 250 273
‘-11502540’ 11..E/T/D 254* 185 250 381 444 288* 225 300 317 OTL607
‘-11502850’ 11..E/T/D 285* 225 300 428 498 315* 250 350 346 OTL607
‘-09601040’
‘-09601310’
‘-10601500’ 10..E/T/D 150 132 175 225 262 172 160 200 189
‘-10601780’ 10..E/T/D 178 160 200 267 311 197 185 250 217 OTL604 OTL614
‘-11602100’ 11..E/T/D 210* 185 250 315 367 225* 200 250 248
‘-11602380’ 11..E/T/D 238* 200 250 357 416 275* 250 300 303 OTL607
‘-11602630’ 11..E/T/D 263* 250 300 394 460 305* 280 400 335 OTL607
09..A/E/ T/D
09..A/E/ T/D
09..A/E/ T/D
09..A/E/ T/D
104 75 100 156 182 125 110 125 138
131 90 125 196 229 150 110 150 165 OTL602 OTL612
332 200 150 200 220 OTL604 OTL614
104 90 125 156 182 125 110 150 138
131 110 150 196 229 155 132 175 171 OTL602 OTL612
‘-11406840A’
‘-1142X400T’
‘-10502430A’
‘-11503840A’
‘-1162X380T’
‘-10602480A’
‘-11604060A’
‘-1162X380T’
INL403L OTL405
INL403
INL601 INL611
INL602 INL612
INL603
INL601 INL611
INL602 INL612
INL603
OTL407
OTL601 OTL611
OTL603 OTL613
OTL605
OTL601 OTL611
OTL603 OTL613
OTL605
Notes:
* At 2 kHz switching frequency For paralleling, a 5 % derating should be applied. For ratings at F
‘switching frequency’
Refer to electrical specification of the part number (page 15, digits 6-13)
14
> 3 kHz (or 2 kHz for F11) refer to User Guide
Range & Derivative
1 2 3 4 5
Digit:
Electrical Specification
Frame & Volts & Current
6 7
8
9 10 11 12 13
Drive Format Documentation Customer
Power Control
14
Spare
15
16
17
Code
18 19
Configure to
Order Optional
Build
24
Mxxx-
Drive Range Derivative Description M600- Will control sensorless permanent
M700- Ethernet and 1 x STO M701­M702- Ethernet and 2 x STO M000- Unassigned power – user fit control RECT- Rectifier for modular range HS70- High speed version of M700 HS71- High speed version of M701 HS72- High speed version of M702
10
Frame
Current Rating:
M100 to M702 - Heavy Duty rating x 10 RECT..T (twin rectifier) – 2 x Heavy Duty rating
magnet and open loop induction motors
Modbus and 1 x STO
4
Volts:
2 = 200 V 4 = 400 V 5 = 575 V 6 = 690 V
03200
A
1
0
Documentation:
0 = Supplied separately 1 = English or multilingual 2 = French 3 = Italian 4 = German 5 = Spanish
IP / NEMA Rating:
1 = IP20 / NEMA 1
Keypad:
0 = No Keypad on M6xx and M7xx
1
Control Module Range for
Unassigned Modular Drives
Mxxx-STANDARD011100A0100
Mxxx-MASTER00011100A0100
M000-FOLLOWER011100A0100
00
Brake Transistor:
B = Brake N = N*
*Only available for frame size 9 and up
A20B211220230
M000-
RECT-
Power
Ident.
A U
E U
T U
D U DC to AC Inverter
A 1 AC to DC Single Rectifier 10, 11
T 1 AC to DC Twin Rectifier 10, 11
Control
Ident.
Description Frame
Integrated Rectifier and Inverter Internal Line Choke
Integrated Single Rectifier and Inverter External Line Choke
Integrated Twin Rectifier and Inverter External Line Choke
90 to 110 kW 125 to 150 hp
9
Up to 1.9 MW / 2,800 hp in Parallel
09,
90 to 250 kW
10, 11
125 to 400 hp Up to 2.8 MW / 4,200 hp in Parallel
09,
10, 11
90 to 250 kW / 125 to 400 hp
Power Range (Heavy Duty)
Access to
DRIVE SPECIALISTS SINCE 1973 15
DC bus
Yes
No
Yes
Yes
© 2018 Nidec Control Techniques Limited. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Nidec Control Techniques Ltd have an ongoing process of development and reserve the right to change the specifi cation of their products without notice.
Nidec Control Techniques Limited. Registered O ce: The Gro, Newtown, Powys SY16 3BE. Registered in England and Wales. Company Reg. No. 01236886.
P.N. 0778-0092-05 08/18
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