Control Techniques Unidrive M, Unidrive HS Installation Guide

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Power Installation Guide

Unidrive M/HS Frame 11E

Part Number: 0478-0266-02 Issue: 2

Original Instructions

General Information

For the purposes of compliance with the EU Machinery Directive 2006/42/EC.

This guide covers the basic information that is required to install the drive, in applications where a drive malfunction does not result in a mechanical hazard. When the drive is used in a safety related application, i.e. where a malfunction might result in a hazard, it is essential to refer to this guide and the Control User Guide. The Control User Guide is available for download from: http://www.emersonindustrial.com/en-EN/controltechniques/downloads/userguidesandsoftware/Pages/downloads.aspx or www.emersonindustrial.com/en-EN/leroy-somer-motors-drives/downloads/Pages/manuals.aspx The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor. The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice. All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher.

Drive firmware version

This product is supplied with the latest firmware version. If this drive is to be connected to an existing system or machine, all drive firmware versions should be verified to confirm the same functionality as drives of the same model already present. This may also apply to drives returned from an Emerson Industrial Automation Service Centre or Repair Centre. If there is any doubt please contact the supplier of the product. The firmware version of the drive can be checked by looking at Pr 11.029

Environmental statement

Emerson Industrial Automation is committed to minimising the environmental impacts of its manufacturing operations and of its products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant information is available on request, or can be found at: http://www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/Pages/environment.aspx. The electronic variable-speed drives manufactured by Emerson Industrial Automation have the potential to save energy and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product manufacture and end-of-life disposal. Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for recycling. Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way. Emerson Industrial Automation’s packaging strategy prefers easily-recyclable materials of low environmental impact, and regular reviews identify opportunities for improvement. When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.

REACH legislation

EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation. For current information on how this requirement applies in relation to specific Emerson Industrial Automation’s products, please approach your usual contact in the first instance. Emerson Industrial Automation’s position statement can be viewed at: www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/reachregulation/Pages/reachregulation.aspx. Copyright © April 2016 Emerson Industrial Automation. The information contained in this guide is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the right to change the specification of their products without notice. Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in England and Wales. Company Reg. No. 01236886. Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9, France. Share Capital: 65 800 512 €, RCS Angoulême 338 567 258. Issue Number: 2 Drive Firmware: 01.13.02.00 onwards

Contents

1 Safety information .......................................................................................8

1.1 Warnings, Cautions and Notes ................................................................................ 8

1.2 Electrical safety - general warning ........................................................................... 8

1.3 System design and safety of personnel ................................................................... 8

1.4 Environmental limits ................................................................................................ 9

1.5 Access ..................................................................................................................... 9

1.6 Fire protection .......................................................................................................... 9

1.7 Compliance with regulations .................................................................................... 9

1.8 Motor .......................................................................................................................9

1.9 Mechanical brake control ......................................................................................... 9

1.10 Adjusting parameters ............................................................................................... 9

1.11 Electrical installation .............................................................................................. 10

2 Product information ..................................................................................11

2.1 Introduction ............................................................................................................ 11

2.2 Model number ........................................................................................................ 11

2.3 Nameplate description ........................................................................................... 12

2.4 Ratings .................................................................................................................. 13

2.5 Drive features ........................................................................................................ 15

3 Mechanical installation .............................................................................17

3.1 Safety information .................................................................................................. 17

3.2 Planning the installation ......................................................................................... 18

3.3 Terminal cover removal ......................................................................................... 20

3.4 Dimensions and mounting methods ...................................................................... 22

3.5 Mounting brackets ................................................................................................. 25

3.6 Enclosure for standard drives ................................................................................ 26

3.7 Enclosure design and drive ambient temperature ................................................. 30

3.8 Heatsink fan operation ........................................................................................... 30

3.9 Enclosing standard drive for high environmental protection .................................. 31

3.10 External EMC filter ................................................................................................. 33

3.11 Terminal size and torque settings ..........................................................................35

3.12 Input line reactors .................................................................................................. 35

3.13 Routine maintenance .............................................................................................37

4 Electrical installation ................................................................................. 41

4.1 Power connections ................................................................................................42

4.2 Ground connections ..............................................................................................43

4.3 AC Supply requirements ........................................................................................ 44

4.4 Line reactors .......................................................................................................... 45

4.5 24 Vdc supply ........................................................................................................ 46

4.6 Low voltage operation ........................................................................................... 48

4.7 Heatsink fan supply ............................................................................................... 49

4.8 Motor requirements ............................................................................................... 49

4.9 Ratings .................................................................................................................. 50

4.10 Output circuit and motor protection .......................................................................50

4.11 Braking .................................................................................................................. 54

4.12 Ground leakage ..................................................................................................... 57

4.13 EMC (Electromagnetic compatibility) ..................................................................... 58

5 Technical data ............................................................................................ 73

5.1 Drive technical data ............................................................................................... 73

5.2 Optional external EMC filters .................................................................................86

Unidrive M/HS Frame 11E Power Installation Guide Issue Number: 2

6 UL listing information ................................................................................90

6.1 UL file reference .....................................................................................................90

6.2 Option modules, kits and accessories ....................................................................90

6.3 Enclosure ratings ...................................................................................................90

6.4 Mounting ................................................................................................................90

6.5 Environment ...........................................................................................................90

6.6 Electrical Installation ..............................................................................................91

6.7 Motor overload protection and thermal memory retention .....................................91

6.8 Electrical supply ..................................................................................................... 92

6.9 External Class 2 supply .......................................................................................... 92

6.10 Requirement for Transient Surge Suppression ......................................................92

6.11 Group Installation and Modular Drive Systems ......................................................92

Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

EU Declaration of Conformity

G Williams Vice President, Technology Date: 17th March 2016

Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE

This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant Union harmonization legislation. The declaration applies to the variable speed drive products shown below:

Model

number

aaaa Basic series

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by additional characters that do not affect the ratings. The variable speed drive products listed above have been designed and manufactured in accordance with the

following European harmonized standards:

EN 61800-5-1:2007

EN 61800-3: 2004+A1:2012

EN 61000-6-2:2005

EN 61000-6-4: 2007+A1:2011

EN 61000-3-2:2014

EN 61000-3-3:2013

EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input power ≥1 kW.

These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/EU) and the Electromagnetic Compatibility Directive (2014/30/EU).

Interpretation Nomenclature aaaa - bbc ddddde

M100, M101, M200, M201, M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, HS30, HS70, HS71, HS72, M000, RECT

A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke), T = 12P Rectifier + Inverter (external choke)

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements Electrical, thermal and energy

Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments

Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments

Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions (equipment input current ≤16 A per phase)

Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage fluctuations and flicker in public, low voltage supply systems, for equipment with rated current ≤16 A per phase and not subject to conditional connection

Moteurs Leroy-Somer Usine des Agriers Boulevard Marcellin Leroy CS10015 16915 Angoulême Cedex 9 France

These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.

The drives must be installed only by professional installers who are familiar with requirements for safety and EMC. Refer to the Product Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

Unidrive M/HS Frame 11E Power Installation Guide 5 Issue Number: 2

EU Declaration of Conformit y

(including 2006 Machinery Directive)

Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE

Model

number

aaaa Basic series

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by additional characters that do not affect the ratings.

This declaration relates to these products when used as a safety component of a machine. Only the Safe Torque Off function may be used for a safety function of a machine. None of the other functions of the drive may be used to carry out a safety function.

These products fulfil all the relevant provisions of the Machinery Directive 2006/42/EC and the Electromagnetic Compatibility Directive (2014/30/EU).

EC type examination has been carried out by the following notified body: TUV Rheinland Industrie Service GmbH Am Grauen Stein D-51105 Köln Germany EC type-examination certificate numbers: 01/205/5270.01/14 dated 2014-11-11 01/205/5387.01/15 dated 2015-01-29 01/205/5383.02/15 dated 2015-04-21

Notified body identification number: 0035 The harmonized standards used are shown below:

EN 61800-5-1:2007

EN 61800-5-2:2007

EN ISO 13849-1:2008

EN ISO 13849-2:2008 Safety of machinery, Safety-related parts of control systems. Validation

EN 61800-3: 2004+A1:2012

EN 62061:2005

Interpretation Nomenclature aaaa - bbc ddddde

M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, HS30, HS70, HS71, HS72, M000, RECT

A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke), T = 12P Rectifier + Inverter (external choke)

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements

- Electrical, thermal and energy

Adjustable speed electrical power drive systems - Part 5-2: Safety requirements

- Functional

Safety of Machinery, Safety-related parts of control systems, General principles for design

Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

Safety of machinery, Functional safety of safety related electrical, electronic and programmable electronic control systems

Moteurs Leroy-Somer Usine des Agriers Boulevard Marcellin Leroy CS10015 16915 Angoulême Cedex 9 France

6 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Person authorised to complete the technical file:

G. Williams Vice President, Technology Date: 17th March 2016 Place: Newtown, Powys, UK

P Knight Conformity Engineer Newtown, Powys, UK

IMPORTANT NOTICE These electronic drive products are intended to be used with appropriate motors, controllers, electrical

protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.

Unidrive M/HS Frame 11E Power Installation Guide 7 Issue Number: 2

1 Safety information

WARNING

CAUT ION

NOTE

1.1 Warnings, Cautions and Notes

A Warning contains information which is essential for avoiding a safety hazard.

A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment.

A Note contains information, which helps to ensure correct operation of the product.

1.2 Electrical safety - general warning

The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to the drive. Specific warnings are given at the relevant places in this guide.

1.3 System design and safety of personnel

The drive is intended as a component for professional incorporation into complete equipment or a system. If installed incorrectly, the drive may present a safety hazard.

The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control equipment which can cause injury.

Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction. System design, installation, commissioning/start-up and maintenance must be carried out by personnel who have the necessary training and experience. They must read this safety information and this Power Installation Guide carefully.

The STOP and Safe Torque Off functions of the drive do not isolate dangerous voltages from the output of the drive or from any external option unit. The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections.

With the sole exception of the Safe Torque Off function, none of the drive functions must be used to ensure safety of personnel, i.e. they must not be used for safety-related functions.

Careful consideration must be given to the functions of the drive which might result in a hazard, either through their intended behavior or through incorrect operation due to a fault. In any application where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a risk analysis must be carried out, and where necessary, further measures taken to reduce the risk for example, an over-speed protection device in case of failure of the speed control, or a fail-safe mechanical brake in case of loss of motor braking.

The Safe Torque Off function may be used in a safety-related application. The system designer is responsible for ensuring that the complete system is safe and designed correctly according to the relevant safety standards.

8 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

1.4 Environmental limits

Instructions in this guide regarding transport, storage, installation and use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force.

1.5 Access

Drive access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.

Safety information

1.6 Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. For further information, refer to the section 3.2.5 Fire protection on page 18.

1.7 Compliance with regulations

The installer is responsible for complying with all relevant regulations, such as national wiring regulations, accident prevention regulations and electromagnetic compatibility (EMC) regulations. Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses or other protection, and protective ground (earth) connections.

This guide contains instruction for achieving compliance with specific EMC standards.

Within the European Union, all machinery in which this product is used must comply with the following directives:

Safety of Machinery 2006/42/EC Electromagnetic Compatibility (EMC) Directive 2014/30/EU

1.8 Motor

Ensure the motor is installed in accordance with the manufacturer’s recommendations. Ensure the motor shaft is not exposed.

Standard squirrel cage induction motors are designed for single speed operation. If it is intended to use the capability of the drive to run a motor at speeds above its designed maximum, it is strongly recommended that the manufacturer is consulted first.

Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The motor should be installed with a protection thermistor. If necessary, an electric forced vent fan should be used.

The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive should not be relied upon.

It is essential that the correct value is entered in Pr 00.046 motor rated current. This affects the thermal protection of the motor.

Product information Mechanical installation Electrical installation Technical data UL listing information

1.9 Mechanical brake control

The brake control functions are provided to allow well co-ordinated operation of an external brake with the drive. While both hardware and software are designed to high standards of quality and robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result in a risk of injury. In any application where the incorrect operation of the brake release mechanism could result in injury, independent protection devices of proven integrity must also be incorporated.

1.10 Adjusting parameters

Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering.

Unidrive M/HS Frame 11E Power Installation Guide 9 Issue Number: 2

1.11 Electrical installation

1.11.1 Electric shock risk

The voltages present in the following locations can cause severe electric shock and may be lethal:

• AC supply cables and connections

• Output cables and connections

• Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched.

1.11.2 Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue.

10 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

2 Product information

Identification Label

Electrical Specifications

Derivative

Unidrive M600 Unidrive M700 Unidrive M701 Unidrive M702 Unidrive HS70 Unidrive HS71 Unidrive HS72

Product Line

Frame Size:

Voltage Rating:

Current Rating:

Heavy Duty current rating x 10

Power Format:

Reserved

Optional Build

Customer Code

A B 1 00

Customer Code:

00 = 50 Hz 01 = 60 Hz

Reserved:

Conformal Coating:

0 = Standard

IP / NEMA Rating:

1 = IP20 / NEMA 1

Brake Transistor:

B = Brake

Cooling:

A=Air

Documentation

Documentation:

4 10 %)- 400 V (380 - 480 ± 5 10 %)- 575 V (500 - 575 ± 6 10 %)- 690 V (500 - 690 ±

Power

Format

M600 - 11 4 04640 E

Configuration

A -AC in AC out (with internal choke) D - DC in AC out (Inverter) C - AC in DC out (Rectifier) E - AC inAC out (without internal choke) T - AC inAC out (12P rectifier plus inverter)

Configuration:

1 - Standard U - No Control M - Master F - Follower

0 - Supplied separately 1 - English 2 - French 3 - Italian 4 - German 5 - Spanish

N = No brake

2.1 Introduction

This guide provides the information necessary to install the following drive models:

Unidrive Mxxx frame 11E

Unidrive HSxx frame 11E

This guide focuses on the drive power section, for example: electrical installation of the supply / motor cables and mechanical installation of the drive.

For information about the drive control section, for example: parameter set up information, control and encoder connections please refer to the Control User Guide.

2.2 Model number

The model number for the Unidrive M/HS product range is formed as illustrated below:

Figure 2-1 Model number

Safety information

Product information

Mechanical installation Electrical installation Technical data UL listing information

Unidrive M/HS Frame 11E Power Installation Guide 11 Issue Number: 2

2.3 Nameplate description

Normal/Heavy Duty power rating

Approvals

Input phases & input current

Output phases & Heavy

Duty/Normal Duty rating

Serial number

Input voltage

Output voltage

Customer and date code

250/280kW STDN39

464/507A

502A

M600-114 04640 E10

Model

Frame

Voltage

Heavy Duty

current rating

Power format

Control fitted

Fan power supply fitted

Refer to

User Guide

Model

Approvals

Input phases & input current

Output phases & Heavy

Duty/Normal Duty rating

Serial number

Input voltage

Output voltage

Customer and date code

M600-114 04640 E10

250/280kW

STDN39

Input frequencyInput frequency

502A

464/507A

Key to approvals

CE approval Europe

C Tick approval Australia

UL / cUL approval USA & Canada

RoHS compliant Europe

Functional safety USA & Canada

Eurasian conformity

Eurasia

Large label

NOTE

Figure 2-2 Typical drive rating labels

Refer to Figure 2-1 Model number on page 11 for further information relating to the labels.

Date code format

The date code is split into two sections: a letter followed by a number. The letter indicates the year, and the number indicates the week number (within the year) in which the drive was built. The letters go in alphabetical order, starting with A in 1991 (B in 1992, C in 1993 etc).

Example: A date code of Y28 would correspond to week 28 of year 2015.

12 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

2.4 Ratings

WARNING

NOTE

Fuses

The AC supply to the drive must be installed with suitable protection against overload and short-circuits. The following section shows recommended fuse ratings. Failure to observe this requirement will cause risk of fire.

Nominal cables sizes below are based on the cable installation method C (ref: IEC603645-52:2001) unless otherwise specified, and are provided as a guide only. Ensure cables used suit local wiring regulations.

Table 2-1 400 V drive ratings, cable sizes and fuse ratings @ 2 kHz

Max. cont. input

current

Model

11403770 449 500

11404170 492 500 600 2x150 2x185

11404640 539 550 600 2x150 2x185

3ph Nom

AA A

Fuse

IEC UL

Nom

Class

600

Class

HSJ

Table 2-2 575 V drive ratings, cable sizes and fuse ratings

Max. cont.

input

current

Model

3ph Nom

AA A

11502000 265 400

11502540 310 400 400 2x120 2x120

11502850 338 400 400 2x120 2x120

Fuse

IEC UL

Nom

Class

400

Class

HSJ

Nominal cable size

European USA

Input Output Input Output

AWG / kcmil

2x300

kcmil

2x300

kcmil

2x300

kcmil

AWG/ kcmil

2x4/0

AWG

2x4/0

AWG

2x4/0

AWG

AWG/ kcmil

2x300

kcmil

2x350

kcmil

2x350

kcmil

AWG /

kcmil

350

kcmil

2x4/0 AWG

mm2mm

2x150 2x150

Input Output Input Output

mm2mm

2x120 185

Nominal cable size

European USA

Normal Duty Heavy Dut y

Max.

Nom

cont.

power

output

current

400 V

AkWhpAkWhp

437 225 350 377 185 300

487 250 400 417 200 350

507 280 450 464 250 400

@ 2 kHz

Normal Duty Heavy Duty

Max.

Nom

cont.

power

output

current

575 V

AkWhpA kWhp

248 185 250 200 150 200

288 225 300 254 185 250

315 250 350 285 225 300

Motor power

460 V

Motor power

575 V

Max. cont.

output

current

Max. cont.

output

current

Nom

power

400 V

Nom

power

575 V

Motor power

460 V

Motor power

575 V

Safety information

Product information

Mechanical installation Electrical installation Technical data UL listing information

Refer to Chapter 5.1 Drive technical data on page 73 for peak current data.

Unidrive M/HS Frame 11E Power Installation Guide 13 Issue Number: 2

Table 2-3 690 V drive ratings, cable sizes and fuse ratings

NOTE

Max. cont. input

current

Model

3ph Nom

AA A

11602100 256 400

11602380 302 400 400 2x120 2x120

11602630 329 400 400 2x120 2x120

Fuse

IEC UL

Nom

Class

400

Class

HSJ

Nominal cable size

European USA

Input Output Input Output

2mm2

2x120 185

AWG AWG A kW h p A kW hp

2x4/0 AWG

@ 2 kHz

Normal Duty Heavy Duty

Max.

Nom

power

690 V

Motor

power

690 V

output

current

cont.

output

current

2x4/0

225 200 250 210 185 250

AWG

2x4/0

275 250 300 238 200 250

AWG

2x4/0

305 280 400 263 250 300

AWG

Max. cont.

Nom

power

690 V

Motor power

690 V

Table 2-4 Protective ground cable ratings

Input phase conductor size Minimum ground conductor size

≤ 10 mm

> 10 mm

> 16 mm

> 35 mm

and ≤ 16 mm

and ≤ 35 mm

Either 10 mm2 or two conductors of the same cross-sectional area as the input phase conductor

The same cross-sectional area as the input phase conductor

16 mm

Half of the cross-sectional area of the input phase conductor

Typical short term overload limits

The maximum percentage overload limit changes depending on the selected motor. Variations in motor rated current, motor power factor and motor leakage inductance all result in changes in the maximum possible overload. Typical values are shown in the table below:

Table 2-5 Typical overload limits

Operating mode RFC from cold RFC from 100 %

Normal Duty overload with motor rated current = drive rated current

Heavy Duty overload with motor rated current = drive rated current

Open loop

from cold

110 % for 165 s 110 % for 9 s 110 % for 165 s 110 % for 9 s

175 % for 42 s 175 % for 5 s 150 % for 60 s 150 % for 7 s

Open loop

from 100 %

Generally the drive rated current is higher than the matching motor rated current allowing a higher level of overload than the default setting.

The time allowed in the overload region is proportionally reduced at very low output frequency on some drive ratings.

The maximum overload level which can be attained is independent of the speed.

Output current

The continuous output current ratings given on the rating label are for maximum 40 °C (104 °F), 1000 m altitude and 2 kHz switching frequency. Derating is required for higher switching frequencies, ambient temperatures >40 °C (104 °F) and higher altitude. For further information, refer to Chapter

5.1 Drive technical data on page 73.

Input current

The input current is affected by the supply voltage and impedance. The input current given on the rating label is the typical input current and is stated for a balanced supply.

14 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

2.5 Drive features

Figure 2-3 Features of the drive

Safety information

Product information

Mechanical installation Electrical installation Technical data UL listing information

Key

1. AC supply connections* 2. Ground connections 3. Braking terminal 4. DC bus + 5. Motor connections

* Common AC supply connections are internally linked on 6 pulse drives

Unidrive M/HS Frame 11E Power Installation Guide 15 Issue Number: 2

2.5.1 Items supplied with the drive

51 52

The drive is supplied with a copy of the Power Installation Guide and a copy of the Control Getting Started Guide, a safety information booklet, the Certificate of Quality and an accessory kit box

including the items shown in Table 2-6.

Table 2-6 Parts supplied with the drive

Description

Control connectors (1 x 1 to 11) (1 x 21 to 31)

Control connectors (1 x 1 to 13)

Relay connector

24 V power supply connector

Grounding bracket

x 1* x 1*

x 1**

x 1

Surface mounting brackets

x 2 x 1

* Supplied with Unidrive M600 / M700 / M701 and HS70 / HS71 only.

** Supplied with Unidrive M702 and HS72 only.

16 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

3 Mechanical installation

WARNING

3.1 Safety information

Follow the instructions

The mechanical and electrical installation instructions must be adhered to. Any questions or doubt should be referred to the supplier of the equipment. It is the responsibility of the owner or user to ensure that the installation of the drive and any external option unit, and the way in which they are operated and maintained, comply with the requirements of the Health and Safety at Work Act in the United Kingdom or applicable legislation and regulations and codes of practice in the country in which the equipment is used.

Stored charge

Normally, the capacitors are discharged by an internal resistor. Under certain, unusual fault conditions, it is possible that the capacitors may fail to discharge, or be prevented from being discharged by a voltage applied to the output terminals. If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Emerson Industrial Automation or their authorized distributor.

Competence of the installer

The drive must be installed by professional assemblers who are familiar with the requirements for safety and EMC. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

Enclosure

The drive is intended to be mounted in an enclosure which prevents access except by trained and authorized personnel, and which prevents the ingress of contamination. It is designed for use in an environment classified as pollution degree 2 in accordance with IEC 60664-1. This means that only dry, non-conducting contamination is acceptable.

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Unidrive M/HS Frame 11E Power Installation Guide 17 Issue Number: 2

3.2 Planning the installation

NOTE

The following considerations must be made when planning the installation:

3.2.1 Access

Access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.

The IP (Ingress Protection) rating of the drive is installation dependent. For further information, refer to section 3.9 Enclosing standard drive for high environmental protection on page 31.

3.2.2 Environmental protection

The drive must be protected from:

• Moisture, including dripping water or spraying water and condensation. An anti-condensation heater may be required, which must be switched off when the drive is running.

• Contamination with electrically conductive material

• Contamination with any form of dust which may restrict the fan, or impair airflow over various components

• Temperature beyond the specified operating and storage ranges

• Corrosive gasses

During installation it is recommended that the vents on the drive are covered to prevent debris (e.g. wire off-cuts) from entering the drive.

3.2.3 Cooling

The heat produced by the drive must be removed without its specified operating temperature being exceeded. Note that a sealed enclosure gives much reduced cooling compared with a ventilated one, and may need to be larger and/or use internal air circulating fans.

For further information, refer to section 3.6 Enclosure for standard drives on page 26.

3.2.4 Electrical safety

The installation must be safe under normal and fault conditions. Electrical installation instructions are given in Chapter 4 Electrical installation on page 41.

3.2.5 Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided.

For installation in the USA, a NEMA 12 enclosure is suitable.

For installation outside the USA, the following (based on IEC 62109-1, standard for PV inverters) is recommended.

Enclosure can be metal and/or polymeric, polymer must meet requirements which can be summarized for larger enclosures as using materials meeting at least UL 94 class 5VB at the point of minimum thickness.

Air filter assemblies to be at least class V-2.

The location and size of the bottom shall cover the area shown in Figure 3-1. Any part of the side which is within the area traced out by the 5° angle is also considered to be part of the bottom of the fire enclosure.

18 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Figure 3-1 Fire enclosure bottom layout

Drive

Notless tha n 2X

Ba ffle pla tes (m ay b e above orbelow bottom of enclosure)

Bottom of fire

enclosure

Not less than 2 times ‘X’

Baffle plates (may be above or

below bottom of enclosure)

Bottom of fire enclosure

The bottom, including the part of the side considered to be part of the bottom, must be designed to prevent escape of burning material - either by having no openings or by having a baffle construction. This means that openings for cables etc. must be sealed with materials meeting the 5VB requirement, or else have a baffle above. See Figure 3-2 for acceptable baffle construction. This does not apply for mounting in an enclosed electrical operating area (restricted access) with concrete floor.

Figure 3-2 Fire enclosure baffle construction

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3.2.6 Electromagnetic compatibility

Variable speed drives are powerful electronic circuits which can cause electromagnetic interference if not installed correctly with careful attention to the layout of the wiring.

Some simple routine precautions can prevent disturbance to typical industrial control equipment.

If it is necessary to meet strict emission limits, or if it is known that electromagnetically sensitive equipment is located nearby, then full precautions must be observed. In-built into the drive, is an internal EMC filter, which reduces emissions under certain conditions. If these conditions are exceeded, then the use of an external EMC filter may be required at the drive inputs, which must be located very close to the drives. Space must be made available for the filters and allowance made for carefully segregated wiring. Both levels of precautions are covered in section 4.13 EMC (Electromagnetic compatibility) on page 58.

3.2.7 Hazardous areas

The drive must not be located in a classified hazardous area unless it is installed in an approved enclosure and the installation is certified.

Unidrive M/HS Frame 11E Power Installation Guide 19 Issue Number: 2

3.3 Terminal cover removal

WARNING

Input

Control

Output

Isolation device

The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed.

Stored charge

3.3.1 Removing the terminal covers

Unidrive M / Unidrive HS size 11E drives are installed with three terminal covers: Control, input and output terminal covers.

Figure 3-3 Location and identification of terminal covers

20 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Figure 3-4 Removing the terminal covers

Pozi Pz2

To remove a terminal cover, undo the screw and lift the terminal cover off as shown.

When replacing the terminal covers the screws should be tightened with a maximum torque of 1 N m (0.7 lb ft).

3.3.2 Removing the finger-guard and DC terminal cover break-outs

Figure 3-5 Removing the finger-guard break-outs

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Place the finger-guard on a flat solid surface and hit relevant break-outs with hammer as shown (1). Pliers can be used to remove the breakouts, grasp the relevant break-out with pliers and twist it as shown (3). Continue until all the required break-outs have been removed (2). Remove any flash / sharp edges once the break-outs have been removed.

Unidrive M/HS Frame 11E Power Installation Guide 21 Issue Number: 2

The grommets must be installed to ensure ingress protection to IP20 and to avoid the risk

WARNING

of fire in the event of a major internal failure.

A grommet kit is available for size 11 power terminal finger guards.

Table 3-1 Grommet kit for power terminal finger guards

Drive size

Quantity of

kits

Part number Picture

Size 11 - Kit of 8 x double entry grommets

2 3470-0107

3.4 Dimensions and mounting methods

The Unidrive M/HS Frame 11E can be either surface or through-panel mounted using the appropriate brackets. Surface mounting is where the drive is simply secured to the enclosure wall/backplate.

Through-panel mounting is where the drive is secured with the heatsink protruding through the enclosure panel to the external environment. This has the effect of reducing the temperature within the enclosure.

The following drawings show the dimensions of the drive and mounting holes for each method to

allow a back plate to be prepared.

If the drive has been used at high load levels for a period of time, the heatsink can reach temperatures in excess of 70 °C (158 °F). Human contact with the heatsink should be prevented.

22 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

3.4.1 Drive dimensions

Figure 3-6 Drive dimensions

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Size

HWDA

mm in mm in mm in mm in

11E 1190 46.9 310 12.2 312 12.28 1242 48.9

Unidrive M/HS Frame 11E Power Installation Guide 23 Issue Number: 2

3.4.2 Surface mounting

285 mm (11.22 in)

310 mm (12.21 in)

1242 mm (48.90 in)

313 mm (12.32 in)

1189 mm (46.81 in)

259 mm (10.19 in)

26 mm

(1.02 in)

Æ 9mm (0.35 in) x 4 holes

12 mm (0.47 in)

1222 mm (48.11 in)

Figure 3-7 Surface mounting dimensions

24 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

3.4.3 Through-panel mounting

190 mm (7.48 in)

123 mm (4.84 in)

1189 mm (46.81 in)

259 mm (10.19 in)

287±1 mm (11.3±0.04 in)

327 mm (12.87 in)

Æ 9 mm (0.35 in) x 4 holes

1231 mm (48.31 in)

1098 mm (43.22 in)

953 mm (37.51 in)

712 mm (28.03 in)

566 mm (22.28 in)

386 mm (15.19 in)

211 mm (8.30 in)

31 mm

(1.22 in)

285 mm (11.22 in)

310 mm (12.21 in)

340 mm (13.38 in)

1249 mm (49.17 in)

Æ 5.5 mm

(0.21 in)

x 12 holes

1170 mm (46.06 in)

1118 mm (44.01 in)

973 mm (38.30 in)

732 mm (28.81 in)

586 mm (23.07 in)

406 mm (15.98 in)

231 mm (9.09 in)

The Through-panel mounting kit is not supplied with the drive and can be purchased separately, using the part number shown below:

Table 3-2 Through panel mounting kit

Part number Description

3470-0126 Size 11E through panel mounting kit

Figure 3-8 Through-panel mounting dimensions

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3.5 Mounting brackets

Table 3-3 Mounting brackets

Frame size

Surface mounting kit (supplied with drive)

Qty

x 2* x 12

Hole size: 9 mm

11E

* Surface mounting brackets are also used when through-panel mounting

Unidrive M/HS Frame 11E Power Installation Guide 25 Issue Number: 2

(0.35 in)

Hole size: 9 mm

(0.35 in)

x 1 x 1

Optional through-panel

mounting kit

Hole size: 5.5 mm (0.22 in)

Qty

3.6 Enclosure for standard drives

Ensure minimum clearances are maintained for the drive and external EMC filter. Forced or convection air-flow must not be restricted by any object or cabling

Note For EMC compliance:

1) When using an external EMC filter, one filter is required for each drive

2) Power cabling must be at least 100mm (4in) from the drive in all directions

= 60 mm (2.37 in)

= 45 mm (1.77 in)

B B

Optional braking

resistor and overload

AC supply contactor and fuses or MCB

Locate as required

Locate optional braking resistor external to cubicle (preferably near

to or on top of the cubicle). Locate the overload protection device as required

Enclosure

³100mm (4in)

³100mm

(4in)

Please observe the clearances in the diagram below taking into account any appropriate notes for other devices / auxiliary equipment when planning the installation.

Figure 3-9 Enclosure layout

26 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

3.6.1 Enclosure sizing

intText

–()

-----------------------------------=

NOTE

1. Add the dissipation figures from section 5.1.3 Power dissipation on page 76 for each drive that is to be installed in the enclosure.

2. If an external EMC filter is to be used with each drive, add the dissipation figures from section

5.2.2 EMC filter ratings on page 89 for each external EMC filter that is to be installed in the enclosure.

3. If the braking resistor is to be mounted inside the enclosure, add the average power figures from for each braking resistor that is to be installed in the enclosure.

4. Calculate the total heat dissipation (in Watts) of any other equipment to be installed in the enclosure.

5. Add the heat dissipation figures obtained above. This gives a figure in Watts for the total heat that will be dissipated inside the enclosure.

Calculating the size of a sealed enclosure

The enclosure transfers internally generated heat into the surrounding air by natural convection (or external forced air flow); the greater the surface area of the enclosure walls, the better is the dissipation capability. Only the surfaces of the enclosure that are unobstructed (not in contact with a wall or floor) can dissipate heat.

Calculate the minimum required unobstructed surface area A

Where:

Unobstructed surface area in m2 (1 m2 = 10.9 ft2)

Maximum expected temperature in

ext

Maximum permissible temperature in oC inside the enclosure

int

C outside the enclosure

P Power in Watts dissipated by all heat sources in the enclosure

k Heat transmission coefficient of the enclosure material in W/m

Example

To calculate the size of an enclosure for the following:

• Two drives operating at the Normal Duty rating

• External EMC filter for each drive

• Braking resistors are to be mounted outside the enclosure

• Maximum ambient temperature inside the enclosure: 40 °C

• Maximum ambient temperature outside the enclosure: 30 °C

For example, if the power dissipation from each drive is 187 W and the power dissipation from each external EMC filter is 9.2 W.

Total dissipation: 2 x (187 + 9.2) =392.4 W

for the enclosure from:

2/o

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Power dissipation for the drives and the external EMC filters can be obtained from Chapter 5 Technical data on page 73.

The enclosure is to be made from painted 2 mm (0.079 in) sheet steel having a heat

transmission coefficient of 5.5 W/m

2/o

C. Only the top, front, and two sides of the

enclosure are free to dissipate heat.

The value of 5.5 W/m

/ºC can generally be used with a sheet steel enclosure (exact values can be obtained by the supplier of the material). If in any doubt, allow for a greater margin in the temperature rise.

Unidrive M/HS Frame 11E Power Installation Guide 27 Issue Number: 2

Figure 3-10 Enclosure having front, sides and top panels free to dissipate heat

392.4

5.5 40 30–()

---------------------------------=

2HD–

HD+

--------------------------=

7.135 2 2× 0.6×()–

20.6+

-----------------------------------------------------=

3kP

intText

–

---------------------------=

Insert the following values:

40 °C

int

30 °C

ext

k 5.5 P 392.4 W

The minimum required heat conducting area is then:

= 7.135 m

(77.8 ft2) (1 m2 = 10.9 ft2)

Estimate two of the enclosure dimensions - the height (H) and depth (D), for instance. Calculate the width (W) from:

Inserting H = 2m and D = 0.6 m, obtain the minimum width:

=1.821 m (71.7 in)

If the enclosure is too large for the space available, it can be made smaller only by attending to one or all of the following:

• Using a lower PWM switching frequency to reduce the dissipation in the drives

• Reducing the ambient temperature outside the enclosure, and/or applying forced-air cooling to the outside of the enclosure

• Reducing the number of drives in the enclosure

• Removing other heat-generating equipment

Calculating the air-flow in a ventilated enclosure

The dimensions of the enclosure are required only for accommodating the equipment. The equipment is cooled by the forced air flow.

Calculate the minimum required volume of ventilating air from:

28 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Where:

-------

31.3× 323.7× 40 30–

---------------------------------------=

V Air-flow in m T

Maximum expected temperature in °C outside the enclosure

ext

Maximum permissible temperature in °C inside the enclosure

int

per hour (1 m3/hr = 0.59 ft3/min)

P Power in Watts dissipated by all heat sources in the enclosure

k Ratio of

Where:

is the air pressure at sea level

is the air pressure at the installation

Typically use a factor of 1.2 to 1.3, to allow also for pressure-drops in dirty air-filters.

Example

To calculate the size of an enclosure for the following:

• Three drives operating at the Normal Duty rating

• External EMC filter for each drive

• Braking resistors are to be mounted outside the enclosure

• Maximum ambient temperature inside the enclosure: 40 °C

• Maximum ambient temperature outside the enclosure: 30 °C

For example, dissipation of each drive: 101 W and dissipation of each external EMC filter: 6.9 W (max).

Total dissipation: 3 x (101 + 6.9) = 323.7 W

Insert the following values:

40 °C

int

30 °C

ext

k 1.3 P 323.7 W

Then:

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= 126.2 m

Unidrive M/HS Frame 11E Power Installation Guide 29 Issue Number: 2

/hr (74.5 ft3 /min) (1 m3/ hr = 0.59 ft3/min)

3.7 Enclosure design and drive ambient temperature

Drive derating is required for operation in high ambient temperatures

Totally enclosing or through panel mounting the drive in either a sealed cabinet (no airflow) or in a well ventilated cabinet makes a significant difference on drive cooling.

The chosen method affects the ambient temperature value (T

) which should be used for any

rate

necessary derating to ensure sufficient cooling for the whole of the drive.

The ambient temperature for the four different combinations is defined below:

1. Totally enclosed with no air flow (<2 m/s) over the drive = T

rate

+ 5° C

int

2. Totally enclosed with air flow (>2 m/s) over the drive

= T

rate

int

3. Through panel mounted with no airflow (<2 m/s) over the drive

= the greater of T

rate

+5°C, or T

ext

int

4. Through panel mounted with air flow (>2 m/s) over the drive

= the greater of T

rate

ext

or T

int

Where:

= Temperature outside the cabinet

ext

= Temperature inside the cabinet

int

= Temperature used to select current rating

rate

3.8 Heatsink fan operation

The Unidrive M / Unidrive HS size 11E are ventilated by a heatsink mounted fan and an auxiliary fan to ventilate the drive box. The fan housing forms a baffle plate, channelling the air through the heatsink chamber. Thus, regardless of mounting method (surface mounting or through-panel mounting), the installation of additional baffle plates is not required.

Ensure the minimum clearances around the drive are maintained to allow air to flow freely.

The heatsink fan on Unidrive M / Unidrive HS size 11E is a variable speed device. The drive controls the speed at which the fan runs based on the temperature of the heatsink and the drive's thermal model system. The drive is also installed with a variable speed fan to ventilate the capacitor bank.

30 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

3.9 Enclosing standard drive for high environmental

IP20

(NEMA1)

IP55 (NEMA 12)

enclosure

Drive fitted with IP54 fan as standard

Gasket seal provides IP55 rated barrier to maintain enclosure rating after drive is fitted.

NOTE

protection

The standard drive is rated to IP20 pollution degree 2 (dry, non-conductive contamination only) (NEMA 1). However, it is possible to configure the drive to achieve a higher IP rating at the rear of the heatsink when through-panel mounted.

This allows the front of the drive, along with various switchgear, to be housed in an IP55 (NEMA 12) enclosure with the heatsink protruding through the panel to the external environment. Thus, the majority of the heat generated by the drive is dissipated outside the enclosure maintaining a reduced temperature inside the enclosure. This also relies on a good seal being made between the heatsink and the rear of the enclosure using the gasket provided in the through panel mounting kit.

Figure 3-11 Example of high IP through-panel layout

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The main gasket should be installed as shown in Figure 3-11. Any screws / bolts that are used for mounting should be installed with M8 flat nylon washers to maintain a seal around the screw hole.

See Figure 3-12 on page 32, sealing clamps are supplied in the through panel mounting kit to aid compression of the gasket.

The heatsink fans have conformal coated PCBs and have sealant at cable entry points. Dripping, splashing or sprayed water can impede the operation of the fan, therefore if the environment is such that the fan may be subjected to more than occasional dripping or sprayed water while operational, then suitable drip protection covers should be employed.

Unidrive M/HS Frame 11E Power Installation Guide 31 Issue Number: 2

Figure 3-12 View showing sealing clamps provided in through hole mounting kit

Enclosure rear wall

Sealing brackets

NOTE

For detailed information regarding IP55 (NEMA 12) Through Panel Mounting see Figure 3-8 Through-panel mounting dimensions on page 25.

When designing an IP55 (NEMA 12) enclosure (Figure 3-11 Example of high IP through- panel layout on page 31), consideration should be given to the dissipation from the front of the drive.

Table 3-4 Power losses from the front of the drive when through-panel mounted

Frame size Power loss

All sizes ≤ 480 W

32 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

3.10 External EMC filter

The external EMC filters are designed to be mounted above the drive as shown in Figure 3-13.

Figure 3-13 Mounting of the EMC filter

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3.10.1 Optional external EMC filters

Table 3-5 EMC filter cross reference

Model CT part number

400 V

11403770 4200-0400 11404170 4200-0400 11404640 4200-0400

575 V

11502000 4200-0690 11502540 4200-0690 11502850 4200-0690

690 V

11602100 4200-0690 11602380 4200-0690 11602630 4200-0690

Unidrive M/HS Frame 11E Power Installation Guide 33 Issue Number: 2

3.10.2 EMC filter ratings

Table 3-6 Optional external EMC filter details

CT part

number

Maximum

continuous

current

(104 °F)

@ 50 °C

(122 °F)

Voltage

rating

IEC UL

rating

Power dissipation

at rated current

@ 40 °C (104 °F)

@ 50 °C (122 °F)

A A V V W W mA mA MΩ

4200-0400 685 551 480 480 00 44 38.5 60.7 275 1.68

4200-0690 403 368 690 N/A

28 24.5 25 583 2.72

Ground leakage

Balanced

supply

phase-to-

phase and

phase-to-

ground

Worst

case@ 40 °C

Discharge

3.10.3 EMC filter dimensions

Figure 3-14 External EMC filter

resistors

Table 3-7 External EMC filter dimensions

CT part number

4200-0400

4200-0690

CT part number

4200-0400

4200-0690

34 Unidrive M/HS Frame 11E Power Installation Guide

ABCDE FGHIJK

306 mm

(12.05 in)

20 mm

(0.79 in)

37 mm

(1.46 in)

LMXYZW

210 mm (8.27 in)

8 mm

(0.32 in)

10.5 mm (0.41 in)

260 mm (10.2 in)

25 mm

(0.98 in)

M12

15 mm

(0.59 in)

12 mm

(0.47 in)

386 mm

(15.20 in)

120 mm (4.72 in)

135 mm (5.32 in)

60 mm

(2.36 in)

235 mm (9.25 in)

2 mm

(0.08 in)

Issue Number: 2

3.10.4 EMC filter torque settings

Table 3-8 Optional external EMC Filter terminal data

CT part

number

4200-0400

4200-0690

Power

connections

Bar hole

diameter

10.5 mm 30 N m (22.1 lb ft) M12 25 Nm

Max torque Ground stud size Max torque

Ground

connections

3.11 Terminal size and torque settings

Table 3-9 Drive control and relay terminal data

Model Connection type Torque setting

All Plug-in terminal block 0.5 N m (0.4 lb ft)

Table 3-10 Drive power terminal data

AC terminals DC and braking Ground terminal

M10 Nut (17 mm AF) M10 Nut (17 mm AF) M10 Nut (17 mm AF)

15.0 N m (11.1 lb ft) 15.0 N m (11.1 lb ft) 15 N m (11.1 lb ft)

3.12 Input line reactors

Table 3-11 Model and Line reactor part number

Model CT part number Model number

400 V

11403770

11404170 4401-0259 INL 403 11404640 4401-0259 INL 403

575 V

11502000 4401-0261 INL 603 11502540 4401-0261 INL 603 11502850 4401-0261 INL 603

690 V

11602100 4401-0261 INL 603 11602380 4401-0261 INL 603 11602630 4401-0261 INL 603

* May represent a more economic solution when operating within heavy duty ratings.

4401-0259 INL 403 4401-0274 INL 403L*

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Unidrive M/HS Frame 11E Power Installation Guide 35 Issue Number: 2

Figure 3-15 Input line reactor dimensions

Table 3-12 Input line reactor ratings

Overall

Model

11403770

11404170 INL 403 557 30 57 330

11404640 INL 403 557 30 57 330

11502000 INL 603 331 93 58 320

11502540 INL 603 331 93 58 320

11502850 INL 603 331 93 58 320

11602100 INL 603 331 93 58 320

11602380 INL 603 331 93 58 320

11602630 INL 603 331 93 58 320

Model

number

INL 403 557 30

INL 403L 420 30 57 289

Current Inductance

A μHmmmmmmkg°C °C W

width

(W)

300 216 264

depth

(D)

Overall

height

(H)

Weight

Max

ambient

temp*

40 50

Max

ambient

temp**

Maximum

losses

* With natural cooling.

** With forced cooling = 1 m/s.

330

36 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

3.13 Routine maintenance

The drive should be installed in a cool, clean, well ventilated location. Contact of moisture and dust with the drive should be prevented.

Regular checks of the following should be carried out to ensure drive / installation reliability are maximized:

Environment

Ambient temperature Ensure the enclosure temperature remains at or below maximum specified

Dust

Moisture Ensure the drive enclosure shows no signs of condensation

Enclosure

Enclosure door filters Ensure filters are not blocked and that air is free to flow

Electrical

Screw connections Ensure all screw terminals remain tight

Crimp terminals

Cables Check all cables for signs of damage

Ensure the drive remains dust free – check that the heatsink and drive fan are not gathering dust. The lifetime of the fan is reduced in dusty environments.

Ensure all crimp terminals remains tight – check for any discoloration which could indicate overheating

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Unidrive M/HS Frame 11E Power Installation Guide 37 Issue Number: 2

3.13.1 Heatsink fan replacement

Figure 3-13 Heatsink fan replacement

Heatsink fan removal procedure

1) Using a flat screwdriver remove the fan wires from the fan connector (making a note of the order).

2) Using a T20 Torque driver remove the two screws that retain the heatsink fan housing

3) Withdraw the heatsink fan housing from the drive in the direction shown

4) Pull the fan cable through the fan cable gland

5) Using a T20 Torque driver remove the four screws that retain the fan in the housing

After the fan has been replaced, reverse the above steps to refit.

Table 3.16 Heatsink fan part number

Drive model Heatsink fan part number

Size 11 3251-1750

38 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

3.13.2 Auxiliary (capacitor bank) fan replacement

Figure 3-17 Auxiliary (capacitor bank) fan replacement

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Mechanical installation

Auxiliary fan removal procedure

1) Disconnect the fan wiring connector as shown.

2) Slide the fan housing in the direction shown using the tongue shown in the enlarged diagram of the fan.

3) Withdraw the fan housing from the drive.

After the fan has been replaced, reverse the above steps to refit.

Table 3-14 Auxillary (capacitor bank) fan part numbers

Drive model Auxiliary (capacitor bank) fan part number

Size 11(575V and 690V) 3251-0042

Size 11 (400V) 3251-1202

Unidrive M/HS Frame 11E Power Installation Guide 39 Issue Number: 2

Electrical installation Technical data UL listing information

3.13.3 Size 11E rectifier fan replacement

Figure 3-18 Size 11E rectifier fan replacement

Size 11 rectifier fan removal procedure

1) Lift the ring eyes provided (one on each side of the drive).

2) Pull the fan housing in the direction shown.

3) Disconnect the fan wiring connector at the location highlighted.

After the fans have been replaced, reverse the above steps to refit the fan housing in the rectifier (making sure the fan housing aligns correctly in the slots top and bottom).

Table 3-15 Rectifier fan part number

Drive model Rectifier fan part number

Size 11E rectifier 3251-0030

40 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

4 Electrical installation

WARNING

Electric shock risk

The voltages present in the following locations can cause severe electric shock and may be lethal: AC supply cables and connections DC and brake cables, and connections Output cables and connections Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched.

Isolation device

The AC and / or DC power supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed.

STOP function

The STOP function does not remove dangerous voltages from the drive, the motor or any external option units.

Safe Torque Off function

The Safe Torque Off function does not remove dangerous voltages from the drive, the motor or any external option units.

Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC and / or DC power supply has been disconnected. If the drive has been energized, the AC and / or DC power supply must be isolated at least ten minutes before work may continue. Normally, the capacitors are discharged by an internal resistor. Under certain, unusual fault conditions, it is possible that the capacitors may fail to discharge, or be prevented from being discharged by a voltage applied to the output terminals. If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Emerson Industrial Automation or their authorized distributor.

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Equipment supplied by plug and socket

Special attention must be given if the drive is installed in equipment which is connected to the AC supply by a plug and socket. The AC supply terminals of the drive are connected to the internal capacitors through rectifier diodes which are not intended to give safety isolation. If the plug terminals can be touched when the plug is disconnected from the socket, a means of automatically isolating the plug from the drive must be used (e.g. a latching relay).

Permanent magnet motors

Permanent magnet motors generate electrical power if they are rotated, even when the supply to the drive is disconnected. If that happens then the drive will become energized through its motor terminals. If the motor load is capable of rotating the motor when the supply is disconnected, then the motor must be isolated from the drive before gaining access to any live parts.

Unidrive M/HS Frame 11E Power Installation Guide 41 Issue Number: 2

4.1 Power connections

Input connections

Mains

Supply

L1 L2

Line reactor

Optional

EMC filter

Fuses

Supply ground

UVW

Motor

Optional ground connection

+DC BR

Thermal

overload protection

device

Output connections

L1* L1* L2*

L2* L3* L3*

Figure 4-1 Power connections

* Common AC supply connections are internally linked.

42 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

4.2 Ground connections

WARNING

NOTE

Supply ground

Motor ground

Electrochemical corrosion of grounding terminals

Ensure that grounding terminals are protected against corrosion i.e. as could be caused by condensation.

The ground loop impedance must conform to the requirements of local safety regulations. The drive must be grounded by a connection capable of carrying the prospective fault current until the protective device (fuse, etc.) disconnects the AC supply. The ground connections must be inspected and tested at appropriate intervals.

The drive must be connected to the system ground of the AC supply. The ground wiring must conform to local regulations and codes of practice.

For further information on ground cable sizes, refer to Table 2-4 Protective ground cable ratings on page 14.

The supply and motor ground connections are made using the M10 studs located by the supply and motor connection terminals. Refer to Figure 4-2.

The supply ground and motor ground connections to the drive are connected internally by a copper

conductor with a cross-sectional area given below:

Frame size

Internal connection cross sectional area mm

11E 42

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Figure 4-2 Unidrive M/Unidrive HS size 11E ground connections

Unidrive M/HS Frame 11E Power Installation Guide 43 Issue Number: 2

Electrical installation

Technical data UL listing information

4.3 AC Supply requirements

WARNING

AC supply voltage:

400 V drive: 380 V to 480 V ±10 % 575 V drive: 500 V to 575 V ±10 % 690 V drive: 500 V to 690 V ±10 %

Number of phases: 3

Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases).

Frequency range: 45 to 66 Hz

For UL compliance only, the maximum supply symmetrical fault current must be limited to 100 kA

Table 4-1 Supply fault current used to calculate maximum input currents

Model Symmetrical fault level (kA)

All 100

4.3.1 Supply types

All drives are suitable for use on any supply type i.e TN-S, TN-C-S, TT and IT.

Supplies with voltage up to 600 V may have grounding at any potential, i.e. neutral, centre or corner (“grounded delta”)

Supplies with voltage above 600 V may not have corner grounding

Drives are suitable for use on supplies of installation category III and lower, according to IEC 60664-1. This means they may be connected permanently to the supply at its origin in a building, but for outdoor installation additional over-voltage suppression (transient voltage surge suppression) must be

provided to reduce category IV to category III.

Operation with IT (ungrounded) supplies: Special attention is required when using internal or external EMC filters with ungrounded supplies, because in the event of a ground (earth) fault in the motor circuit the drive may not trip and the filter could be over-stressed. In this case, additional independent motor ground fault protection must be provided, refer to Table 4-2. For details of ground fault protection contact the supplier of the drive.

A ground fault in the supply has no effect in any case. If the motor must continue to run with a ground fault in its own circuit then an input isolating transformer must be provided and if an EMC filter is required it must be located in the primary circuit.

Unusual hazards can occur on ungrounded supplies with more than one source, for example on ships. Contact the supplier of the drive for more information.

Table 4-2 Behavior of the drive in the event of a ground (earth) fault with an IT supply

Drive size Internal filter only* External filter (with internal)

(All sizes)

* Note that it is not possible to remove the internal EMC filter on size 11E.

May not trip – precautions required:

• Use ground leakage relay

May not trip – precautions required:

• Do not use EMC filter

• Use ground leakage relay

44 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

4.4 Line reactors

Input line reactors reduce the risk of damage to the drive resulting from poor phase balance or severe disturbances on the supply network.

Where line reactors are to be used, reactance values of approximately 2 % are recommended. Higher values may be used if necessary, but may result in a loss of drive output (reduced torque at high speed) because of the voltage drop.

For all drive ratings, 2 % line reactors permit drives to be used with a supply unbalance of up to 3.5 % negative phase sequence (equivalent to 5 % voltage imbalance between phases).

Severe disturbances may be caused by the following factors, for example:

• Power factor correction equipment connected close to the drive.

• Large DC drives having no or inadequate line reactors connected to the supply.

• Across the line (DOL) started motor(s) connected to the supply such that when any of these motors are started, the voltage dip exceeds 20 %

Such disturbances may cause excessive peak currents to flow in the input power circuit of the drive. This may cause nuisance tripping, or in extreme cases, failure of the drive.

Drives of low power rating may also be susceptible to disturbance when connected to supplies with a high rated capacity.

Drive size 11E does not have internal input line reactor hence an external input line reactor must be used.

Each drive must have its own reactor(s). Three individual reactors or a single three-phase reactor should be used.

Reactor current ratings

The current rating of the line reactors should be as follows:

Continuous current rating:

Not less than the continuous input current rating of the drive

Repetitive peak current rating:

Not less than twice the continuous input current rating of the drive

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Figure 4-3 Input line reactor/output sharing choke dimensions

Unidrive M/HS Frame 11E Power Installation Guide 45 Issue Number: 2

Technical data UL listing information

Table 4-3 Input line reactor ratings

100

----------

-------

2π f I

------------

×=

NOTE

Overall

Model

11403770

11404170 INL 403 557 30 57 330

11404640 INL 403 557 30 57 330

11502000 INL 603 331 93 58 320

11502540 INL 603 331 93 58 320

11502850 INL 603 331 93 58 320

11602100 INL 603 331 93 58 320

11602380 INL 603 331 93 58 320

11602630 INL 603 331 93 58 320

Model

number

INL 403L 420 30

INL 403 557 30 57 330

Current Inductance

A μHmmmmmmkg°C °C W

width

(W)

300 216 264

depth

(D)

Overall

height

(H)

Weight

Max

ambient

temp*

40 50

Max

ambient

temp**

Maximum

* With natural cooling.

** With forced cooling = 1 m/s.

4.4.1 Input inductor calculation

To calculate the inductance required (at Y %), use the following equation:

Where:

I = drive rated input current (A) L = inductance (H) f = supply frequency (Hz) V = voltage between lines

losses

289

4.5 24 Vdc supply

The 24 Vdc supply connected to control terminals 1 & 2* provides the following functions:

• It can be used to supplement the drive's own internal 24 V supply when multiple option modules are being used and the current drawn by these module is greater than the drive can supply.

• It can be used as a back-up power supply to keep the control circuits of the drive powered up when the line power supply is removed. This allows any fieldbus modules, application modules, encoders or serial communications to continue to operate.

• It can be used to commission the drive when the line power supply is not available, as the display operates correctly. However, the drive will be in the Under voltage trip state unless either line power supply or low voltage DC operation is enabled, therefore diagnostics may not be possible. (Power down save parameters are not saved when using the 24 V back-up power supply input).

• If the DC bus voltage is too low to run the main SMPS in the drive, then the 24 V supply can be used to supply all the low voltage power requirements of the drive. Low Under Voltage Threshold Select (06.067) must also be enabled for this to happen.

On size 11, the power 24 Vdc supply (terminals 51, 52) must be connected to enable the 24 V dc supply to be used as a backup supply, when the line power supply is removed. If the power 24 Vdc supply is not connected none of the above mentioned functions can be used, "Waiting For Power System" will be displayed on the keypad and no drive operations are possible. The location of the

46 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

power 24 Vdc can be identified from Figure 4-4 Location of the 24 Vdc power supply connection on size 11 on page 48

Table 4-4 24 Vdc supply connections

Function Terminal

Supplement the drive’s internal supply

Terminal

1, 2*

Terminal

Back-up supply for the control circuit

1, 2*

51, 52

* Terminal 9 on Unidrive M702 and HS72

The working voltage range of the control 24 V power supply is as follows:

1 0V common

2 +24 Vdc *

Nominal operating voltage 24.0 Vdc

Minimum continuous operating voltage 19.2 V

Maximum continuous operating voltage 28.0 V

Minimum start up voltage 21.6 V

Maximum power supply requirement at 24 V 40 W

Recommended fuse 3 A, 50 Vdc

* Terminal 9 on Unidrive M702 and HS72

Minimum and maximum voltage values include ripple and noise. Ripple and noise values must not exceed 5 %.

The working range of the 24 V power supply is as follows:

51 0V common

52 +24 Vdc

Size 11

Nominal operating voltage 24.0 Vdc

Minimum continuous operating voltage 19.2 Vdc

Maximum continuous operating voltage

30 Vdc (IEC), 26 Vdc (UL)

Minimum startup voltage 21.6 Vdc

Maximum power supply requirement 60 W

Recommended fuse 4 A @ 50 Vdc

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Unidrive M/HS Frame 11E Power Installation Guide 47 Issue Number: 2

Figure 4-4 Location of the 24 Vdc power supply connection on size 11

51 52

4.6 Low voltage operation

With the addition of a 24 Vdc power supply to supply the control circuits, the drive is able to operate from a low voltage DC supply with a range from 24 Vdc to the maximum DC volts. It is possible for the drive to go from operating on a normal line power supply voltage to operating on a much lower supply voltage without interruption.

Going from low voltage operation to normal mains operation requires the inrush current to be controlled. This may be provided externally. If not, the drive supply can be interrupted to utilise the normal soft starting method in the drive.

To fully exploit the new low voltage mode of operation, the under voltage trip level is now user programmable. For application data, contact the supplier of the drive.

The working voltage range of the low voltage DC power supply is as follows:

Size 11

Minimum continuous operating voltage: 26 V

Minimum start up voltage: 32 V

Maximum over voltage trip threshold: 230 V drives: 415 V

400 V drives: 830 V

575 V drives: 990 V

690 V drives: 1190 V

48 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

In low voltage mode only, a 24 V supply needs to be provided for the heatsink fan. The fan supply

6612

should be connected to terminal 61 and 62.

61 0V common

62 +24 Vdc heatsink fan supply

Size 11

Nominal operating voltage 24.0 Vdc

Minimum continuous operating voltage 23.5 Vdc

Maximum continuous operating voltage 27 Vdc

Current consumption Size 11 (all): 6A

Recommended power supply 24 V, 7 A

Recommended fuse 8A fast blow

Figure 4-5 Location of the heatsink fan supply connector

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4.7 Heatsink fan supply

When operating on normal mains supply, the heatsink fan on all drive sizes is supplied internally by the drive. When operating in low voltage mode it is necessary to connect an external 24V supply to terminal 61 and 62 if heatsink fan operation is required. Please see section 4.6 Low voltage operation for more details.

4.8 Motor requirements

No. of phases: 3

Maximum voltage:

400 V drive: 480 V 575 V drive: 575 V 690 V drive: 690 V

Unidrive M/HS Frame 11E Power Installation Guide 49 Issue Number: 2

Technical data UL listing information

4.9 Ratings

NOTE

WARNING

See section 2.4 Ratings on page 13.

Maximum continuous input current

The values of maximum continuous input current are given to aid the selection of cables and fuses. These values are stated for the worst case condition with the unusual combination of stiff supply with high imbalance. The value stated for the maximum continuous input current would only be seen in one of the input phases. The current in the other two phases would be significantly lower.

The values of maximum input current are stated for a supply with a 2 % negative phase-sequence imbalance and rated at the maximum supply fault current given in Table 4-5.

Table 4-5 Supply fault current used to calculate maximum input currents

Model Symmetrical fault level (kA)

All sizes 100

The nominal cable sizes given in section 2.4 Ratings are only a guide. Refer to local wiring regulations for the correct size of cables. In some cases a larger cable is required to avoid excessive voltage drop.

The nominal output cable sizes in section 2.4 Ratings on page 13 assume that the motor maximum current matches that of the drive. Where a motor of reduced rating is used the cable rating may be chosen to match that of the motor. To ensure that the motor and cable are protected against over-load, the drive must be programmed with the correct motor rated current.

Fuses

The AC supply to the drive must be installed with suitable protection against overload and short-circuits. Nominal fuse ratings are shown in section 2.4 Ratings on page 13. Failure to observe this requirement will cause risk of fire.

A fuse or other protection must be included in all live connections to the AC supply.

Fuse types

The fuse voltage rating must be suitable for the drive supply voltage.

4.10 Output circuit and motor protection

The output circuit has fast-acting electronic short-circuit protection which limits the fault current to typically no more than five times the rated output current, and interrupts the current in approximately 20 µs. No additional short-circuit protection devices are required.

The drive provides overload protection for the motor and its cable. For this to be effective, Rated

Current (00.046) must be set to suit the motor.

Rated Current (00.046) must be set correctly to avoid a risk of fire in the event of motor

overload.

There is also provision for the use of a motor thermistor to prevent over-heating of the motor, e.g. due to loss of cooling.

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4.10.1 Motor cable types

Normal capacitance

Shield or armour separated from the cores

High capacitance

Shield or armour close to the cores

Since capacitance in the motor cable causes loading on the output of the drive, ensure the cable length does not exceed the values given in Table 5-22 Maximum motor cable lengths on page 85

Use 105 °C (221 °F) (UL 60/75 °C temp rise) PVC-insulated cable with copper conductors having a suitable voltage rating, for the following power connections:

• AC supply to external EMC filter (when used)

• AC supply (or external EMC filter) to drive

• Drive to motor

• Drive to braking resistor

4.10.2 High-capacitance / reduced diameter cables

The maximum cable length is reduced from that shown in Table 5-22 Maximum motor cable lengths on page 85 if high capacitance or reduced diameter motor cables are used.

Most cables have an insulating jacket between the cores and the armor or shield; these cables have a low capacitance and are recommended. Cables that do not have an insulating jacket tend to have high capacitance; if a cable of this type is used, the maximum cable length is half that quoted in the tables, (Figure 4-6 shows how to identify the two types).

Figure 4-6 Cable construction influencing the capacitance

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The maximum motor cable lengths specified in section 5.1.22 Maximum motor cable lengths on page 85 is shielded and contains four cores. Typical capacitance for this type of cable is 130 pF/m (i.e. from one core to all others and the shield connected together).

4.10.3 Motor winding voltage

The PWM output voltage can adversely affect the inter-turn insulation in the motor. This is because of the high rate of change of voltage, in conjunction with the impedance of the motor cable and the distributed nature of the motor winding.

For normal operation with AC supplies up to 500 Vac and a standard motor with a good quality insulation system, there is no need for any special precautions. In case of doubt the motor supplier should be consulted. Special precautions are recommended under the following conditions, but only if the motor cable length exceeds 10 m:

• AC supply voltage exceeds 500 V

• DC supply voltage exceeds 670 V, i.e regenerative / AFE supply.

• Operation of 400 V drive with continuous or very frequent sustained braking

• Multiple motors connected to a single drive

For multiple motors, the precautions given in section 4.10.4 Multiple motors should be followed.

For the other cases listed, it is recommended that an inverter-rated motor be used taking into account the voltage rating of the inverter. This has a reinforced insulation system intended by the manufacturer for repetitive fast-rising pulsed voltage operation.

Unidrive M/HS Frame 11E Power Installation Guide 51 Issue Number: 2

Technical data UL listing information

Users of 575 V NEMA rated motors should note that the specification for inverter-rated motors given

Motor protection relay

Chain connection (preferred)

in NEMA MG1 section 31 is sufficient for motoring operation but not where the motor spends significant periods braking. In that case an insulation peak voltage rating of 2.2 kV is recommended.

If it is not practical to use an inverter-rated motor, an output choke (inductor) should be used. The recommended type is a simple iron-cored component with a reactance of about 2 %. The exact value is not critical. This operates in conjunction with the capacitance of the motor cable to increase the rise-time of the motor terminal voltage and prevent excessive electrical stress.

4.10.4 Multiple motors

Open-loop only

If the drive is to control more than one motor, one of the fixed V/F modes should be selected (Pr 05.014 = Fixed or Squared). Make the motor connections as shown in Figure 4-7 and Figure 4-8. The maximum motor cable lengths specified in section 5.1.22 Maximum motor cable lengths on page 85 apply to the sum of the total cable lengths from the drive to each motor. It is recommended that each motor is connected through a protection relay since the drive cannot

protect each motor individually. For connected as shown in Figure 4-8, even when the cable lengths are less than the maximum permissible. For high DC voltages or when supplied by a regen system, a sinusoidal filter is recommended. For details of filter or inductor sizes refer to the supplier of the drive.

Figure 4-7 Preferred chain connection for multiple motors

connection, a sinusoidal filter or an output inductor must be

52 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Figure 4-8 Alternative connection for multiple motors

connection

Inductor

Motor protection relay

WARNING

4.10.5 / Δ motor operation

The voltage rating for and Δ connections of the motor should always be checked before attempting to run the motor.

The default setting of the motor rated voltage parameter is the same as the drive rated voltage, i.e.

400 V drive 400 V rated voltage 230 V drive 230 V rated voltage

A typical 3 phase motor would be connected in

however, variations on this are common e.g. 690 V

Incorrect connection of the windings will cause severe under or over fluxing of the motor, leading to a very poor output torque or motor saturation and overheating respectively.

4.10.6 Output contactor

If the cable between the drive and the motor is to be interrupted by a contactor or circuit breaker, ensure that the drive is disabled before the contactor or circuit breaker is opened or closed. Severe arcing may occur if this circuit is interrupted with the motor running at high current and low speed.

for 400 V operation or Δ for 230 V operation,

Δ 400 V.

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A contactor is sometimes required to be installed between the drive and motor for safety purposes.

The recommended motor contactor is the AC3 type.

Switching of an output contactor should only occur when the output of the drive is disabled.

Opening or closing of the contactor with the drive enabled will lead to:

1. OI ac trips (which cannot be reset for 10 seconds)

2. High levels of radio frequency noise emission

3. Increased contactor wear and tear

Unidrive M/HS Frame 11E Power Installation Guide 53 Issue Number: 2

The Drive Enable terminal (terminal 31 on Unidrive M700 / M701 / HS70 / HS71 and terminal 11 & 13

NOTE

WARNING

on Unidrive M702 / HS72) when opened provides a Safe Torque Off function. This can in many cases replace output contactors.

For further information see the Control User Guide.

4.11 Braking

Braking occurs when the drive is decelerating the motor, or is preventing the motor from gaining speed due to mechanical influences. During braking, energy is returned to the drive from the motor.

When motor braking is applied by the drive, the maximum regenerated power that the drive can absorb is equal to the power dissipation (losses) of the drive.

When the regenerated power is likely to exceed these losses, the DC bus voltage of the drive increases. Under default conditions, the drive brakes the motor under PI control, which extends the deceleration time as necessary in order to prevent the DC bus voltage from rising above a user defined set-point.

If the drive is expected to rapidly decelerate a load, or to hold back an overhauling load, a braking resistor must be installed.

Table 4-6 shows the default DC voltage level at which the drive turns on the braking transistor. However the braking resistor turn on and the turn off voltages are programmable with Braking IGBT Lower Threshold (06.073) and Braking IGBT Upper Threshold (06.074).

Table 4-6 Default braking transistor turn on voltage

Drive voltage rating DC bus voltage level

400 V 780 V

575 V 930 V

690 V 1120 V

When a braking resistor is used, Pr 00.015 should be set to Fast Ramp Mode.

High temperatures Braking resistors can reach high temperatures. Locate braking resistors so that damage cannot result. Use cable having insulation capable of withstanding high temperatures.

4.11.1 Braking resistor

Overload protection

When a braking resistor is used, it is essential that an overload protection device is incorporated in the braking resistor circuit; this is described in Figure 4-9 on page 56.

When a braking resistor is to be mounted outside the enclosure, ensure that it is mounted in a ventilated metal housing that will perform the following functions:

• Prevent inadvertent contact with the resistor

• Allow adequate ventilation for the resistor

When compliance with EMC emission standards is required, external connection requires the cable to be armored or shielded, since it is not fully contained in a metal enclosure. See section 410 General EMC enclosure layout showing ground connections on page 59 for further details.

Internal connection does not require the cable to be armored or shielded.

54 Unidrive M/HS Frame 11E Power Installation Guide

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Table 4-7 Minimum resistance values and peak power rating for the braking resistor at 40 °C (104 °F)

Model

Minimum

resistance*

Instantaneous power

rating

Continuous power

rating

Ω kW kW

400 V

11403770 1.83 369.4 185

11404170 1.2 563.4 200

11404640 1.2 563.4 250

575 V

11502000 1.83 525.2 150

11502540 1.83 525.2 185

11502850 1.83 525.2 225

690 V

11602100 2.2 633.6 185

11602380 2.2 633.6 200

11602630 2.2 633.6 250

* Resistor tolerance: ±10 %.

For high-inertia loads or under continuous braking, the continuous power dissipated in the braking resistor may be as high as the power rating of the drive. The total energy dissipated in the braking resistor is dependent on the amount of energy to be extracted from the load.

The instantaneous power rating refers to the short-term maximum power dissipated during the on intervals of the pulse width modulated braking control cycle. The braking resistor must be able to withstand this dissipation for short intervals (milliseconds). Higher resistance values require proportionately lower instantaneous power ratings.

In most applications, braking occurs only occasionally. This allows the continuous power rating of the braking resistor to be much lower than the power rating of the drive. It is therefore essential that the instantaneous power rating and energy rating of the braking resistor are sufficient for the most extreme braking duty that is likely to be encountered.

Optimization of the braking resistor requires careful consideration of the braking duty.

Select a value of resistance for the braking resistor that is not less than the specified minimum resistance. Larger resistance values may give a cost saving, as well as a safety benefit in the event of a fault in the braking system. Braking capability will then be reduced, which could cause the drive to trip during braking if the value chosen is too large.

Thermal protection circuit for the braking resistor

The thermal protection circuit must disconnect the AC supply from the drive if the resistor becomes overloaded due to a fault. Figure 4-9 shows a typical circuit arrangement.

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Unidrive M/HS Frame 11E Power Installation Guide 55 Issue Number: 2

Figure 4-9 Typical protection circuit for a braking resistor

Optional EMC filter

Stop

Start / Reset

Thermal protection device

Braking resistor

Drive

Main contactor power supply

+DC

See Figure 4-1 on page 42 for the location of the +DC and braking resistor connection.

4.11.2 Braking resistor software overload protection

The drive software contains an overload protection function for a braking resistor. In order to enable and set-up this function, it is necessary to enter three values into the drive:

• Braking Resistor Rated Power (10.030)

• Braking Resistor Thermal Time Constant (10.031)

• Braking Resistor Resistance (10.061)

This data should be obtained from the manufacturer of the braking resistors.

Pr 10.039 gives an indication of braking resistor temperature based on a simple thermal model. Zero indicates the resistor is close to ambient and 100 % is the maximum temperature the resistor can withstand. A ‘Brake Resistor’ alarm is given if this parameter is above 75 % and the braking IGBT is active. A Brake R Too Hot trip will occur if Pr 10.039 reaches 100 %, when Pr 10.037 is set to 0 (default value) or 1.

If Pr 10.037 is equal to 2 or 3, a Brake R Too Hot trip will not occur when Pr 10.039 reaches 100 %, but instead the braking IGBT will be disabled until Pr 10.039 falls below 95 %. This option is intended for applications with parallel connected DC buses where there are several braking resistors, each of which cannot withstand full DC bus voltage continuously. With this type of application it is unlikely the braking energy will be shared equally between the resistors because of voltage measurement tolerances within the individual drives. Therefore with Pr 10.037 set to 2 or 3, then as soon as a resistor has reached its maximum temperature the drive will disable the braking IGBT, and another resistor on another drive will take up the braking energy. Once Pr 10.039 has fallen below 95 % the drive will allow the braking IGBT to operate again.

See the Parameter Reference Guide for more information on Pr 10.030, Pr 10.031, Pr 10.037 and Pr 10.039.

This software overload protection should be used in addition to an external overload protection device.

56 Unidrive M/HS Frame 11E Power Installation Guide

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4.12 Ground leakage

WARNING

The size 11E drive has an internal EMC capacitor installed, this capacitor is not removable. The ground leakage current is as follows:

56 mA AC at 400 V 50 Hz (proportional to supply voltage and frequency) 18 µA DC with a 600 V DC bus (33 MΩ)

Note there is an internal voltage surge protection device connected to ground. Under normal

circumstances this carries negligible current.

The ground leakage current is high. A permanent fixed ground connection must be provided, or other suitable measures taken to prevent a safety hazard occurring if the connection is lost.

4.12.1 Use of residual current device (RCD)

There are three common types of ELCB / RCD:

1. AC - detects AC fault currents

2. A - detects AC and pulsating DC fault currents (provided the DC current reaches zero at least once every half cycle)

3. B - detects AC, pulsating DC and smooth DC fault currents

• Type AC should never be used with drives.

• Type A can only be used with single phase drives

• Type B must be used with three phase drives

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Only type B ELCB / RCD are suitable for use with 3 phase inverter drives.

If an external EMC filter is used, a delay of at least 50 ms should be incorporated to ensure spurious trips are not seen. The leakage current is likely to exceed the trip level if all of the phases are not energized simultaneously.

Unidrive M/HS Frame 11E Power Installation Guide 57 Issue Number: 2

Electrical installation

Technical data UL listing information

4.13 EMC (Electromagnetic compatibility)

WARNING

NOTE

WARNING

The requirements for EMC are divided into three levels in the following three sections:

Section 4.13.2, General requirements for all applications, to ensure reliable operation of the drive and minimise the risk of disturbing nearby equipment. The immunity standards specified in section 11 will be met, but no specific emission standards. Note also the special requirements given in Surge immunity of control circuits - long cables and connections outside a building on page 71 for increased surge immunity of control circuits where control wiring is extended.

Section 4.13.3, Requirements for meeting the EMC standard for power drive systems, IEC61800-3 (EN 61800-3:2004+A1:2012).

Section 4.13.4, Requirements for meeting the generic emission standards for the industrial environment, IEC61000-6-4, EN 61000-6-4:2007+A1:2011.

The recommendations of section 4.13.2 will usually be sufficient to avoid causing disturbance to adjacent equipment of industrial quality. If particularly sensitive equipment is to be used nearby, or in a non-industrial environment, then the recommendations of section 4.13.3 or section 4.13.4 should be followed to give reduced radio-frequency emission.

In order to ensure the installation meets the various emission standards described in:

• The EMC data sheet available from the supplier of the drive

• The Declaration of Conformity at the front of this manual

The correct external EMC filter must be used, and all of the guidelines in section 4.13.2 and section

4.13.4 must be followed.

High ground leakage current

When an EMC filter is used, a permanent fixed ground connection must be provided which does not pass through a connector or flexible power cord. This includes the internal EMC filter.

The installer of the drive is responsible for ensuring compliance with the EMC regulations that apply where the drive is to be used.

4.13.1 Internal EMC filter

The size 11E drive has an internal EMC capacitor installed, this capacitor is not removable. This (and the lack of a negative DC terminal) mean that the size 11E drive is not suitable for use as part of a

regen system.

The non removable internal EMC filter means the drive is not suitable for use with ungrounded (IT) supplies unless additional motor ground fault protection is installed. For details of ground fault protection contact the supplier of the drive.

The internal EMC filter reduces radio-frequency emission into the line power supply. Where the motor cable is short, it permits the requirements of EN 61800-3:2004+A1:2012 to be met for the second environment - see section 4.13.3. For longer motor cables the filter continues to provide a useful reduction in emission level, and when used with any length of shielded motor cable up to the limit for the drive, it is unlikely that nearby industrial equipment will be disturbed.

58 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

4.13.2 General requirements for EMC

Optional ground connection

External controller

If the control circuit 0V is to be grounded, this should be done at the system controller onlyto avoid injecting noise currents into the 0V circuit

Grounding bar

If ground connections are made using a separate cable, they should run parallel to the appropriate power cable to minimise emissions

Use four core cableto connect the motor to the drive. The ground conductor in the motor cable must be connected directly to the earth terminal of the drive and motor. It must not be connected directly to the power earth busbar.

The incoming supply ground should be connected to a single power ground bus bar or low impedance earth terminal inside the cubicle. This should be used as a common 'clean' ground for all components inside the cubicle.

3 phase AC supply

Optional EMC filter

Metal backplate safety bonded to power ground busbar

INL 1

Metal backplate

Ground (earth) connections

The grounding arrangements should be in accordance with Figure 4-10, which shows a single drive on a back-plate with or without an additional enclosure.

Figure 4-10 shows how to manage EMC when using an unshielded motor cable. However a shielded cable is preferable, in which case it should be installed as shown in section 4.13.4 Compliance with generic emission standards on page 64.

Figure 4-10

General EMC enclosure layout showing ground connections

Safety information Product information Mechanical installation

Unidrive M/HS Frame 11E Power Installation Guide 59 Issue Number: 2

Electrical installation

Technical data UL listing information

Cable layout

Optional braking

resistor and overload

Do not place sensitive (unscreened) signal circuits in a zone extending 300mm (12”)all around the Drive, motor cable, input cable from RFI filter and unscreened braking resistor cable (if used)

300mm

(12in)

INL 1

NOTE

Figure 4-11 indicates the clearances which should be observed around the drive and related ‘noisy’ power cables by all sensitive control signals / equipment.

Figure 4-11 Drive cable clearances

Any signal cables which are carried inside the motor cable (i.e. motor thermistor, motor brake) will pick up large pulse currents via the cable capacitance. The shield of these signal cables must be connected to ground close to the motor cable, to avoid this noise current spreading through the control system.

60 Unidrive M/HS Frame 11E Power Installation Guide

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Feedback device cable shielding

NOTE

Shielding considerations are important for PWM drive installations due to the high voltages and currents present in the output (motor) circuit with a very wide frequency spectrum, typically from 0 to 20 MHz.

The following guidance is divided into two parts:

1. Ensuring correct transfer of data without disturbance from electrical noise originating either within the drive or from outside.

2. Additional measures to prevent unwanted emission of radio frequency noise. These are optional and only required where the installation is subject to specific requirements for radio frequency emission control.

To ensure correct transfer of data, observe the following:

Resolver connections:

• Use a cable with an overall shield and twisted pairs for the resolver signals

• Connect the cable shield to the drive 0V connection by the shortest possible link ("pigtail")

• It is generally preferable not to connect the cable shield to the resolver. However in cases where there is an exceptional level of common-mode noise voltage present on the resolver body, it may be helpful to connect the shield there. If this is done then it becomes essential to ensure the absolute minimum length of "pigtails" at both shield connections, and possibly to clamp the cable shield directly to the resolver body and to the drive grounding bracket.

• The cable should preferably not be interrupted. If interruptions are unavoidable, ensure the absolute minimum length of "pigtail" in the shield connections at each interruption.

Encoder connections:

• Use a cable with the correct impedance

• Use a cable with individually shielded twisted pairs

• Connect the cable shields to 0V at both the drive and the encoder, using the shortest possible links ("pigtails")

• The cable should preferably not be interrupted. If interruptions are unavoidable, ensure the absolute minimum length of "pigtail" in the shield connections at each interruption. Preferably, use a connection method which provides substantial metallic clamps for the cable shield terminations.

The above applies where the encoder body is isolated from the motor and where the encoder circuit is isolated from the encoder body. Where there is no isolation between the encoder circuits and the motor body, and in case of doubt, the following additional requirement must be observed. This gives the best possible noise immunity.

• The shields must be directly clamped to the encoder body (no pigtail) and to the drive grounding bracket. This may be achieved by clamping of the individual shields or by providing an additional overall shield which is clamped.

The recommendations of the encoder manufacturer must also be adhered to for the encoder connections.

Safety information Product information Mechanical installation

Electrical installation

Technical data UL listing information

In order to guarantee maximum noise immunity for any application double shielded cable as shown should be used.

In some cases single shielding of each pair of differential signals cables, or a single overall shield with individual shield on the thermistor connections is sufficient. In these cases all the shields should be connected to ground and 0V at both ends.

If the 0V is required to be left floating, a cable with individual shields and an overall shield must be used.

Unidrive M/HS Frame 11E Power Installation Guide 61 Issue Number: 2

Figure 4-12 and Figure 4-13 illustrate the preferred construction of cable and the method of

Twi sted

pair

cable

Twisted pair shield

Cable

Cable overall shield

Cable

Cable shield

Twis ted

pair

shield

Cable shield

Twis ted

pair

shield

Connection

at motor

Connection

at drive

Ground clamp on shield

Shield

connection

to 0V

Shield

connection

to 0V

clamping. The outer sheath of the cable should be stripped back enough to allow the clamp to be installed. The shield must not be broken or opened at this point. The clamps should be installed close to the drive or feedback device, with the ground connections made to a ground plate or similar metallic ground surface

Figure 4-12 Feedback cable, twisted pair

Figure 4-13 Feedback cable connections

To ensure suppression of radio frequency emission, observe the following:

• Use a cable with an overall shield Clamp the overall shield to grounded metallic surfaces at both the encoder and the drive, as illustrated in Figure 4-13

62 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

4.13.3 Compliance with EN 61800-3:2004+A1:2012 (standard for Power

CAUT ION

Drive Systems)

Meeting the requirements of this standard depends on the environment that the drive is intended to operate in, as follows:

Operation in the first environment

Observe the guidelines given in section 4.13.4 Compliance with generic emission standards on

page 64. An external EMC filter will always be required.

This is a product of the restricted distribution class according to IEC 61800-3

In a residential environment this product may cause radio interference in which case the user may be required to take adequate measures.

Operation in the second environment

In all cases a shielded motor cable must be used, and an EMC filter is required for all Unidrive M / Unidrive HS drives with a rated input current of less than 100 A.

The drive contains an in-built filter for basic emission control. In some cases feeding the motor cables (U, V and W) once through a ferrite ring can maintain compliance for longer cable lengths. The requirements of operating in the second environment are met, depending on the motor cable length for 3 kHz switching frequency as stated in Table 4-8.

The table summarizes the performance of in-built filters when used with Unidrive M / Unidrive HS size 11 drives and single pairs of Unidrive M / Unidrive HS size 11 drives and Unidrive M / Unidrive HS rectifiers, assembled in the standard recommended configuration.

Table 4-8 Second environment emission compliance

Safety information Product information Mechanical installation

Drive size Filter Voltage Motor cable length 0 - 100 (m)

All sizes In-built Any Unrestricted

Key:

Unrestricted: EN 61800-3:2004+A1:2012 second environment, unrestricted distribution.

For longer motor cables, an external filter is required. Where a filter is required, follow the guidelines in section 4.13.4 Compliance with generic emission standards .

Where a filter is not required, follow the guidelines given in section 4.13.2 General requirements for EMC on page 59.

The second environment typically includes an industrial low-voltage power supply network which does not supply buildings used for residential purposes. Operating the drive in this environment without an external EMC filter may cause interference to nearby electronic equipment whose sensitivity has not been appreciated. The user must take remedial measures if this situation arises. If the consequences of unexpected disturbances are severe, it is recommended that the guidelines in section 4.13.4 Compliance with generic emission standards be adhered to.

Detailed instructions and EMC information are given in the Unidrive M / Unidrive HS EMC Data Sheet which is available from the supplier of the drive.

Unidrive M/HS Frame 11E Power Installation Guide 63 Issue Number: 2

Electrical installation

Technical data UL listing information

4.13.4 Compliance with generic emission standards

³100mm (4in)

³100mm

(4in)

³100mm (4in)

Use the recommended filter and shielded motor cable. Observe the layout rules given in Figure 4-14. Ensure the AC supply and ground cables are at least 100 mm from the power module and motor cable.

Figure 4-14 Supply and ground cable clearance

64 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Figure 4-15 Sensitive signal circuit clearance

³300mm

(12in)

Sensitive signal cable

Safety information Product information Mechanical installation

Electrical installation

Avoid placing sensitive signal circuits in a zone 300 mm (12 in) all around the power module.

Unidrive M/HS Frame 11E Power Installation Guide 65 Issue Number: 2

Technical data UL listing information

4.13.5 Ensure good EMC grounding.

Motor cable screen (unbroken) physically fixed to the backplate.

Ensure direct

metal contact at drive and filter (not shown) mounting points (any paint must be removed).

Figure 4-16 Grounding the drive, motor cable shield and filter

Connect the shield of the motor cable to the ground terminal of the motor frame using a link that is as

short as possible and not exceeding 50 mm (2 in) long. A full 360

termination of the shield to the

terminal housing of the motor is beneficial.

It is unimportant for EMC purposes whether the motor cable contains an internal (safety) ground core, or there is a separate external ground conductor, or grounding is through the shield alone. An internal ground core will carry a high noise current and therefore it must be terminated as close as possible to the shield termination.

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Issue Number: 2

Figure 4-17 Grounding the motor cable shield

Safety information Product information Mechanical installation

Unshielded wiring to the optional braking resistor(s) may be used, provided the wiring does not run external to the enclosure. Ensure a minimum spacing of 300 mm (12 in) from signal wiring and the AC supply wiring to the external EMC filter. Otherwise this wiring must be shielded.

Unidrive M/HS Frame 11E Power Installation Guide 67 Issue Number: 2

Electrical installation

Technical data UL listing information

Figure 4-18 Shielding requirements of optional external braking resistor

+DC BR

Optional external

braking resistor

Enclosure

+DC BR

Optional external

braking resistor

Enclosure

If the control wiring is to leave the enclosure, it must be shielded and the shield(s) clamped to the drive using the grounding bracket as shown in Figure 4-19. Remove the outer insulating cover of the cable to ensure the shield(s) make contact with the bracket, but keep the shield(s) intact until as close as possible to the terminals

Alternatively, wiring may be passed through a ferrite ring, part no. 3225-1004.

68 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Figure 4-19 Grounding of signal cable shields using the grounding bracket

Safety information Product information Mechanical installation

Electrical installation

Unidrive M/HS Frame 11E Power Installation Guide 69 Issue Number: 2

Technical data UL listing information

4.13.6 Variations in the EMC wiring

From the Drive

To the motor

Back-plate

Enclosure

Interruptions to the motor cable

The motor cable should ideally be a single length of shielded or armored cable having no interruptions. In some situations it may be necessary to interrupt the cable, as in the following examples:

• Connecting the motor cable to a terminal block in the drive enclosure

• Installing a motor isolator/disconnect switch for safety when work is done on the motor In these cases the following guidelines should be followed.

Terminal block in the enclosure

The motor cable shields should be bonded to the back-plate using uninsulated metal cable-clamps which should be positioned as close as possible to the terminal block. Keep the length of power conductors to a minimum and ensure that all sensitive equipment and circuits are at least 0.3m (12 in) away from the terminal block.

Figure 4-20 Connecting the motor cable to a terminal block in the enclosure

Using a motor isolator/disconnect-switch

The motor cable shields should be connected by a very short conductor having a low inductance. The use of a flat metal coupling-bar is recommended; conventional wire is not suitable.

The shields should be bonded directly to the coupling-bar using uninsulated metal cable-clamps. Keep the length of the exposed power conductors to a minimum and ensure that all sensitive equipment and circuits are at least 0.3 m (12 in) away.

The coupling-bar may be grounded to a known low-impedance ground nearby, for example a large metallic structure which is connected closely to the drive ground.

70 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Figure 4-21 Connecting the motor cable to an isolator/disconnect switch

Isolator

Coupling bar

From the Drive

To the motor

(Ifrequired)

Signal from plant Signal to drive

0V 0V

30V zener diode e.g. 2xBZW50-15

Surge immunity of control circuits - long cables and connections outside a building

The input/output ports for the control circuits are designed for general use within machines and small systems without any special precautions.

These circuits meet the requirements of EN 61000-6-2:2005 (1 kV surge) provided the 0V connection is not grounded.

In applications where they may be exposed to high-energy voltage surges, some special measures may be required to prevent malfunction or damage. Surges may be caused by lightning or severe power faults in association with grounding arrangements which permit high transient voltages between nominally grounded points. This is a particular risk where the circuits extend outside the protection of a building.

As a general rule, if the circuits are to pass outside the building where the drive is located, or if cable runs within a building exceed 30 m, some additional precautions are advisable. One of the following techniques should be used:

1. Galvanic isolation, i.e. do not connect the control 0V terminal to ground. Avoid loops in the control wiring, i.e. ensure every control wire is accompanied by its return (0V) wire.

2. Shielded cable with additional power ground bonding. The cable shield may be connected to ground at both ends, but in addition the ground conductors at both ends of the cable must be bonded together by a power ground cable (equipotential bonding cable) with cross-sectional

area of at least 10 mm safety requirements of the plant. This ensures that fault or surge current passes mainly through the ground cable and not in the signal cable shield. If the building or plant has a well-designed common bonded network this precaution is not necessary.

3. Additional over-voltage suppression - for the analog and digital inputs and outputs, a zener diode network or a commercially available surge suppressor may be connected in parallel with the input circuit as shown in Figure 4-22 and Figure 4-23.

If a digital port experiences a severe surge its protective trip may operate (O.Ld1 trip code 26). For continued operation after such an event, the trip can be reset automatically by setting Pr 10.034 to 5.

Figure 4-22 Surge suppression for digital and unipolar inputs and outputs

, or 10 times the area of the signal cable shield, or to suit the electrical

Safety information Product information Mechanical installation

Electrical installation

Technical data UL listing information

Unidrive M/HS Frame 11E Power Installation Guide 71 Issue Number: 2

Figure 4-23 Surge suppression for analog and bipolar inputs and outputs

Signal from plant Signal to drive

0V 0V

2 x 15V zener diode e.g. 2xBZW50-15

Surge suppression devices are available as rail-mounting modules, e.g. from Phoenix Contact:

Unipolar TT-UKK5-D/24 DC Bipolar TT-UKK5-D/24 AC

These devices are not suitable for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal. Most encoders have galvanic isolation of the signal circuit from the motor frame, in which case no precautions are required. For data networks, follow the specific recommendations for the particular network.

72 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

5 Technical data

5.1 Drive technical data

5.1.1 Power and current ratings

The continuous current ratings given are for maximum 40 °C (104 °F), 1000 m altitude and 2 kHz switching frequency. Derating is required for higher switching frequencies, ambient temperature >40 °C (104 °F) and high altitude. For further information, please refer to Section 5.1.2 on page 74 and section 5.1.9 on page 79.

Table 5-1 400 V drive ratings (380 V to 480 V ±10 %)

Normal Duty Heavy Duty

Maximum

Model

11403770 437 225 350 481 377 565

11404170 487 250 400 536 417 625

11404640 507 280 450 558 464 696

continuous

output

current

Nominal

power at

400 V

AkWhpAAAAkWhp

Motor

power at

460 V

current

Table 5-2 575 V drive ratings (500 V to 575 V ±10 %)

Normal Duty Heavy Duty

Model

11502000

11502540

11502850

Maximum

continuous

output

current

248 185 250 273 200 300 350 150 200

288 225 300 317 254 381 444 185 250

315 250 350 346 285 427 499 225 300

Nominal power at

575 V

AkWhpAAAAkWhp

Motor

power at

575 V

current

Peak

Maximum

continuous

output

current

Maximum

continuous

output

current

Open

loop peak

current

Open

loop peak

current

RFC

peak

current

660

730

812

RFC

peak

current

Nominal

power at

400 V

185 300

200 350

250 400

Nominal

power at

575 V

Motor

power at

460 V

Motor

power at

575 V

Safety information Product information Mechanical installation Electrical installation

Table 5-3 690 V drive ratings (500 V to 690 V ±10 %)

Normal Duty Heavy Duty

Model

11602100

11602380

11602630

Maximum

continuous

output

current

225 200 250 247 210 315 367 185 250

275 250 300 302 238 357 416 200 250

305 280 400 335 263 394 460 250 300

Nominal

power at

690 V

AkWhpAAAAkWhp

Motor

power at

690 V

current

Peak

Maximum

continuous

output

current

Open

loop peak

current

RFC

peak

current

Nominal

power at

690 V

Motor

power at

690 V

Unidrive M/HS Frame 11E Power Installation Guide 73 Issue Number: 2

Technical data

UL listing information

5.1.2 Power and current ratings (Derating for switching frequency and temperature)

For a full explanation of ‘Normal Duty’ and ‘Heavy Duty’ refer to the Control User Guide.

Table 5-4 Maximum permissible continuous output current @ 40 °C (104 °F) ambient

Normal Duty Heavy Duty

Model

400 V

11403770 225 350 437 437 415 336 272 185 300 377 377 372 296 245

11404170 250 400 487 460 415 336 272 200 350 417 415 372 296 245

11404640 280 400 507 460 415 336 272 250 400 464 415 372 296 245

575 V

11502000 185 250 248 248 220

11502540 225 300 288 265 220 185 250 254 221 184

11502850 250 350 315 265 220 225 300 285 221 184

690 V

11602100 200 250 225 225 220

11602380 250 300 275 265 220 200 250 238 221 184

11602630 280 400 305 265 220 250 300 263 221 184

Nominal

rating

kW hp

Maximum permissible

continuous output current (A) for

the following switching

frequencies

kHz3kHz4kHz6kHz8kHz

Nominal

rating

kW hp

150 200 200 200 184

185 250 210 210 184

Maximum permissible continuous

output current (A) for the following

switching frequencies

kHz3kHz4kHz6kHz8kHz

74 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Table 5-5 Maximum permissible continuous output current @ 50 °C (122 °F)

NOTE

Normal Duty Heavy Duty

Model

400 V

11403770 225 350 437 415 374 298 240 185 300 377 377 343 274 223

11404170 250 400 462 415 374 298 240 200 350 415 380 343 274 223

11404640 280 400 462 415 374 298 240 250 400 418 380 343 274 223

575 V

11502000 185 250 226 226 198

11502540 225 300 262 241 198 185 250 240 200 166

11502850 250 350 296 241 198 225 300 245 200 166

690 V

11602100 200 250 205 205 198

11602380 250 300 250 241 198 200 250 238 200 166

11602630 280 400 296 241 198 250 300 245 200 166

Nominal

rating

kW hp

Maximum permissible

continuous output current (A) for

the following switching

frequencies

kHz3kHz4kHz6kHz8kHz

Nominal

rating

kW hp

150 200 200 200 166

185 250 210 200 166

Maximum permissible continuous

output current (A) for the following

switching frequencies

kHz3kHz4kHz6kHz8kHz

55 °C ratings are available on request

Safety information Product information Mechanical installation Electrical installation

Unidrive M/HS Frame 11E Power Installation Guide 75 Issue Number: 2

Technical data

UL listing information

5.1.3 Power dissipation

Table 5-6 Losses @ 40° C (104° F) ambient

Normal Duty Heavy Duty

Model

400 V

11403770 225 350 4182 4576 4708 4444 4246 185 300 3553 3905 4200 3960 3907

11404170 250 400 4734 4843 4708 4444 4246 200 350 3968 4325 4200 3960 3907

11404640 280 400 4962 4843 4708 4444 4246 250 400 4477 4325 4200 3960 3907

575 V

11502000 185 250 3391 3999 4097

11502540 225 300 4004 4296 4097 185 250 3481 3544 3438

11502850 250 350 4439 4296 4097 225 300 3957 3544 3438

690 V

11602100 200 250 3225 3893 4497

11602380 250 300 4023 4640 4497 200 250 3470 3865 3814

11602630 280 400 4576 4684 4540 250 300 3869 3865 3814

Nominal

rating

kW hp

Drive losses (W) taking into

account any current derating for

the given conditions

kHz3kHz4kHz6kHz8kHz

Nominal

rating

kW hp

150 200 2706 3204 3438

185 200 3034 3670 3814

Drive losses (W) taking into account

any current derating for the given

kHz3kHz4kHz6kHz8kHz

conditions

76 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Table 5-7 Losses @ 50° C (122° F) ambient

Normal Duty Heavy Duty

Model

400 V

11403770 225 350 4182 4329 4228 3988 3843 185 300 3553 3905 3876 3699 3634

11404170 250 400 4456 4329 4228 3988 3843 200 350 3968 3943 3876 3699 3634

11404640 280 400 4456 4329 4228 3988 3843 250 400 3974 3943 3876 3699 3634

575 V

11502000 185 250 3391 3678 3532

11502540 225 300 3965 3678 3532 185 250 3273 3036 2985

11502850 250 350 3965 3678 3632 225 300 3273 3036 2985

690 V

11602100 200 250 3225 3893 4048

11602380 250 300 4023 4186 4048 200 250 3470 3495 3468

11602630 280 400 4421 4230 4091 250 300 3580 3495 3468

Nominal

rating

kW hp

Drive losses (W) taking into

account any current derating for

the given conditions

kHz3kHz4kHz6kHz8kHz

Nominal

rating

kW hp

150 200 2706 3036 2985

185 200 3043 3495 3468

Drive losses (W) taking into account

any current derating for the given

kHz3kHz4kHz6kHz8kHz

conditions

Table 5-8 Power losses from the front of the drive when through-panel mounted

Frame size Power loss

11 ≤ 480 W

Safety information Product information Mechanical installation Electrical installation

5.1.4 Temperature, humidity and cooling method

Ambient temperature operating range:

- 20 °C to 55 °C (- 4 °F to 122 °F). Output current derating must be applied at ambient temperatures >40 °C (104 °F).

Cooling method: Forced convection

Maximum humidity: 95 % non-condensing at 40 °C (104 °F)

5.1.5 Supply requirements

AC supply voltage:

400 V drive: 380 V to 480 V ±10 % 575 V drive: 500 V to 575 V ±10 % 690 V drive: 500 V to 690 V ±10 %

Number of phases: 3

Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases).

Frequency range: 45 to 66 Hz

For UL compliance only, the maximum supply symmetrical fault current must be limited to 100 kA

Unidrive M/HS Frame 11E Power Installation Guide 77 Issue Number: 2

Technical data

UL listing information

5.1.6 Line reactors

Table 5-9 Input line reactor ratings

Overall

Model

11403770

11404170 INL 403 557 30 57 330

11404640 INL 403 557 30 57 330

11502000 INL 603 331 93 58 320

11502540 INL 603 331 93 58 320

11502850 INL 603 331 93 58 320

11602100 INL 603 331 93 58 320

11602380 INL 603 331 93 58 320

11602630 INL 603 331 93 58 320

Model

number

INL 403L 420 30

INL 403 557 30 57 330

Current Inductance

A μHmmmmmmkg°C °C W

width

(W)

300 216 264

depth

(D)

Overall

height

(H)

Weight

Max

ambient

temp*

40 50

Max

ambient

temp**

Maximum

losses

289

* With natural cooling.

** With forced cooling = 1 m/s.

5.1.7 Motor requirements

No. of phases: 3

Maximum voltage:

400 V drive: 480 V

575 V drive: 575 V

690 V drive: 690 V

5.1.8 Storage

-40 °C (-40 °F) to +55 °C (122 °F) for long term storage, or to +70 °C (158 °F) for short term storage.

Storage time is 2 years.

Electrolytic capacitors in any electronic product have a storage period after which they require reforming or replacing.

The DC bus capacitors have a storage period of 10 years.

The low voltage capacitors on the control supplies typically have a storage period of 2 years and are thus the limiting factor.

Low voltage capacitors cannot be reformed due to their location in the circuit and thus may require replacing if the drive is stored for a period of 2 years or greater without power being applied.

It is therefore recommended that drives are powered up for a minimum of 1 hour after every 2 years of storage. This process allows the drive to be stored for a further 2 years.

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5.1.9 Altitude

Altitude range: 0 to 3,000 m (9,900 ft), subject to the following conditions:

1,000 m to 3,000 m (3,300 ft to 9,900 ft) above sea level: de-rate the maximum output current from the specified figure by 1% per 100 m (330 ft) above 1,000 m (3,300 ft)

For example at 3,000 m (9,900 ft) the output current of the drive would have to be de-rated by 20 %.

5.1.10 IP / UL Rating

The drive is rated to IP20 pollution degree 2 (dry, non-conductive contamination only) (NEMA 1). However, it is possible to configure the drive to achieve IP55 rating (NEMA 12) at the rear of the heatsink for through-panel mounting (some current derating is required).

The IP rating of a product is a measure of protection against ingress and contact to foreign bodies and water. It is stated as IP XX, where the two digits (XX) indicate the degree of protection provided as shown in Table 5-10.

Table 5-10 IP Rating degrees of protection

First digit Second digit

Protection against foreign bodies and access to hazardous parts

0 Non-protected 0 Non-protected

Protected against solid foreign objects of

50 mm ∅ and greater (back of a hand)

Protected against solid foreign objects of

12.5mm ∅ and greater (finger)

Protected against solid foreign objects of

2.5 mm ∅ and greater (tool) Protected against solid foreign objects of

1.0mm ∅ and greater (wire) 5 Dust-protected (wire) 5 Protected against water jets 6 Dust-tight (wire) 6 Protected against powerful water jets

7- 7

8- 8

Table 5-11 UL enclosure ratings

UL rating Description

Type 1

Type 1 2

Enclosures are intended for indoor use, primarily to provide a degree of protection against limited amounts of falling dirt.

Enclosures are intended for indoor use, primarily to provide a degree of protection against dust, falling dirt and dripping non-corrosive liquids.

Protection against ingress of water

Protected against vertically falling water

drops

Protected against vertically falling water

drops when enclosure tilted up to 15 °

3 Protected against spraying water

4 Protected against splashing water

Protected against the effects of temporary immersion in water

Protected against the effects of continuous immersion in water

Safety information Product information Mechanical installation Electrical installation

Technical data

UL listing information

5.1.11 Corrosive gasses

Concentrations of corrosive gases must not exceed the levels given in:

• Table A2 of EN 50178:1998

• Class 3C2 of IEC 60721-3-3

This corresponds to the levels typical of urban areas with industrial activities and/or heavy traffic, but not in the immediate neighborhood of industrial sources with chemical emissions.

Unidrive M/HS Frame 11E Power Installation Guide 79 Issue Number: 2

5.1.12 RoHS compliance

NOTE

The drive meets EU directive 2011/65/EU for RoHS compliance.

5.1.13 Vibration

Maximum recommended continuous vibration level 0.14 g r.m.s. broad-band 5 to 200 Hz.

This is the limit for broad-band (random) vibration. Narrow-band vibration at this level which coincides with a structural resonance could result in premature failure.

Bump Test

Random Vibration Test

Sinusoidal Vibration Test

Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-29: Test Eb: Severity: 18 g, 6 ms, half sine No. of Bumps: 600 (100 in each direction of each axis)

Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-64: Test Fh: Severity: 1.0 m²/s³ (0.01 g²/Hz) ASD from 5 to 20 Hz

-3 dB/octave from 20 to 200 Hz

Duration: 30 minutes in each of 3 mutually perpendicular axes.

Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-6: Test Fc: Frequency range: 5 to 500 Hz Severity: 3.5 mm peak displacement from 5 to 9 Hz

10 m/s² peak acceleration from 9 to 200 Hz

15 m/s² peak acceleration from 200 to 500 Hz Sweep rate: 1 octave/minute Duration: 15 minutes in each of 3 mutually perpendicular axes.

EN 61800-5-1:2007, Section 5.2.6.4. referring to IEC 60068-2-6

Frequency range: 10 to 150 Hz Amplitude: 10 to 57 Hz at 0.075 mm pk

57 to 150 Hz at 1g p Sweep rate: 1 octave/minute Duration: 10 sweep cycles per axis in each of 3 mutually perpendicular axes

5.1.14 Starts per hour

By electronic control: unlimited By interrupting the AC supply: ≤20 (equally spaced)

5.1.15 Start up time

This is the time taken from the moment of applying power to the drive, to the drive being ready to run the motor:

Size 11: 5 s

80 Unidrive M/HS Frame 11E Power Installation Guide

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5.1.16 Output frequency / speed range

Unidrive Mxxx models:

In all operating modes (Open loop, RFC-A, RFC-S) the maximum output frequency is limited to 550 Hz.

Unidrive HSxx models:

In open loop mode the maximum achievable output frequency is 3,000 Hz.

In RFC-A and RFC-S modes, the maximum achievable output frequency is 1,250Hz.

In RFC-S mode the speed is also limited by the voltage constant (Ke) of the motor unless field weakening operation is enabled. Ke is a specific constant for the servo motor being used. It can normally be found on the motor data sheet in V/k rpm (volts per 1,000 rpm).

It is recommended that a minimum ratio of 12:1 is maintained between the switching frequency and the maximum output frequency to maintain the quality of the output waveform. If this minimum ratio is exceeded, extra motor losses will result due to the increased harmonic content of the output waveform.

5.1.17 Accuracy and resolution

Speed:

The absolute frequency and speed accuracy depends on the accuracy of the crystal used with the drive microprocessor. The accuracy of the crystal is 100 ppm, and so the absolute frequency/speed accuracy is 100 ppm (0.01 %) of the reference, when a preset speed is used. If an analog input is used the absolute accuracy is further limited by the absolute accuracy of the analog input.

The following data applies to the drive only; it does not include the performance of the source of the control signals.

Open loop resolution:

Preset frequency reference: 0.1 Hz Precision frequency reference: 0.001 Hz

Closed loop resolution

Preset speed reference: 0.1 rpm Precision speed reference: 0.001 rpm Analog input 1: 11 bit plus sign Analog input 2: 11 bit plus sign

Current:

The resolution of the current feedback is 10 bit plus sign.

Accuracy: typical 2 %

worst case 5 %

Safety information Product information Mechanical installation Electrical installation

Technical data

5.1.18 Acoustic noise

The heatsink fan generates the majority of the sound pressure level at 1 m produced by the drive. The heatsink fan is a variable speed fan. The drive controls the speed at which the fan runs based on the temperature of the heatsink and the drive's thermal model system.

Table 5-12 gives the sound pressure level at 1 m produced by the drive for the heatsink fan running at the maximum and minimum speeds.

Table 5-12 Acoustic noise data

Max speed

dBA

82.5 58

Unidrive M/HS Frame 11E Power Installation Guide 81 Issue Number: 2

Min speed

dBA

UL listing information

5.1.19 Overall dimensions

WARNING

H Height including surface mounting brackets W Width D Projection forward of panel when surface mounted F Projection forward of panel when through-panel mounted R Projection rear of panel when through-panel mounted

Table 5-13 Overall drive dimensions

Size

11E

HWD F R

1242 mm

(48.9 in)

310 mm

(12.21 in)

Dimension

313 mm

(12.32 in)

190 mm

(7.48 in)

123 mm (4.84 in)

5.1.20 Weights

Table 5-14 Overall drive weights

Size Model kg lb

11E All variants 63 138.9

5.1.21 Input current, fuse and cable size ratings

The input current is affected by the supply voltage and impedance.

Typical input current

The values of typical input current are given to aid calculations for power flow and power loss.

The values of typical input current are stated for a balanced supply.

Maximum continuous input current

The values of maximum continuous input current are given to aid the selection of cables and fuses. These values are stated for the worst case condition with the unusual combination of stiff supply with bad balance. The value stated for the maximum continuous input current would only be seen in one of the input phases. The current in the other two phases would be significantly lower.

The values of maximum input current are stated for a supply with a 2 % negative phase-sequence imbalance and rated at the maximum supply fault current given in Table 5-15.

Table 5-15 Supply fault current used to calculate maximum input currents

Model Symmetrical fault level (kA)

All 100

Fuses

The AC supply to the drive must be installed with suitable protection against overload and short-circuits. Table 5-16 shows the recommended fuse ratings. Failure to observe this requirement will cause risk of fire.

82 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

Table 5-16 AC Input current and fuse ratings (400 V)

Model

11403770

11404640

Typical

current

Maximum

continuous

input

AA AAA AA

424

455

502

input

current

449 579

492 613

539 752 550 550

Maximum

overload

input

current

IEC UL / USA

Nominal Maximum

500 500

Table 5-17 AC Input current and fuse ratings (575 V)

Model

11502000

11502850

Typical

current

Maximum

continuous

input

AA AAA AA

240

285

313

input

current

265 327

310 395

338 473

Maximum

overload

input

current

IEC UL / USA

Nominal Maximum

400 400 gR 400 400 HSJ11502540

Table 5-18 AC Input current and fuse ratings (690 V)

Model

11602100

11602630

Typ ica l

current

Maximum

continuou

input

s input

current

AA A AA AA

225

271

298

Maximum

overload

input

current

256 379

302 425

329 465

IEC UL / USA

Nominal Maximum

400 400 gR 400 400 HSJ11602380

Fuse rating

Nominal Maximum

Class

gR 600 600 HSJ11404170

Fuse rating

Nominal Maximum

Class

Fuse rating

Nominal Maximum

Class

Safety information Product information Mechanical installation Electrical installation

Class

Unidrive M/HS Frame 11E Power Installation Guide 83 Issue Number: 2

Technical data

UL listing information

Table 5-19 Cable ratings (400 V)

NOTE

Cable size (IEC)

Model

Nominal Max

11403770

11404640 2 x 240 4 x 4/0

Input Output Input Output

method

4 x 95

Install

Nominal Max

2 x 185

Install

method

Nominal Max Nominal Max

4 x 3/0

Table 5-20 Cable ratings (575 V)

Model

11502000

11502540

11502850

Input Output Input Output

Nominal Max

2 x 70

2 x 95

2 x 120

Cable size (IEC)

method

Install

Nominal Max

2 x 70

2 x 95 2 x 4/0 2 x 4/0

2 x 120 2 x 250 2 x 250

Install

method

Nominal Max Nominal Max

2 x 3/0 2 x 3/0

Table 5-21 Cable ratings (690 V)

Model

11602100

11602380

11602630

Input Output Input Output

Nominal Max

2 x 70

2 x 95

Cable size (IEC)

method

Install

Nominal Max

Install

method

2 x70

2 x 95 2 x 4/0 2 x 4/0

2 x 95 2 x 250 2 x 250

Nominal

2 x 3/0 2 x 3/0

Cable size (UL)

AWG or kcmil

Cable size (UL)

AWG or kcmil

Cable size (UL)

AWG or kcmil

Maxim

Nominal Max

2 x 40011404170 2 x 240 4 x 4/0

The cable sizes noted in Table 5-19 to Table 5-21 are typical cable sizes based on

UL508C and IEC60364-5-52:2001. Maximum cable sizes are 2 x 240 mm kcmil per pole. The user will have to decide what size of cable to use in any given application based on the local wiring regulations. Use of high temperature cables that are thinner than those stated in the typical cable chart maybe possible, contact the supplier of the drive for advice.

Installation method (ref:IEC60364-5-52:2001)

B1 - Separate cables in conduit B2 - Multicore cable in conduit C - Multicore cable in free air

Cable sizes are from IEC60364-5-52:2001 table A.52.C with correction factor for 40 °C ambient of 0.87 (from table A52.14) for cable installation method B2 (multicore cable in conduit).

Cable size may be reduced if a different installation method is used, or if the ambient temperature is lower.

84 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

or 2 x 400

The recommended cable sizes above are only a guide. The mounting and grouping of

NOTE

cables affects their current-carrying capacity, in some cases smaller cables may be acceptable but in other cases a larger cable is required to avoid excessive temperature or voltage drop. Refer to local wiring regulations for the correct size of cables.

A fuse or other protection must be included in all live connections to the AC supply.

Fuse types

The fuse voltage rating must be suitable for the drive supply voltage.

IEC Fuse types

• IEC class gG - Full range breaking capability in general application. Slow acting.

• IEC class gR - Dual rated: semiconductor protection (ultra-fast acting) and cable protection.

• IEC class aR - Semiconductor Protection, fast acting. Provides no protection from slow, small overloads, so cable must be protected by using a gG fuse or circuit breaker.

• HRC- High Rupturing Capacity – Denotes the ability of the fuse link to interrupt extremely high fault currents.

North American Fuse Types

• UL class J - Full range breaking capability in general application. Slow acting. Up to 600 V only.

Ferraz HSJ -High speed class J fuses. Dual rated: semiconductor protection (ultra-fast acting) and cable protection. Up to 600 V only and only from Ferraz.

5.1.22 Maximum motor cable lengths

Table 5-22 Maximum motor cable lengths

Maximum permissible motor cable length

Model

400 V

11403770 250 m (820 ft) 187 m (614 ft) 125 m (614 ft) 93 m (203 ft)

11404170 250 m (820 ft) 187 m (614 ft) 125 m (614 ft) 93 m (203 ft)

11404800 250 m (820 ft) 187 m (614 ft) 125 m (614 ft) 93 m (203 ft)

575 V

11502000 250 m (820 ft) 187 m (614 ft)

11502540 250 m (820 ft) 187 m (614 ft)

11503020 250 m (820 ft) 187 m (614 ft)

690 V

11602100 250 m (820 ft) 187 m (614 ft)

11602380 250 m (820 ft) 187 m (614 ft)

11602770 250 m (820 ft) 187 m (614 ft)

kHz

• Cable lengths in excess of the specified values may be used only when special techniques are adopted; refer to the supplier of the drive.

• The default switching frequency is 3 kHz for Open-loop and RFC-A and 6 kHz for RFC-S mode.

The maximum cable length is reduced from that shown in Table 5-22 if high capacitance or reduced diameter motor cables are used. For further information, refer to section 4.10.2 High-capacitance / reduced diameter cables on page 51.

for each of the following switching frequencies

kHz

Safety information Product information Mechanical installation Electrical installation

Technical data

UL listing information

Unidrive M/HS Frame 11E Power Installation Guide 85 Issue Number: 2

Table 5-23 Minimum resistance values and peak power rating for the braking resistor at 40 °C (104 °F)

Minimum

Model

400 V

11403770 1.83 369.4 185

11404170 1.2 563.4 200

11404640 1.2 563.4 250

575 V

11502000 1.83 525.2 150

11502540 1.83 525.2 185

11502850 1.83 525.2 225

690 V

11602100 2.2 633.6 185

11602380 2.2 633.6 200

11602630 2.2 633.6 250

* Resistor tolerance: ±10 %.

resistance*

Ω kW kW

Instantaneous power

rating

Continuous power

rating

5.1.23 Terminal size and torque settings

Table 5-24 Drive control and relay terminal data

Model Connection type Torque setting

All Plug-in terminal block 0.5 N m (0.4 lb ft)

Table 5-25 Drive power terminal data

AC terminals DC and braking Ground terminal

M10 Nut (17 mm AF) M10 Nut (17 mm AF) M10 Nut (17 mm AF)

15.0 N m (11.1 lb ft) 15.0 N m (11.1 lb ft) 15 N m (11.1 lb ft)

5.2 Optional external EMC filters

Table 5-26 EMC filter cross reference

Model CT part number

400 V

11403770 4200-0400 11404170 4200-0400 11404640 4200-0400

575 V

11502000 4200-0690 11502540 4200-0690 11502850 4200-0690

690 V

11602100 4200-0690 11602380 4200-0690 11602630 4200-0690

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5.2.1 Electromagnetic compatibility (EMC)

This is a summary of the EMC performance of the drive. For full details, refer to the EMC Data Sheet which can be obtained from the supplier of the drive.

Table 5-27 Immunity compliance

Standard Type of immunity Test specification Application Level

IEC61000-4-2 EN61000-4-2:2009

IEC61000-4-3 EN61000-43:2006+A2:2010

IEC61000-4-4 EN61000-4-4:2012

IEC61000-4-5 EN61000-4-5:2014

IEC61000-4-6 EN61000-4-6:2014

IEC61000-4-11 EN61000-4-11:2004

IEC61000-6-1 EN61000-6-1:2007

IEC61000-6-2 EN61000-6-2:2005

IEC61800-3 EN 618003:2004+A1:2012

See section Surge immunity of control circuits - long cables and connections outside a building on page 114 for control ports for possible requirements regarding grounding and external surge protection

Emission

The drive contains an in-built filter for basic emission control. An additional optional external filter provides further reduction of emission. The requirements of the following standards are met, depending on the motor cable length and switching frequency.

Electrostatic discharge

Radio frequency radiated field

Fast transient burst

Surges

Conducted radio frequency

Voltage dips and interruptions

Generic immunity standard for the residential, commercial and light - industrial environment

Generic immunity standard for the industrial environment

Product standard for adjustable speed power drive systems (immunity requirements)

6 kV contact discharge 8 kV air discharge

10 V/m prior to modulation 80 - 1000 MHz 80 % AM (1 kHz) modulation

5/50 ns 2 kV transient at 5 kHz repetition frequency via coupling clamp

5/50 ns 2 kV transient at 5 kHz repetition frequency by direct injection

Common mode 4 kV

1.2/50 μs waveshape

Differential mode 2 kV

1.2/50 μs waveshape

Lines to ground

10V prior to modulation

0.15 - 80 MHz 80 % AM (1 kHz) modulation

-30 % 10 ms +60 % 100 ms

-60 % 1 s <-95 % 5 s

Module enclosure

Control lines

Power lines

AC supply lines: line to ground

AC supply lines: line to line

Signal ports to

ground

Control and power lines

AC power ports

Meets immunity requirements for first and second environments

Level 3 (industrial)

Level 4 (industrial harsh)

Level 3 (industrial)

Level 4

Level 3

Level 2

Level 3 (industrial)

Complies

Safety information Product information Mechanical installation Electrical installation

Technical data

Unidrive M/HS Frame 11E Power Installation Guide 87 Issue Number: 2

UL listing information

Table 5-28 Size 11E emission compliance

CAUT ION

Motor cable length (m)

Using internal filter:

10 - 50 C3

100 C3 C4

Using external filter:

20 C2

100 C2 C3

Switching Frequency (kHz)

468

Key (shown in decreasing order of permitted emission level):

E2R EN 61800-3: 2004+A1:2012 second environment, restricted distribution (Additional

measures may be required to prevent interference)

E2U EN 61800-3: 2004+A1:2012 second environment, unrestricted distribution

I Industrial generic standard EN 61000-6-4:2007+A1:2011 EN 61800-3: 2004+A1:2012 first

environment restricted distribution (The following caution is required by EN 61800-3:

2004+A1:2012)

This is a product of the restricted distribution class according to IEC 61800-3. In a residential environment this product may cause radio interference in which case the user may be required to take adequate measures.

R Residential generic standard EN 61000-6-3:2007+A1:2011

EN 61800-3: 2004+A1:2012 first environment unrestricted distribution

EN 61800-3: 2004+A1:2012 defines the following:

• The first environment is one that includes residential premises. It also includes establishments directly connected without intermediate transformers to a low-voltage power supply network which supplies buildings used for residential purposes.

• The second environment is one that includes all establishments other than those directly connected to a low-voltage power supply network which supplies buildings used for residential purposes.

• Restricted distribution is defined as a mode of sales distribution in which the manufacturer restricts the supply of equipment to suppliers, customers or users who separately or jointly have technical competence in the EMC requirements of the application of drives.

88 Unidrive M/HS Frame 11E Power Installation Guide

Issue Number: 2

IEC 61800-3 and EN 61800-3: 2004+A1:2012

The 2004 revision of the standard uses different terminology to align the requirements of the standard better with the EC EMC Directive.

Power drive systems are categorized C1 to C4:

Category Definition

C1 Intended for use in the first or second environments

Not a plug-in or movable device, and intended for use in the first environment only when installed by a professional, or in the second environment

C3 Intended for use in the second environment, not the first environment

Intended for use in the second environment in a system rated at over 400 A, or in a complex system

Note that category 4 is more restrictive than E2R, since the rated current of the PDS must exceed 400 A or the supply voltage exceed 1000 V, for the complete PDS.

5.2.2 EMC filter ratings

Table 5-29 Optional external EMC filter details

Maximum

continuous

current

CT part

number

4200-0400 600 551 480 480 00 44 38.5 60.7 275 1.68

4200-0690 403 368 690 N/A 00 28 24.5 25 583 2.72

(104 °F)

@ 50 °C

(122 °F)

A A V V W W mA mA MΩ

Voltage

rating

IEC UL

rating

Power dissipation

at rated current

@ 40 °C (104 °F)

@ 50 °C

(122 °F)

Ground leakage

Balanced

supply

phase-to-

phase and

phase-to-

ground

Worst

case@ 40 °C

Discharge

resistors

5.2.3 Overall EMC filter dimensions

Table 5-30 Optional external EMC filter dimensions

CT part

number

HWD

mm inch mm inch mm inch kg lb

4200-0400 135 5.32 386 15.2 260 10.2 14.7 32.41

4200-0690 135 5.32 386 15.2 260 10.2 16.75 36.9

Dimension (mm)

Weight

Safety information Product information Mechanical installation Electrical installation

Technical data

5.2.4 EMC filter torque settings

Table 5-31 Optional external EMC Filter terminal data

CT part

number

4200-0400

4200-0690

Max cable size Max torque Ground stud size Max torque

10.5 mm 30 N m (22.1 lb ft) M12 25 N m

Power

connections

Unidrive M/HS Frame 11E Power Installation Guide 89 Issue Number: 2

Ground

connections

UL listing information

6 UL listing information

6.1 UL file reference

All products covered by this Guide are UL Listed to both Canadian and US requirements. The UL file reference is: NMMS/7.E171230.

Products that incorporate the Safe Torque Off function have been investigated by UL. The UL file reference is: FSPC.E1712304.

6.2 Option modules, kits and accessories

All Option Modules, Control Pods and Installation Kits supplied by Emerson Industrial Automation for use with these drives are UL Listed.

6.3 Enclosure ratings

Drives are UL Open Type as supplied.

Drives fitted with a conduit box are UL Type 1.

Drives that are capable of through-hole mounting are UL Type 12 when installed with the high-IP insert (where provided), and the Type 12 sealing kit to prevent ingress of dust and water.

Remote Keypads are UL Type 12.

6.4 Mounting

Drives can be mounted directly onto a vertical surface. This is known as 'surface' or 'standard' mounting. Refer to section 3.4.2 Surface mounting on page 24 for further information.

Drives can be installed side by side with recommended spacing between them. This is known as 'bookcase' mounting. Refer to section 3.6.1 Enclosure sizing on page 27 for further information.

Some drives can be mounted on their side. This is known as 'tile' mounting. Suitable tile mounting kits are available from Emerson Industrial Automation.

Drives fitted with a conduit box can be mounted directly onto a wall or other vertical surface without additional protection. Suitable conduit boxes are available from Emerson Industrial Automation.

Some drives may be through-hole mounted. Mounting brackets and sealing kits are available from Emerson Industrial Automation. Refer to section 3.4.3 Through-panel mounting on page 25 for further information.

Remote Keypads can be mounted on the outside of a UL Type 12 enclosure. A sealing and mounting kit is provided with the keypad.

6.5 Environment

Drives must be installed in a Pollution Degree 2 environment or better (dry, non-conductive pollution only).

All drives are capable of delivering full rated output current at surrounding air temperatures up to 40 °C

Drives may be operated in surrounding air temperatures up to 50 °C or 55 °C at de-rated current, depending on the model number. Refer to Chapter 5 Technical data on page 73.

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6.6 Electrical Installation

TERMINAL TORQUE

Terminals must be tightened to the rated torque as specified in the Installation Instructions. Refer to section 3.11 Terminal size and torque settings on page 35 for further information.

WIRING TERMINALS

Drives must be installed using cables rated for 75 °C operation, copper wire only.

UL Listed closed-loop connectors sized according to the field wiring shall be used for all field wiring connections. Refer to section 4.2 Ground connections on page 43 for further information.

BRANCH CIRCUIT PROTECTION

The fuses and circuit breakers required for branch circuit protection are contained in the Installation Instructions. Refer to section 4.9 Ratings on page 50.

OPENING OF BRANCH CIRCUIT

Opening of the branch-circuit protective device may be an indication that a fault has been interrupted. To reduce the risk of fire or electric shock, the equipment should be examined and replaced if damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced.

Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local "codes".

6.7 Motor overload protection and thermal memory retention

All drives incorporate internal overload protection for the motor load that does not require the use of an external or remote overload protection device.

The protection level is adjustable and the method of adjustment is provided in the Control User Guide. Maximum current overload is dependent on the values entered into the current limit parameters (motoring current limit, regenerative current limit and symmetrical current limit entered as percentage) and the motor rated current parameter (entered in amperes).

The duration of the overload is dependent on motor thermal time constant .The time contact is programmable. The default overload protection is typically set to 150 % of the motor rated current for 60 seconds.

The drives are provided with user terminals that can be connected to a motor thermistor to protect the motor from high temperature, in the event of a motor cooling fan failure.

The method of adjustment of the overload protection is provided in the Installation Instructions shipped with the product.

All models are provided with thermal memory retention.

Safety information Product information Mechanical installation Electrical installation Technical data

Unidrive M/HS Frame 11E Power Installation Guide 91 Issue Number: 2

UL listing information

6.8 Electrical supply

The drives are suitable for use on a circuit capable of delivering not more than 100,000 RMS Symmetrical Amperes, at rated voltage when protected by fuses as specified in the Installation Instructions.

Some smaller drives are suitable for use on a circuit capable of delivering not more than 10,000 RMS Symmetrical Amperes, at rated voltage when protected by circuit breakers as specified in the Installation Instructions.

6.9 External Class 2 supply

The external power supply used to power the 24 V control circuit shall be marked: "UL Class 2". The power supply voltage shall not exceed 24 Vdc.

6.10 Requirement for Transient Surge Suppression

This requirement applies to drives with rated input voltage = 575 V, Frame Size 7 only.

TRANSIENT SURGE SUPPRESSION SHALL BE INSTALLED ON THE LINE SIDE OF THIS EQUIPMENT AND SHALL BE RATED 575 Vac (PHASE TO GROUND), 575 Vac (PHASE TO PHASE), SUITABLE FOR OVERVOLTAGE CATEGORY III, AND SHALL PROVIDE PROTECTION FOR A RATED IMPULSE VOLTAGE TO WITHSTAND VOLTAGE PEAK OF 6 kV AND A CLAMPING VOLTAGE OF MAXIMUM 2400 V.

6.11 Group Installation and Modular Drive Systems

Drives with DC+ and DC- supply connections, with 230 V or 480 V supply voltage rating, are UL approved for use in modular drive systems as inverters when supplied by the converter sections: Mentor MP25A, 45A, 75A, 105A, 155A or 210A range manufactured by Emerson Industrial Automation.

Alternatively, the inverters may be supplied by converters from the Unidrive-M range manufactured by Emerson Industrial Automation.

In these applications the inverters are required to be additionally protected by supplemental fuses.

Drives have not been evaluated for other Group Installation applications, for example where a single inverter is wired directly to two or more motors. In these applications, additional thermal overload protection is needed. Contact Emerson Industrial Automation for further details.

92 Unidrive M/HS Frame 11E Power Installation Guide

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0478-0266-02

Control Techniques Unidrive M, Unidrive HS Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Safety information

1.1 Warnings, Cautions and Notes

1.2 Electrical safety - general warning

1.3 System design and safety of personnel

1.4 Environmental limits

1.5 Access

1.6 Fire protection

1.7 Compliance with regulations

1.8 Motor

1.9 Mechanical brake control

1.10 Adjusting parameters

1.11 Electrical installation

2 Product information

2.1 Introduction

2.2 Model number

2.3 Nameplate description

2.4 Ratings

2.5 Drive features

3 Mechanical installation

3.1 Safety information

3.2 Planning the installation

3.3 Terminal cover removal

3.4 Dimensions and mounting methods

3.5 Mounting brackets

3.6 Enclosure for standard drives

3.7 Enclosure design and drive ambient temperature

3.8 Heatsink fan operation

3.10 External EMC filter

3.11 Terminal size and torque settings

3.12 Input line reactors

3.13 Routine maintenance

4 Electrical installation

4.1 Power connections

4.2 Ground connections

4.3 AC Supply requirements

4.4 Line reactors

4.5 24 Vdc supply

4.6 Low voltage operation

4.7 Heatsink fan supply

4.8 Motor requirements

4.9 Ratings

4.10 Output circuit and motor protection

4.11 Braking

4.12 Ground leakage

4.13 EMC (Electromagnetic compatibility)

5 Technical data

5.1 Drive technical data

5.2 Optional external EMC filters

6 UL listing information

6.1 UL file reference

6.2 Option modules, kits and accessories

6.3 Enclosure ratings

6.4 Mounting

6.5 Environment

6.6 Electrical Installation

6.7 Motor overload protection and thermal memory retention

6.8 Electrical supply

6.9 External Class 2 supply

6.10 Requirement for Transient Surge Suppression

6.11 Group Installation and Modular Drive Systems