Control Techniques SE11200037, SE11200025, SE2D200150, SE11200055, SE2D200110 User Manual

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SE23400150

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EF

User Guide

Commander SE

Sizes 1 to 5

Variable speed drivefor 3 phase induction motors

from 0.25kW to 37kW

Part Number: 0452-0061

Issue Number: 8

General Information

The manufacturer accepts no liability for anyconsequences resultingfrom inappro-
priate, negligent or incorrect installation or adjustment of the optional operating pa-
rameters ofthe equipment orfrom mismatching the variable speed drive (Drive) with
the motor.

The contentso f thisUser Guide are believed tobe correctat the time ofprinting. In
the interests of a commitment to a policy of continuous development and improve-
ment,themanufacturerreservestheright to changethespecificationof theproduct
or its performance, or the contents of the User Guide, withoutnotice.

All rights reserved. No parts of this User Guide may be reproduced or transmitted
in any form or by any means, electrical or mechanical including photocopying, re-
cording or by an information storage or retrievalsystem,without permissionin writ-
ing from the publisher.

Drive software version

Thisproductissuppliedwiththelatestversionofuser-interfaceandmachinecontrol
software. If this product is to be used in a new or existing system with other Com-
manderSE Drives,there may be some differences between their software and t he
software in this product. These differences may cause this product to function dif-
ferently. Thismay also applyto Drives returnedfroma Control TechniquesService
Centre.

If there is any doubt, contact a ControlTechniques Drive Centre.

Copyright © December 2001 Control Techniques Drives Limited
Issue Code: 8
Software: V02.00.00 onwards

Commander SE User Guide
Issue Number 8

Contents

1 Safety Inform ation 1

1.1 Warnings, Cautions and notes 1

1.2 Electrical safety - general warning 1

1.3 System design and safety of personnel 1

1.4 Environmental limits 2

1.5 Compliance with regulations 2

1.6 Motor 2

1.7 Adjusting parameters 2

2Options 3
3 Technical Data 4

3.1 Power dependant ratingdata 4

3.2 Generaldata 12

3.3 RFI Filters 14

4 Installing the drive 16

4.1 Safety information 16

4.2 Planning the installation 16

4.3 Mechanical installation 17

4.4 Electrical installation 23

4.5 Electromagnetic compatibility (EMC) 27

5 Terminals 34

5.1 Power terminal connections 34

5.2 Control terminal connections 35

5.3 Serial communication connections 36

5.4 Control terminal specifications 37

6 Handling and Programming 40

6.1 Display and keypad 40

6.2 Display Messages 41

6.3 Selecting and changing parameters 41

6.4 Saving parameters 42

6.5 Security codes 42

6.6 Setting a security code 42

6.7 Unlocking a security code 43

6.8 Set security back to zero ( 0) - no security 43

6.9 Setting to default values 43

6.10 Level1 and level 2 parameter descriptions 43

7 Getting Started - Bench T esting 61

7.1 Terminal control 61

7.2 Keypad control 63

8 Diagnostics and Protective Features 65

8.1 Trip codes 65

8.2 Alarm warnings 67

8.3 HF-Hardware fault tripcodes 67

Commander SE User Guide

Issue Number8

9 Parameter List 68
10 Advanced Functions 69

10.1 Speed control 69

10.2 Ramps 69

10.3 Torque control 69

10.4 Stopping 69

10.5 Programmable I/O 69

10.6 Motor protection 69

10.7 Monitoring 69

10.8 Auxiliary functions 69

10.9 Second motor selection 69

11 UL Listing Information 70

11.1 Common UL information 70

11.2 Power dependantUL information 70

Commander SE User Guide
Issue Number 8

Declaration of Conformity

Control Techniques, The Gro, Newtown, Powys, UK. SY16 3BE

The AC variable speed drive products listed above, have been designed and manufactured in
accordance with the following European harmonised, national and international standards:

*Applies to Size 1 units only.
**SE11200025, SE11200037, SE11200055: input choke required. All other units where input

current <16A: for professional use only.
***Applies to the followingmodels:SE11200025 - SE11200075, SE2D200075, SE2D200110,

SE23400075 - SE23400220, SE23400300, SE23400400, SE33400550, SE33400750.

These productscomplywith the Low Voltage Directive 73/23/EEC,the Electromagnetic
Compatibility (EMC)Directive 89/336/EEC and the CE Marking D irective93/68/EEC.

These electronic Drive products are intended to be used with appropriate motors,
controllers, electrical protection components and other equipment to form complete end
products or systems. Compliance with safety and EMC regulations depends upon installing
and configuring Drives correctly, including using the specified input filters. The Drives
must be installed only by professional assemblers who are familiar with requirements for
safety and EMC. The assembler is responsible for ensuring that t he end product or system
complieswithalltherelevantlawsinthecountrywhereitistobeused.RefertothisUser
Guide.A Commander SE EMC Data Sheet is also available giving detailed EMC information.

SE11200025 SE11200037 SE11200055 SE11200075
SE2D200075 SE2D200110 SE2D200150 SE2D200220 SE23200400
SE23400075 SE23400110 SE23400150 SE23400220 SE23400300 SE23400400
SE33200550 SE33400550 SE33200750 SE33400750 SE43401100 SE43401500
SE43401850 SE53402200 SE53403000 SE53403700

EN60249 Base materials for printed circuits
IEC60326-1 Printed boards: general information for the specification writer

IEC60326-5

Printed boards: specification for single- and double-sided printed boards with plated-
through holes

IEC60326-6 Printed boards: specification for multilayer printed boards
IEC60664-1

Insulation co-ordination for equipment within low-voltage systems: principles, requirements

and tests
EN60529 Degrees of protection provided by enclosures (IP code)
UL94 Flammability rating of plastic materials
UL508C Standard for power conversion equipment
*EN50081-1 Generic emission standard for the residential, commercial and light industrial environment
EN50081-2 Generic emission standard for the industrial environment
EN50082-2 Generic immunity standard for the industrial environment

EN61800-3

Adjustable speed electrical power drive systems - Part 3: EMC product standard including

specific test methods
**EN61000-3-2

Electromagnetic compatibility (EMC). Limits. Limits for harmonic current emissions

(equipment input current <16A per phase)
***EN61000-3-3

Electromagnetic compatibility (EMC). Limits. Limitation of voltage fluctuations and flicker in

low-voltage supply systems for equipment with rated current < 16A

W. Drury
Executive VP Technology
Date: 1 November 2001

1 Commander SE User Guide

www.controltechniques.com Issue Number 8

1 Safety Information

1.1 Warnings, Cautions and notes

A Warnin g contains information which is essential for avoiding a safety hazard.

A

Caution contains information which is necessary for avoiding a risk o f damage to

the product or other equipment.

A

Note contains information which helps to ensure correct operation of the product.

1.2 Electrical safety - general warning

The voltages used in the drive can cause severe electrical shock and/or burns, and
could be lethal. Extreme care is necessary at all times when working with or adjacent to
the drive.

Specificwarnings are givenat the relevant places in this User Guide.

1.3 System design and safety of personnel

The driveis intended as a component for professional incorporation into complete
equipment or a system. If installed incorrectly, the drivemay present a safety hazard.
The driveuses highvoltage and currents, carries a high level of storedelectrical energy,
and is used to control equipment whichcan cause injury.

Close attention is requiredto the electrical installation and the system design to avoid
hazards, either in normal operat ion or in the event of equipment malfunction. System
design, installation, commissioning and maintenance mustbe carried out by personnel
whohave the necessarytraining and experience. They must readthissafety information
and this User Guide carefully.

The STOP function of the drive does not remove dangerousvoltages fromthe outputof
the drive or from any external option unit.

Careful consideration must be given to the functions of the drive which might result in a
hazard, either through their intended functions or through incorrect operation due to a
fault.

In any application where a malfunction of the drive could lead to damage,loss or injury,
a risk analysis must be carried out,and where necessary, further measures takento
reduce the risk.

The STOP and START controls or electrical inputs of the drive must not be relied
upon to ensure safety of personnel. If a safety hazard could exist from
unexpected starting of the drive, an interlock that electrically isolates the drive
from the AC supply must be installed to prevent the motor being inadvertently
started.

To ensure mechanical safety, additional safetydevices such as electro-mechanical
interlocks and overspeed protection devices may be required. The drive must not be
used in a safety critical application without additional high integrity protectionagainst
hazards arising from a malfunction.

Under certainconditions, the drive can suddenly discontinue control of the motor. If t he
load on themotor could cause the motor speed to be increased (e.g. in hoists and
cranes), a separate method of braking and stopping must be used (e.g. a mechanical
brake).

WARNING

CAUTION

NOTE

Commander SE User Guide 2

Issue Number 8 www.controltechniques.com

1.4 Environmental limits

Instructions in this User Guide regarding transport, storage, installation and use of the
drive must be complied with, including the specified environmental limits. Drives must
not be subjected to excessive physical force.

1.5 Compliance with regulations

The installer is responsible for complying with all relevant regulations, such as national
wiringregulations, accidentprevention regulations and electromagnetic compatibility
(EMC) regulations. Particular attention must be given to the cross-sectional areas of
conductors, the selection of fuses or otherprotection, and protective earth (ground)
connections.

This User Guide contains instruction for achieving compliance with specific EMC
standards.

Within the European Union, all machinery in which this product is used must comply
with the following directives:

• 97/37/EC: Safety of machinery.

• 89/336/EEC: Electromagnetic Compatibility.

1.6 Motor

Ensurethe motor is installed in accordance with the manufacturer’s recommendations.
Ensure the motor shaftis not exposed.

Standard squirrel cage induction motors are designed for single speed operation. If it is
intended t o use the capability of the driveto run a motor at speeds above its designed
maximum, it is strongly recommended that the manufacturer is consulted first.

Low speeds may cause the motor to overheat because the cooling fan becomes less
effective. The motor should be fitted with a protection thermistor. If necessary , an
electric forced vent fan should be used.

1.7 Adjusting parameters

Some parameters have a profound effect on the operation of the drive. They must not
be altered without careful consideration of the impact on the controlled system.
Measures must be taken to prevent unwanted changes due to error or tampering.

3 Commander SE User Guide

www.controltechniques.com Issue Number 8

2Options

The following options are available for Commander SE;

• Quickey for rapid parametertransfer (SE55)

• Standard and low earth leakage footprint / side mounting RFI filters andlow cost
panel mounting RFI filters

• UniversalKeypad, IP65, hand held or door mounting plain t ext, LCD display

•SESoftWindows

™ based set-upsoftware for advanced programming

• +10V to -10V analog input card for bi-directional input reference (SE51)

• Cable screening bracket and screening clamps to provide a convenient way of
connecting supply, motor and control cable screens to ground (SE11, 12, 13, 14 &

15) (SE15 for Size 5 control cables only)

• EMC Data Sheets

• Through hole mounting plate drawings to allow heatsink to be put outside main
cubicle (Size 2 ~ 4 only)

• EIA232 to EIA485(2 wire) converterfor connecting betweenthe driveandPC when
using SE Soft (SE71 Communications lead)

• Fieldbus C ommunications:

Profibus DP (SE73)
Device Net (SE77)
CAN Open (SE77)
Interbus (SE74)

• Commander SE Advanced User Guide: (See Chapter 10 Advanced Functions on
page 69 for a list of advanced functions).

• AC input line r eactors

• Braking r esistors and mounting plate (Size 2 ~ 4 only)

For f urther details on the above options and availability, contact your local Control
Techniques Drive Centre or Distributor.

Commander SE User Guide 4

Issue Number 8 www.controltechniques.com

3 Technical Data

3.1 Power de pendant rating data

Model code explanation

SE 1 1 2 xxxxx

Drivekilowatt rating:00025 = 0.25kW etc.
Drive voltage rating: 2 = 230V, 4 = 400V
Number of input phases: 1 = 1∅,3=3∅,D=1∅ and 3∅
Frame size.

Table 3.1 Commander SE Size 1

* Seesection 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.2 Recommended supply fuses and cables

MODEL SE11200...

025 037 055 075

AC supply voltage and frequency Single phase 200 - 240V +/- 10% 48 - 62Hz
Input displacement factor (cos φ) >0.97
Nominal motor power - kW 0.25 0.37 0.55 0.75
Nominal motor power - hp

0.50 1.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 1.5 2.3 3.1 4.3
150% overload current for 60 secs - A 2.3 3.5 4.7 6.5
Typical full load input current - A* 5.6 6.5 8.8 11.4
Typical inrush current - A** (duration <10ms) 100
Drive power losses at 230Vac at 6kHz switching

frequency - W 18 24 37 56
Weight - kg/lb 1.1/2.4 1.25/2.75
Cooling fan fitted No

MODEL SE11200...

025 037 055 075

Recommended input supply fuse - A 6 10 16
Control cable mm² ≥ 0.5

AWG 20

Recommended input cable mm² 1.0 1.5

AWG 16 14

Recommended motor cable mm² 1.0

AWG 16

5 Commander SE User Guide

www.controltechniques.com Issue Number 8

Table 3.3 Commander SE Size 2, 200V dual rated units

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.4 Recommended supply fuses and cables

Table 3.5 Braking resistors

* Based on recommended braking resistor value.

Before fitting a braking resistor please read the information on Braking, and the
Warnings on High Temperatures and Overload Protection at the end of this
section.

MODEL SE2D200...

075 110 150 220

AC supply voltage and frequency Single or 3 phase 200 to 240V +/- 10%, 48 to 62Hz
Input displacement factor (cos φ) >0.97
Nominal motor power - kW 0.75 1.1 1.5 2.2
Nominal motor power - hp 1.0

2.0 3.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 4.3 5.8 7.5 10.0
150% overload current for 60 secs - A 6.5 8.7 11.3 15.0
Typical full load input current - A* 1ph/3ph 11.0 5.5 15.1 7.9 19.3 9.6 26.2 13.1
Typical inrush current - A**(duration <10ms) 55 35
Drive power losses at 230Vac at 6kHz switching

frequency - W 54 69 88 125
Weight - kg/lb 2.75 / 6
Cooling fan fitted No Yes

MODEL SE2D200...

075

110 150 220

1ph 3ph 1ph 3ph 1ph 3ph 1ph 3ph

Recommended input supply fuse - A 16 10 20 16 25 16 32 20
Control cable mm² ≥ 0.5

AWG 20

Recommended input cable mm² 1.5 1.0 2.5 1.5 2.5 1.5 4.0 2.5

AWG1416121412141012

Recommended motor cable mm² 1.0 1.5

AWG 16 14

Recommended braking resistor cable mm² 1.0 1.5

AWG 16 14

MODEL SE2D200...

075 110 150 220

Minimum braking resistor value - Ω 50 40
Recommended braking resistor value - Ω 100 75 50
Resistor peak power rating - kW* 1.8 2.4 3.5

NOTE

Commander SE User Guide 6

Issue Number 8 www.controltechniques.com

Table 3.6 Commander SE Size 2, 200VThree phase units

* Seesection 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.7 Recommended supply fuses and cables

Table 3.8 Braking resistors

* Based on recommended brakingresistor value.

Before fitting a braking resistor please read the information on Braking, and the
Warnings on High Temperatures and Overload Protection at the end of this
section.

MODEL SE23200400

AC supply voltage and frequency 3 phase 200 to 240V +/- 10%, 48 to 62Hz
Input displacement factor (cos φ) >0.97
Nominal motor power - kW 4
Nominal motor power - hp 5
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 17.0
150% overload current for 60 secs - A 25.5
Typical full load input current - A* 21
Typical inrush current - A** (duration <10ms) 35
Drive power losses at 230Vac at 6kHz switching

frequency - W 174
Weight - kg/lb 2.75 / 6
Cooling fan fitted Yes

MODEL SE23200400

Recommended input supply fuse - A 32
Control cable mm² ≥ 0.5

AWG 20

Recommended input cable mm² 4.0

AWG 10

Recommended motor cable mm² 2.5

AWG 12

Recommended braking resistor cable mm² 2.5

AWG 12

MODEL SE23200400

Minimum braking resistor value - Ω 30
Recommended braking resistor value - Ω 30
Resistor peak power rating - kW* 5.9

NOTE

7 Commander SE User Guide

www.controltechniques.com Issue Number 8

Table 3.9 Commander SE Size 2, 400V Three phase units

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.10 Recommended fuses and cables

Table 3.11 Braking Resistors

* Based on recommended braking resistor value.

Before fitting a braking resistor please read the information on Braking, and the
Warnings on High Temperatures and Overload Protection at the end of this
section.

MODEL SE23400...

075 110 150 220 300 400

AC supply voltage and frequency 3 phase 380 to 480V +/- 10%, 48 to 62Hz
Input displacement factor (cos φ) >0.97
Nominal motor power - kW 0.75 1.1 1.5 2.2 3.0 4.0
Nominal motor power - hp 1.0

2.0 3.0 5.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 2.1 3.0 4.2 5.8 7.6 9.5
150% overload current for 60 secs - A 3.2 4.5 6.3 8.7 11.4 14.3
Typical full load input current - A*400V, 50Hz/480V, 60Hz 3.6 4.8 6.4 9.3 11 14
Typical inrush current - A** (duration <10ms) 90 60
Drive power losses at 480Vac at 6kHz switching

frequency - W 43 57 77 97 122 158
Weight - kg/lb 2.75 / 6
Cooling fan fitted No Yes

MODEL SE23400...

075 110 150 220 300 400

Recommended input supply fuse - A 10 16 20
Control cable mm² ≥ 0.5

AWG 20

Recommended input cable mm² 1.0 1.5 2.5

AWG 16 14 12

Recommended motor cable mm² 1.0 1.5

AWG 16 14

Recommended braking resistor cable mm² 1.5

AWG 14

MODEL SE23400...

075 110 150 220 300 400

Minimum braking resistor value - Ω 100 75
Recommended braking resistor value - Ω 200 100
Resistor peak power rating - kW* 3.4 6.9

NOTE

Commander SE User Guide 8

Issue Number 8 www.controltechniques.com

Table 3.12 Commander SE Size 3, 200V units

* Seesection 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table3.13 Recommended fuses and cables

*It is recommended that6mm

2

/ 8AWG cable is used t o minimisevolt drops whencable

lengthgreaterthan 100m are used

Table 3.14 Braking Resistors

* Based on recommended brakingresistor value.

Before fitting a braking resistor please read the information on Braking, and the
Warnings on High Temperatures and Overload Protection at the end of this
section.

MODEL SE33200...

550 750

AC supply voltage and frequency 3 phase 200 to 240V +/-10%, 48 to 62Hz
Input displacement factor (cos φ)>0.97
Nominal motor power - kW 5.5 7.5
Nominal motor power - hp 7.5 10.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 25.0 28.5
150% overload current for 60 secs - A 37.5 42.8
Typical full load input current - A* 22.8 24.6
Typical inrush current - A** (duration <10ms) 44
Drive power losses at 230Vac at 6kHz switching

frequency - W

230 305

Weight - kg/lb 6 / 13.2
Cooling fan fitted Yes

MODEL SE33200...

550 750

Recommended input supply fuse - A 30
Control cable mm² >

0.5

AWG 20

Recommended input cable mm² 4.0*

AWG 10*

Recommended motor cable mm² 4.0*

AWG 10*

Recommended braking resistor cable mm² 4.0

AWG 10

MODEL SE33200...

550 750

Minimum braking resistor value - Ω 12.0
Recommended braking resistor value - Ω 15.0
Resistor peak power rating - kW* 11.8

NOTE

9 Commander SE User Guide

www.controltechniques.com Issue Number 8

Table 3.15 Commander SE Size 3, 400V units

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.16 Recommended fuses and cables

Table 3.17 Braking Resistors

* Based on recommended braking resistor value.

Before fitting a braking resistor please read the information on Braking, and the
Warnings on High Temperatures and Overload Protection at the end of this
section.

MODEL SE33400...

550 750

AC supply voltage and frequency 3 phase 380 to 480V +/-10%, 48 to 62Hz
Input displacement factor (cos φ)>0.97
Nominal motor power - kW 5.5 7.5
Nominal motor power - hp 7.5 10.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 13.0 16.5
150% overload current for 60 secs - A 19.5 24.8
Typical full load input current - A* 13.0 15.4
Typical inrush current - A** (duration <10ms) 80
Drive power losses at 480Vac at 6kHz switching

frequency - W

190 270

Weight - kg/lb 6 / 13.2
Cooling fan fitted Yes

MODEL SE33400...

550 750

Recommended input supply fuse - A 16 20
Control cable mm² >

0.5

AWG 20

Recommended input cable mm² 2.5

AWG 12

Recommended motor cable mm² 2.5

AWG 12

Recommended braking resistor cable mm² 2.5

AWG 12

MODEL SE33400...

550 750

Minimum braking resistor value - Ω 39.0
Recommended braking resistor value - Ω 50
Resistor peak power rating - kW* 13.8

NOTE

CommanderSE User Guide 10

Issue Number 8 www.controltechniques.com

Table 3.18 Commander SE Size 4, 400V units

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.
*** 3kHz for 18.5kW

Table3.19 Recommended fuses and cables

Table 3.20 Braking Resistors

* Based on recommended brakingresistor value.

Before fitting a braking resistor please read the information on Braking, and the
Warnings on High Temperatures and Overload Protection at the end of this
section.

MODEL SE4340...

1100 1500 1850

AC supply voltage and frequency 3 phase 380 to 480V +/-10%, 48 to 62Hz
Input displacement factor (cosφ) >0.97
Nominal motor power - kW 11 15 18.5
Nominal motor power - hp 15 20 25
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 24.5 30.5 37
150% overload current for 60 secs - A 36.75 45.75 55.5
Typical full load input current - A* 23 27.4 34
Typical inrushcurrent - A** (duration <10ms) 40
Drive power losses at 480Vac at 6kHz***

switching frequency - W

400 495 545

Weight - kg/lb 11/ 24.2
Cooling fan fitted Yes

MODEL SE4340...

1100 1500 1850

Recommended input supply fuse - A 32 40
Control cable mm² >

0.5

AWG 20

Recommended input cable mm² 4.0 6.0

AWG 10 8

Recommended motor cable mm² 4.0 6.0

AWG 10 8

Recommended braking resistor cable mm² 6.0

AWG 8

MODEL SE4340...

1100 1500 1850

Minimum braking resistor value - Ω 24
Recommended braking resistor value - Ω 40 30 24
Resistor peak power rating - kW* 17.2 23 28.7

NOTE

11 Commander SE User Guide

www.controltechniques.com Issue Number 8

Table 3.21 Commander SE Size 5 units

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.22 Recommended fuses and cables

Table 3.23 Braking resistors

* Based on recommended braking resistor value.

Before fitting a braking resistor please read the information on Braking, and the
Warnings on High Temperatures and Overload Protection at the end of this
section.

MODEL SE5340...

2200 3000 3700

AC supply voltage and frequency Three phase 380 - 480V +/- 10% 48 - 62Hz
Input displacement factor (cos φ)>0.97
Nominal motor power - kW 22 30 37
Nominal motor power - hp 30 40 50
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 46 60 70
150% overload current for 60 secs - A 69 90 105
Typical full load input current - A* 40 52 66
Typical inrush current - A** 28
Typical inrush current duration - ms 49
Drive power losses at 480Vac at 3kHz switching

frequency - W

730 950 1090

Weight- kg/lb 22/ 49
Cooling fan fitted Yes

MODEL SE5340...

2200 3000 3700

Recommended input supply fuse - A 60 70 80
Control cable mm² 0.5

AWG 20

Recommended input cable mm² 10 16 25

AWG 6 4 4

Recommended motor cable mm² 10 16 25

AWG 6 4 4

Recommended braking resistor cable mm² 10 16 25

AWG 6 4 4

MODEL SE5340...

2200 3000 3700

Minimum braking resistor value - Ω 10
Recommended braking resistor value - Ω 20 12
Resistor peak power rating - kW* 34.5 57.5

NOTE

CommanderSE User Guide 12

Issue Number 8 www.controltechniques.com

Braking R esist ors - High Temperatures
Braking resistors can reach high temperatures. Locate braking resistors so that
damage cannot result. Use cable having insulation capable of withstanding high
temperatures.

Braking R esist ors - Overload Protection
It is essential that an overload protection device is incorporated in the braking
resistor circuit. This is described in section 5.1.1 Thermal Protection Circuit for
an Optional Braking Resistor.

3.1.1 *Input current

The inputcurrentvalues given could be exceeded where the supply faultcurrent is
greater than 5kA or the phase voltages are not balanced. In thesecases, input line
reactors are recommended. See section 4.4.3 Useoflinereactorson page 26.

3.1.2 **Temperature effects on inrush currents

Size1-4

Due t o the design ofthe inrushcircuit, the inrush currentwill be lower on the firstpower
up of the drive after a period of non-use and when the drive is cold. The inrush current
will increase when the time between power ups is short and the internal ambient
temperature within the drive is high.

3.2 General data

IP Rating

NEMA Enclosure Rating

WARNING

WARNING

Size 1: IP20

The Ingress Protection rating is applicable to the drive when
the supplied rubber grommetsare fittedinto the gland plate.

Sizes 2, 3 & 4: IP20

The IngressProtectionratingis applicable to t he drivewhen
the supplied rubber grommetsare fittedinto the gland plate
and the drive is mounted on a solid flat surface.

Size 5: IP00 - Gland plate not fitted

IP10 - Glandplate fitted, cable glandsnot fitted (unused holes
covered)
IP20 - Glandplate fitted, cable glands fitted(blanking caps
covering unused holes)

Size 1: The drive has a NEMA 1 enclosure ratingwhen a suitable

methodof cable entry is used, e.g. conduit

Sizes 2, 3 & 4: ThedrivehasaNEMA1enclosureratingwhenmountedona

solid flat surface and a suitable method of cable entry is used,

e.g. conduit
Size 5: ThedrivedoesnothaveaNEMA1enclosurerating.
NEMA1isanenclosureconstructedforindoorusetoprovideadegreeofprotectionto

personnel against incidental contact with the enclosed equipment and to providea
degree of protection against falling debris.

13 Commander SE User Guide

www.controltechniques.com Issue Number 8

If the drive is not mounted as indicated, hazardous live parts will be exposed and
the IP Rating or NEMA 1 enclosure rating of the drive will be invalid.

WARNING

Input phase
imbalance:

Phase imbalance not to exceed 2% negative phase sequence

Ambient
temperature:

-10°Cto+40°C(14°Fto104°F) at 6kHz switchingfrequency.

-10°Cto+50°C(14°Fto122°F) at 3kHz switchingfrequency
with derating on somemodels.

-10°Cto+40°C(14°Fto104°F) at 3kHz switching frequency for
SE4, 18.5kW and SE Size 5.

See CommanderSE AdvancedUser Guide for Derating
Curves.

Storage temperature: -40°Cto+60°C (-40°Fto140°F) for12 monthsmax
Altitude: Reduce the normal full-load current by 1% for every 100m

(325ft) above 1000m (3250ft) to a maximum of 4000m
(13000ft).

Humidity: Maximum relativehumidity 95% (non-condensing)
Materials: Flammability rating of main enclosure :UL94-5VA (Size 1 to 4)

Flammability rating of main enclosure:UL94-V0 (Size 5)
Grommets:UL94-V1

Vibration (random):

Vibration
(sinusoidal)

Unpackaged - tested to 0.01g²/Hz (equivalent to 1.2g rms) from
5 to 150Hz for 1 hour in each of 3 axes in accordance with
IEC68-2-34 and IEC68-2-36.

Unpackaged - tested from 2-9Hz, 3.5mm displacement; 9-
200Hz 10m/s

2

acceleration; 200-500Hz, 15m/s2acceleration.
Duration - 15 minutes in each of 3 axes. Sweep rate 1 octave/
minute.

Test in accordancewith IEC68-2-6.

Bump: Packaged - tested to 40g, 6ms, 100 times/direction for all 6

direct ions as in IEC68-2-29
Unpackaged - tested to 25g, 6ms, 100 times/direction for all 6

directions in accordance with IEC68-2-29

Frequency
accuracy:

0.01%

Resolution: 0.1Hz
Output frequency

range:

0to1000Hz

Starts per hour: By using the electronic control terminals: Unlimited

By switching of the supply: 20 starts per hour maximum (3
minute intervals between starts)

Power up delay: 1.5 seconds maximum (Allow at least 1 second for Sizes 1 to 4

and 1.5 seconds for Size 5 before monitoring the state of the
status relay contacts, communicating with the drive via serial
communications etc.)

CommanderSE User Guide 14

Issue Number 8 www.controltechniques.com

3.3 RFI Filters

RFI filters are available as optional extra parts where required.

Table 3.24 Commander SE Size 1

Table 3.25 Commander SE Size 2 - 200V, 26A, 1 phase

Table 3.26 Commander SE Size 2 - 200 / 400V, 16A, 3 phase

Table 3.27 Commander SE Size 2 - 200 / 400V, 16A, 3 phase

Serial
Communications:

2-wireEIA485 via RJ45 connector
ANSI and Modbus RTU protocols supported

Switching
Frequencies:

3, 6, and 12 kHz are available with Intelligent Thermal
Management software automatically changing the switching
frequenciesdepending on load conditions, heatsink
temperature and output frequency, to prevent heatsink
overtemperature trips.

EMC: EN50082-2 and EN61800-3for immunity

EN50081-1*, EN50081-2 and EN61800-3 first environment,
with optional RFI filter. See section 3.3 and section 4.5.

* Size 1 units only.

This is a product of the restricted distribution class
according to IEC61800-3.
In a domestic environment this product may c ause
radio interference in which case the user may be
required to take adequate measures.

WARNING

Used with Filter Part

No

Filter Type Mounting Max motor

cable length

(m)

Standard Low leakage Low cost Footprint Side

SE11200025 to
SE11200075

4200-6101 Y Y 20
4200-6102 Y Y Y 75
4200-6103 Y Y Y 15

Used with Filter Part

No

Filter Type Mounting Max motor

cable length

(m)

Standard Low leakage Low cost Footprint Side

SE2D200075 to
SE2D200220

4200-6201 Y Y Y 100
4200-6204 Y Y 50
4200-6205 Y Y Y 15

Used with Filter Part

No

Filter Type Mounting Max motor

cable length

(m)

Standard Low leakage Low cost Footprint Side

SE2D200075 to
SE2D200220

4200-6202 Y Y Y 100
4200-6304 Y Y 15
4200-6207 Y Y Y 45

Used with Filter Part

No

Filter Type Mounting Max motor

cable length

(m)

Standard Low leakage Low cost Footprint Side

SE23400075 to
SE23400400

4200-6202 Y Y Y 100
4200-6304 Y Y 15
4200-6207 Y Y Y 20

15 Commander SE User Guide

www.controltechniques.com Issue Number 8

Table 3.28 Commander SE Size 2 - 200V, 26A, 3 phase

Table 3.29 Commander SE Size 3 - 200V, 30A

Table 3.30 Commander SE Size 3 - 400V, 17A

Table 3.31 Commander SE Size 4

Table 3.32 Commander SE Size 5

For complete EMC information, r efer to section 4.5 Electromagnetic compatibility
(EMC) on page 27.

Used with Filter Part

No

Filter Type Mounting Max motor

cable length

(m)

Standard Low leakage Low cost Footprint Side

SE23200400

4200-6203 Y Y Y 100
4200-6303 Y Y 20
4200-6209 Y Y Y 45

Used with Filter Part

No

Filter Type Mounting Max motor

cable length

(m)

Standard Low cost Footprint Side

SE33200550 to
SE33200750

4200-6302 Y Y Y 100
4200-6303 Y Y 15

Used with Filter Part

No

Filter Type Mounting Max motor

cable length

(m)

Standard Low cost Footprint Side

SE33400550 to
SE33400750

4200-6301 Y Y Y 100
4200-6304 Y Y 15

Used with Filter Part

No

Filter Type Mounting Max motor

cable length

(m)

Standard Low cost Footprint Side

SE43401100 to
SE43401500

4200-6401 Y Y Y 100
4200-6402 Y Y 15

SE43401850

4200-6403 Y Y Y 100
4200-6404 Y Y 20

Used with Filter PartNoFilter Type Mounting Max motor

cable length

(m)

Standard Bookcase

SE53402200 4200-6116 Y Y 100
SE53403000 4200-6117 Y Y 100
SE53403700 4200-6106 Y Y 100

CommanderSE User Guide 16

Issue Number 8 www.controltechniques.com

4 Installing the drive

4.1 Safety information

Follow the instructions
The mechanical and electrical installation instructions must be adhered to. Any

questions or doubt should be referred to the supplier of the equipment. It is the
responsibility of the owner or user to ensure that the installation of the drive and
any external option unit, and the way in which they are operated and maintained,
comply with the requirements of the Health and Safety at Work Act in the United
Kingdom or applicable legislation and regulations and codes of practice in the
country in which the equipment is used.

Competence of the installer
The drive must be installed by professional assemblerswho are familiarwiththe

requirements for safety and EMC. The assembler is responsible for ensuring that
the end product or system complies with all the relevant laws in the country where
it is to be used.

4.2 Planning the installation

The following considerations must be made when planningthe installation:

Access

Access must be restricted to authorised personnel only. Safety regulations which apply
at the place of use must be complied with. If it is a requirement that authorised
personnel manually adjust drive settings while power is applied, t hen the drive itself
must meet the requirements of IP20. See section 3.2 General data on page 12 for
details.

Environmental protection

The drive must be protected from:

• moisture, including dripping water or spraying water and condensation. An anti-
condensation heatermay be required, whichmust be switchedoff whenthe driveis
running.

• contamination with electrically conductive material

• temperature beyond the specified operating and storage ranges

Cooling

The heat produced by the drive must be removedwithoutits specified operating
temperature being exceeded. Note that a sealed enclosure gives much reduced cooling
compared with a ventilated one, and may need to be larger and/or use internal air
circulating fans. For further information on enclosure design, please refer to the

Commander SE Advanced User Guide.

Electrical safety

The installation must be safe under normal and fault conditions. Electrical installation
instructions are given later in thischapter.

Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must
be provided.

Electromagnetic compatibility

Variable speed drives are powerful electronic circuits which can cause electromagnetic
interference if not installed correctly with careful attention to the layout of the wiring.

Some simple routine precautions can prevent disturbance to typical industrial control

WARNING

WARNING

17 Commander SE User Guide

www.controltechniques.com Issue Number 8

equipment.
If it is necessary to meet strictemission limits, or if it is knownthat electromagnetically

sensitive equipment is located nearby, then full precautions must be observed. These
willinclude the use of RFI filters at the drive i nputs, which must be locatedvery close to
the drives. Space must be made available for the filters and allowance made for
carefully segregated wiring. Both levels of precautions are given further on in this
chapter.

Hazardous areas

The drive must not be located in a classified hazardous areas unless it is installed in an
approved enclosure and the installation is certified.

4.3 Mechanical installation

4.3.1 Drive and Mounting Dimensions

Figure 4.1 Size 1 to 4 Drive and mounting dimensions

C

D

F

B

EFA

G

Commander SE Size 1 & 2
4xM4holesinheatsink

Commander SE Size 3 & 4
4xM5holesinheatsink

Drive A B C D E F G

Size mm in mm in mm in mm in mm in mm in mm in

1 191

733/

64

175

6

57

/

64

102

4

1

/

64

130

5

7

/

64

181.5

7

9

/

64

84

3

5

/

16

84

3

5

/

16

2 280

11

1

/

64

259

10

3

/

16

147

5

25

/

32

130

5

7

/

64

265

10

7

/

16

121.5

4

25

/

32

121.5

4

25

/

32

3 336

13

7

/

32

315

12

13

/

32

190

7

31

/

64

155

6

7

/

64

320

12

19

/

32

172

6

25

/

32

164

6

29

/

64

4 412

16

7

/

32

389

15

5

/

16

250

9

27

/

32

185

7

9

/

32

397

15

5

/

8

228

8

63

/

64

217

8

35

/

64