Control Techniques SE11200025, SE11200075, SE2D200150, SE2D200220, SE11200037 User Manual

EF

User Guide

Commander SE

Sizes 1 to 4

Variable speed drive for 3 phase induction

motors from 0.25kW to 15kW

Part No. 0452-0033

Issue Number: 5

www.controltechniques.com

WARNING

General Information

The manufacturer accepts noliability for any consequences resulting from
inappropriate, negligent or incorrect installation or adjustment of theoptional
operating parametersofthe equipment or from mismatchingthe variablespeed
drive (Drive)with the motor.

The contentsof thisUser Guideare believedto be correct at the t ime of printing.
In the interestsof a commitmentto a policy of continuousdevelopment and
improvement, the manufacturer reserves the right to change the specification of
the product or its performance, or the contents of the UserGuide, without notice.

All rightsreserved. No parts ofthis UserGuide maybe reproduced or transmitted
in any form or by any means, electrical or mechanical including photocopying,
recording or by an informationstorage or retrievalsystem, without permission in
writing from the publisher.

IMPORTANT

Drive software version

This product is supplied with the latest version of user-interface and machine
control software. Ifthis product isto beused in a new or existingsystem withother
Commander SE Drives, there may be some differences between their software
and the software in this product. These differences may causethis productto
function differently. Thismay also a pply to Drives returned from a Control
Techniques Service Centre.

If there is any doubt, contact a Control Techniques Drive Centre.

Copyright © August 2000 ControlTechniques Drives Limited
IssueCode: 5
Software: V01.08.00 onwards

Commander SE User Guide

Issue Number5

Contents

1 Safety Information 3

1.1 Warnings, Cautions and notes 3

1.2 Electricalsafety - general warning 3

1.3 System design and safety of personnel 3

1.4 Environmentallimits 4

1.5 Compliance with regulations 4

1.6 Motor 4

1.7 Adjusting parameters 4

2 Options 5
3 Technical Data 6

3.1 Power dependant rating data 6

3.2 General data 13

3.3 RFI Filters 14

4 Installing the Drive 17

4.1 Safety information 17

4.2 Planning the installation 17

4.3 Mechanicalinstallation 18

4.4 Electrical installation 21

4.5 Electromagnetic compatibility (EMC) 24

5 Terminals 30

5.1 Power terminal connections 30

5.2 Control terminal connections 31

5.3 Serial communication connections 32

5.4 Control terminal specifications 32

6 Handling and Programming 35

6.1 Display and keypad 35

6.2 Display Messages 36

6.3 Selecting and changing parameters 36

6.4 Saving parameters 37

6.5 Security codes 37

6.6 Setting a security code 37

6.7 Unlockinga security code 38

6.8 Set security back to zero (0) - no security 38

6.9 Setting to default values 38

6.10 Level 1 and level 2 parameter descriptions 38

7 Getting Started - Bench Testing 53

7.1 Terminal control 53

7.2 Keypad control 55

Commander SE User Guide
Issue Number 5

8 Diagnostics and Protective Features 57

8.1 Trip codes 57

8.2 Alarm warnings 58

8.3 HF-Hardware fault trip codes 59

9 Parameter List 60
10 Advanced Functions 61

10.1 Speed control 61

10.2 Ramps 61

10.3 Torque control 61

10.4 Stopping 61

10.5 Programmable I/O 61

10.6 Motorprotection 61

10.7 Monitoring 61

10.8 Auxiliary functions 61

10.9 Second motor selection 61

11 UL Listing Information 62

11.1 Common UL information 62

11.2 Power dependantUL information 62

Commander SE User Guide

Issue Number5

Declaration of Conformity

Control Techniques, The Gro, Newtown, Powys, UK. SY16 3BE

SE11200025 SE11200037 SE11200055 SE11200075
SE2D200075 SE2D200110 SE2D200150 SE2D200220
SE23200400
SE23400150 SE23400220 SE23400300 SE23400400
SE33200550 SE33400550 SE33200750 SE33400750
SE43401100 SE43401500

The AC variable speed drive products listed above, have been designed and
manufactured in accordancewith the following European harmonised,national
and international standards:

EN60249 Base materials for printed circuits
IEC326-1 Printed boards: generalinformation forthe specification writer

IEC326-5
IEC326-6 Printed boards: specification for multilayerprinted boards
IEC664-1
EN60529 Degrees of protection provided by enclosures(IP code)

UL94 Flammability rating of plasticmaterials
UL508C Standard for power conversion equipment

*EN50081-1
EN50081-2 Generic emission standard forthe industrial envi ronment

EN50082-2 Generic immunity standardfor the industrial envir onment
EN61800-3

*Applies to Size 1 units only.

Printed boards: specification for single- anddouble-sided printed boards
with plated-throughholes

Insulation co-ordinationfor equipment within low-voltage systems:
principles, requirements and tests

Generic emission standardfor the residential, commercialand light
industrial environment

Adjustable speed electricalpower drive sy stems - Part 3: EMC produc t
standard including specific test methods

These products comply with the Low Voltage Directive 73/23/EEC, the
Electromagnetic Compatibility(EMC) Directive 89/336/EEC and the CE Marking
Directive 93/68/EEC.

These electronic Drive products are intended to be used with appropriate
motors, controllers, electrical protection components and other equipment
to formcompleteend productsor systems. Compliance with safetyand EMC
regulations depends upon installing and configuring Drives correctly,
includingusing thespecified input filters. TheDrives must beinstalled only
by professional assemblers who are familiar with requirements for safety
and EMC. Theassembler is responsible forensuringthat theend product or
system complies with all the relevant laws in the country where it is to be
used.Refer to this User Guide. A Commander SE EMC Data Sheet is also
available giving detailed EMC information.

SE23400075 SE23400110

W. Drury
Executive VP Technology
Date: 8th March 2000

Commander SE User Guide

Issue Number 5 1

Addendum: Spinning motor software

TwoissueshavebeenfoundduringlaboratorytestingofCommanderSErelating
to the use of spinning motor software,parameter33 (parameter 6.09 in
advancedparameters).

The firstissue appears both in open loop vectorcontrol (as default)and fixed
boost mode. A conditionoccurs whenthe Drive's software releases the motor
from spinningmotor control back to normal control. This issue is more
pronounced on Commander SE sizes 3 and 4 but is present to a lesser extent
on CommanderSEsizes 1 and 2. Itis notbelievedthatthisissuewillcause any
field problems.

The secondissue relates to the operation of the spinningmotor software while
infixedboostmode,parameter5.14 setto mode2. (Note that Fixed boostmode
can only be selected from the advanced parameters throughserial
communications). The problem occurs if the motorto be 'caught' is rotating in
the reversedirection. While attempting to 'catch' the motor, theDrive will tripon
OI.AC. If the motor to be 'caught' is rotating in the forward direction or at
standstill, thisproblem will not occur. Also, if the Drive is set up in open loop
vectormode (as default) this problem will not occur.

Commander SE User Guide

2 IssueNumber5

1 Safety Information

1.1 Warnings, Cautions and notes

A Warning contains information which is essential for avoiding a safety hazard.

WARNING

A

Caution contains information which isnecessary for avoiding a risk of damage to

CAUTION

NOTE

1.2 Electrical safety - general warning

1.3 System design and safety of personnel

the product or other equipment.

Note contains information which helps to ensure correct operation of the product.

A

The voltages used in the Drive can cause severe electricalshock and/orburns, and
couldbe lethal. Extreme care is necessaryat alltimes when workingwithor adjacent
to the Drive.

Specific warnings are given at the relevant places in this User Guide.

The Driveis intendedas a componentfor professional incorporation into complete
equipmentor a system. Ifinstalledincorrectly,theDrivemaypresentasafetyhazard.
The Drive uses high voltage and currents, carries a high level of stored electrical
energy,and is used to control equipment which can cause injury.

Close attention is required to the electrical installation andthe system designto avoid
hazards,either in normal operationor in the eventof equipment malfunction. System
design,installation,commissioningandmaintenancemustbecarriedoutbypersonnel
who have the necessary training and experience. They must read this safety
information and this User Guide carefully.

The STOP function of the Drive does notremove dangerous voltages from the output
of the Drive or from any external option unit.

Carefulconsiderationmust be givento the functionsof t he Drive which might resultin
a hazard, either throughtheir intendedfunctions or throughincorrect operationdue to
afault.

In any application where a malfunction of the Drive could lead to damage, loss or
injury,a risk analysismust be carried out, and where necessary,further measures
takentoreducetherisk.

The STOPand STARTcontrols or electrical inputs of the Drivemust notbe relied
upon to ensure safety of personnel. If a safety hazard could exist from
unexpected startingof t he Drive, an interlock that electricallyisolatesthe Drive
from the AC supply must be installed to prevent the motor being inadvertently
started.

To ensuremechanical safety, additionalsafety devices suchas electro-mechanical
interlocks and overspeed protection devices may be required. TheDrive must not be
used in a safety critical applicationwithout additional high integrity protection against
hazards arising from a malfunction.

Undercertain conditions, the Drivecan suddenlydiscontinue control of the motor.If
the load on the motor couldcausethe motor speed to be increased(e.g.in hoistsand

Commander SE User Guide

Issue Number 5 3

cranes),a separatemethod of brakingand stopping must be used(e.g. a mechanical
brake).

1.4 Environmental limits

Instructions in thisUser Guideregarding transport, storage, installation and use of the
Drivemustbecompliedwith,includingthespecifiedenvironmentallimits. Drivesmust
not be subjected to excessive physical f orce.

1.5 Compliance with regulations

The installeris responsible for complyingwith all relevantregulations, such as national
wiring regulations, accident preventionregulationsand electromagnetic compatibility
(EMC) regulations. Particular attention must be given to the cross-sectional areas of
conductors, the selectionof fuses or other protection, and protectiveearth (ground)
connections.

This UserGuide contains instruction for achieving compliance with specificEMC
standards.

Within the European Union, all machinery in which this product is used must comply
with the following directives:

• 97/37/EC: Safety of machinery.

• 89/336/EEC: Electromagnetic Compatibility.

1.6 Motor

Ensure the motorisinstalled in accordance withthe manufacturer’srecommendations.
Ensure the motor shaft is not exposed.

Standard squirrel cage induction motors are designedforsingle speed operation. Ifit
is intended to use the capabilityof the Drive to run a motor at speedsabove its
designed maximum,it is strongly recommended that the manufacturer is consulted
first.

Low speeds may causethe motor to overheatbecausethe cooling fan becomes less
effective. The motor should be fitted with a protection thermistor. If necessary, an
electric forced vent fan should be used.

1.7 Adjusting parameters

Some parameters havea profoundeffect on the operation ofthe Drive. Theymust not
be altered without careful consideration of the impact on the controlled system.
Measures must be taken to prevent unwanted changes due to error or tampering.

Commander SE User Guide

4 IssueNumber5

2 Options

The following options are available for Commander SE;

• Quickey for rapid parameter transfer (SE55)

• Standard andlow earth leakage footprint / sidemountingRFI filters and low cost
panel mountingRFI filters

• Universal Keypad, IP65, hand held or door mounting plain text, LCD display

•SESoftWindows

• +10V to -10V analog input card for bi-directional input reference (SE51)

• Cablescreeningbracket and screeningclamps to providea convenientway of
connecting supply, motor and control cable screensto ground (SE11, 12, 13 &

14)

• EMC Data Sheets

• Through hole mounting plate drawings to allowheatsink to be put outside main
cubicle

• EIA232 to EIA485 (2 wire) converter for connecting between the Drive and PC
when using SE Soft(SE71 Communications lead)

• Fieldbus Communications:

• Commander S E Advanced User Guide: (See Chapter 10 of this User Guide for a
list of advanced functions).

• AC inputline reactors

• Braking resistors and mounting plate

For further details on the above options and availability, contact your local Control
Techniques DriveCentre or Distributor.

™ based set-upsoftwarefor advancedprogramming

Profibus DP (SE73)
Device Net (SE77)
CAN Open (SE77)
Interbus (SE74)
CT Net (SE75)

Commander SE User Guide

Issue Number 5 5

3TechnicalData

3.1 Power dependant rating data

Model code explanation
SE1 -framesize1,SE2 -framesize2,SE3 - frame size 3,

SE4 -framesize4.
1 - single phase,D - Dual rating (single and three phase), 3 - three phase
2-230VAC nominalinput voltage, 4 - 400VAC nominal input voltage
00 - for expansionof Drive powerrange
025 to 1500 -0.25kWto15kWoutputpower

Table 3.1 CommanderSE Size 1

MODEL SE11200...

AC supply voltage andfrequency Single phase 200 - 240V +/- 10% 48 - 62Hz
Input displacement factor (cosφ)>0.97
Nominal motor power - kW 0.25 0.37 0.55 0.75
Nominal motor power - HP
Output voltage and frequency 3 phase, 0 to input voltage,0 to 1000Hz
100% RMS output current - A 1.5 2.3 3.1 4.3
150% overload current for 60 secs- A 2.3 3.5 4.7 6.5
Typical full loadinput current - A* 5.6 6.5 8.8 11.4
Typical inrush current - A** (duration <10ms) 100
Drive power losses at 230VAC at 6kHz switching

frequency - W 18 24 37 56
Weight - kg/lb 1.1/2.4 1.25/2.75
Cooling fan fitted No

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.2 Recommended supply f uses and cables

MODEL SE11200...

Recommended input supply fuse - A 6 10 16
Control cable mm² ≥ 0.5

Recommended input cable mm² 1.0 1.5

Recommendedmotor cable mm² 1.0

AWG 20

AWG 16 14

AWG 16

025 037 055 075

0.50 1.0

025 037 055 075

Commander SE User Guide

6 IssueNumber5

Table 3.3 Commander SE Size 2, 200V dual rated units

MODEL SE2D200...

AC supply voltage andfrequency Single or 3 phase 200 to 240V +/- 10%, 48to 62Hz
Input displacement factor (cosφ)>0.97
Nominal motor power - kW 0.75 1.1 1.5 2.2
Nominal motor power - HP 1.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 4.3 5.8 7.5 10.0
150% overload current for 60 secs- A 6.5 8.7 11.3 15.9
Typical full loadinput current - A* 1ph/3ph 11.0 5.5 15.1 7.9 19.3 9.6 26.2 13.1
Typical inrush current - A**(duration <10ms) 55 35
Drive power losses at 230VAC at 6kHz switching

frequency - W 54 69 88 125
Weight - kg/lb 2.75 / 6
Cooling fan fitted No Yes

075 110 150 220

2.0 3.0

* See section 3.1.1.
** For an explanationof inrush current, see section 3 .1.2.

Table 3.4 Recommended supply fuses and cables

MODEL SE2D200...

Recommended input supply fuse - A 16 10 20 16 25 16 32 20
Control cable mm² ≥ 0.5

AWG 20

Recommended input cable mm² 1.5 1.0 2.5 1.5 2.5 1.5 4.0 2.5

AWG1416121412141012

Recommended motor cable mm² 1.0 1.5

AWG 16 14

Recommended brakingresistor cable mm² 1.0 1.5

AWG 16 14

075

1ph3ph1ph3ph1ph3ph1ph3ph

110 150 220

Table 3.5 Braking resistors

MODEL SE2D200...

Minimum braking resistor value - Ω 50 40
Recommended brakingresistor value - Ω 100 75 50
Maximum braking current- A 9 11
Resistor peak power rating - kW 1.8 2.4 3.5

NOTE

Before fitting a braking resistor please read the information on Braking, and

075 110 150 220

the Warnings on High Temperatures and Overload Protectionat the end of
this section.

Commander SE User Guide

Issue Number 5 7

Table 3.6 CommanderSE Size 2, 200V Three phase units

AC supply voltage andfrequency 3 phase 200 to 240V +/- 10%,48 to 62Hz
Input displacement factor (c osφ) >0.97
Nominal motor power - kW 4
Nominal motor power - HP 5
Output voltage and frequency 3 phase,0 to input voltage, 0 to 1000Hz
100% RMS output current - A 17.0
150% overload current for 60 secs- A 25.5
Typical ful lload input current- A* 21
Typical inrush current - A** (duration <10ms) 35
Drive power losses at 230VAC at 6kHz switching

frequency - W 174
Weight - kg/lb 2.75 / 6
Cooling fan fitted Yes

MODEL SE23200400

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.7 Recommended supply f uses and cables

Recommended input supply fuse - A 32
Control cable mm² ≥ 0.5

Recommended input cable mm² 4.0

Recommended motor cable mm² 2.5

Recommended braking resistor cable mm² 2.5

MODEL SE23200400

AWG 20

AWG 10

AWG 12

AWG 12

Table 3.8 Braking resistors

MODEL SE23200400

NOTE

Minimum braking resistor value - Ω 30
Recommended brakingresistor value - Ω 30
Maximum braking current- A 14
Resistor peak power rating - kW 5.9

Before fittinga braking resistor please read the information on Braking, and
the Warnings on HighTemperaturesand Overload Protection at the end of
this section.

Commander SE User Guide

8 IssueNumber5

Table 3.9 Commander SE Size 2, 400V Three phase units

MODEL SE23400...

AC supply voltage andfrequency 3 phase 380 to 480V +/- 10%, 48 to 62Hz
Input displacement fac tor(cos φ)>0.97
Nominal motor power - kW 0.75 1.1 1.5 2.2 3.0 4.0
Nominal motor power - HP 1.0
Output voltage and frequency 3phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 2.1 3.0 4.2 5.8 7.6 9.5
150% overload current for 60 secs - A 3.2 4.5 6.3 8.7 11.4 14.3
Typical full loadinput current - A*400V, 50Hz/480V, 60Hz 3.6 4.8 6.4 9.3 11 14
Typical inrush current - A** (duration <10ms) 90 60
Drive power losses at 480VAC at 6kHz switching

frequency - W 43 57 77 97 122 158
Weight - kg/lb 2.75 / 6
Cooling fan fitted No Yes

075 110 150 220 300 400

2.0 3.0 5.0

* See section 3.1.1.
** For an explanationof inrush current, see section 3 .1.2.

Table 3.10 Recommended fuses and cables

MODEL SE23400...

Recommended inputsupply fuse - A 10 16 20
Control cable mm² ≥ 0.5

AWG 20

Recommended inputcable mm² 1.0 1.5 2.5

AWG 16 14 12

Recommended motor cable mm² 1.0 1.5

AWG 16 14

Recommended brak ingresistor cable mm² 1.5

AWG 14

075 110 150 220 300 400

Table 3.11 Braking Resistors

MODEL SE23400...

Minimum braking res istor value - Ω 100 75
Recommended brak ingresistor value - Ω 200 100
Maximum braking current - A 10 12.5
Resistor peak power rating - kW 3.4 6.9

NOTE

Before fitting a braking resistor please read the information on Braking, and

075 110 150 220 300 400

the Warnings on High Temperatures and Overload Protectionat the end of
this section.

Commander SE User Guide

Issue Number 5 9

Table 3.12 CommanderSE Size 3, 200V units

MODEL SE33200...

AC supply voltage andfrequency 3 phase 200 to 240V +/-10%,48 to 62Hz
Input displacement factor (c osφ) >0.97
Nominal motor power - kW 5.5 7.5
Nominal motor power - HP 7.5 10.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 25.0 28.5
150% overload current for 60 secs- A 37.5 42.8
Typical full loadinput current - A* 22.8 24.6
Typical inrush current - A** (duration <10ms) 44
Drive power losses at 230VAC at 6kHz switching

frequency - W
Weight - kg/lb 6 / 13.2
Cooling fan fitted Yes

550 750

230 305

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.13 Recommended fuses and cables

MODEL SE33200...

Recommended input supply fuse - A 30
Control cablemm² >
AWG 20
Recommended input cablemm² 4.0
AWG 10
Recommendedmotor cablemm² 4.0
AWG 10
Recommended brakingresistor cablemm² 4.0
AWG 10

550 750

0.5

Table 3.14 Braking Resistors

NOTE

MODEL SE33200...

Minimum braking resistor value - Ω 11.0
Recommended brakingresistor value - Ω 15.0
Maximum braking current - A 28.0
Resistor peak power rating - kW 11.8

Before fittinga braking resistor please read the information on Braking, and

550 750

the Warnings on HighTemperaturesand Overload Protection at the end of
this section.

Commander SE User Guide

10 Issue Number5

Table 3.15 Commander SE Size 3,400V units

MODEL SE33400...

AC supply voltage and frequency 3 phase 380 to 480V +/-10%, 48 to 62Hz
Input displacementfactor (cos φ)>0.97
Nominal motor power - kW 5.5 7.5
Nominal motor power - HP 7 .5 10.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 13.0 16.5
150% overload current for 60 secs - A 19.5 24.8
Typical fullload input current - A* 13.0 15.4
Typical inrush current - A**(duration <10ms) 80
Drive power losses at480VAC at 6kHz switching

frequency - W
Weight - kg/lb 6 / 13.2
Cooling fan fitted Yes

550 750

190 270

* See section 3.1.1.
** For an explanationof inrush current, see section 3 .1.2.

Table 3.16 Recommended fuses and cables

MODEL SE33400...

Recommended inputsupply fuse - A 16 20
Control cable mm² >

AWG 20

Recommended inputcable mm² 2.5

AWG 12

Recommended motor cable mm² 2.5

AWG 12

Recommended braking resistor cable mm² 2.5

AWG 12

550 750

0.5

Table 3.17 Braking Resistors

NOTE

MODEL SE33400...

Minimum braking resistor value - Ω 33.0
Recommended braking resistor value - Ω 50
Maximum braking current - A 16.6
Resistor peak power rating - kW 13.8

Before fitting a braking resistor please read the information on Braking, and

550 750

the Warnings on High Temperatures and Overload Protectionat the end of
this section.

Commander SE User Guide

Issue Number 5 11

Table 3.18 CommanderSE Size 4, 400V units

MODEL SE4340...

AC supply voltage andfrequency 3 phase 380 to 480V +/-10%,48 to 62Hz
Input displacement factor (c osφ) >0.97
Nominal motor power - kW 11 15
Nominal motor power - HP 15 20
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 24.5 30.5
150% overload current for 60 secs- A 36.75 45.75
Typical full loadinput current - A* 23 27.4
Typical inrush current - A** (duration <10ms) 40
Drive power losses at 480VAC at 6kHz switching

frequency - W
Weight - kg/lb 11 / 24.2
Cooling fan fitted Yes

1100 1500

400 495

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.19 Recommended fuses and cables

MODEL SE4340...

Recommended input supply fuse - A 32 40
Control cable mm² >

AWG 20

Recommended input cable mm² 4.0

AWG 10

Recommended motor cable mm² 4.0 6.0

AWG 10 8

Recommended brakingresistor cable mm² 6.0

AWG 8

1100 1500

0.5

Table 3.20 Braking Resistors

NOTE

MODEL SE4340...

Minimum braking resistor value - Ω 27
Recommended brakingresistor value - Ω 40 30
Maximum braking current- A 30
Resistor peak power rating - kW 25.5

Before fittinga braking resistor please read the information on Braking, and

1100 1500

the Warnings on HighTemperaturesand Overload Protection at the end of
this section.

Commander SE User Guide

12 Issue Number5

Braking Resistors - High Temperatures

Braking resistors can reach high temperatures. Locatebraking resistors so

WARNING

that damage cannot result. Use cable having insulation capable of
withstanding high temperatures.

Braking Resistors - Overload Protection

It is essential that an overload protection device is incorporated in the

WARNING

braking resistor circuit. This is described in section 5.1.1 Thermal
Protection Circuit for an Optional Braking Resistor.

3.1.1 * Input current

The input current values given could be exceeded where the supply fault current is
greater than 5kA or the phase voltages are not balanced. In thesecases, input line
reactors are recommended. See section 4.4.3.

3.1.2 **Temperature effects on inrush currents

Due to the design of the inrushcircuit,the inrushcurrentwill be loweron thefirst power
upof the Drive aftera periodofnon-useandwhentheDriveiscold.Theinrushcurrent
will increase when the time between power ups is short and the internal ambient
temperature within the Drive is high.

3.2 General data

IP Rating.

WARNING

Size1:

IP20
The IngressProtectionrating is applicableto theDrive
when the suppliedrubber grommetsare fitted into the
glandplate.

Sizes 2, 3 & 4:

IP20
The IngressProtectionrating is applicableto theDrive
when the suppliedrubber grommetsare fitted into the
glandplateandtheDriveismountedonasolidflat
surface.

If the Drive is not mounted in this way, hazardouslive parts will be exposed
and the IP Rating of the Drive willbe invalid.

Input phase
imbalance:

Phase imbalance not to exceed 2% negative phase
sequence

Ambient temperature: -10°Cto+40°C(14°Fto104°F) at 6kHz switching

frequency

-10°Cto+50°C(14°Fto122°F) at 3kHz switching
frequency with derating. SeeCommanderSE
Advanced User Guide for DeratingCurves.

Storage temperature: -40°Cto+60°C (-40°Fto140°F) for 12 months

maximum.

Altitude: Reduce the normal full-load currentby 1% for every

100m (325ft) above 1000m (3250ft)to a maximum of
4000m(13000ft).

Commander SE User Guide

Issue Number 5 13

Humidity: Maximum relative humidity 95% (non-condensing)
Materials: Flammability rating of main enclosure:UL94-5VA

Grommets: UL94-V1

Vibration (random):

Vibration (sinusoidal)

Bump: Packaged - tested to 40g, 6ms, 100 times/directionfor

Frequency accuracy: 0.01%
Resolution: 0.1Hz
Output frequency

range:
Starts per hour: By using the electronic control terminals: Unlimited

Power up delay: 1 second maximum (Allow at least 1 second before

Serial
Communications:

Switching
Frequencies:

EMC: EN50082-2and EN61800-3 for immunity

Unpackaged - tested to 0.01g²/Hz (equivalentto 1.2g
rms)from5to150Hzfor1hourineachof3axesin
accordance with IEC68-2-34and IEC68-2-36.
Unpackaged - tested from2-9Hz, 3.5mmdisplacement;

9-200Hz10m/s
acceleration. Duration- 15 minutes in each of 3 axes.
Sweep rate 1 octave/minute.
Test in accordancewith IEC68-2-6.

all 6 directions as in IEC68-2-29
Unpackaged - tested to 25g, 6ms, 100 times/direction
for all 6 directions in accordancewith IEC68-2-29

0to1000Hz

By switching of the supply: 20 starts perhour maximum
(3 minute intervals between starts)

monitoring the state of the status relay contacts,
communicating with the Drivevia serial
communicationsetc.)

ANSI 2-wire EIA485 protocol via RJ45 connector
3, 6, and 12 kHzare available with Intelligent Thermal

Management software automaticallychangingthe
switching frequencies depending on load conditions,
heatsink temperature and output frequency, to prevent
heatsink overtemperature trips.

EN61800-3 second environment, withoutRFI filter
EN50081-1*, EN50081-2 and EN61800-3 first
environment,with optionalRFI filter.See sections3.3
and 4.5.
* Size 1 units only.

2

acceleration; 200-500Hz, 15m/s

2

3.3 R FI Filters

RFI f ilters are availableas optionalextra partswhere required.

NOTE

For compliance with EN61800-3 in the second environment, no filter is
required.

Commander SE User Guide

14 Issue Number5

Table 3.21 Commander SE Size 1

Used with Filter Part

SE11200025 to
SE11200075

No

4200-6101 Y Y 20
4200-6102 Y Y Y 75
4200-6103 Y Y Y 15

Table 3.22 Commander SE Size 2 - 200V, 26A, 1 phase

Used with Filter Part

SE2D200075 to
SE2D200220

No

4200-6201 Y Y Y 100
4200-6204 Y Y 50
4200-6205 Y Y Y 15

Table 3.23 Commander SE Size 2 - 200 / 400V, 16A, 3 phase

Used with Filter Part

SE2D200075 to
SE2D200220

No

4200-6202 Y Y Y 100
4200-6304 Y Y 15
4200-6207 Y Y Y 45

Table 3.24 Commander SE Size 2 - 200 / 400V, 16A, 3 phase

Used with Filter Part

SE23400075 to
SE23400400

No

4200-6202 Y Y Y 100
4200-6304 Y Y 15
4200-6207 Y Y Y 20

Standard Low leakage Low cost Footprint Side

Filter Type Mounting Max motor

Filter Type Mounting Max motor

Standard Low leakage Low cost Footprint Side

Filter Type Mounting Max motor

Standard Low leakage Low cost Footprint Side

Filter Type Mounting Max motor

Standard Low leakage Low cost Footprint Side

cable length

(m)

cable length

(m)

cable length

(m)

cable length

(m)

Table 3.25 Commander SE Size 2 - 200V, 26A, 3 phase

Used with Filter Part

SE23200400 4200- 6203 Y Y Y 100

No

4200-6303 Y Y 15
4200-6209 Y Y Y 45

Standard Low leakage Low cost Footprint Side

Filter Type Mounting Max motor

cable length

(m)

Table 3.26 Commander SE Size 3 - 200V, 30A

Used with Filter Part

SE33200550 to
SE33200750

No

4200-6302 Y Y Y 100
4200-6303 Y Y 15

Filter Type Mounting Max motor

Standard Low cost Footprint Side

cable length

(m)

Commander SE User Guide

Issue Number 5 15

Table 3.27 CommanderSE Size 3 - 400V, 18A

Used with Filter Part

SE33400550 to

SE33400750

No

4200-6301 Y Y Y 100
4200-6304 Y Y 15

Filter Type Mounting Max motor

Standard Low cost Footprint Side

cable length

(m)

Table 3.28 CommanderSE Size 4

Used with Filter Part

SE43401100 to

SE43401500

No

4200-6401 Y Y Y 100
4200-6402 Y Y 15

Filter Type Mounting Max motor

Standard Low cost Footprint Side

cable length

(m)

For complete EMC information, refer to Section 4.5 Electromagnetic compatibility
(EMC).

Commander SE User Guide

16 Issue Number5

4 Installing the Drive

4.1 Safety information

Follow the instructions

The mechanical and electrical installation instructions must be adhered to.

WARNING

WARNING

4.2 Planning the installation

Any questions or doubt should be referred to thesupplierof the equipment.
It is the responsibility of the owner or user to ensure that the installation of
the Drive and any external option unit, and the way in which they are
operated and maintained, comply with the requirements of the Health and
Safety at Work Act in the United Kingdom or applicable legislation and
regulations and codes of practice in the country in which the equipment is
used.

Competence of the installer

The Drive must be installed by professional assemblers who are familiar
with the requirements for safetyand EMC. The assembler is responsible for
ensuring that the end product or system complies with all the relevant laws
inthecountrywhereitistobeused.

The following considerations must bemade when planning the installation:

Access

Access must be restricted to authorised personnel only. Safety regulations which
apply at the place of use must be complied with.

Environmental protection

The Drive must be protectedfrom:

• moisture, including dripping water or spraying water and condensation. An anti­condensationheatermay be required, which must be switchedoff when the Drive
is r unning.

• contamination with electrically conductive material

• temperature beyond the specified operating and storage ranges

Cooling

The heat produced by the Drive mustbe removed without its specified operating
temperature being exceeded. Note that a sealed enclosure gives much reduced
coolingcomparedwithaventilatedone,andmayneedtobelargerand/oruseinternal
air circulatingfans. For furtherinformation on enclosure design, pleaserefer to the

Commander SE Advanced User Guide.

Electrical safety

The installationmust besafe undernormaland fault conditions. Electricalinstallation
instructions are given later in thischapter.

Fire protection

The Drive enclosureis not classified as a fire enclosure. A separate fire enclosure
must be provided.

Electromagnetic compatibility

Variable speed Drives are powerful electronic circuits which can cause
electromagneticinterferenceif not installed correctlywith careful attentionto the layout
of the wiring.
Some simple routine precautions canprevent disturbance to typical industrial control
equipment.

Commander SE User Guide

Issue Number 5 17