Control Techniques Quantum MP User Guide

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User Guide

Quantum MP

High Performance DC Drive Size 1 and Size 2 45A to 700A, 480V two or four quadrant operation

Part Number: 400526-01 Issue: A3

www.emersonct.com

General Information

The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor.

The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice.

All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher.

Drive software version

This product is supplied with the latest version of software. If this product is to be used in a new or existing system with other drives, there may be some differences between their software and the software in this product. These differences may cause this product to function differently. This may also apply to drives returned from a Control Techn iques Service Centre.

The software version of the drive can be checked by looking at Pr 11.29 (di14/0.49) and Pr 11.34. The software version takes the form of zz.yy.xx, where Pr 11.29 (di14/0.49) displays zz.yy an d Pr 11.34 displays xx, i.e. for software version

01.01.00, Pr 11.29 (di14/0.49) would display 1.01 and Pr 11.34 would display 0. If there is any doubt, contact a Control Techniques Drive Centre.

Environmental statement

Control Techniques is committed to minimising the environmental impacts of its manufacturing operations and of its products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant information is available on request, or can be found at www.greendrives.com.

The electronic variable-speed drives man u fa ctu re d by Con t rol Techniques have the potential to save energy and (through increased machine/process efficiency) reduce raw materia l consumption and scrap throughout their long working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product manufacture and end-of-life disposal.

Nevertheless, when the products eventually reach the end of their useful life, they can very easily be dismantled into their major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while other parts are secured with conventional screws. Virtually all parts of the product are suitable for recycling.

Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way. Control Techniques' packaging strategy favours easily-recyclable materials of low environmenta l impact, and regular reviews identify opportunities for improvement.

When preparing to recycle or dispose of any pr od uc t or pa ck ag ing , ple a se ob se rv e loca l leg islation and best practice.

REACH legislation

EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more th an a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation.

For current information on how this requirement applies in relation to specific Control Techniques products, please approach your usual contact in the first instance. Control Techniques position statement can be viewed at:

http://www.controltechniques.com/CTcom/system_pages/environment/reach_regulation.aspx

1 Safety Information .................................5

1.1 Warnings, Cautions and Notes .... .... ... ... ... .... ... ... ..5

1.2 Electrical safety - general warning ........................5

1.3 System design and safety of personnel ................5

1.4 Environmental limits ..............................................5

1.5 Access ..................................................................5

1.6 Fire protection .......................................................5

1.7 Compliance with regulations .. ... ... .... ... ... ... .... ... ... ..5

1.8 Motor ............................... ...................................... 5

1.9 Adjusting parameters ............................................5

1.10 Electrical installation .............................................5

2 Product Information ..............................6

2.1 Quantum MP System Description .................... .....6

2.2 Ratings ................................... ............................... 6

2.3 Model number .......................................................7

2.4 Compatible encoders ............................................8

2.5 Nameplate description ..........................................8

2.6 Drive features and options ....................................9

2.7 Items supplied with the drive ..................... .... ... ...13

3 Mechanical Installation .......................14

3.1 Safety ..................................... .............................14

3.2 Planning the installation ......................................14

3.3 Terminal cover removal ......................................15

3.4 Mounting method ................................................18

3.5 Enclosure ............................................................20

3.6 Heatsink fan operation ........................................22

3.7 IP Rating (Ingress Protection) .............................22

3.8 Electrical terminals - Size 1 .................................23

3.9 Electrical terminals - Size 2 .................................24

3.10 Routine maintenance ..........................................25

4 Electrical Installation ..........................26

4.1 Electrical connections/ Power connections .........28

4.2 Ground connections ............................... ... .... ... ...36

4.3 AC supply requirements ............................ .... ... ...36

4.4 Line reactors .......................................................37

4.5 Auxiliary AC supply and connections ..................37

4.6 Separating the Auxiliary Supply ..........................38

4.7 Control 120 Vac supply .......................................38

4.8 Control 24 Vdc supply .........................................38

4.9 Cable and fuse size ratings .................................39

4.10 External suppressor resistor ...............................42

4.11 Ground leakage ..................................................43

4.12 EMC (Electromagnetic compatibility) ..................43

4.13 Serial communications connections .................... 45

4.14 Shield connections ..............................................46

4.15 Control connections ............................................46

4.16 General ...............................................................50

4.17 Connecting an encoder .......................................54

5 Getting Started ....................................55

5.1 Understanding the display ..................................55

5.2 Keypad operation ................................................55

5.3 Menu 0 (sub block) .............................................57

5.4 Pre-defined sub blocks .................................... ...58

5.5 Menu 0 (linear) ....................................................59

5.6 Menu structure ....................................................59

5.7 Advanced menus ................................................60

5.8 Saving parameters ..............................................60

5.9 Restoring parameter defaults ..............................61

5.10 Displaying parameters with non-default values only 61

5.11 Displaying destination parameters only ..............61

5.12 Parameter access level and security ..................61

5.13 Serial communications ........................................63

6 Basic parameters ................................64

6.1 Full descriptions ..................................................65

7 Running the Motor ...............................72

7.1 Quick start commissioning / start-up (from USA

defaults) ..............................................................73

7.2 Quick start commissioning / start-up (from

European defaults) ..............................................75

7.3 CTSoft software commissioning tool ...................77

7.4 Setting up a feedback device .......... ....................77

8 Optimization .........................................78

8.1 Armature current .................... ... ... ... .... ... ... ... .... ...78

8.2 Speed feedback ..................................................78

8.3 Field current ........................................................ 78

8.4 Current loop gains self-tuning .............................78

8.5 Speed loop gains tuning .....................................79

8.6 Current limit tapers ..............................................80

9 SMARTCARD Operation .....................81

9.1 Introduction .........................................................81

9.2 Easy saving and reading .....................................81

9.3 Transferring data .................................................81

9.4 Data block header information ............................83

9.5 SMARTCARD parameters ........ ... ... .... ... ... ... .... ...83

9.6 SMARTCARD trips ...................... ... .... ................85

10 Onboard PLC .......................................87

10.1 Onboard PLC and SYPT Lite ..............................87

10.2 Benefits ...............................................................87

10.3 Limitations .............................. .............................87

10.4 Getting started ....................................................88

10.5 Onboard PLC parameters ............ ... .... ... ... ... .... ...88

10.6 Onboard PLC trips ..............................................89

10.7 Onboard PLC and the SMARTCARD .................89

Quantum MP User Guide 3 Issue Number: A3 www.emersonct.com

11 Advanced Parameters .. .......................90

11.1 Menu 1: Speed reference ....................................96

11.2 Menu 2: Ramps . ... .... ... ... ... ... .............................100

11.3 Menu 3: Speed feedback and speed control .....103

11.4 Menu 4: Torque and current control ..................106

11.5 Menu 5: Motor and field control .........................108

11.6 Menu 6: Sequencer and clock ...........................112

11.7 Menu 7: Analog I/O .................. ... ... ... .... ... .........114

11.8 Menu 8: Digital I/O ............................................116

11.9 Menu 9: Programmable logic, motorized pot and

binary sum ......................................... .... ... ... ......120

11.10 Menu 10: Status and trips .................................123

11.11 Menu 11: General drive set-up ..........................124

11.12 Menu 12: Threshold detectors, variable selectors

and brake control function .................................125

11.13 Menu 13: Position control ..................................130

11.14 Menu 14: User PID controller ............................134

11.15 Menus 15, 16 and 17: Solutions Module slots ..137

11.16 SM-I/O120V Solutions Module parameter settings . 137

11.17 Menu 18: Application menu 1 ............................140

11.18 Menu 19: Application menu 2 ............................140

11.19 Menu 20: Application menu 3 ............................140

11.20 Menu 21: Second motor paramet ers . .... ... ... ...... 141

11.21 Menu 22: Additional Menu 0 set-up ..................141

11.22 Menu 23: Header selections .............................141

11.23 Advanced features ............... .... ... ... ... .... ... ... ... ...142

12 Technical Data ...................................147

12.1 Drive technical data ............................... ... ... ... ... 147

12.2 Cable and fuse size ratings ...............................149

12.3 Optional external EMC filters ............................154

13 Diagnostics ........................................157

13.1 Trip indications ..................................................157

13.2 Trip indications ..................................................157

13.3 Trip Categories ..................................................164

13.4 Alarm indications ...............................................165

13.5 Status indications ..............................................165

13.6 Displaying the trip history ..................................165

13.7 Behavior of the drive when tripped ....................165

14 UL Information ...................................166

14.1 Common UL Information ...................................166

14.2 AC supply specification .....................................166

14.3 Maximum continuous output current .................166

14.4 Safety label .......................................................166

14.5 UL Listed accessories .......................................166

List of tables ..................................... 167

Index .................................................. 169

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WARNING

CAUTION

NOTE

Information

Product

Information

Mechanical

Installation

Electrical

Installation

Getting Started

Basic

parameters

Running the

Motor

Optimization

SMARTCARD

Operation

Onboard

PLC

Advanced

Parameters

Technical

Data

Diagnostics

Information

1 Safety Information

1.1 Warnings, Cautions and Notes

A Warning contains information which is essential for avoiding a safety hazard.

A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment.

A Note contains information which helps to ensure correct operation of the product.

1.2 Electrical safety - general warning

The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to the drive.

Specific warnings are given at the relevant places in this Guide.

1.3 System design and safety of

The drive is intended as a component for professional incorporation into complete equipment or system. If installed incorrectly, the drive may present a safety hazard.

The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control equipment which can cause injury.

System design, installation, commissioning and maintenance must be carried out by personnel who have the necessary training and experience. They must read this safety information and this guide carefully.

The STOP and ST ART controls or electrical inputs of the drive must not be relied upon to ensure safety of personnel. They do not isolate dangerous voltages from the output of the drive or from any external option unit. The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections.

The drive is not intended to be used for safety-related functions. Careful consideration must be given to the function of the drive which

might result in a hazard, either through its intended behaviour or through incorrect operation due to a fault. In any application where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a risk analysis must be carried out, and where necessary, further measures taken to reduce the risk - for example, an over-speed protection device in case of failure of the speed control, or a fail-safe mechanical brake in case of loss of motor braking.

personnel

1.4 Environmental limits

Instructions within the supplied data and information within the Quantum MP User Guide regarding transport, storage, installation and the use of

the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force.

1.5 Access

Access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.

1.6 Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided.

1.7 Compliance with regulations

The installer is responsible for complying with all relevant regulations, such as national wiring regulations, accident prevention regulations and electromagnetic compatibility (EMC) regulations. Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses and other protection, and protective ground (earth) connections.

The Quantum MP User Guide contains instructions for achieving compliance with specific EMC standards.

Within the European Union, all machinery in which this product is used must comply with the following directives:

2006/42/EC: Safety of machinery 2004/108/EC: Electromagnetic compatibility

1.8 Motor

Ensure the motor is installed in accordance with the manufacturer's recommendations. Ensure the motor shaft is not exposed.

Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The motor should be installed with a protection thermistor. If necessary, an electric force vent fan should be used.

The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive should not be relied upon.

It is essential that the correct value is entered into Pr 5.07 (SE07, 0.28), Motor rated current. This affects the thermal protection of the motor.

1.9 Adjusting parameters

Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering.

1.10 Electrical installation

1.10.1 Electric shock risk

The voltages present in the following locations can cause severe electric shock and may be lethal:

• AC supply cables and connections

• Output cables and connections

• Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and

must not be touched.

1.10.2 Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue.

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2 Product Information

2.1 Quantum MP System Description

The Quantum MP drive system consists of:

1) Base Mentor MP DC drive

2) Line fuses

3) Armature fuse (Regenerative models only)

4) Motor and Braking Resistor contactors

5) 120 Vac digital I/O and power source

Table 2-1 Model to frame size cross reference

Model Frame size

QMP45A4(R)

QMP75A4(R) QMP155A4(R) QMP210A4(R) QMP350A4(R)

QMP550A4(R) QMP700A4(R)

2AQMP400A4(R)

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2.2 Ratings

The power ratings for the 480V configurations is shown in Table 2-2 . The continuous current ratings given are for a maximum ambient

temperature of 40°C (104°F) and an altitude of 1000m. For operation at higher temperatures and altitudes de-rating is required.

For further information see Chapter 12 Technical Data on page 147.

Table 2-2 480V drive ratings

AC input

current

Model

QMP45A4(R) 38 45 67.5 15 27 QMP75A4(R) 63 75 112.5 27 45 QMP155A4(R) 130 155 232.5 56 90 QMP210A4(R) 175 210 315 75 125 QMP350A4(R) 313 350 525 125 200 QMP400A4(R) 360 400 600 150 250 QMP550A4(R) 492 550 825 200 300 QMP700A4(R) 626 700 1050 250 400

Continuous Continuous Overload

AAAkWhp

DC output current

Maximum continuous input current

The values of maximum continuous input current are given to aid the selection of cables and fuses. These values are stated for worst-case condition.

Typical mot or

power

@ 400

Vdc

@ 500

Vdc

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Safety

100

105

110

115

120

125

130

135

140

145

150

155

160

100

110

120

130

140

150

160

170

180

200

overload duration (seconds)

overload

(%)

NOTE

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Product

Information

Mechanical

Installation

Electrical

Installation

Getting Started

Basic

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Running the

Motor

2.2.1 Typical short-term overload limits

The maximum percentage overload limit changes depending on the selected motor

Variations in motor rated current will result in changes in the maximum possible overload as detailed in the Advanced User Guide.

Figure 2-1 can be used to determine the maximum overload duration available for overloads between 100% and 150%. For example the maximum overload available for a period of 60 seconds is 124%.

Figure 2-1 Maximum overload duration available

Optimization

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Operation

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Parameters

Technical

Data

Diagnostics

Information

Overload of 150% for 30s is available with ambient temperature of 40°C (104°F) up to a maximum of 10 repetitions per hour.

2.3 Model number

The way in which the model numbers for the Quantum MP range are formed is described in Figure 2-2.

Figure 2-2 Model number

4 R

QMP

Quantum product line

QMP: Quantum Platform

Continuous armature current rating (A)

Voltage rating

4: 480V

- 4 quadrant operation

Blank

- 2 quadrant operation

2 1 0 A

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Safety

Model

Field output

voltage current

Line input voltage/ frequency/current

Customer and date code

Rating

Auxiliary input voltage/

frequency/current

Approvals

Serial number

Armature output voltage/

current/overload

QMP45A4 15kW 27HP STDN39

Field O/P 0 - 444V --- 8A Line I/P 208 - 480V --- 50-60 Hz 3 ph 38A Arm O/P 0 - 550V --- 45 A 150% for 30s

Aux I/P 208 - 480V -- 50-60 Hz 1 ph 8A

10 Min

Ser No: 3000005001

RoHS

Compliant

Made in USA with US and Imported parts

LISTED 768R IND. CONT. EQ. E58592

Key to approvals

RoHS compliant Europe

UL approval Worldwide

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2.4 Compatible encoders

Table 2-3 Encoders compatible with Quantum MP

Pr 3.38

Encoder type

(Fb07, 0.77)

setting

Quadrature incremental encoders with or without marker pulse

Frequency and direction incremental encoders with or without marker pulse

Forward / reverse incremental encoders with or without marker pulse

Ab (0)

Fd (1)

Fr (2)

2.5 Nameplate description

Figure 2-3 Typical drive rating label for Quantum MP, size 1

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Information

Figure 2-4 Typical drive rating label for Quantum MP. size 2

Model

MODEL

QMP350A4

AC INPUT

VAC

Line input voltage/ frequency/current/phase

Armature output

voltage/current

Field output

voltage/current

240/460

50/60

MAX DC OUTPUT

240/500

VDC

VFL

150/300

PAR T N O.

QPM350A4R

SCHEMATIC

QMPS2-SCH-01

2.5.1 Output current

The continuous output current ratings given on the rating label are for maximum 40°C (104°F) and 1000m altitude. Derating is required for higher ambient temperatures >40°C (104°F) and higher altitude. For derating information, refer to section 12.1.10 Altitude on page 148.

2.5.2 Input current

The input current is affected by the supply voltage, frequency and load inductance. The input current given on the rating label is the typical input current.

EDEN PRAIRIE, MN 55344

313

350

REV.

AMERICAS

Rating

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SM-Keypad-LCD / SM-Keypad-LED

Solutions Modules

AC terminals

SMARTCARD*

SM-I/O 120V module

Feedback, Automation,

or Fieldbus

Serial port connector

CT Comms cable

Field connections

Auxiliary connections

MP 10, 120 Vac

I/O user interface

Control terminals

Auxiliary fuses

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2.6 Drive features and options

Figure 2-5 Quantum MP size 1 features and options

Basic

Running the

Motor

Optimization

SMARTCARD

Operation

Onboard

PLC

Advanced

Parameters

Technical

Data

Diagnostics

Information

* A SMARTCARD is provided as standard. For further information, refer to Chapter 9 SMARTCARD Operation on page 81.

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Figure 2-6 Quantum MP size 2 features and options

Basic

Running the

Motor

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Advanced

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Technical

Data

Diagnostics

Information

Field Fuses

Machine Feedback Terminals

AC Terminals

L2 L3

DANGER

HIGH VOLTAGE

Line Fuses

GND

SM-Keypad-LCD / SM-Keypad-LED

Keypad connection

SmartCard *

Solutions Modules

Feedback, Automation

or Fieldbus

DANGER

Armature Fuse

(R) Models only

A+

HIGH VOLTAGE

A-

GND

DC Terminals

DC Contactor

Auxillary Connections

* A SMARTCARD is provided as standard. For further information, refer to Chapter 9 SMARTCARD Operation on page 81.

120 Vac I/O user interface

Field Connections

SM-I/O 120V Module

Serial Port

connector

Control Terminals

Transformer

CT Comms cable

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Inputs Outputs

• Incremental encoders • Quadrature

• SinCos encoders • Frequency and direction

• SSI encoders • SSI simulated outputs

• EnDat encoders

• Digital inputs x 3

• Analog output (voltage) x 1

• Digital I/O x 3 • Relay x 2

• Analog inputs (voltage) x 2

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Onboard

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Parameters

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Data

Diagnostics

Information

2.6.1 Options available for Quantum MP

All Solutions Modules are color-coded in order to make identification easy. The following table shows the color-code key and gives further details on their function.

Table 2-4 Solutions Module identification

Type Solutions Module Color Name Further Details

Universal Feedback interface

Feedback interface for the following devices:

Light Green

SM-Universal Encoder Plus

Feedback

Automation

(I/O

Expansion)

Brown SM-Encoder Plus

Dark Brown

N/A

SM-Encoder Output Plus

15-way D-type converter

Single ended

N/A

encoder interface (15V or 24V)

Yellow

SM-I/O Plus

Yellow SM-I/O 32

Dark Yellow

SM-I/O Lite

Dark Red SM-I/O Timer

Turquoise SM-I/O PELV

Incremental encoder interface

Feedback interface for incremental encoders without commutation signals. No simulated encoder outputs available

Incremental encoder interface

Feedback interface for incremental encoders without commutation signals. Simulated encoder output for quadrature, frequency and direction signals

Drive encoder input converter

Provides screw terminal interface for encoder wiring and spade terminal for shield

Single ended encoder interface

Provides an interface for single ended ABZ encoder signals, such as those from hall effect sensors. 15V and 24V versions are available.

Extended I/O interface

Increases the I/O capability by adding the following to the existing I/O in the drive:

Extended I/O interface

Increase the I/O capability by adding the following to the existing I/O in the drive:

• High speed digital I/O x 32

• +24V output

Additional I/O

1 x Analog input (± 10V bi-polar or current modes) 1 x Analog output (0-10V or current modes) 3 x Digital input and 1 x Relay

Additional I/O with real time clock

As per SM-I/O Lite but with the addition of a Real Time Clock for scheduling drive running

Isolated I/O to NAMUR NE37 specifications

For chemical industry applications 1 x Analog input (current modes) 2 x Analog outputs (current modes) 4 x Digital input / outputs, 1 x Digital input, 2 x Relay outputs

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Olive SM-I/O 120V

Cobalt Blue

SM-I/O 24V Protected

Additional I/O conforming to IEC 61131-2 120 Vac

6 digital inputs and 2 relay outputs rated for 120 Vac operation

Additional I/O with overvoltage protection up to 48V

2 x Analog outputs (current modes) 4 x Digital input / outputs, 3 x Digital inputs, 2 x Relay outputs

Safety

FXMP25

STORED CHARGE

10 min

Mode /Reset

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Parameters

Table 2-4 Solutions Module identification

Type Solutions Module Color Name Further Details

Applications Processor (with CTNet)

Moss Green

SM-Applications Plus

2nd processor for running pre-defined and /or customer created application software with CTNet support. Enhanced performance over SM-Applications

Applications Processor

Automation

(Applications)

White

SM-Applications Lite V2

2nd processor for running pre-defined and /or customer created application software. Enhanced performance over SMApplications Lite

Applications Processor

Green brown SM-Register

2nd processor for running position capture functionality with CTNet support.

Technical

Data

Diagnostics

Information

Fieldbus

Table 2-5 Keypad identification

Keypad Name Further Details

SM-Keypad

Purple

SM-PROFIBUS DP-V1Profibus option

Medium Grey SM-DeviceNet

Dark Grey SM-INTERBUS

Light Grey SM-CANopen

Beige SM-Ethernet

Brown Red SM-EtherCAT

LED keypad option

Keypad with a LED display

PROFIBUS DP adapter for communications with the drive

DeviceNet option

Devicenet adapter for communications with the drive

Interbus option

Interbus adapter for communications with the drive

CANopen option

CANopen adapter for communications with the drive

Ethernet option

10 base-T / 100 base-T; Supports web pages, SMTP mail and multiple protocols: DHCP IP addressing; Standard RJ45 connection

EtherCAT option

EtherCAT adapter for communications with the drive

SM-Keypad-Plus

LCD keypad option

Keypad with an alpha-numeric LCD display with Help function

Table 2-6 Additional options

Cable Name Further Details

CT Comms cable

CT EIA232 (4500-0087) CT USB (4500-0096)

Table 2-7 External field control

External field controller Name Further Details

FXMP25

12 Quantum MP User Guide

For external control of field windings up to 25A, with field reversal capability, For further information, please see the FXMP25 User Guide.

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CAUTION

Risk of Electric Shock

Power down unit 10minutes

before removing cover

CAUTION

Risk of Electric Shock

Power down unit 10minutes

before removing cover

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2.7 Items supplied with the drive

The drive is supplied with a printed manual, a SMARTCARD, a safety information booklet, the Certificate of Quality, an accessory kit box including the items shown in Table 2-8, and a CD ROM containing all related product documentation and software tools.

Table 2-8 Parts supplied with the drive

Description Size 1 Size 2

Control connectors

Tach connector

Relay connectors

UL warning label

UL warning label for heatsink temperature

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Terminal cover grommets

Terminal shrouds

Bottom mounting foot bracket (2)

Top mounting foot bracket (1)

N/A

Integral clear cover

Integral mounting base plate

Quantum MP User Guide 13 Issue: A3 www.emersonct.com

Safety

WARNING

Information

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Electrical

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Getting Started

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3 Mechanical Installation

3.1 Safety

Follow the instructions The mechanical and electrical installation instructions must

be adhered to. Any questions or doubt should be referred to the supplier of the equipment. It is the responsibility of the owner or user to ensure that the installation of the drive and any external option unit, and the way in which they are operated and maintained, comply with the requirements of applicable legislation and regulations and codes of practice in the country in which the equipment is used.

Competence of the installer The drive must be installed by professional assemblers who

are familiar with the requirements for safety and EMC. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

If the drive has been used at high load levels for a period of time, the heatsink can reach temperatures in excess of 70°C (158°F). Human contact with the heatsink should be prevented.

Running the

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Information

For further information, refer to section 3.5.2 Enclosure sizing on page 21.

3.2.4 Electrical safety

The installation must be safe under normal and fault conditions. Electrical installation instructions are given in Chapter 4 Electrical Installation on page 26.

3.2.5 Electromagnetic compatibility

If it is necessary to meet strict emission limits, or if it is known that electromagnetically sensitive equipment is located nearby, then full precautions must be observed. The use of an external EMC filter may be required at the drive inputs, which must be located very close to the drives.

Space must be made available for the filters and allowance made for carefully segregated wiring. Both levels of precautions are covered in section 12.2.3 Electromagnetic compatibility (EMC) on page 153

3.2.6 Hazardous areas

The drive must not be located in a classified hazardous area unless it is installed in an approved enclosure and the installation is certified.

Enclosure The drive is intended to be mounted in an enclosure which

prevents access except by trained and authorized personnel, and which prevents the ingress of contamination. It is designed for use in an environment classified as pollution degree 2 in accordance with IEC 60664-1. This means that only dry, non-conducting contamination is acceptable.

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided.

The drives in this product range weigh in excess of 15kg (33lb). Use appropriate safeguards when lifting these models. See section 12.1.20 Weights on page 149

3.2 Planning the installation

The following considerations must be made when planning the installation:

3.2.1 Access

Access must be restricted to personnel only. Safety regulations which apply at the place of use must be complied with.

3.2.2 Environmental protection

The drive must be protected from:

• moisture, including dripping water or spraying water and condensation. An anti-condensation heater may be required, which must be switched off when the drive is running.

• contamination with electrically conductive material.

• contamination with any form of dust which may restrict the fan, or impair airflow over various components.

• temperature beyond the specified operating and storage ranges

• corrosive gasses.

3.2.3 Cooling

The heat produced by the drive must be removed without its specified operating temperature being exceeded. Note that a sealed enclosure gives much reduced cooling compared with a ventilated one, and may need to be larger and/or use internal air circulating fans.

14 Quantum MP User Guide

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Pozi Pz2

All sizes

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3.3 Terminal cover removal

Isolation device The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed.

Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue.

3.3.1 Removing the terminal covers

Both size 1 and size 2 drives are installed with one

Figure 3-1 Removing the control terminal cover - Size 1 shown

control

terminal cover.

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3.3.2 Removing the finger-guard and break-outs

Figure 3-2 Removing the finger-guard break-outs

Place finger-guard on a flat solid surface and hit relevant break-outs with hammer as shown (1). Continue until all required break-outs are removed (2). Remove any flash / sharp edges once the break-outs are removed.

Quantum MP User Guide 15 Issue: A3 www.emersonct.com

Safety

CAUTION

SM-I/O 120V Module in slot 3

Solution Module in slot 1

Solution Module in slot 2

Installing Solutions Module

Three Solutions Modules installed

Removing Solutions Module

NOTE

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3.3.3 Installation and remo val of a Solutions Module

Please power down the drive before removing / installing the Solutions Module. Failure to do so may cause damage to product

Figure 3-3 Installation and removal of the Solutions Module - Size 1 shown

SMARTCARD

Operation

Onboard

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Advanced

Parameters

Technical

Data

Diagnostics

Information

To install the Solutions Module in either a Quantum MP size 1 or size 2 drive, press down in the direction shown above until it clicks into place.

To remove the Solutions Module, press inwards at the points shown (A) and pull in the direction shown (B).

The drive has the facility for all three Solutions Module slots to be used at the same time, as illustrated. The SM-I/O 120V module needs to stay in Slot 3.

It is recommended that the Solutions Module slots are used in the following order: slot 2 and slot 1.

16 Quantum MP User Guide

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NOTE

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3.3.4 Installation and removal of a Keypad.

Figure 3-4 Removal and installation of a keypad - Size 1 shown

Motor

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Parameters

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Data

Diagnostics

Information

T o fit the keyp ad in a Quantum MP size 1 or size 2, align the Keyp ad and press gently in the direction shown until it clicks into position (A).

To remove, while pressing the tabs inwards (B), gently lift the keypad in the direction indicated (C).

The keypad can be installed / removed while the drive is powered up and running a motor, providing that the drive is not operating in keypad mode.

Quantum MP User Guide 17 Issue: A3 www.emersonct.com

Safety

WARNING

330mm

[12.99 in]

573mm

[22.56 in]

510mm

[20.09 in]

222mm

[8.72 in]

170mm

[6.69 in]

406mm

[15.98 in]

83mm

[3.25 in]

25mm

[0.97 in]

NOTE

Information

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Information

Mechanical Installation

Electrical

Installation

Getting Started

3.4 Mounting method

The Quantum MP can only be surface mounted.

If the drive has been used at high load levels for a period of time, the heatsink can reach temperatures in excess of 70°C (158°F). Human contact with the heatsink should be prevented.

Many of the drives in this product range weigh in excess of 16kg (35lb). Use appropriate safeguards when lifting these models. See section 12.1.20 Weights on page 149

Figure 3-5 Surface mounting the size 1A drive

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Information

1. The two outer holes must be used for mounting the Quantum MP.

With the SMARTCARD installed to the drive, the depth measurement increases by 7.6mm (0.30 in).

18 Quantum MP User Guide

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Safety

L2 L3

A+

A-

GND

DANGER

HIGH VOLTAGE

DANGER

HIGH VOLTAGE

19.25

9.00

24.75

33.00

Mounting Holes

0.438 Diameter (8) places

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Figure 3-6 Surface mounting the size 2 drive Figure 3-7 Installing the mounting feet bracket - Size 1

Information

The bottom mounting bracket (1) should be installed to the back plate first. The drive should then be lowered onto the bracket and slotted in. The top mounting bracket (2) should then be slotted into the drive and the top holes marked for mounting (380mm [14.96 in] from the center of the holes on the bottom mounting bracket). Once the holes have been drilled, then fix the top mounting bracket accordingly.

Quantum MP User Guide 19 Issue: A3 www.emersonct.com

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Information

3.5 Enclosure

3.5.1 Enclosure layout

Please observe the clearances in the diagram below taking into account any appropriate notes for other devices / auxiliary equipment when planning the installation.

Figure 3-8 Enclosure layout Size 1

AC supply, contactor,

line chokes

Ensure minimum clearances are maintained for the drive. Forced or convection air-flow must not be restricted by any object or cabling

Signal cables Plan for all signal cables to be routed at least 300mm (12in) from the drive and any power cable

External controller

Armature connection cable

Enclosure

≥100mm

(4in)

≥100mm

(4in)

≥100mm

(4in)

Note For EMC compliance:

1) Power cabling must be at least 100mm (4in) from the drive in all directions

2) Ensure direct metal contact at drive and filter mounting points (any paint must be removed)

Field

connection cable

20 Quantum MP User Guide

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intText

–()

----------------------------------------

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Electrical

Installation

Figure 3-9 Enclosure layout size 2

Getting Started

325 mm*

(13 in)

Basic

parameters

AC supply, contactor,

DANGER

HIGH VOLTAGE

Running the

line chokes

L2 L3

Motor

Optimization

GND

SMARTCARD

Operation

Onboard

PLC

Ensure minimum clearances are maintained for the drive. Forced convection air-flow must not be restricted by any object of cabling.

Note For EMC compliance

1) Power cabling must be at least 100 mm (4 in) from the drive in all directions

2) Ensure direct metal contact at drive and filter mounting points (any paint must be removed)

Advanced

Parameters

Technical

Data

Diagnostics

Information

>100 mm

(4 in)

DANGER

325 mm*

(13 in)

A+

HIGH VOLTAGE

A-

GND

Armature

connection

cable

Field

conection cable

* Minimum wire bending space required by UL508 for final customer power connections.

3.5.2 Enclosure sizing

Refer to section 12.1.2 Power dissipation on page 147 for drive losses. Add the dissipation figures for each drive that is to be installed in the

enclosure. Add the power dissipation figures for each EMC filter that is to be

installed in the enclosure. Calculate the total heat dissipation (in Watts) of any other equipment to

be installed in the enclosure. Add the figures of all of the above to get a total heat dissipation figure (in

Watts) for the equipment in the enclosure.

Calculating the size of a sealed enclosure

The enclosure transfers internally generated heat into the surrounding

>100 mm

(4 in)

Signal cables

Plan for all signal cables

to be routed at least

300mm (12 in) from the

drive and any power cables

External

Controller

air by natural convection. The larger the surface area of the enclosure walls, the better is the dissipation capability. Only the surfaces of the enclosure that are not in contact with a wall or floor can dissipate heat.

Calculate the minimum required unobstructed surface area A

for the

enclosure from:

Where:

Unobstructed surface area in m2 (1 m2 = 10.9 ft2)

Maximum expected temperature in oC outside the

ext

Quantum MP User Guide 21 Issue: A3 www.emersonct.com

Safety

272W

5.5 40 30–()

-------------------------------- -

2HD–

HD+

------------------------- -

4.945 2 2× 0.6×()–

20.6+

-----------------------------------------------------

3kP

intText

–

---------------------------

------ -

31.3× 549× 40 30–

----------------------------------

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enclosure

Maximum permissible temperature in oC inside the

int

enclosure

P Power in Watts dissipated by all heat sources in the

enclosure

k Heat transmission coefficient of the enclosure material

2/o

in W/m

Example

To calculate the size of an enclosure for the following:

• Two QMP25A4 models operating under full load conditions

• Maximum ambient temperature inside the enclosure: 40°C

• Maximum ambient temperature outside the enclosure: 30°C Dissipation of each drive: 125W Dissipation from other heat generating equipment in the enclosure. 11W

(max). Total dissipation: 2 x (125 + 11) = 272W The enclosure is to be made from painted 2mm (0.079in) sheet steel

2/o

having a heat transmission coefficient of 5.5 W/m

C. Only the top,

front, and two sides of the enclosure are free to dissipate heat. The value of 5.5 W/m

/ºC can generally be used with a sheet steel enclosure (exact values can be obtained by the supplier of the material). If in any doubt, allow for a greater margin in the temperature rise.

Figure 3-10 Enclosure having front, sides and top panels free to

dissipate heat

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• Reducing the number of drives in the enclosure

• Removing other heat-generating equipment

Calculating the air-flow in a ventilated enclosure

The dimensions of the enclosure are required only for accommodating the equipment. The equipment is cooled by the forced air flow.

Calculate the minimum required volume of ventilating air from:

Where:

V Air-flow in m3 per hour (1 m3/hr = 0.59 ft3/min) T

Maximum expected temperature in °C outside the

ext

enclosure

Maximum permissible temperature in °C inside the

int

enclosure

P Power in Watts dissipated by all heat sources in the

enclosure

k Ratio of Where:

P0 is the air pressure at sea level PI is the air pressure at the installation

Typically use a factor of 1.2 to 1.3, to allow also for pressure-drops in dirty air-filters.

Example

To calculate the size of an enclosure for the following:

• Three QMP45A4 models operating under full load conditions

• Maximum ambient temperature inside the enclosure: 40°C

• Maximum ambient temperature outside the enclosure: 30°C

Dissipation of each drive: 168W Dissipation from other heat generating equipment. 15 W Total dissipation: 3 x (168 + 15) = 549W Insert the following values:

40°C

int

30°C

ext

k 1.3 P 549W

Then:

Insert the following values:

40°C

int

30°C

ext

k 5.5 P 272W

The minimum required heat conducting area is then:

= 214.1 m3/hr (126.3 ft3 /min) (1 m3/ hr = 0.59 ft3/min)

3.6 Heatsink fan operation

Quantum MP drive rated 75A and above are ventilated by internally supplied fans. Ensure the minimum clearances around the drive are maintained to

allow the air to flow freely.

= 4.945 m

Estimate two of the enclosure dimensions - the height (H) and depth (D),

(53.90 ft2) (1 m2 = 10.9 ft2)

The drive controls the fan operation based on the temperature of the heatsink and the drives thermal model system.

for instance. Calculate the width (W) from:

3.7 IP Rating (Ingress Protection)

Inserting H = 2m and D = 0.6m, obtain the minimum width:

=0.979 m (38.5 in)

If the enclosure is too large for the space available, it can be made smaller only by attending to one or all of the following:

• Reducing the ambient temperature outside the enclosure, and/or

applying forced-air cooling to the outside of the enclosure

An explanation of IP Rating is provided in section 12.1.11 IP Rating on page 148.

22 Quantum MP User Guide

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Safety

Control and

encoder

connection

2.5 mm

Relay

connector

3.5 mm

Field

connector

5 mm

Auxiliary

connector

5 mm

Tac h

connection

3.5 mm

MP 10, 120 Vac

I/O connection

3.5 mm

GND, L1, L2, L3

connection

5/16 inch

QMP155 / 210

drives

5 mm

QMP45 / 75

drives

DB+,DB-,SR1, and SR2 connection

5 mm

A1, A2

connection

3/8 inch

QMP75 / 155 drives

5 mm

QMP45 / 75 drives

WARNING

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3.8 Electrical terminals - Size 1

3.8.1 Location of the power and ground terminals

Figure 3-11 Location of the power and ground terminals

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3.8.2 Terminal sizes and torque settings

3.8.3 Torque settings

Table 3-1 Control terminal data

Table 3-2 Auxiliary and Field terminal data

Quantum MP User Guide 23 Issue: A3 www.emersonct.com

To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground terminals. Refer to the following tables.

Model Connection type Torque setting

All

Plug-in terminal block 0.5 Nm 0.4 lb ft

Model Connection type Torque setting

All

Terminal block 0.5 Nm 0.4 lb ft

Table 3-3 Drive power (L1, L2, L3, and GND) terminals

Model Connection type Torque setting

QMP45A4(R)

QMP75A4(R) QMP155A4(R) QMP210A4(R)

2-14 AWG Slot Screw Lug 4-5.6 Nm 2.9-4.2 lb ft 2-14 AWG Slot Screw Lug 4-5.6 Nm 2.9-4.2 lb ft

5/16” Socket Lug 31 Nm 23 lb ft 5/16” Socket Lug 31 Nm 23 lb ft

Table 3-4 Drive power (A1 and A2) terminals

Model Connection type Torque setting

QMP45A4(R)

QMP75A4(R) QMP155A4(R) QMP210A4(R)

2-14 AWG Slot Screw Lug 4-5.6 Nm 2.9-4.2 lb ft 2-14 AWG Slot Screw Lug 4-5.6 Nm 2.9-4.2 lb ft

3/8” Socket Lug 42 Nm 31 lb ft 3/8” Socket Lug 42 Nm 31 lb ft

Safety

L2 L3

A+

A-

GND

DANGER

HIGH VOLTAGE

DANGER

HIGH VOLTAGE

L2 L3

GND

120Vac Logic

Terminals

FIG 4A

WARNING

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Table 3-5 Dynamic Braking Resistor (DB+ and DB-) terminals Table 3-6 Suppression Resistor (SR+ and SR-) terminals

Model Connection type Wire gauge

14-10 AWG 4 2.92

All

Slotted lug

8 AWG 4.5 3.33

6-4 AWG 5 3.75

2 AWG 5.6 4.17

Torque setting

Nm lb ft

Model Connection type Wire gauge

14-10 AWG 4 2.92

All

Slotted lug

8 AWG 4.5 3.33

6-4 AWG 5 3.75

2 AWG 5.6 4.17

Torque setting

Nm lb in

3.9 Electrical terminals - Size 2

3.9.1 Location of the power and ground terminals

Figure 3-12 Location of the power and ground terminals

Information

3.9.2 Terminal sizes and torque settings 3.9.3 Torque settings

Table 3-7 Drive control, status relay and encoder terminal data

To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground terminals. Refer to the following tables.

Model Connection type Torque setting

All

Plug-in terminal block 0.5 Nm 0.4 lb ft

24 Quantum MP User Guide

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Parameters

Table 3-8 Drive auxiliary and machine armature terminal data Table 3-9 Drive 120 Vac logic terminals

Model Connection type Torque setting

All

Terminal block 0.5 Nm 0.4 lb ft

Model Connection type Torque setting

All

Terminal block 0.79 Nm 0.58 lb ft

Table 3-10 Drive power stage terminals

AC line DC armature Dynamic braking resistor

Model

QMP350A4(R) QMP400A4(R) 2 QMP550A4(R) 2 2

Max

wire size

350 MCM

Conn/Lug

Torque

setting

22.91 lb ft

Max

wire size

Conn/Lug

250 MCM 2

350 MCM

QMP700A4(R) 3 3

Torque

setting

22.91 lb ft

Max

wire size

250 MCM

N/A N/A N/A

3.10 Routine maintenance

The drive should be installed in a cool, clean, well ventilated location. Contact of moisture and dust with the drive should be prevented.

Regular checks of the following should be carried out to ensure drive / installation reliability are maximized:

Environment

Ambient temperature

Dust

Moisture

Enclosure

Enclosure door filters

Electrical

Screw connections Ensure all screw terminals remain tight

Crimp terminals

Cables Check all cables for signs of damage

Ensure the enclosure temperature remains at or below maximum specified

Ensure the drive remains dust free – check that the heatsink and drive fan are not gathering dust. The lifetime of the fan is reduced in dusty environments.

Ensure the drive enclosure shows no signs of condensation

Ensure filters are not blocked and that air is free to flow

Ensure all crimp terminals remains tight – check for any discoloration which could indicate overheating

Technical

Data

Conn/Lug

Diagnostics

22.91 lb ft

Information

Torque

setting

Quantum MP User Guide 25 Issue: A3 www.emersonct.com

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4 Electrical Installation

Many cable management features have been incorporated into the product and accessories, this chapter shows how to optimize them. Key features include:

• EMC compliance

• Product rating, fusing and cabling information

• External suppressor resistor details (selection / ratings)

Electric shock risk

The voltages present in the following locations can cause severe electric shock and may be lethal:

• AC supply cables and connections

• DC cables, and connections

• Many internal parts of the drive, and external option units

Unless otherwise indicated, control terminals are single insulated and must not be touched.

Isolation device

The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed.

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STOP function

The STOP function does not remove dangerous voltages from the drive, the motor or any external option units.

Drives are suitable for use on supplies of installation category III and lower, according to IEC60664-1. This means they may be connected permanently to the supply at its origin in a building, but for outdoor installation additional over-voltage suppression (transient voltage surge suppression) must be provided to reduce category IV to category III.

26 Quantum MP User Guide

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Quantum MP User Guide 27 Issue: A3 www.emersonct.com

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Information

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Electrical

Installation

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Basic

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Parameters

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Information

4.1 Electrical connections/ Power connections

4.1.1 AC and DC connections

To understand the function of the different power connections, refer to Figure 4-1 and Figure 4-2 for size 1 drives and Figure 4-3 and Figure 4-4 for the size 2 drives.

Figure 4-1 Power connections for 480V drive, Quantum MP size 1

Quantum MP Size 1

Contactor Power Supply

120 V

30 V

Motor Contactor

MP18MP19

Contactor Control Circuitry

CON 1

RED

Brake Contactor

BLACK

PL1

BLACK

X1 X2 E1 E3

A B C D E F G H I J

BLACK

GRAY

ORANGE

YELLOW

RED

480 VAC connections

shown. Configure per Table 1.

PURPLE

BLUE

WHITE

Contactor Control Signal

NOTES: See Table 2 for values.

Quantum MP control power fuse F3 - All Models:

CT P/N = 212011-05 Cooper-Bussmann P/N FNQ-R-1/2

Ferraz-Shawmut P/N ATQR1/2

See Table 1 for proper connection.

Motor Field - 8A max. Connection shown is for 300 VDC Field. For 150 VDC -

Remove jumper from F2 to F3 and connect F1 to F3 and F2 to F4

Enable Input must be pulled high (+24V) as shown for drive to enter Ready "rdy"

state. Otherwise, drive display will show "inh" (Inhibited).

Designators in brackets [ ] refer to regenerative models only (QMPXXXA4R).

Optional motor thermistor input if not used set parameter 7.15 = 6 (Volt). When

fault occurs, drive display will show the fault.

TABLE 1 - T1 TRANSFORMER CONNECTIONS BY SUPPLY VOLTAGE

TRANSFORMER SUPPLY VOLTAGE - L1/L3 50/60 Hz

LEAD COLOR

RED

YELLOW

ORANGE

GRAY

BLACK

208V 240V 380V 416V 480V

1 2 3

BBBBB

FFDDD

AAE 4EECEE 5

GGGGG

WHITE 7 J J J J J

BLUE

PURPLE

8 9

HIHHI

IHI IH

TERMINAL

28 Quantum MP User Guide

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Safety

X1 X2 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9

Q10

Q11 Q12

1234567891011

MP10 User Interface Board

SM-IO-120V Solutions Module

in Mentor MP Slot 3

N/C

E1 E3

L1 L2

F- F+ A2 MA2

L12 L11 MA1

C1 C2 C3 C4 C5 C6 C7 C8 C9

C10

C11 C12 C13 C14 C15 C16

TB4

TB3TB2TB1

E-Stop

Stop

Interlocks

Run

Jog

Fwd

Reset

Drive

Ta ch

Rev

Motor

Thermal

Enable

Speed Pot

Motor

Thermistor

(Optional)

7.15

41 42 22 31 8 11 3 6 5 4

[A1] [MA1] [MA2]

[A2]

TAB 1

TAB 2

+24

Drive Enable

Analog Input 3

0 V

Analog Input 1 Inverting Input

Analog Input 1 Non-Inverting Input

+10 V, 10 mA

A2A1

DB+DB-

SR2SR1

- BC +

F8F6F4

L1 L2 L3

External

Suppression

Resistor

A1 [A2]

A2 [A1]

Motor Armature

Dynamic Brake

Resistor

Input Voltage

208/240/380/416/480 VAC

50/60 Hz

Semiconductor

(Line) Fuses

Mentor MP Size 1

Protection

(Armature)

Fuse

Motor Field

300 VDC

Connection

150 VDC

Connection

CAUTION:

Verify Control Transformer is configured per Table 1 before applying input voltage!

Contactor Control 2-way plug located near drive PE terminal PL11 on Mentor MP90 PCB

TABLE 2 - QUANTUM MP FUSES

MODEL

LINE FUSES F4, F6, F8 - 500V

ARMATURE FUSE F2 - 700V (SEE NOTE )

CT P/N MFG P/N RATING CT P/N MFG P/N RATING

QMP45A4

3701-500090

FWH-90B 90A

3701-700090

FWP-90B 90A

QMP45A4R A50QS70-4

70A

A70QS80-4

80A

QMP75A4

3701-500125

FWH-150B 150A

3701-700125

FWP-125A 125A

QMP75A4R AQ50QS125-4

125A

A70QS125-4

125A

QMP155A4

3701-500250

FWH-250A 250A

3701-700250

FWP-250A 250A

QMP155A4R A50QS250-4

250A

A70QS250-4

250A

QMP210A4

3701-500350

FWH-350A 350A

3701-700350

FWP-350A 350A

QMP210A4R A50QS350-4

350A

A70QS350-4

350A

NOTE: ARMATURE FUSE IS ONLY USED ON "R" MODEL FOUR QUADRANT DRIVES

on MP14

PCB

on MP14

PCB

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Figure 4-2 Control connections, Quantum MP size 1

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MP10 User Interface Board

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Run

Two wire Run

Pr 6.40 = 0

System

Interlocks

Motor

Thermal

Three wire Stop/Run

Pr 6.40 = 1

Parameter

5.16 1

6.40 1

8.22 0.00

8.23

8.24

8.26

9.04

9.05

9.09

9.10

9.37

17.21

17.22

17.23

17.24

17.25

17.28

E-Stop

Stop

Run

Jog

Rev

Fwd

Reset

Drive ON 120 VAC

30 VA max.

Programming Notes: Changes to Mentor MP USA Default Values

Quantum MP

Value

DC Contactor Enable sequencer latching T25 digital I/O 2 source/ destination

0.00

T26 digital I/O 3 source/ destination

0.00

T27 digital input 4 destination

0.00

T29 digital input 6 destination

17.06

10.32

10.33

Logic function 1 source 1 Logic function 1 source 1 invert

Logic function 1 delay

0.1 Logic function 1 destination (External Trip)

Logic block 1 mode

SM-IO-120V T1 digital input 1 destination (Not stop)

6.39 SM-IO-120V T2 digital input 2 destination (Run)

6.34

6.31

SM-IO-120V T4 digital input 3 destination (Jog)

6.33

SM-IO-120V T5 digital input 4 destination (Forward/reverse) SM-IO-120V T7 digital input 5 destination (Drive reset)

6.55

SM-IO-120V Relay 2 source (Contactor enable)

C10

C11

C12

C13

C14

C15

C16

Description

X1 X2 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9

N/C

Q10 Q11

Q12

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SM-IO-120V Solutions Module in Mentor MP Slot 3

N/C

Mentor MP

Relay 2

Speed Pot

Single Ended Signal

+10 (10mA)

Non-Inverting Input

Inverting Input

Differential Signal

Analog Speed Referenc

Analog Input 2

Analog Input 3

Analog Output 1

Analog Output 2

Analog Speed Reference 2

Motor Thermistor

Speed

Armature Current

Programmable Analog Outputs ±10V ±35mA max.

+24V Output

Digital I/O 1

Drive Enable

Digital I/O 2

Digital I/O 3

Digital Input 4

Digital Input 5

Digital Input 6

Analog Input 1/ Analog Input 2 Select

Analog 1

Analog 2

At Speed

Programmable

Contact rating 240 Vac 5A 30 Vdc 5 A (Non-Inductive)

Digital I/O

Status

Relay 1

Status

Relay 2

Drive OK Indicator Re-programmable

Tachometer

Contactor Enable Re-programmable

Encoder

Instantaneous Armature Current Feedback (Test Point)

Drive Commissioning Output

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Figure 4-3 Power connections for Quantum MP size 2 drives

Quantum MP Size 2

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F3B

E3F

230V 208V 190V

NOTES: See Table 2 for values.

Quantum MP control power fuses

F3A, F3B - Ferraz ATQR1 Bussmann FRQR1

See Table 1 for proper connection.

Motor Field - 20A m ax. Connection shown is for 300 VDC Field. For 150 VDC -

Remove jumper from F2 to F3 and connect F1 to F3 and F2 to F4

Enable Input must be pulled high (+24V) as shown for drive to enter Ready "rdy"

state. Otherwise, drive display will show "inh" (Inhibited).

Designators in brackets [ ] refer to regenerative models only (QMPXXXA4R).

Optional motor ther mistor input if not us ed set parameter 7.15 = 6 (Volt). When

fault occurs, drive display will show the fault.

N.C. MC contact (Dynamic Braking) is only supplied on Models QMP350A4 and QMP400A4.

115V

H4 H3 H2 H1H5H6H7H8

230V 208V 190V

E1F

F3A

BR1

TABLE 1 - T1 TRANSFORMER CONNECTIONS BY SUPPLY VOLTAGE

TRANSFORMER SUPPLY VOLTAGE - L1/L3 50/60 Hz

LEAD

208V 240V 380V 416V 480V

E1F H2 H1 H3 H2 H1 E3F H8H8H8H8H8

JUMPER A

H4-H8 H4-H8

JUMPER B H2-H6 H1-H5 H4-H7 H4-H6 H4-H5

TERMINAL

H4-H7

H4-H6

H4-H5

32 Quantum MP User Guide

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SM-IO-120V Solutions Module

in Mentor MP Slot 3

N/C

TB1

E-Stop Stop

Run

Jog

Fwd

Reset

Drive

Tach

Rev

Motor

Thermal

Enable

Speed Pot

Motor

Thermistor

(Optional)

7.15

TAB 1

TAB 2

+24

Drive Enable

Analog Input 3

0 V

Analog Input 1 Inverting Input

Analog Input 1 Non-Inverting Input

+10 V, 10 mA

- MC +

F8F6F4

External

Suppression

Resistor

A1 [A2]

A2 [A1]

Motor Armature

Dynamic Brake

Resistor

Input Voltage

208/240/380/416/480 VAC

50/60 Hz

Semiconductor

(Line) Fuses

Mentor MP Size 2

Protection

(Armature)

Fuse

Motor Field

300 VDC

Connection

150 VDC

Connection

CAUTION:

Verify Control Transformer is configured per Table 1 before applying input voltage!

System Interlock(s)

on MP14

PCB

on MP14

PCB

Relay 2

TABLE 2 - QUANTUM MP SIZE 2 FUSES

MODEL

LINE FUSES F4, F6, F8 - 500V

ARMATURE FUSE F2 - (SEE NOTE )

CT P/N

MFG P/N RATING CT P/N MFG P/N RATING

QMP350A4

QMP350A4R

QMP400A4

QMP400A4R

QMP550A4

QMP550A4R

QMP700A4

QMP700A4R

NOTE: ARMATURE FUSE IS ONLY USED ON "R" MODEL FOUR QUADRANT DRIVES

FWH-450A

A50QS450-4

A70QS450-4

450A,700V

450A,500V

FWH-600A

A50QS600-4

A70QS600-4

600A,700V

600A,500V

FWH-700A

A50QS700-4

A70QS700-4

700A,700V

700A,500V

FWH-1000A

A50QS900-4

(2) A70QS500-4

500A,700V

1000A,500V

N/A

FWP-700A 700A,700V

FWP-600A 600A,700V

FWP-450A 450A,700V

900A,700VFWP-900A

900A,500V

3701-745001

3701-545000

3701-760001

3701-560000

3701-770001

3701-570000

3701-750001

3701-511001

3701-745000

3701-760000

3701-770000

3701-790000

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N/C

C10

C11

C12

C13

C14

C15

C16

E-Stop

Stop

Run

Jog

Fwd

Reset

Drive ON

Rev

Motor

Thermal

System

Interlocks

120 VAC

30 VA max.

Run

Two wire Run

Pr 6.40 = 0

Three wire Stop/Run

Pr 6.40 = 1

Programming Notes: Changes to Mentor MP USA Default Values

Parameter

Quantum MP Value

Description

5.16 1

DC Contactor

6.40 1

Enable sequencer latching

8.22 0.00

T25 digital I/O 2 source/ destination

8.23 0.00

T26 digital I/O 3 source/ destination

8.24 0.00

T27 digital input 4 destination

8.26 0.00

T29 digital input 6 destination

9.04 17.06

Logic function 1 source 1

9.05 1

Logic function 1 source 1 invert

9.09 0.1

Logic function 1 delay

9.10 10.32

Logic function 1 destination (External Trip)

9.37 1

Logic block 1 mode

17.21 6.39

SM-IO-120V T1 digital input 1 destination (Not stop)

17.22 6.34

SM-IO-120V T2 digital input 2 destination (Run)

17.23 6.31

SM-IO-120V T4 digital input 3 destination (Jog)

17.24 6.33

SM-IO-120V T5 digital input 4 destination (Forawrd/reverse)

17.25 10.33

SM-IO-120V T7 digital input 5 destination (Drive reset)

17.28 6.55

SM-IO-120V Relay 2 source (Contactor enable)

Control Connections

From

X1 X2

TB1

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Figure 4-4 Control connections for Quantum MP size 2 Drives

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SM-IO-120V Solutions Module in Mentor MP Slot 3

N/C

Mentor MP

Relay 2

Speed Pot

Single Ended Signal

+10 (10mA)

Non-Inverting Input

Inverting Input

Differential Signal

Analog Speed

Reference 1

Analog Input 2

Analog Input 3

Analog Output 1

Analog Output 2

Analog Speed Reference 2

Motor Thermistor

Speed

Armature Current

Programmable Analog Outputs ±10V ±35mA max.

+24V Output

Digital I/O 1

Drive Enable

Digital I/O 2

Digital I/O 3

Digital Input 4

Digital Input 5

Digital Input 6

Analog Input 1/ Analog Input 2 Select

Analog 1

Analog 2

At Speed

Programmable Digital I/O

Status Relay 1

Status Relay 2

Drive OK Indicator Re-programmable

Tachometer

Contactor Enable Re-programmable

Contact Rating 240 VAC 5A 30 VDC 5A (Non-Inductive)

Encoder

Instantaneous Armature Current Feedback (Test Point)

Drive Commissioning Output

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4.2 Ground connections

The drive must be connected to the system ground of the AC supply. The ground wiring must conform to local regulations and codes of practice.

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Figure 4-6 Location of ground connection, Size 2

Ground Connection

Diagnostics

Information

Where there is a possibility of temporary condensation or corrosion occurring, the ground connection should be protected from corrosion by suitable jointing compound.

Ground loop impedance The ground loop impedance must conform to the

requirements of local safety regulations. The drive must be grounded by a connection capable of carrying the prospective fault current until the protective device (fuse, etc,) disconnects the AC supply. The ground connections must be inspected and tested at appropriate intervals.

Figure 4-5 Location of ground connection, Size 1

Ground

Connection

A+

HIGH VOLTAGE

DANGER

HIGH VOLTAGE

DANGER

L2 L3

A-

GND

Ground Connection

4.3 AC supply requirements

The standard drive is rated for a nominal supply voltage up to 480 Vrms.

4.3.1 Supply types

Drives are suitable for use with any supply type, i.e. TN-S, TN-C-S, TT, IT, with grounding at any potential, i.e. neutral, centre or corner (“grounded-delta”).

4.3.2 MOV ground disconnect

The facility for disconnecting the link between varistors and ground is provided for special circumstances, where a sustained high voltage may be present between lines and ground, for example during a high potential test or in certain situations with IT supplies and multiple generators. If the link is disconnected then the immunity of the drive to high voltage impulses is reduced. It is then only suitable for use with supplies having overvoltage category II, i.e. not for connection at the origin of the low voltage supply within a building.

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Figure 4-7 Removing the MOV gr ound connection, Size 1

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necessary where a dedicated transformer is used to supply the drive. The following recommendations for added line inductance, have been

calculated based on the power drive systems standard: EN618003:2004 “Adjustable speed electrical power drive systems – Part 3: EMC requirements and specific test methods”.

The method for disconnecting the MOV ground connection is shown below:

1. Remove the M4 x 16 screw using T20 Torx driver.

2. Remove the M4 x 12 screw using T20 Torx driver.

3. Remove the plate.

4. Re-fit the M4 x 12 screw using T20 Torx driver and tighten to a torque of 0.6 Nm (0.44 Ib ft).

5. Fit a M4 x 16 nylon screw (not supplied) and tighten to a torque of

0.25 Nm (0.18 Ib ft).

The M4 x 16 screw (1) should not be re-used if the plate (3) is not re-installed. Instead a nylon screw should be used.

Figure 4-8 Removing the MOV gr ound connection, Size 2

The method for disconnecting the MOV ground connection is shown below:

1. Remove the M4 x 30 screw using T20 Torx driver

If re-fitting the M4 x 30 screw using T20 Torx driver, the screw must be tightened to a torque of 2.5Nm (1.84 lb ft).

4.3.3 SCR bridge AC supply

Table 4-1 Three phase AC supply

Specification

Max nominal supply 480V Tolerance +10% Min nominal supply 24V Tolerance -20%

Product voltage variant

480V

The current ratings specified in Table 4-2 is for typical motor currents where the motor current ripple is no more than 50% of drive rating.

Table 4-2 Minimum values of L

and inductor current rating -

add

480V supply

Model

Typical

add

current rating

Maximum

current rating

µH A A

QMP45A4(R) 260 38 40

QMP75A4(R) 260 63 67 QMP155A4(R) 190 130 139 QMP210A4(R) 140 176 188 QMP350A4(R) 85 293 313 QMP400A4(R) 71 351 375 QMP550A4(R) 54 460 492 QMP700A4(R) 43 586 626

4.5 Auxiliary AC supply and connections

Table 4-3 Terminal functions

Terminals Function

Supply for control electronics and field controller. These terminals should be in phase with the mains supply to the

E1, E3

L11, L12

F+, F- Field supply to the motor.

MA1, MA2

Table 4-4 One phase line to line supply

Max nominal supply 480 V Tolerance +10% Min nominal supply 208 V Tolerance -10%

Each drive has an on-board field controller with the following current ratings.

drive. E1 and E3 are pre-wired at the factory to the main supply lines L1 and L3. If it is necessary to separate the auxiliary and main supplies, see

section 4.6

Field on / off. When L11 and L12 are open the supply is disconnected to the field regulator so there will be no field current.

These terminals are used to provide feedback from the motor armature terminals. This is required when there is a contactor in the main DC armature connection as is the case with Quantum MP. When the contactor is opened the drive will still be receiving armature feedback. This allows the field regulator to function correctly when the contactor is open. MA1 and MA2 are pre-wired at the factory to the appropriate armature terminals.

Specification Value

4.4 Line reactors

The Quantum MP, in common with all naturally commutated SCR drives, causes voltage notches at the input supply terminals. In order to avoid disturbance to other equipment using the same supply, the addition of external line inductance is strongly recommended in order to restrict the depth of the notches imposed on the shared supply. This is generally not

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Table 4-5 Current ratings

Model

Maximum continuous field current rating

QMP45A4(R) QMP75A4(R)

QMP155A4(R)

QMP210A4(R) QMP350A4(R)

QMP400A4(R) QMP550A4(R)

QMP700A4(R)

4.5.1 Supply requirements

Maximum supply in-balance: 2% negative phase sequence (equivalent to 3% voltage in-balance between phases)

Frequency range: 48 to 65 Hz (maximum rate of frequency change is 7 Hz/s)

4.6 Separating the Auxiliary Supply

The Quantum MP drive is delivered from the factory with the auxiliary supply terminals E1 and E3 are pre-wired to the drive AC power terminals L1 and L3. This is adequate for most installations. If it is necessary to power the auxiliary supply from a separate source, the following steps must be taken:

1. Ensure that the main AC supply and any other hazardous energy sources are turned off and locked out before attempting to remove the Quantum drive cover or auxiliary wiring.

2. Wait for 10 minutes after turning off the electrical supply for any stored electrical energy to dissipate.

3. Remove the Quantum MP cover (size 1only).

4. Locate and completely remove from the drive the two 10 AWG wires that run from L1 to E1 and L3 to E3.

5. Connect the separate auxiliary supply to the Quantum MP, E1 and E3 terminals using a 10 A 600 V branch circuit rated fuse in each line. Note: The separate auxiliary supply must be in phase with the main supply lines L1 and L3.

6. Reconfigure the 120 Vac control transformer per Table 4-6 for the auxiliary supply voltage.

7. Replace the Quantum MP cover (size 1 only).

4.7 Control 120 Vac supply

Verify 120 Vac control transformer is configured per Table 46 or Table 4-7. Before applying line voltage to drive system! Otherwise, damage to control transformer and/or 120 Vac I/ O protection fuse F3 (size 1 only) could result.

The on board 120 Vac power source (size 1 or panel mounted size 2, terminals X1 Line and X2 Neutral) for the 120 Vac digital I/O is derived from an internal control transformer. This transformer is powered from terminals E1 and E3 which are pre-wired to line input terminals L1 and L3. The transformer is pre-wired at the factory for 480 Vac line input. If the drive system will be powered from a source other than 480 Vac, the leads on the MP18 (size 1) or T1 transformer primary terminal (size 2) board need to be configured as outlined in Table 4-6 Transformer connections, Size 1 or Table 4-7 Transformer connections, Size 2 .

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Table 4-6 Transformer connections, Size 1

Transformer

Lead Color Pin

Supply Voltage - L1/L3 50/60 Hz

208 V 240 V 380 V 415 V 480 V

Terminals

Red 1BBBBB

Yellow 2 F F D D D

Orange 3 A A E C C

Gray 4 E E C E E Black 5GGGGG

White 7JJJJJ

Blue 8 H I H H I

Purple 9 I H I I H

The 120 Vac digital I/O power source at terminals X1 and X2 is protected by a 1/2 Amp FNQ-R type fuse on the primary side. This source is also used internally to power the contactor control circuitry. Total load current on the 120 Vac output at terminals X1 and X2 must not exceed 250 mA.

Table 4-7 Transformer connections, Size 2

Transformer Supply Voltage - L1/L3 50/60 Hz

Lead

208 V 240 V 380 V 416 V 480 V

Terminals

E1F H2H1H3H2H1

E3F H8 JUMPER A H4-H8 H4-H8 H4-H7 H4-H6 H4-H5 JUMPER B H2-H6 H1-H5 H4-H7 H4-H6 H4-H5

The 120 Vac digital I/O power source at terminals X1 and X2 is protected by 2 -1 Amp FNQ-R type fuses on the primary side. This source is also used to power the contactor. Total load current on the 120 Vac output at terminals X1 and X2 must not exceed 1.25 Amp.

4.8 Control 24 Vdc supply

The 24 Vdc input has three main functions.

• It can be used to supplement the drive's own internal 24 Vdc when multiple SM-Universal Encoder Plus, SM-Encoder Output Plus, SMI/O Plus, or SM-I/O 32 modules are being used and the current drawn by these modules is greater than the drive can supply. (If too much current is drawn from the drive, the drive will initiate a 'PS.24V' trip)

• It can be used as a back-up power supply to keep the control circuits of the drive powered up when the line power supply is removed. This allows any fieldbus modules, application modules, encoders or serial communications to continue to operate.

• It can be used to commission the drive when the line power supply is not available, as the display operates correctly. However, the drive will be in the UV trip state unless the line power supply is enabled, therefore diagnostics may not be possible. (Power down save parameters are not saved when using the 24V back-up power supply input.)

The working voltage range of the 24 V power supply is as follows:

Maximum continuous operating voltage: 30.0 V Minimum continuous operating voltage: 19.2 V Nominal operating voltage: 24.0 V Minimum start up voltage: 21.6 V Maximum power supply requirement at 24 V: 60 W Recommended fuse: 3 A, 50 Vdc

Minimum and maximum voltage values include ripple and noise. Ripple and noise values must not exceed 5%.

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4.8.1 Supply fault current

The maximum fault current level of the supply to all circuits is as follows:

Frame size Supply fault curre nt

1A, 1B 30kA 2A, 2B 5k A

See Table 2-1 on page 6 for model to frame size cross reference.

4.9 Cable and fuse size ratings

The selection of the correct fuse is essential to ensure the safety of the installation

Maximum continuous input currents are given in section 2.2 Ratings on page 6 to aid the selection of fuses and cabling. The maximum input current is dependent on the ripple content of the output current. A value of 100% ripple has been assumed for the given ratings.

The cable sizing selected when installing a Quantum MP must comply with the local wiring regulations. The information provided in this section is provided for guidance purposes only.

The power terminals on the Quantum MP size 1 have been designed to accommodate a maximum cable size of 150mm

temperature rating of 75°C (167°F). The actual cable size depends on a number of factors including:

• Actual maximum continuous current

• Ambient temperature

• Cable support, method and grouping

• Cable voltage drop In applications where the motor used is of a reduced rating, the cable

sizing selected can be appropriate for that motor. To protect the motor and the output cabling the drive must be programmed with the correct motor rated current.

(350kcmil) with a

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The use of higher temperature rated cable would allow a reduction on the minimum recommended cable size for Quantum MP shown above. For high temperature cable sizing, please contact the supplier of the drive.

When using reduced cable sizes, the branch circuit protection fuse rating needs to be reduced in line with the cable size selected.

The following table shows typical cable sizes based on USA and International standards, assuming 3 conductors per raceway/conduit, an ambient temperature of 40°C (104°F) and applications with high output current ripple content.

Table 4-8 Typical cable sizes

Model

QMP45A4(R)

QMP75A4(R) QMP155A4(R) QMP210A4(R) QMP 350A4(R) QMP 400A4(R) QMP 550A4(R) QMP 700A4(R)

1. The maximum cable size is defined by the power terminal housing using 90°C

IEC 60364-5-52 Input Output Input Output

10mm

16mm

50mm

95mm

120mm

2-35mm

2-70mm

2-185mm

(194°F) rated cables as per Table A.52-5 of the

[1]

25mm 70mm

2-35mm 2-50mm

300mm

3-185mm

2 2

UL508C/NEC

4 AWG

1 AWG 1/0 AWG 3/0 AWG 4/0 AWG 250kcmil 350kcmil 350kcmil 2-2/0 AWG

2-2/0 AWG 2-3/0 AWG 2-4/0 AWG 2-300kcmil

2-350kcmil 3-250kcmil

[2]

3 AWG

standard.

2. Assumes the use of 75°C rated cables for drives rated more than 100 A output, 60°C for drives rated less than 100 A, as per Table

310.16 of the National Electrical Code.

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4.9.1 Ferraz Shawmut fuses

Ferraz Shawmut fuses are recommended for the Quantum MP, Size 1.

Table 4-9 Ferraz Shawmut branch circuit protection fusing for 480V size 1 drives (Customer supplied)

Model Fuse type

Rating

Auxiliary 10x38mm ferrule 600 Vac 10A ATDR10 QMP45A4 QMP75A4 80A FR22GG69V80 Q217180 AJT70

QMP45A4R 50A FR22GG69V50 P214626 AJT45 QMP75A4R 80A FR22GG69V80 Q217180 AJT70 QMP155A4 QMP210A4 200A NH1GG69V200 G228488 AJT225

QMP155A4R 160A NH1GG69V160 F228487 AJT175

22x58mm ferrule

690Vac

NH 1 knife blade

QMP210A4R 200A NH1GG69V200 G228488 AJT225

Table 4-10 Ferraz Shawmut semiconductor (LINE) fusing for 480V size 1 drives (Included in Quantum MP)

Model Fuse type

Auxiliary 10x38mm ferrule 690 Vac 12.5A FR10GB69V12.5 3533-1256 QMP45A4(R) QMP75A4(R) 125A A50QS125-4 3701-500125

QMP155A4(R) 250A A50QS250-4 3701-500250

North American style stud-mount 500 Vac

QMP210A4(R) 350A A50QS350-4 3701-500350

Rating

Catalog number Ref number

50A FR22GG69V50 P214626 AJT45

160A NH1GG69V160 F228487 AJT175

Rating

Catalog number

Control Techniques

number

70A A50QS70-4 3701-500090

Information

UL Class J alternative

Table 4-11 Ferraz Shawmut dc protection (ARMATURE) fusing for 480V size 1 drives (Included in Quantum MP)

Model Fuse type

Rating

QMP45A4R QMP75A4R 125A A70QS125-4 3701-700125

QMP155A4R 250A A70QS250-4 3701-700250

North American style stud-mount 700 Vac

Rating

Catalog number

80A A70QS80-4 3701-700090

Control Techniques

QMP210A4R 350A A70QS350-4 3701-700350

Ferraz Shawmut and/or Buss mann fuses are recommended for the Quantum MP, Size 2.

Table 4-12 Ferraz Shawmut branch circuit protection fusing for size 2 drives (Customer supplied))

International

Model

Description

Rating

Catalog number Ref number

Auxiliary 25A 600 Vac high speed class J 600V 25A HSJ025 G23587J

QMP350A4(R)

335A NH2GG69V335 Y228503

QMP400A4(R) 400A NH3GG69V400 D228508 QMP550A4(R) 630A

General purpose IEC (square body) 690V

QMP700A4(R) 800A

NY4GG69V630-8 E215537

NY4AGG69V630-8 W222107

NY4GG69V800-8 K216554

NY4AGG69V800-8 M222858

USA

Model

Auxiliary

Description

Rating

Catalog number Ref number

25A AJT25R X21160J QMP350A4(R) 400A A6D400R B216776 QMP400A4(R) 500A A6D500R P217294

General purpose IEC (round body) 690V QMP550A4(R) 600A A6D600R T217804 QMP700A4(R) 800A A6D800R Z219373

number

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Table 4-13 Ferraz Shawmut semiconductor (line) fusing for 480V size 2 drives (Included in Quantum MP)

Model Fuse type

Rating

Catalog number

Control Techniques

number

Auxiliary 10x38mm ferrule 690V 25A FR10GB69V25 3533-2569

QMP350A4

QMP350A4R 700V A70QS450-4 3701-745001

QMP400A4 500V

QMP400A4R 700V A70QS600-4 3701-760001

QMP500A4 500V

North America style stud-mounting

QMP500A4R 700V A70QS700-4 3701-770001

500V

450A

600A

700A

A50QS450-4 3701-545000

A50QS600-4 3701-560000

A50QS700-4 3701-570000

QMP700A4 500V 900A A50QS900-4 3701-511001

QMP700A4R 700V 2 - 500A 2 - A70QS500-4 3701-750001

Table 4-14 Bussmann semiconductor (line) fusing for 480V size 2 drives (Included in Quantum MP)

Four quadrant (R) drIves cannot use Bussmann FWH type fuses for line fusing. See ferraz shawmut Table 4-13 .

Model Fuse type

Rating

Catalog number

Control Techniques

number

Auxiliary 10x38mm ferrule 600V 25A FWC-25A10F 3533-2569 QMP350A4 QMP400A4 600A FWH-600A 3701-560000 QMP550A4 700A FWH-700A 3701-570000

North America style stud-mounting 500V

450A FWH-450A 3701-545000

QMP700A4 1000A FWH-1000A 3701-511001

Information

Table 4-15 Bussmann dc protection (armature) fusing for 480V size 2 drives (Included in Quantum MP).

Model Fuse type

Rating

QMP350A4R QMP400A4R 600A FWP-600A 3701-760000 QMP550A4R 700A FWP-700A 3701-770000

North America style stud-mounting 700V

Rating

Catalog number

450A FWP-450A 3701-745000

Control Techniques

number

QMP700A4R 900A FWP-900A 3701-790000

Table 4-16 Ferraz Shawmut 120 Vac I/O protection fusing for 480V drives (Included in Quantum MP)

Model Fuse type

Rating

Catalog number

Control Techniques

number

Size 1 10x38mm ferrule 600 Vac 0.5A ATQR1/2 212011-05 Size 2 10x38mm ferrule 600 Vac 1A ATQR1 3708-500100

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4.9.2 Alternative fusing

Please refer to section 12.2.1 Fuses on page 150.

Table 4-17 Quantum MP frame 1 drive SCR I2t rating for

semiconductor fusing

Model

SCR I

t (A2s)

Auxiliary 400 QMP45A4(R) 3600 QMP75A4(R) 15000

QMP155A4(R) QMP210A4(R)

80000

4.9.3 Internal auxiliary fuses

The internal auxiliary fuses provide protection to the field controller. The fuses can rupture if there is a fault in the field circuit. The user should check the internal auxiliary fuses if the drive is tripping field loss (FdL) and the field controller is enabled.

Isolate the power before removing the auxiliary fuses.

Figure 4-9 Removing the internal auxiliary fuses (size 1 shown)

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The recommended external suppressor resistor selections are shown in Table 4-18.

Table 4-18 Recommended external suppressor resistors

Model

Resistance

Ω WVVrms

Power

rating

Voltage

rating

Isolation

voltage

QMP45A4(R) QMP75A4(R)

QMP155A4(R)

8.2 150 1100 2500

QMP210A4(R) QMP350A4(R) QMP400A4(R) QMP550A4(R)

4.1 300 1100 2500

QMP700A4(R)

The following diagram shows the location of the external suppressor resistor terminals above the L1 and L2 terminals:

Figure 4-10 Location of external suppressor resistor terminals, Size 1

Insert the screwdriver into the groove as shown above and lever downwards to remove the fuse cover. Refer to section 4.9.1 for fuse types.

4.10 External suppressor resistor

The Quantum MP range of drives provide internal suppression of the voltage overshoots created by commutation of the SCRs in the power stage during the operation of the product. The internal suppression is suitable for typical applications using recommended line reactors as defined in section 4.4 Line reactors on page 37. The Quantum MP drives provide the facility to allow for extra suppression for applications at the boundaries of the drive's operating area. Applications which may require an external suppression resistor to be installed have some or all the following characteristics:

1. Supplies rated ≥10kA with less than the recommend line reactance.

2. High line-to-line voltage

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Figure 4-11 Location of external suppressor resistor terminals, Size 2

For applications where the external suppressor resistance is chosen to be less than the recommended value for reasons of economy, it is essential that the resistance is not less than the minimum resistance shown in Table 4-19. However selecting a resistance less than the recommended value requires a more complex installation. The power rating of the resistor can be selected by the user according to the dissipation required for the application, up to a maximum of 150W.

Table 4-19 Minimum allowable external suppression resistance

Model

Resistance

QMP45A4(R)

QMP75A4(R) QMP155A4(R) QMP210A4(R)

500 (maximum 150W)

QMP350A4(R) QMP400A4(R) QMP550A4(R)

500 (maximum 300W)

QMP700A4(R)

Overload Protection When using an external suppressor resistor of a resistance or power rating less than the recommended rating, it is essential that an overload protection device is incorporated in the resistor circuit (refer to Figure 4-12).

External suppressor resistor protection parameter settings The software provided by the Quantum MP provides overload protection. Failure to correctly configure Pr 11.62, Pr 11.63 and Pr

11.64, as described in the Advanced User

Guide could lead to the resistor being overloaded.

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Figure 4-12 Protection circuit for an external suppression resistor

4.11 Ground leakage

The ground leakage current depends on whether an external EMC filter is installed. Ground leakage currents for external EMC filters can be obtained from the manufacturers data sheet for the filter being used.

With no external EMC filter:

<1mA

4.11.1 Use of residual current device (RCD)

There are three common types of ELCB / RCD:

1. AC - detects AC fault currents

2. A - detects AC and pulsating DC fault currents (provided the DC current reaches zero at least once every half cycle)

3. B - detects AC, pulsating DC and smooth DC fault currents

• Type’s A and AC should never be used with Quantum MP drives.

• Type B must be used with all Quantum MP drives.

Only type B ELCB / RCD are suitable for use with Quantum MP drives.

If an external EMC filter is used, a delay of at least 50 ms should be incorporated to ensure spurious trips are not seen. The leakage current is likely to exceed the trip level if all of the phases are not energized simultaneously.

The installer of the drive is responsible for ensuring compliance with the EMC regulations that apply where the drive is to be used.

4.12 EMC (Electromagnetic compatibility)

The Quantum MP meets immunity requirements (specified in section

12.2.3 Electromagnetic compatibility (EMC) on page 153) with no

special precautions.

Some special measures may be required in certain applications where the control cables are long or pass outside the building. See section

4.12.5 Surge immunity of control circuits - long cables and connections

outside a building on page 45. Radio frequency noise emission can occur from any of the power

connections i.e. main and auxiliary A.C connections, armature and field output terminals.

For many applications in heavy industrial environments the noise

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emission is not sufficient to cause interference to other equipment. When radio frequency emission must be limited the method used should

be chosen to suit the situation.

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To meet this standard a standard field filter and a high performance armature filter must be installed. See Table 4-20 for EMC filter cross references.

Shielded cables must be used for the field and armature and the shields

4.12.1 Power drive systems standard

Compliance with the EMC standard for power drive systems (PDS) IEC61800-3, EN61800-3:2004 category C3

To meet this standard a standard armature filter and a standard field filter must be installed. See Table 4-20 for EMC filter cross references.

Shielded cables must be used for the field and armature and the shields must be clamped to ground at both ends. The standard is met for cable lengths up to 100m.

4.12.2 Generic standard and PDS category C2

Compliance with the EMC standard for generic emission category C2

must be clamped to ground at both ends. The standard is met for cable lengths up to 100m.

4.12.3 Other methods

A low cost filter technique is described in the EMC data sheet for the Quantum MP. This requires care in application and is not recommended for general use.

4.12.4 EMC filter information

Refer to Figure 4-1 on page 28 for the location of the optional EMC filter. See Table 4-20 for EMC filters that can be sourced directly from Epcos and Schaffner.

IEC61000-6-4, EN61000-6-4:2007.

Table 4-20 Quantum MP and EMC filter cross references

Manufacturers part number

Model

QMP45A4(R)

QMP75A4(R) *B84143-A90-R105 QMP155A4(R) QMP210A4(R)

Schaffner armature

standard

FN3270H-80-35 FN3258-75-52

FN3270H-200-99 FN3258H-180-40 B84143BO250S080

Schaffner armature

high performance

Epcos

armature

high performance

B84143-A66-R105

QMP350A4(R) QMP400A4(R) QMP550A4(R)

NA FN3359-800-99 NA FN3280H-8-29 NA

QMP700A4(R)

* This filter is required if the input current to the Quantum MP will be greater than 66Amps.

Table 4-21 Size 1 emission compliance summary

Filter

Model

None

Field: Standard

armature:

standard

Field: Standard armature: High

performance

QMP45A4(R)

QMP75A4(R) QMP155A4(R) QMP210A4(R)

QMP350A4(R) QMP400A4(R) QMP550A4(R)

• The first environment is one that includes residential premises. It also includes establishments directly connected without intermediate transformers to a low-voltage power supply network which supplies buildings used for residential purposes.

• The second environment is one that includes all establishments other than those directly connected to a low-voltage power supply network which supplies buildings used for residential purposes.

• Restricted distribution is defined as a mode of sales distribution in which the manufacturer restricts the supply of equipment to suppliers, customers or users who separately or jointly have technical competence in the EMC requirements of the application of drives.

QMP700A4(R)

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Schaffner standard

field filter

FN3280H-8-29 W62400-T1262

Diagnostics

Information

Epcos standard

field filter

Key (shown in decreasing order of permitted emission level):

C4 EN 61800-3 second environment, restricted distribution

(Additional measures may be required to prevent interference) C3 EN 61800-3 second environment, unrestricted distribution C2 Industrial generic standard EN 50081-2 (EN 61000-6-4)

EN 61800-3 first environment restricted distribution (The

following caution is required by EN 61800-3)

This is a product of the restricted distribution class according to IEC 61800-3. In a residential environment this product may cause radio interference in which case the user may be required to take adequate measures.

C1 Residential generic standard EN 50081-1 (EN 61000-6-3)

EN 61800-3 first environment unrestricted distribution EN 61800-3 defines the following:

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4.12.5 Surge immunity of control circuits - long cables and connections outside a building

The input/output ports for the control circuits are designed for general use within machines and small systems without any special precautions.

In applications where they may be exposed to high-energy voltage surges, some special measures may be required to prevent malfunction or damage. Surges may be caused by lightning or severe power faults in association with grounding arrangements which permit high transient voltages between nominally grounded points. This is a particular risk where the circuits extend outside the protection of a building.

As a general rule, if the circuits are to pass outside the building where the drive is located, or if cable runs within a building exceed 30m, some additional precautions are advisable. One of the following techniques should be used:

1. Galvanic isolation, i.e. do not connect the control 0V terminal to

ground. Avoid loops in the control wiring, i.e. ensure every control wire is accompanied by its return (0V) wire.

2. Shielded cable with additional power ground bonding. The cable

shield may be connected to ground at both ends, but in addition the ground conductors at both ends of the cable must be bonded together by a power ground cable (equipotential bonding cable) with

cross-sectional area of at least 10mm signal cable shield, or to suit the electrical safety requirements of the plant. This ensures that fault or surge current passes mainly through the ground cable and not in the signal cable shield. If the building or plant has a well-designed common bonded network this precaution is not necessary.

3. Additional over-voltage suppression - for the analog and digital

inputs and outputs, a zener diode network or a commercially available surge suppressor may be connected in parallel with the input circuit as shown in

Figure 4-13 and Figure 4-14.

Figure 4-13 Surge suppression for digital and unipolar inputs and

outputs

, or 10 times the area of the

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4-22 for the connection details for the RJ45 connector.

Figure 4-15 Serial communications port

Table 4-22 RJ45 connections

Pin Function

1 120Ω Termination resistor 2RX TX 3 0V isolated 4 +24V (100 mA) 5 0V isolated 6 TX enable 7RX\ TX\

RX\ TX\ (if termination resistors are

required, link to pin 1)

Shell 0V isolated

The communications port applies a two-unit load to the communications network. Connectors 2, 3, 7 and shield must always be made to the serial communications port. Shielded cable must be used at all times.

4.13.1 Isolation of the serial communications port

The serial PC communications port is double insulated and meets the requirements for SELV in EN50178.

In order to meet the requirements for SELV in IEC60950 (IT equipment) it is necessary for the control computer to be grounded. Alternatively, when a lap-top or similar device is used which has no provision for grounding, an isolation device must be incorporated in the communications lead.

An isolated serial communications lead has been designed to connect the drive to IT equipment (such as lap-top computers), and is available from the supplier of the drive. See Table 4-23 for details.

Figure 4-14 Surge suppression for analog and bipolar inputs and

outputs

Table 4-23 Isolated serial comms lead details

Part number Description

4500-0087 CT EIA232 Comms cable 4500-0096 CT USB Comms cable

The “isolated serial communications” lead has reinforced insulation as defined in IEC60950 for altitudes up to 3,000m.

When using the CT EIA232 Comms cable the available baud rate is limited to 19.2k baud.

4.13.2 Multi-drop network

The drive can be used on a 2 wire EIA485 multi-drop network using the

Surge suppression devices are available as rail-mounting modules, e.g. from Phoenix Contact:

Unipolar TT-UKK5-D/24 DC Bipolar TT-UKK5-D/24 AC

These devices are not suitable for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal. Most encoders have galvanic isolation of the signal circuit from the motor frame, in which case no precautions are required. For data networks, follow the specific recommendations for the particular network.

4.13 Serial communications connections

The Quantum MP has a serial communications port (serial port) as standard supporting two wire EIA485 communications. Please see Table

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drive's serial communications port when the following guidelines are adhered to.

Connections

The network should be a daisy chain arrangement and not a star, although short stubs to the drive are allowed.

The minimum connections are pins 2 (RX TX), 3 (isolated 0V), 7 (RX\ TX\) and the shield.

Pin 4 (+24V) on each drive can be connected together but there is no power sharing mechanism between drives and therefore the maximum power available is the same as a single drive. (If pin 4 is not linked to the other drives on the network and has an individual load then the maximum power can be taken from pin 4 of each drive.)

Termination resistors

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If a drive is on the end of the network chain then pins 1 and 8 should be linked together. This will connect an internal 120Ω termination resistor between RXTX and RX\TX\. (If the end unit is not a drive or the user wishes to use their own termination resistor, a 120Ω termination resistor should be connected between RXTX and RX\TX\ at the end unit.)

If the host is connected to a single drive then termination resistors should not be used unless the baud rate is high.

CT Comms cable

The CT Comms cable can be used on a multi-drop network but should only be used occasionally for diagnostic and set up purposes. The network must also be made up entirely of Quantum MPs.

If the CT Comms cable is to be used, then pin 6 (TX enable) should be connected on all drives and pin 4 (+24V) should be linked to at least 1 drive to supply power to the converter in the cable.

Only one CT Comms cable can be used on a network.

4.14 Shield connections

These instructions must be followed to ensure suppression of radiofrequency emission and good noise immunity in the encoder circuit. It is recommended that the instructions for the connection of the encoder cable be followed closely and, to use the grounding bracket and grounding clamp supplied with the drive, to terminate the shields at the drive.

4.14.1 Motor cables

Use of a motor cable with an overall shield for the armature and field circuits may be needed if there is a critical EMC emissions requirement. Connect the shield of the motor cable to the ground terminal of the motor frame using a link that is as short as possible and not exceeding 50mm (2in) long. A full 360° termination of the shield to the terminal housing of the motor is beneficial.

4.14.2 Encoder cable

To get the best results from shielding use cable with an overall shield and separate shields on individual twisted pairs. Refer to section

4.17 Connecting an encoder on page 54.

4.14.3 Control cables

It is recommended that signal cables should be shielded. This is essential for encoder cables, and strongly recommended for analog signal cables. For digital signals it is not necessary to use shielded cables within a panel, but this is recommended for external circuits, especially for inputs where a momentary signal causes a change of state (i.e. latching inputs).

4.14.4 Grounding hardware

The drive is supplied with a grounding bracket, to facilitate EMC compliance. This provides a convenient method for direct grounding of cable shields without the use of "pig-tails". Cable shields can be bared and clamped to the grounding bracket using metal clips, clamps or cable ties. Note that the shield must in all cases be continued through the clamp to the intended drive terminal in accordance with the connection details for the specific signal.

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A faston tab is located on the grounding bracket for the purpose of connecting the drive 0V to ground should the user wish to do so.

Figure 4-16 Grounding of signal cable shields using the

grounding bracket

4.15 Control connections

Refer to Figure 4-17 to understand the connection of the different power connections.

4.15.1 General

Table 4-24 The control connections consist of:

Function Qty Control parameters available

Differential analog input 1 Single ended analog

input Analog output 2 Source, mode, scaling, 9,10 Digital input 3 Destination, invert, logic select 27, 28, 29

Digital input / output 3

Relay 2 Source, invert Drive enable 1 Logic select 31

+10V User output 1 4 +24V User output 1 22

0V common 6 +24V External input 1 2 120V Line 4 120V Neutral 1 C15

120V Input 6 Destination, invert

120V Output 1 Source, invert C16

Destination, offset, invert, scaling

Mode, offset, scaling, invert,

destination

Input / output mode select, destination / source, invert, logic select

Key: Destination

parameter:

Indicates the parameter which is being controlled by the terminal / function

Terminal

number

5,6

7,8

51, 52, 53 61, 62, 63

1, 3, 11, 21,

23, 30

C1, C5, C11,

C13

C4, C6, C8,

C10, C12,

C14

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Source parameter:

Mode parameter:

Indicates the parameter being output by the terminal Analog - indicates the mode of operation of the terminal,

i.e. voltage 0-10V, current 4-20 mA etc. Digital - indicates the mode of operation of the terminal,

i.e. positive / negative logic, open collector. All analog terminal functions can be programmed in menu 7. All digital terminal functions (including the relays) can be programmed in

menu 8. The setting of Pr 6.04 can cause the function of digital inputs T25 to T27

to change. For more information, refer to section on page 144.

If the control circuits are to be connected to other circuits classified as Safety Extra Low Voltage (SELV) (e.g. to a personal computer), an additional isolating barrier must be included in order to maintain the SELV classification.

If any of the digital inputs (including the drive enable input) are connected in parallel with an inductive load (i.e. contactor or motor brake) then suitable suppression (i.e. diode or varistor) should be used on the coil of the load. If no suppression is used then over voltage spikes can cause damage to the digital inputs on the drive.

The control circuits are isolated from the power circuits in the drive by basic insulation (single insulation) only. The installer must ensure that the external control circuits are insulated from human contact by at least one layer of insulation (supplementary insulation) rated for use at the AC supply voltage.

Status relay contacts are over-voltage category II.

A fuse or other over-current protection should be installed to the relay circuit.

Table 4-25 Control connection recommended cable sizes

Terminal Minimum cable size Maximum cable size

Machine armature Auxiliary Control I/O - 24V Encoder Tachgenerator Status relays 120V I/O control

0.5mm2 20 AWG

10 AWG

5mm

1.31mm2 16 AWG

2.5mm2 12 AWG

Size 1 120V I/O control

Size 2

2.08mm2 14 AWG

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24 Vdc digital I/O, analog I/O,

tach, encoder, and

status relays

120 Vac digital I/O

Status

relay 1

Ta ch

51 52 53

Status

relay 2

61 62 63

A A\ B

Z Z\ + 0

Encoder

Arm

current

C1 C16

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Figure 4-17 Default terminal location and functions, Size 1

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Figure 4-18 Default terminal fuctions and locations, Size2

DANGER

HIGH VOLTAGE

L2 L3

GND

DANGER

HIGH VOLTAGE

A-

A+

120Vac digital I/O

48 Quantum MP User Guide

C1C2C3C4C5C6C7C8C9

C10

C12

C13

C14

C15

C11

C16

GND

24 Vdc digital I/O, analog I/O

tach, encoder, and

status relays

Polarized signal connectors

Encoder A A/ B B/

Status

Status relay 2

Tach

41 42

+ -

Arm

current

relay 1

51 52 53

61 62 63

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Z Z/

21 31

Safety

Analog speed reference 1

Single-ended

signal

Differential signal

Analog input 2

Analog input 1

At speed

Analog input 1/

input 2 select

Speed

Armature

current

Analog input 3

(Motor thermistor)

+24V input

Non-inverting input

Inverting input

Non-inverting input

Inverting input

+10V output

Analog input 2

Analog input 3

Analog output 1

Analog output 2

+24V output

Digital I/O 1

Digital I/O 2

Digital I/O 3

Digital input 4

Digital input 5

Digital input 6

Drive enable

Analog speed

reference 2

E-Stop

Motor

Thermal

System Interlocks

120 VAC

SM-I/O 120V Digital Input 6

C16

Run

Three wire

Stop/Run

Pr 6.40 = 1

Two wire

Run

Pr 6.40 = 0

Jog

Reset

Fwd

Rev

Drive ON

120 Vac

30 VA max.

120 VAC

SM-I/O 120V Digital Input 1

120 VAC from Terminal C6

SM-I/O 120V Neutral

SM-I/O 120V Digital Input 4

SM-I/O 120V Digital Input 5

SM-I/O 120V relay 2

SM-I/O 120V Digital Input 2

SM-I/O 120V Digital Input 3

120 VAC from Terminal C6

120 VAC

Stop

Stop/Run Inputs

Run

C10

C11

C12

C13

C14

C15

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Figure 4-19 Default terminal wiring diagram, Size 1 and Size 2

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4.16 General

4.16.1 120V User I/O control terminal specifications

C6 Digital input 1

C8 Digital input 2 C10 Digital input 3 C12 Digital input 4 C14 Digital input 5

C4 Digital input 6

Terminal C4 default function External trip input Terminal C6 default function Not Stop Terminal C8 default function Run Terminal C10 default function Jog Terminal C12 default function Forward/Reverse Terminal C14 default function Reset Type of input 120 Vac digital logic inputs Maximum input voltage 132 Vac 50/60 Hz

Nominal input voltage range

Nominal input frequency range Voltage for ON state 79 Vac to 132 Vac

Current for ON state 2 mA to 3 mA Voltage for OFF state 0 Vac to 20 Vac Current for OFF state 0 mA to 1.5 mA On fast update time 16.5 ms Off fast update time 24.5 ms

C1 120 Vac user output C3 120 Vac user output C5 120 Vac user output C7 120 Vac user output

C9 120 Vac user output C11 120 Vac user output C13 120 Vac user output

Terminal C1 Function

Terminal C3 Function

Terminal C5 Function Terminal C7 Function Supply for user Run terminal C8

Terminal C9 Function Supply for user Jog terminal C10 Terminal C11 Function

Terminal C13 Function Nominal output voltage 120 Vac

Maximum output current 250 mA total for all 120 Vac outputs Protection Fuse

96 Vac to 132 Vac (120 Vac, +10% / -20%)

47 Hz to 53 Hz or 56 Hz to 63 Hz

Supply for user external trip (E-Stop) terminal C2

Supply for user external trip (Interlocks) terminal C4

Supply for user Not Stop terminal C6

Supply for user Forward/Reverse terminal C12

Supply for user Reset terminal C14

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C16 120 Vac relay output

Terminal C16 function Contactor enable (Drive ON) Nominal output voltage 120 Vac Update time ON 16.5 ms Update time OFF 24.5 ms Maximum output current 250 mA total for all 120 Vac outputs Protection Fuse

4.16.2 24 Vdc/Analog control terminal specification

1 0V common

Function

2 +24V external input

Function

Nominal voltage +24.0 Vdc Minimum continuous operating

voltage Maximum continuous operating

voltage Minimum start-up voltage 21.6 Vdc Recommended power supply 60W 24 Vdc nominal Recommended fuse 3A, 50 Vdc

3 0V common

Function

4 +10V user output

Function Supply for external analog devices

Voltage tolerance ±1% Nominal output current 10 mA Protection Current limit and trip @12 mA

Common connection for all external devices

To supply the control circuit without providing a supply to the power stage

+19.2 Vdc

+30.0 Vdc

Common connection for all external devices

C15 120 Vac Relay output neutral

Terminal C15 Function

120 Vac Neutral connection point for

C16 relay output

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Precision reference analog input 1

5 Non-inverting input 6 Inverting input

Default function Speed reference

Type of input

Full scale voltage range ±10.0V ±1.5% Absolute maximum

voltage range Working common mode voltage

range Input resistance Resolution 14-bit plus sign Monotonic Yes Dead band None Jumps None Maximum offset ±5 mV Maximum non linearity ±0.05% of Full scale voltage range Maximum gain asymmetry ±0.2% Input filter bandwidth single pole ~1k Hz

Sampling period

Bipolar differential analog (For single-ended use, connect terminal 6 to terminal 3)

+30V, -18V relative to 0V

±16V

94k

μs if configured with the destination as

250 Pr 1.36, Pr 1.37, Pr 3.19 and Pr 4.08. 4 ms for all other destinations

7 Analog input 2

Default function Speed reference

Type of input Unipolar voltage and current Mode controlled by... Pr 7.11

Operating in Voltage mode

Full scale voltage range ±10.0V ±0.5% Maximum offset ±33 mV Absolute maximum voltage ±36V relative to 0V Input resistance

Operating in current mode

Current ranges Maximum offset

Absolute maximum voltage ±36V Equivalent input resistance

Common to all modes

Resolution 10 bit plus sign

Sampling period

>94k

0 to 20 mA ±5%, 20 to 0 mA ±5%, 4 to 20 mA ±5%, 20 to 4 mA ±5%

μA

120

~100

250

μs if configured with the destination as

Pr 1.36, Pr 1.37, Pr 3.19 and Pr 4.08. 4 ms for all other destinations

8 Analog input 3

Default function Thermistor

Type of input Input mode controlled by... Pr 7.15 (in01, 0.81)

Operating in Voltage mode

Voltage range ±10.0V ±0.5% Maximum offset ±33 mV Absolute maximum voltage range ±36V relative to 0V Input resistance

Operating in current mode

Current ranges Maximum offset

Absolute maximum voltage ±36V max Equivalent input resistance

Operating in thermistor input mode

Internal pull-up voltage <5 V Trip threshold resistance Reset resistance Short-circuit detection resistance

Common to all modes

Resolution 10 bit + sign

Sampling period

Unipolar voltage, unipolar current and thermistor

>94k

0 to 20 mA ±5%, 20 to 0 mA ±5%, 4 to 20 mA ±5%, 20 to 4 mA ±5%

μA

120

~100

Ω ±10%

3.3k

Ω ±10%

1.8k

Ω ±40%

250

μs if configured with the destination as

Pr 1.36, Pr 1.37, Pr 3.19 and Pr 4.08. 4 ms for all other destinations

9 Analog output 1

10 Analog output 2

Terminal 9 default function Speed feedback Terminal 10 default function Current feedback

Type of output Mode controlled by...

Operating in Voltage mode (default)

Full scale voltage range ±10V ±5% Maximum offset ±40 mV Maximum output current ±35 mA Load resistance Protection 35 mA max. Short circuit protection

Operating in current mode

Current ranges Maximum offset

Open circuit voltage +15V Load resistance

Common to all modes

Resolution 10-bit plus sign

Sampling period

Bipolar single-ended voltage or unipolar single-ended current

Ω min

0 to 20 mA ±5% 4 to 20 mA ±5%

μA

350

Ω max

600

250

μs if configured with the destination as

Pr 1.36, Pr 1.37, Pr 3.19 and Pr 4.08. 4 ms for all other destinations

11 0V common

Function

Common connection for all external devices

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21 0V common

Function

Common connection for all external devices

22 +24V user output

Function Supply for external digital devices

Nominal output current 200 mA (including all digital I/O) Maximum output current 240 mA (including all digital I/O) Protection Current limit and trip

23 0V common

Function

Common connection for all external devices

24 Digital I/O 1 25 Digital I/O 2 26 Digital I/O 3

Terminal 24 default function AT SPEED output Terminal 25 default function Not programmed Terminal 26 default function Not programmed

Type

Input / output mode controlled by... Pr 8.31, Pr 8.32 and Pr 8.33

Operating as an input

Logic mode controlled by... Pr 8.29 Absolute maximum applied voltage

range Impedance Input thresholds 10.0V ±0.8V

Operating as an output

Open collector outputs selected Pr 8.30 Nominal maximum output current 200 mA (total including terminal 22) Maximum output current 240 mA (total including terminal 22)

Common to all modes

Voltage range 0V to +24V

Sampling period

Positive or negative logic digital inputs, positive or negative logic push-pull outputs or open collector outputs

+30V, -18V relative to 0V

μs if configured with the destination as

250 Pr 6.35 or Pr 6.36. 4 ms for all other destinations

30 0V common

Function

Common connection for all external devices

31 ENABLE

Function Drive enable

Type Positive or negative logic digital input Absolute maximum applied voltage

range Input threshold 10.0V ±0.8V Sampling period 4 ms

+30V, -18V relative to 0V

Drive commissioning output

Function

Type of output Unipolar single-ended voltage Full scale voltage range 10V ±5% Full scale range 2.3 X Drive Rated Current [Pr 11.32] Maximum offset 7 mV

Protection

Instantaneous armature current feedback

~25 mA max. Short circuit protection to ground (0V).

Model Full scale range of drive commissioning output

QMP45A4(R)

QMP75A4(R)

QMP155A4(R)

QMP210A4(R)

2.30 x Drive rated current (PR 11.32)

2.42 x Drive rated current (PR 11.32)

2.30 x Drive rated current (PR 11.32)

2.41 x Drive rated current (PR 11.32)

41 Tachgenerator positive input 42 Tachgenerator negative input

Function

Maximum voltage 300V Feedback scaling controlled by Pr 3.51 (Fb02, 0.72) Sampling period 4 ms

Speed feedback inputs for tachgenerator feedback device

27 Digital input 1 28 Digital input 2

Status relay contacts are over-voltage category II.

29 Digital input 3

Terminal 27 default function Not programmed Terminal 28 default function LOCAL/REMOTE select Terminal 29 default function Not programmed

Type of input Negative or positive logic digital inputs Logic mode controlled by... Pr 8.29 Voltage range 0V to +24V Absolute maximum applied voltage

range Impedance Input thresholds 10.0V ±0.8V

Sampling period

+30V, -18V relative to 0V

250

μs if configured with the destination as

Pr 6.35 or Pr 6.36. 4 ms for all other destinations

A fuse or other over-current protection should be installed to the relay circuit.

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51 Relay 1 common 52 Relay 1 normally closed 53 Relay 1 normally open

Default function Drive OK indicator

Contact voltage rating

Contact maximum current rating

Contact minimum recommended rating

Default contact position Closed when power on and drive OK Sampling period 4 ms

240 Vac, inst allation over-voltage category II

5 A AC 240 V 5 A DC 30 V resistive load

0.5A DC 30 V inductive load (L/R = 40 ms) 12 V, 100 mA

61 Relay 2 common 62 Relay 2 normally closed 63 Relay 2 normally open

Default function Contactor enable

Contact voltage rating

Contact maximum current rating

Contact minimum recommended rating

Default contact position Sampling period 4 ms

240 Vac, inst allation over-voltage category II

5A AC 240V 5A DC 30V resistive load

0.5A DC 30V inductive load (L/R = 40 ms) 12V, 100 mA Closed when AC or DC contactor is

required to be closed.

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4.16.3 Feedback device connections

Ab, Fd, Fr encoders

A Channel A, Frequency or Forward inputs

A\ Channel A\, Frequency\ or Forward\ inputs

B Channel B, Direction or R everse inputs

B\ Channel B\, Direction\ or Reverse\ inputs

Z Marker pulse channel Z

Z\ Marker pulse channel Z\

Type EIA 485 differential receivers Maximum input frequency 500k Hz Line loading <2 unit loads Line termination components Working common mode range +12V to –7V Absolute maximum applied voltage

relative to 0V Absolute maximum applied differential

voltage

+ + Supply

0V 0V

100Ω for 2 - 5V range (switchable)

±25V

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4.17 Connecting an encoder

Additional measures to prevent unwanted emission of radio frequency noise are only required where the installation is subject to specific requirements for radio frequency emission.

Encoder connections: To ensure suppression of radio frequency emission, observe the

following:

• Use an encoder with the correct impedance

• Use a cable with individually shielded twisted pairs.

• Connect the cable shields to 0V at both the drive and the encoder, using the shortest possible links (pig-tails).

• The cable should not be interrupted. If interruptions are unavoidable, ensure the absolute minimum length of "pig-tail" in the shield connections at each interruption. Use a connection method that provides substantial metallic clamps for the cable shield terminations.

The above applies where the encoder body is isolated from the motor and where the encoder circuit is isolated from the encoder body. Where there is no isolation between the encoder circuits and motor body, and in case of doubt, the following additional requirements must be observed to give the best possible noise immunity.

• The shields must be directly clamped to the encoder and to the drives grounding bracket. This may be achieved by clamping of the individual shields or by providing an additional overall shield that is clamped.

The recommendations of the encoder manufacturer should also be adhered to for the encoder connections.

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Figure 4-21 Feedback cable connections

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In order to guarantee maximum noise immunity for any application double shielded cable as shown should be used.

In some cases single shielding of each pair of differential signals cables, or a single overall shield with individual shield on the thermistor connections is sufficient. In these cases all the shields should be connected to ground and 0V at both ends.

If the 0V is required to be left floating a cable with individual shields and an overall shield must be used.

Figure 4-20 and Figure 4-21 illustrate the preferred construction of cable and the method of clamping. The outer sheath of the cable should be stripped back enough to allow the clamp to be installed. The shield must not be broken or opened at this point. The clamps should be installed close to the drive or feedback device, with the ground connections made to a ground plate or similar metallic ground surface.

Figure 4-20 Feedback cable, twisted pair

Table 4-26 Encoder types

Pr 3.38

(Fb07, 0.77)

setting

Ab (0)

Fd (1)

Fr (2)

Quadrature incremental encoder with or without marker pulse Incremental encoder with frequency pulses and direction, with or without marker pulse Incremental encoder with forward pulses and reverse pulses, with or without marker pulse

Description

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Upper display Lower display

Mode (black) button

Joypad

User defined Rev (blue) button

Stop/reset (red) button Start (green) button

Control buttons

Mode (black) button

Joypad Stop/reset (red) button Start (green) button

Control buttons

Help button

User defined Rev (blue) button

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5 Getting Started

This chapter introduces the user interfaces, menu structure and security level of the drive.

5.1 Understanding the display

There are two types of keypad available for the Quantum MP. The SM-Keypad has an LED display, and the SM-Keypad Plus has an LCD display.

5.1.1 SM-Keypad (LED)

The display consists of two horizontal rows of 7 segment LED displays. The upper display shows the drive status or the current menu and

parameter number being viewed. The lower display shows the parameter value or the specific trip type.

Figure 5-1 SM-Keypad Figure 5-2 MP-Keypad

The red stop button is also used to reset the drive.

5.1.2 SM-Keypad Plus (LCD)

The display consists of three lines of text. The top line shows the drive status or the current menu and parameter

number being viewed on the left, and the parameter value or the specific trip type on the right.

The lower two lines show the parameter name or the help text.

5.2 Keypad operation

Control buttons The keypad consists of:

1. Joypad - used to navigate the parameter structure and change parameter values.

2. Mode button - used to change between the display modes – parameter view, parameter edit, status.

3. Three control buttons - used to control the drive if keypad mode is selected.

4. Help button (MP-Keypad only) - displays text briefly describing the selected parameter.

The Help button toggles between other display modes and parameter help mode. The up and down functions on the joypad scroll the help text to allow the whole string to be viewed. The right and left functions on the joypad have no function when help text is being viewed.

The display examples in this section show the SM-Keypad, seven segment, LED display. The examples are the same for the MP-Keypad, The exceptions is that the information displayed on the lower row on the SM-Keypad is displayed on the right hand side of the top row on the MPKeypad.

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Use

* keys

to select parameter for editing

To enter Edit Mode, press key

Status Mode

(Display not flashing)

Parameter Mode

(Upper display flashing)

Edit Mode

(Character to be edited in lower line of display flashing) Change parameter values

using keys.

When returning to Parameter Mode use the

keys to select another parameter to change, if required

To exit Edit Mode, press key

To enter Parameter Mode, press key or

Temporary Parameter Mode

(Upper display flashing)

Timeout**

To return to Status Mode, press

key

parameter

R/W parameter

Pr value

5.05

Menu 5. Parameter 5

Trip type (UU = undervolts)

Drive status = tripped

Trip StatusAlarm Status

Parameter

View Mode

Healthy Status

Status Mode

WARNING

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Figure 5-3 Display modes

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* can only be used to move between menus if L2 access has been enabled Pr 11.44 (SE14, 0.35) **Time-out defined by Pr 11.41 (default value = 240s).

Figure 5-4 Mode examples

Do not change parameter values without careful consideration; incorrect values may cause damage or a safety hazard.

When changing the values of parameters, make a note of the new values in case they need to be entered again.

For new parameter-values to apply after the AC supply to the drive is interrupted, new values must be saved (section 5.8 Saving parameters on page 60).

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SEt UP

diAGnoS

inPut

Headers

triPS

SE00

SE13

di01

di14

in01

in10

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5.3 Menu 0 (sub block)

Menu 0 can be accessed by 2 methods:

1. Pr 11.44 (SE14, 0.35) = 0. Sub block mode.

2. Pr 11.44 (SE14, 0.35) <>0. Linear mode.

Menu 23 contains the parameters to allow menu 0 to be customized in sub block mode. The first sub block is a user defined area (USEr) which is configured by the parameters in menu 22. As default there are no parameters configured to the user sub block and so it is empty. The next 7 sub blocks are pre-defined. Access to the pre-defined blocks is enabled or disabled by Pr 23.03 to Pr 23.09.

Movement between sub blocks is achieved with the left and right keys. Pr 23.01 contains all the sub block headers. Table 5-1 and Figure 5-5 show the result of the direction keys when

Pr 11.44 (SE14, 0.35) is set to L1 (0). When Pr 11.44 (SE14, 0.35)is not 0 the left and right keys will allow access to the advance parameter set and menu 0 will become a linear menu.

Table 5-1 Keypad navigation

Starting location Action Finishing location

Right Next header

Header

Parameter

When moving to the user block header, the user block header is only displayed if there are some valid parameters in the block. When moving between pre-defined header blocks the pre-defined header block is only displayed if the pre-defined block is enabled.

When moving between parameters within a block, only valid parameters are displayed.

Figure 5-5 Sub block navigation

Left Previous header

Up First parameter in header block

Down Last parameter in header block

Right Next header

Left Previous header

Up Next parameter in header block

Down Previous parameter in header block

Coding

The coding defines the attributes of the parameter as follows.

Coding Attribute

{X.XX} Copied Menu 0 or advanced parameter

Bit 1 bit parameter: ‘On’ or ‘OFF’ on the display

Bi Bipolar parameter Uni Unipolar parameter Txt Text: the parameter uses text strings instead of numbers. SP Spare: not used

Filtered: some parameters which can have rapidly changing

values are filtered when displayed on the drive keypad for easy viewing.

Destination pointer parameter: This parameter can be used

to set up the location (i.e. menu/parameter number) where the destination data is to be routed.

Variable maximum: the maximum of this parameter can

vary. Decimal place: indicates the number of decimal places

used by this parameter. No default: when defaults are loaded (except when the

drive is manufactured or on EEPROM failure) this parameter is not modified.

Rating dependent: this parameter is likely to have different values and ranges with drives of different voltage and current ratings. Parameters with this attribute will not be transferred to the destination drive by SMARTCARDs when

the rating of the destination drive is different from the source drive and the file is a parameter file. However, the value will be transferred if only the current rating is different and the file is a differences from default type file.

Not copied: not transferred to or from SMARTCARDs

during copying. NV Not visible: not visible on the keypad. PT Protected: cannot be used as a destination.

User save: parameter saved in drive EEPROM when the US

user initiates a parameter save.

RW Read/write: can be written by the user.

RO Read only: can only be read by the user.

Bit default one/unsigned: Bit parameters with this flag set to

one have a default of one (all other bit parameters have a BU

default of zero. Non-bit parameters are unipolar if this flag is

one.

Power-down save: parameter automatically saved in drive

EEPROM when the under volts (UV) trip occurs. PowerPS

down save parameters are also saved in the drive when the

user initiates a parameter save.

23.01 Sub block headers

RO Txt NC PT BU

USEr (0), SEt UP (1),

diAGnoS (2), triPS (3), SP



LOOP (4), Fb SP (5), SintEr



(6), inPut (7)

Defines the sub block headers. Can be used by the SM-Keypad Plus to display the same strings as the SM-Keypad.

USEr (0)

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23.02 Binary sum of pre-defined sub block enables

RO NC PT BU



0 to 127



The OR of Pr 23.03 to Pr 23.09. To be used by the SM-Keypad Plus.

Parameter Value

23.03 1

23.04 2

23.05 4

23.06 8

23.07 16

23.08 32

23.09 64

23.03 - 23.09 Pre-defined sub block enable

RW Bit US BU



0 to1



When this parameter is set to 1 the associated pre-defined sub block is accessible. When this parameter is 0 the associated pre-defined block is bypassed.

Parameter Description Display

23.03 Set up SEt UP

23.04 Diagnostic diAGnoS

23.05 Trips triPS

23.06 Speed loop SP LOOP

23.07 Serial interface SintEr

23.08 Speed feedback Fb SP

23.09 IO InPut

5.4 Pre-defined sub blocks

Menu 0 Parameter Description Display

0.01 to

0.20

Set-up

Menu 0 Parameter Description Display

0.21 1.00

0.22 1.07

0.23 1.06

0.24 2.11

0.25 2.21

0.26 1.14

0.27 5.09

0.28 5.07

0.29 5.08

0.30 11.42

0.31 5.70

0.32 5.73

0.33 5.77

0.34 5.12

0.35 11.44

Configured by Pr 22.01 to Pr 22.20

Parameter 0 SE00 Minimum reference clamp SE01 Maximum reference clamp SE02 Acceleration rate SE03 Deceleration rate SE04 Reference selector SE05 Armature rated voltage SE06 Motor rated current SE07 Base speed SE08 Parameter cloning SE09 Rated field current SE10 Rated field voltage SE11 Enable field control SE12 Autotune SE13 Security status SE14

Diagnostic

Menu 0 Parameter Description Display

0.36 1.01

0.37 1.03

0.38 2.01

0.39 3.01

0.40 3.02

0.41 3.04

0.42 4.03

0.43 4.01

0.44 5.56

0.45 5.02

0.46 1.11

0.47 1.12

0.48 1.13

0.49 11.29

0.50 0.00

Speed reference selected di01 Pre-ramp reference di02 Post ramp reference di03 Final speed reference di04 Speed feedback di05 Speed controller output di06 Torque demand di07 Current Magnitude di08 Field current feedback di09 Armature voltage di10 Reference enabled indicator di11 Reverse selected indicator di12 Jog selected indicator di13 Software version di14 Spare

Trips

Menu 0 Parameter Description Display

0.51 10.20

0.52 10.21

0.53 10.22

0.54 10.23

0.55 10.24

0.56 10.25

0.57 10.26

0.58 10.27

0.59 10.28

0.60 10.29

Trip 0 tr01 Trip 1 tr02 Trip 2 tr03 Trip 3 tr04 Trip 4 tr05 Trip 5 tr06 Trip 6 tr07 Trip 7 tr08 Trip 8 tr09 Trip 9 tr10

Speed loop

Menu 0 Parameter Description Display

0.61 3.10

0.62 3.11

0.63 3.12

Speed controller proportional gain Speed controller integral gain

Speed controller differential feedback gain

0.64 0.00 Spare

0.65 0.00 Spare

Serial interface

Menu 0 Parameter Description Display

0.66 11.25

0.67 11.23

0.68 0.00

0.69 0.00 Spare

0.70 0.00 Spare

Baud rate Si01 Serial address Si02 Spare

SP01 SP02 SP03

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Menu 0

0.04

0.05

0.06

Menu 2

2.21

Menu 1

1.14

Menu 4

4.07

5 0

150

Menu 22 Menu 23Menu 0 Menu 1 Menu 2

22.00

23.00

0.00

1.00

2.00

22.01

23.01

0.01

1.01

2.01

22.02

23.02

0.02

1.02

2.02

22.38

23.09

0.88

1.49

2.39

22.39

23.10

0.89

1.50

2.40

22.40

23.11

0.90

1.51

2.41

Moves

between parameters

Moves between Menus

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Speed feedback

Menu 0 Parameter Description Display

0.71 3.26

0.72 3.51

0.73 3.53

0.74 3.52

0.75 3.34

0.76 3.36

0.77 3.38

0.78 3.39

0.79 3.27

0.80 0.00

Speed feedback selector Fb01 tachometer rating (V/

1000rpm)

Fb02

tachometer input mode Fb03 tachometer speed feedback Fb04 Drive encoder lines per

revolution

Fb05

Encoder supply Fb06 Encoder type Fb07 Encoder termination select Fb08 Encoder speed feedback Fb09 Spare

Menu 0 Parameter Description Display

0.81 7.15 Analog input 3 mode in01

0.82 7.01 Analog input 1 in02

0.83 7.02 Analog input 2 in03

0.84 7.03 Analog input 3 in04

0.85 8.01 I/O state 1 in05

0.86 8.02 I/O state 2 in06

0.87 8.03 I/O state 3 in07

0.88 8.04 I state 4 in08

0.89 8.05 I state 5 in09

0.90 8.06 I state 6 in10

For more information on the sub block function please refer to the Quantum MP Advanced User Guide.

5.6 Menu structure

The drive parameter structure consists of menus and parameters. The drive initially powers up in sub menu mode. Once Level 2 access

(L2) has been enabled (refer to Pr 11.44 (SE14, 0.35)) the left and right buttons are used to navigate between numbered menus.

For further information, refer to section 5.12 Parameter access level and security on page 61.

Figure 5-7 Menu structure

The menus and parameters roll over in both directions. For example:

• If the last parameter is displayed, a further press will cause the display to roll-over and show the first parameter.

• When changing between menus the drive remembers which parameter was last viewed in a particular menu and will display that parameter. The menus and parameters roll over in both directions.

5.5 Menu 0 (linear)

Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive.

Appropriate parameters are copied from the advanced menus into menu 0 and thus exist in both locations.

For further information, refer to section 5.3 Menu 0 (sub block) on page 57.

Figure 5-6 Menu 0 copying

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5.7 Advanced menus

The advanced menus consist of groups or parameters appropriate to a specific function or feature of the drive. Menus 0 to 23 can be viewed on both keypads. Menus 40 and 41 are specific to the SM-Keypad Plus (LCD). Menus 70 to 91 can be viewed with an SM-Keypad Plus (LCD) only when an SM-Applications module is installed.

Table 5-2 Advanced menu descriptions

Menu Description LED LCD

Commonly used basic set up parameters for quick

/ easy programming

Speed reference  Ramps 

Speed feedback and speed control 

Torque and current control 

Motor control including field regulator 

Sequencer and clock 

Analog I/O 

Digital I/O 

Programmable logic, motorized pot and binary

sum

Status and trips  General drive set-up 

Threshold detectors and variable selectors 

Position control 

User PID controller 

Solutions Module set-up 

Application menu 1 

Application menu 2 

Application menu 3 

Second motor parameters 

Menu 0 set-up - user area 

Menu 0 sub block control 

Keypad configuration menu X 

User filter menu X 

PLC registers X 

Timer function parameters X 

Digital I/O parameters X 

Status parameters X 

General parameters X 

Fast access parameters X 



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Table 5-3 Menu 40 parameter descriptions

40.00

Parameter

Parameter 0 0 to 32767

Range(

)

English (0), Custom (1),

40.01

Language selection

French (2), German (3),

Spanish (4), Italian (5)

40.02

40.03 Save to flash

40.04

Software version 999999

Idle (0), Save (1), Restore (2),

Default (3) LCD contrast 0 to 31 Drive and attribute

40.05

database upload was

Updated (0), Bypass (1)

bypassed

40.06

40.07

40.08

40.09

40.10

40.11

40.19

40.20

40.21

40.22

Browsing favourites control Keypad security code 0 to 999

Communication channel selection

Hardware key code 0 to 999 Drive node ID (Address) 0 to 255 Flash ROM memory size 4Mbit (0), 8Mbit (1) String database version

number Shield saver strings and

enable Shield saver interval 0 to 600 Turbo browse time

interval

Normal (0), Filter (1)

Disable (0), Slot1 (1), Slot2 (2),

Slot3 (3), Slave (4), Direct (5)

0 to 999999

None (0), Default (1), User (2)

0 to 200 ms

Unidrive SP (0),

Commander SK (1), Mentor/

40.23

Connected drive type

Quantum (2), Commander

GP20 (3),

Affinity (4), Digitax ST (5)

Table 5-4 Menu 41 parameter descriptions

41.00

41.01 to

41.50

41.51

Parameter

Parameter 0 0 to 32767 Browsing filter source F01 to F50 Browsing favourites control Normal (0), Filter (1)

Range(

)

Pr 0.00 to Pr 22.99

5.8 Saving parameters

When changing a parameter in Menu 0, the new value is saved when pressing the Mode button to return to parameter view mode from

parameter edit mode. If parameters have been changed in the advanced menus, then the

change will not be saved automatically. A save function must be carried out.

Procedure

1. Enter SAVE in Pr xx.00

2. Either:

• Press the red reset button

• Toggle the reset digital input, or

• Carry out a drive reset through serial communications by setting Pr 10.38 to 100 (ensure that Pr xx.00 returns to 0).

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5.9 Restoring parameter defaults

Restoring parameter defaults by this method saves the default values in the drive’s memory. (Pr 11.44 (SE14, 0.35) and Pr 11.30 are not affected by this procedure).

Regarding digital I/O control source and restoring parameter defaults: The base Mentor MP drive defaults to using the 24V digital logic inputs (terminals 25, 26, 27 and 29) as the drive control inputs. Therefore, if the drive parameters are restored to default, it will be necessary to reprogram the parameters listed in the Table 5-5 to restore operation of the 120 Vac I/O, the procedure is outlined below. It is important that the 24V digital logic input terminals 25, 26, 27, and 29 are not pointed to the same parameter destinations as the SM-I/O120V module.

Data block 200 if the SMARTCARD that was shipped with the drive contains the Quantum MP default parameter values that differ from the Mentor MP default parameter values that differ from the Mentor MP defaults. These values are also listed in the first two columns of

5. Use the following procedure to return the drive to Quantum MP factory default parameter settings.

Table 5-5 Quantum MP and Mentor MP default parameters

Parameter

Quantum MP

Default

Mentor MP

Default

5.16 1 0

6.40 1 0

8.22 0.00 10.33

8.23 0.00 6.30

8.24 0.00 6.32

8.26 0.00 6.31

9.04 17.06 0.00

9.05 1 0

9.09 0.1 0.0

9.10 10.32 0.00

9.37 1 0

17.21 6.39 0.00

17.22 6.34 0.00

17.23 6.31 0.00

17.24 6.33 0.00

17.25 10.33 0.00

17.28 6.55 0.00

Procedure

1. Ensure the drive is not enabled, i.e. terminal 31 is open or Pr 6.15 is OFF (0)

2. Select USA in Pr xx.00.

3. Either:

• Press the red reset button

• Toggle the reset digital input, or

• Carry out a drive reset through serial communications by setting Pr 10.38 to 100 (ensure that Pr. xx.00 returns to 0).

If the SMARTCARD that was shipped with the drive is available:

4. Insert the SMARTCARD into the drive and set Pr xx.00 to 6200.

5. Reset the drive using one of the methods listed in step 3. This will copy the parameters form SMARTCARD data block 200 to the drive RAM and drive EEPROM.

If the SMARTCARD is not available:

4. Reprogram the drive parameters listed in Table 5-5 with the values from the Quantum MP default column

5. Select SAVE in Pr xx.00 to save the parameters to the drive RAM.

6. Reset the drive using one of the methods from step 3.

Table 5-

5.10 Displaying parameters with nondefault values only

Select dIS.dEf in Pr xx.00, the only parameters that will be visible to the user will be those containing a non-default value. This function does not require a drive reset to become active. To deactivate this function, return to Pr xx.00 and enter a value of 0.

Please note that this function can be affected by the access level enabled. You must refer to section 5.12 Parameter access level and security for more information regarding access level.

5.11 Displaying destination parameters only

Select dIS.dESt in Pr xx.00, the only parameters that will be visible to the user will be destination parameters. This function does not require a drive reset to become active. To deactivate this function, return to Pr xx.00 and enter a value of 0.

Please note that this function can be affected by the access level enabled You must refer to section 5.12 Parameter access level and security for further information regarding access levels.

5.12 Parameter access level and security

The parameter access levels determine whether the user has access to Menu 0 (in sub block mode) only or to all of the advanced menus (Menus 1 to 23), in addition to Menu 0 (in linear mode).

The user security determines whether the access to the user is read only or read write.

The user security and the parameter access level can operate independently of each other as shown in Table 5-6 .

Table 5-6 User security and parameter access levels

Parameter

access level

User security Menu 0 status

L1 Open Sub block RW Not visible L1 Closed Sub block RO Not visible L2 Open Linear RW RW L2 Closed Linear RO RO

RW = Read / write access RO = Read only access The default settings of the drive are parameter access level L1 and User

Security Open, i.e. read / write access to Menu 0 with the advanced menus, not visible

Advanced

menus status

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Pr 0.00 Pr 0.01 Pr 0.02 Pr 0.03

Pr 0.90

Pr 1.00 Pr 1.01 Pr 1.02 Pr 1.03

Pr 1.50 Pr 1.51

............

Pr 0.00 Pr 0.01 Pr 0.02 Pr 0.03

Pr 0.89 Pr 0.90

Pr 1.00 Pr 1.01 Pr 1.02 Pr 1.03

Pr 1.50 Pr 1.51

Pr 23.00 Pr 23.01 Pr 23.02 Pr 23.03

Pr 23.10 Pr 23.11

............

User security open

- All parameters: Read / Write access

User security closed

- All parameters: Read Only access

(except Pr ( )

11.44 SE14, 0.35

Pr 23.00 Pr 23.01 Pr 23.02 Pr 23.03

Pr 23.10 Pr 23.11

Pr 0.49

Pr 22.00 Pr 22.01 Pr 22.02 Pr 22.03

Pr 22.39 Pr 22.40

Pr 22.00 Pr 22.01 Pr 22.02 Pr 22.03

Pr 22.39 Pr 22.40

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5.12.1 User security

The user security, when set, prevents write access to any of the parameters (other than Pr 11.44 (SE14, 0.35) Access Level) in any menu.

Figure 5-8 User security open

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5.12.2 Setting user security

Enter a value between 1 and 999 in Pr 11.30 and press the button; the security code has now been set to this value. To activate the security, the access level must be set to Loc in Pr 11.44 (SE14, 0.35). When the drive is reset, the security code will have been activated and the drive returns to access level L1. The value of Pr 11.30 will return to 0 in order to hide the security code. At this point, the only parameter that can be changed by the user is the access level Pr 11.44 (SE14, 0.35).

5.12.3 Unlocking user security

Select a read write parameter to be edited and press the button; the upper display will now show CodE.

Use the arrow buttons to set the security code and press the button. With the correct security code entered, the display will revert to the parameter selected in edit mode. If an incorrect security code is entered the display will revert to parameter view mode.

To lock the user security again, set Pr 11.44 (SE14, 0.35) to Loc and press the reset button.

5.12.4 Disabling user security

Unlock the previously set security code as detailed above. Set Pr 11.30 to 0 and press the button. The user security has now been

disabled, and will not have to be unlocked each time the drive is powered up to allow read / write access to the parameters.

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5.13 Serial communications

5.13.1 Introduction

The Quantum MP has a standard 2-wire EIA485 interface (serial communications interface) which enables all drive set-up, operation and monitoring to be carried out with a PC or controller if required. Therefore, it is possible to control the drive entirely by serial communications without the need for a keypad or other control cabling. The drive supports two protocols selected by parameter configuration:

• Modbus RTU

• CT ANSI Modbus RTU has been set as the default protocol, as it is used with the PC-tools commissioning/start-up software as provided on the CD ROM.

The serial communications port of the drive is a RJ45 socket, which is isolated from the power stage and the other control terminals (see section 4.13 Serial communications connections on page 45 for connection and isolation details).

The communications port applies a 2 unit load to the communications network.

USB/EIA232 to EIA485 Communications

An external USB/EIA232 hardware interface such as a PC cannot be used directly with the 2-wire EIA485 interface of the drive. Therefore a suitable converter is required.

Suitable USB to EIA485 and EIA232 to EIA485 isolated converters are available from Control Techniques as follows:

• CT USB Comms cable (CT Part No. 4500-0096)

• CT EIA232 Comms cable (CT Part No. 4500-0087) When using one of the above converters or any other suitable converter

with the Quantum MP, it is recommended that no terminating resistors be connected on the network. It may be necessary to 'link out' the terminating resistor within the converter depending on which type is used. The information on how to link out the terminating resistor will normally be contained in the user information supplied with the converter.

5.13.2 Serial communications set-up parameters

The following parameters need to be set according to the system requirements.

11.24 Serial mode

RW Txt US

AnSI (0), rtU (1), Lcd (2)





This parameter defines the communications protocol used by the 485 comms port on the drive. This parameter can be changed via the drive keypad, via a Solutions Module or via the comms interface itself. If it is changed via the comms interface, the response to the command uses the original protocol. The master should wait at least 20 ms before sending a new message using the new protocol. (Note: ANSI uses 7 data bits, 1 stop bit and even parity; Modbus RTU uses 8 data bits, 2 stops bits and no parity.)

Comms value String Communications mode

0AnSI ANSI 1 rtU Modbus RTU protocol

2Lcd

Modbus RTU protocol, but with a SMKeypad Plus only

ANSIx3.28 protocol

Full details of the CT ANSI communications protocol are in the Advanced User Guide.

Modbus RTU protocol Full details of the CT implementation of Modbus RTU are given in the Advanced User Guide.

rtU (1)

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Modbus RTU protocol, but with an SM-Keypad Plus only

This setting is used for disabling communications access when the SMKeypad Plus is used as a hardware key.

Si01

{0.66/11.25}

Baud rate

RW Txt US

300 (0), 600 (1), 1200 (2),

2400 (3), 4800 (4), 9600 (5),



19200 (6), 38400 (7),



19200 (6)

57600 (8)*, 115200 (9)*

Used in all comms modes to define the baud rate.

Parameter value String/baud rate

0 300 1 600 2 1200 3 2400 4 4800 5 9600 6 19200

7 38400 8* 57600 9* 115200

* only applicable to Modbus RTU mode This parameter can be changed via the drive keypad, via a Solutions

Module or via the comms interface itself. If it is changed via the comms interface, the response to the command uses the original baud rate. The master should wait at least 20 ms before sending a new message using the new baud rate.

When using the CT EIA232 Comms cable the available baud rate is limited to 19.2k baud.

Si02

{0.67/11.23}

Serial address

RW Txt US



0 to 247



Used to define the unique address for the drive for the serial interface. The drive is always a slave.

ANSI

When the ANSI protocol is used the first digit is the group and the second digit is the address within a group. The maximum permitted group number is 9 and the maximum permitted address within a group is

9. Therefore, Pr 11.23 (Si02, 0.67) is limited to 99 in this mode. The value 00 is used to globally address all slaves on the system, and x0 is used to address all slaves of group x, therefore these addresses should not be set in this parameter.

Modbus RTU

When the Modbus RTU protocol is used addresses between 0 and 247 are permitted. Address 0 is used to globally address all slaves, and so this address should not be set in this parameter

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6 Basic parameters

The pre-defined sub blocks contain commonly used parameters for basic set-up of the Quantum MP. All parameters in the pre-defined sub blocks appear in other menus in the drive. (Denoted by {x.xx} in Table 6-1.)

Table 6-1 Pre-defined sub block parameters

Parameter

SE00 Parameter zero {0.21, x.00} 0 to 32,767 0 RW Uni SE01 Minimum reference clamp {0.22, 1.07} ±SPEED_LIMIT_MAX rpm 0.0 RW Bi PT US SE02 Maximum reference clamp {0.23, 1.06} SPEED_LIMIT_MAX rpm 1000.0 RW Bi US

SE03 Acceleration rate {0.24, 2.11}

SE04 Deceleration rate {0.25, 2.21}

SE05 Reference selector {0.2 6 , 1. 14 } SE06 Armature rated voltage {0.27, 5.09} 0 to ARMATURE_VOLTAGE_MAX Vdc For 480V drive: 440 Eur 500 USA RW Uni RA US

SE07 Motor rated current {0.28, 5.07} 0 to RATED_CURRENT_MAX A RATED_CURRENT_MAX RW Uni RA US SE08 Base speed {0.2 9, 5.08} 0.0 to 10,000.0 rpm 1000.0 RW Uni US

SE09 Parameter copying {0.30, 11.42} SE10 Rated field current {0.31, 5.70} 0 to FIELD_CURRENT_SET_MAX Size:Eur:2A, US: 8A RW Uni PT US

SE11 Rated field voltage {0.3 2, 5.73} 0 to 500 Vdc Eur: 360, USA: 300 RW Uni PT US SE12 Enable field control {0.33, 5.77} OFF (0) or On (1) OFF (0) RW Txt US SE13 Autotune {0.34, 5.12} 0 to 3 0 RW Uni NC SE14 Security status {0.35, 11.44} L1 (0), L2 (1), Loc (2) L1 (0) RW Txt PT US

di01 Speed reference selected {0.36, 1.01} ±MAX_SPEED_REF rpm RO Bi NC PT di02 Pre-ramp reference {0 .3 7 , 1.03} ±MAX_SPEED_REF rpm RO Bi NC PT di03 Post ramp reference {0.37, 1.03} ±SPEED_MAX rpm RO Bi NC PT di04 Final speed reference {0.39, 3.01} ±SPEED_MAX rpm RO Bi FI NC PT di05 Speed feedback {0.40, 3.02} ±SPEED_MAX rpm RO Bi FI NC PT

di06 Speed controller output {0.41, 3. 04 }

di07 Torq ue demand {0.42, 4.03} di08 Current magnitude {0.43, 4.01} 0 to DRIVE_CURRENT_MAX A RO Uni FI NC PT

di09 Field current feedback {0.44 , 5. 56 } ±50.00A RO Bi FI NC PT di10 Armature voltage {0.45, 5.02} di11 Reference enabled indicator {0.46, 1.11} OFF (0) or On (1) RO Bit NC PT

di12 Reverse selected indicator {0.47, 1. 13 } OFF (0) or On (1) RO Bit NC PT di13 Jog selected indicator {0.48, 1.14} OFF (0) or On (1) RO Bit NC PT di14 Software version {0.49, 11.29} 1.00 to 99.99 RO Uni NC PT tr01 Trip 0 {0.51, 10.20} tr02 Trip 1 {0.52, 10.21} RO Txt NC PT tr03 Trip 2 {0.53, 10.22} RO Txt NC PT tr04 Trip 3 {0.54, 10.23} RO Txt NC PT tr05 Trip 4 {0.55, 10.24} RO Txt NC PT tr06 Trip 5 {0.56, 10.25} RO Txt NC PT tr07 Trip 6 {0.57, 10.26} RO Txt NC PT tr08 Trip 7 {0.58, 10.27} RO Txt NC PT tr09 Trip 8 {0.59, 10.28} RO Txt NC PT tr10 Trip 9 {0.60, 10.29} RO Txt NC PT

(Kp1) Speed controller

SP01

proportional gains (Ki1) Speed controller

SP02

integral gains (Kd1) Speed controller

SP03

differential feedback gains

Si01 Serial comms baud rate {0.61, 11.25}

Si02 Serial comms address {0.67, 11.23} 0 to 247 1 RW Uni US Fb01 Speed feedback selecto r {0.7 1 , 3. 26} Fb02 tachometer voltage rating {0.72, 3.51} 0 to 300.00 V/1000 rpm Eur: 60.00, USA: 50.00 RW Uni US

Fb03 tachometer input mode {0.73, 3.53} DC (0), DC Filt (1), AC (2) DC (0) RW Txt US Fb04 tachometer speed feedback {0.74 , 3.52} ±SPEED_MAX rpm RO Bi FI NC PT

Drive encoder lines per

Fb05

revolution

Fb06 Drive encoder supply voltage {0.76, 3.36} 5V (0), 8V (1), 15V (2), 24V (3) 5V (0) RW Txt US Fb07 Drive encoder type {0.77, 3.38} Ab (0), Fd (1), Fr (2) Ab (0) RW Txt US Fb08

Drive encoder termination select

{0.61, 3.10} 0.0000 to 6.5535 (1 / (rad/s)) 0.0300 RW Uni US

{0.62, 3.11} 0.00 to 655.35 (s / (rad/s)) 0.10 RW Uni US

{0.63, 3.12}

300 (0), 600 (1), 1200 (2), 2400 (3), 4800 (4),

9600 (5), 19200 (6), 38400 (7), 57600 (8)**,

{0.75, 3.34} 1 to 50,000 1,024 RW Uni US

{0.78, 3.39} 0 to 2 1 RW Uni US

0 to MAX_RAMP_RATE

s/(SE02 [Pr 0.23, 1.06] or Pr 2.39)

0 to MAX_RAMP_RATE

s/(SE02 [Pr 0.23, 1.06] or Pr 2.39)

A1.A2 (0), A1.Pr (1), A2.Pr (2), Pr (3), PAd

(4), Prc (5), P Ad rEF (6)

nonE (0), rEAd (1), ProG (2), Auto (3),

±TORQUE_PRODUCT_

CURRENT_MAX rpm

±TORQUE_PROD_ CURRENT_MAX %

±ARMATURE_VOLTAGE_

0.00000 to 0.65535

drv (0), Slot1 (1), Slot2 (2), Slot3 (3), Tach

(4), Est SPEED (5)

) Default()

Range(

boot (4)

MAX V

0 to 229

(1/s / (rad/s))

115200 (9)**

5.000 RW Uni US

A1.A2 (0) RW Txt US

nonE (0) RW Txt * NC

RO Bi FI NC PT

RO Txt NC PT

0.00000 RW Uni US

19200 (6) RW Txt US

Est SPEED (5) RW Txt US

Type

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Parameter

Fb09

Drive encoder speed feedback

in01 Analog input 3 mode {0.81, 7.15}

in02 Analog input 1 {0.82, 7.01} ±100.00% RO Bi NC PT in03 Analog input 2 {0.83, 7.02} ±100.0% RO Bi NC PT in04 Analog input 3 {0.84, 7.03} ±100.0% RO Bi NC PT in05 T24 digital I/O 1 state {0.85, 8.01} in06 T25 digital I/O 2 state {0.86, 8.02} RO Bit NC PT in07 T26 digital I/O 3 state {0.87, 8.03} RO Bit NC PT in08 T27 digital input 4 state {0.88, 8.04} RO Bit NC PT in09 T28 digital input 5 state {0.89, 8.05} RO Bit NC PT in10 T29 digital input 6 state {0.90, 8.06} RO Bit NC PT

{0.79, 3.27} ±10,000.0 rpm RW Bi FI NC PT US

0-20 (0), 20-0 (1), 4-20.tr (2), 20-4.tr (3), 4-20

(4), 20-4 (5), VOLt (6), th.SC (7), th (8), th.

OFF (0) or On (1)

* Modes 1 and 2 are not user saved, Modes 0, 3 and 4 are user saved. ** Only applicable to Modbus RTU mode.

Key:

Coding Attribute

{X.XX}

Copied Menu 0 or advanced parameter

RW Read/write: can be written by the user

RO Read only: can only be read by the user

Bit 1 bit parameter: ‘On’ or ‘OFF’ on the display

Bi Bipolar parameter

Uni Unipolar parameter

Txt Text: the parameter uses text strings instead of numbers.

Filtered: some parameters which can have rapidly changing values are filtered when displayed on the drive keypad for

easy viewing. Destination: This parameter selects the destination of an

input or logic function. Rating dependent: this parameter is likely to have different

values and ranges with drives of different voltage and current ratings. Parameters with this attribute will not be transferred to the destination drive by SMARTCARDs when

Not copied: not transferred to or from SMARTCARDs

during copying.

PT Protected: cannot be used as a destination.

User save: parameter saved in drive EEPROM when the

user initiates a parameter save. Power-down save: parameter automatically saved in drive

EEPROM when the under volts (UV) trip occurs. Power-

down save parameters are also saved in the drive when the user initiates a parameter save.

6.1 Full descriptions

6.1.1 Parameter x.00

SE00 {x.00} Parameter zero

RW Uni



0 to 32,767



) Default()

Range(

diSp (9)

Pr x.00 is available in all menus and has the following functions.

Value String Action

0 No Act No action 1 SAUE Save parameters 2 rEAd 1* Transfer SMART card data block 1 to the drive

3 PrOg 1* 4 rEAd 2* Transfer SMART card data block 2 to the drive 5 PrOg 2* 6 rEAd 3* Transfer SMART card data block 3 to the drive 7 PrOg 3* 8 diS.diFF Display non-default values only

9 diS.dESt Display destination parameters only

10 Eur Load European defaults

11 USA Load USA defaults

12 rES OP Reset all Solution Modules 1000 1000 Save parameters 1070 1070 Reset all Solution Modules 1233 1233 Load European defaults 1244 1244 Load USA defaults 1255 1255 Load Eur op ea n de fa ul t s ( ex cl ud in g m e nu s 1 5 t o 2 0) 1256 1256 Load USA defaults (excluding menus 15 to 20)

2001 2001*

3yyy 3yyy*

4yyy 4yyy*

5yyy 5yyy* 6yyy 6yyy* Transfer SMART card data block yyy to the drive

6200 6200*

7yyy 7yyy* Erase SMART card data block yyy

8yyy 8yyy* Compare drive data with SMART card block yyy 9555 9555* Clear SMART card warning suppression flag 9666 9666* Set SMART card warning suppression flag 9777 9777* Clear SMART card read-only flag 9888 9888* Set SMART card read-only flag 9999 9999* Erase SMART card

th(8) RW Txt US

RO Bit NC PT

Transfer drive parameters as difference from default to SMART card block number 1

Transfer drive parameters as difference from default to SMART card block number 2

Transfer drive parameters as difference from default to SMART card block number 3

Transfer drive parameter to a card and create a bootable difference from default SMART card block with data block number 1 and clear parameter

11.42. If data block 1 exist s it is over written. Transfer drive parameters to SMART card block number yyy Transfer drive parameters as difference from default to SMART card block number yyy Transfer Onboard Applications Lite ladder program to SMART card block number yyy

Transfer Quantum MP defaults from SMARTCARD data block 200 to the drive

Type

12000** 12000** Display non-default values only

Caution should be taken before writing to SMARTCARD data block 200 or before performing 9999 Erase SMARTCARD. Proceeding will overwrite or erase the Quantum MP default parameter values stored in SMARTCARD data block 200.

12001** 12001** Display destination parameters only

* See Chapter 9 SMARTCARD Operation on page 81 for more information of these functions. ** These functions do not require a drive reset to become active. All other functions require a drive reset to initiate the function.

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Information

Mechanical

Installation

Electrical

Installation

Getting Started

Basic

parameters

Running the

Motor

6.1.2 Set-up

SE01

{0.22, 1.07}

RW Bi PT US

±SPEED_LIMIT_MAX rpm



(When the drive is jogging, this parameter has no effect.) Set

SE01

directions of rotation. The drive speed reference is scaled between (Pr

0.22, 1.07) and

SE02

{0.23, 1.06}

RW Bi US



(The drive has additional over-speed protection.) Set

SE02

directions of rotation. The drive speed reference is scaled between (Pr

0.22, 1.07) and

SE03

{0.24, 2.11}

RW Uni US



Set SE03 (Pr 0.03, 2.11) at the required rate of acceleration. Note that larger values produce lower acceleration. The rate applies in

both directions of rotation.

SE04

{0.25, 2.21}

RW Uni US



Set Pr SE04 (Pr 0.25, 2.21) at the required rate of deceleration. Note that larger values produce lower deceleration. The rate applies in

both directions of rotation.

SE05

{0.26, 1.14}

RW Txt US

A1.A2 (0), A1.Pr (1), A2.Pr (2),

Pr (3), PAd (4), Prc (5), PAd



Defines how the value of Pr 1.49 is derived as follows:

Value of

Pr 1.14

Minimum reference clamp



(Pr

0.22, 1.07) at the required minimum motor speed for both

SE02

(Pr

0.23, 1.06).

0.0

Maximum reference clamp

SPEED_LIMIT_MAX rpm

(Pr

0.23, 1.06

) at the required maximum motor speed for both

SE02

(Pr

0.23, 1.06



1000.0

Acceleration rate

0 to MAX_RAMP_RATE

s/(SE02 [Pr 0.23, 1.06] or



5.000

Pr 2.39)

Deceleration rate

0 to MAX_RAMP_RATE

s/(SE02 [Pr 0.23, 1.06] or



5.000

Pr 2.39)

Reference selector



A1.A2 (0)

rEF (6)

Display String Pr 1.49

0 1

2 3

4 5 6

A1.A2 (Analog ref 1. Analog ref 2)

A1.Pr (Analog ref 1. Preset

speeds)

A2.Pr (Analog ref 2. Preset

speeds)

Pr (Preset speeds)

Pad (Keypad reference)

Prc (Precision reference)

Pad rEF

*Selected by

terminal input

SE01

1 2

3 4 5 6

Optimization

SMARTCARD

Operation

Onboard

PLC

Advanced

Parameters

Technical

Data

Diagnostics

*Pr 1.41 to Pr 1.44 and Pr 1.52 can be controlled by digital inputs to force the value of Pr 1.49:

all bits equal to zero gives 1,

Pr 1.41 = 1 then Pr 1.49 = 2 Pr 1.42 = 1 then Pr 1.49 = 3 Pr 1.43 = 1 then Pr 1.49 = 4 Pr 1.44 = 1 then Pr 1.49 = 5 Pr 1.52 = 1 then Pr 1.49 = 6

The bit parameters with lower numbers have priority over those with higher numbers.

Pr 1.49 and Pr 1.50 then define the reference as follows:

Pr 1.49 Pr 1.50 Reference

Analog reference 1 (Pr 1.36)

1>1Preset defined by Pr 1.50 (Pr 1.21 to Pr 1.28) 21 Analog reference 2 (Pr 1.37) 2>1Preset defined by Pr 1.50 (Pr 1.21 to Pr 1.28) 3xPreset defined by Pr 1.50 (Pr 1.21 to Pr 1.28) 4x Keypad reference (Pr 1.17) 5x Precision reference (Pr 1.18 and Pr 1.19) 6x

Keypad reference only

x = any value

Keypad reference

If Keypad reference is selected the drive sequencer is controlled directly by the keypad keys and the keypad reference parameter (Pr 1.17) is selected. The sequencing bits, Pr 6.30 to Pr 6.34, have no effect and jog is disabled.

SE06

{0.27, 5.09}

Armature rated voltage

RW Uni RA US

0 to

ARMATURE_VOLTAGE_MAX



Vdc

SE07

{0.28, 5.07}

Motor rated current

For 480V drive: 440 Eur,



500 USA

RW Uni RA US

0 to RATED_CURRENT_MAX



RATED_CURRENT_MAX



The rated current should be set at the motor nameplate value for rated current. The value of this parameter is used in the following:

• Current limits

• Motor thermal protection

SE08

{0.29, 5.08}

Base speed

RW Uni US



0.0 to 10,000.0 rpm



1000.0

The rated speed defines the base speed of the motor. It is also to determine the speed used in the auto tuning inertia test (see [Pr

0.34, 5.12

]).

Information

SE13

66 Quantum MP User Guide

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Information

{0.30, 11.42}

SE09

Product

Information

Mechanical

Installation

Parameter copying

Electrical

Installation

Getting Started

Basic

parameters

Running the

Motor

RW Txt NC *

nonE (0), rEAd (1), ProG (2),



Auto (3), boot (4)



nonE (0)

* Modes 1 and 2 are not user saved, Modes 0, 3 and 4 are user saved. If SE09 (Pr 0.30, 11.42) is equal to 1 or 2 this value is not transferred to

the EEPROM or the drive. If SE09 (Pr 0.30, 11.42) is set to a 3 or 4 the value is transferred.

String

nonE 0

ProG 2

Auto 3

boot 4

value

Comment

Inactive

Read parameter set from the SMARTCARD

Programming a parameter set to the SMARTCARD

Auto save

Boot mode

For further information, refer to Chapter 9 SMARTCARD Operation on page 81.

SE10

{0.31, 5.70}

Rated field current

RW Uni PT US



FIELD_CURRENT_SET_MAX

0 to



Size 1: 2A

This parameter will be set to the field current of the motor and will define the rated field current for the field controller.

SE11

{0.32, 5.73}

Rated field voltage

RW Uni PT US



0 to 500 Vdc



Eur: 360, USA: 300

The maximum voltage the field controller is allowed to generate.

Optimization

SMARTCARD

Operation

Onboard

PLC

Advanced

Parameters

Technical

Data

Diagnostics

Information

removed either from the enable input, or Pr 6.15 is set to zero or from the control word (Pr 6.42) if it is active.

Value

Autotune function

0 None 1 Static autotune for current loop gains

2 Spinning autotune for motor saturation break points 3 Spinning autotune for speed loop gains

Static autotune for current loop gains

When this operation is performed, the drive will estimate the following, with respect to the selected motor map, and store the values:

Motor constant (Pr 5.15) Continuous proportional gain (Pr 4.13) Continuous integral gain (Pr 4.14) Discontinuous integral gain (Pr 4.34) Back EMF set point (Pr 5.59) Armature resistance (Pr 5.61) Flux loop I gain (Pr 5.72)

Spinning autotune for motor saturation break points

When this operation is performed, the drive will estimate the following, with respect to the selected motor map, and store the values:

Motor saturation break points (Pr 5.29, Pr 5.30), by spinning the motor at 25% of it’s base speed (Pr 5.06) Field current compensation factor (Pr 5.74)

Spinning autotune for inertia measurement

The drive can measure the total inertia of the load and motor. This is used to set the speed loop gains. See Pr 3.17 Speed controller setup method = 1 (bandwidth setup). During the inertia measurement test the drive attempts to accelerate the motor to 3/4 rated speed then back to a standstill. Several attempts may be made, starting with rated torque/16, and then increasing the torque progressively to x1/8, x1/4, x1/2, and x 1 rated torque if the motor cannot be accelerated to the required speed. If the required speed is not achieved on the final attempt the test is aborted and a tuNE 1 trip is initiated. If the test is successful the acceleration and deceleration times are used to calculate the motor and load inertia and a value is written to Pr 3.18 Motor and load inertia.

SE12

{0.33, 5.77}

Enable field control

RW Txt US



OFF (0) of ON (1)



OFF (0)

When this parameter is set to 0 the internal and external field controllers are disabled. Setting the parameter to 1 enables the internal or external field controller.

SE13

{0.34, 5.12}

Autotune

RW Uni NC



0 to 3



If this parameter is set to a non-zero value, the drive is enabled and a run command is applied in either direction the drive performs an autotune test. All tests that rotate the motor are carried out in the forward direction if di12 (Pr 0.47, 1.12) = 0 or the reverse direction if di12 (Pr 0.47, 1.12) = 1. For example, if the test is initiated by applying run reverse (Pr 6.32 = 1) the test is performed in the reverse direction. The test will not start unless the drive is disabled before the test is initiated by applying the enable or run, i.e. it will not start if the drive is in the stop state. It is not possible to go into the stop state if di12 (Pr 0.47, 1.12) has a non-zero value.

When the test is completed successfully the drive is disabled and will enter the inhibit state. The motor can only be restarted if the enable is

SE14

{0.35, 11.44}

Security status

RW Txt PT US



L1 (0), L2 (1), Loc (2)



L1 (0)

This parameter controls access via the drive keypad as follows:

Value String Action

0 L1 Only menu 0 can be accessed 1 L2 All menus can be accessed

2 Loc

Lock user security when drive is reset.

(This parameter is set to L1 after reset.)

The keypad can adjust this parameter even when user security is set.

6.1.3 Diagnostic

di01

{0.36, 1.01}

RO Bi NC PT



Speed reference selected

±MAX_SPEED_REF rpm



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Filter defined by Pr

3.42

16ms filter

From the drive encoder port

Speed controller

Drive encoder reference system

di05

0.40, 3.02

Fb09

0.79, 3.27

(Pr ) and

(Pr )

Information

{0.37, 1.03}

di02

Product

Information

Mechanical

Installation

Pre-ramp reference

Electrical

Installation

Getting Started

RO Bi NC PT

±MAX_SPEED_REF rpm





Basic

parameters

Running the

Motor

Optimization

Figure 6-1

SMARTCARD

Operation

Onboard

PLC

Advanced

Parameters

Technical

Data

Diagnostics

Information

di03

{0.38, 2.01}

Post ramp reference

RO Bi NC PT



{0.39, 3.01}

±SPEED_MAX rpm

di04

Final speed reference



RO Bi FI NC PT



±SPEED_MAX rpm



This is the final speed demand at the input to the speed regulator formed by the sum of the ramp output and the hard speed reference (if the hard speed reference is enabled). If the drive is disabled this parameter will show 0.0.

di05

{0.40, 3.02}

Speed feedback

RO Bi FI NC PT



±SPEED_MAX rpm



The speed feedback can be taken from the drive encoder port or tachometer or armature voltage or a position feedback module installed in any slot as selected with Fb01 (Pr 0.71, 3.26). di05 (Pr 0.40, 3.02) shows the level of the speed feedback selected for the speed controller. Display filtering is active when this parameter is viewed with one of the drive keypads. The value held in the drive parameter (accessible via comms or an option module) does not include this filter, but is a value that is obtained over a sliding 16 ms period to limit the ripple seen in this parameter value. The speed feedback value includes encoder quantization ripple given by the following equation:

Ripple in di05 (Pr 0.40, 3.02) = 60 / 16 ms / (ELPR x 4)

Where ELPR is the equivalent encoder lines per revolution as defined below:

Position feedback device ELPR

Ab number of lines per revolution

Fd, Fr number of lines per revolution / 2

For example a 4096 line Ab type encoder gives a ripple level of 0.23rpm.

The 16 ms sliding window filter is always applied to the value shown in di05 (Pr 0.40, 3.02), but this sliding window filter is not normally applied to the actual speed feedback used by the speed controller or the drive encoder reference system (Pr 3.43 to Pr 3.46). The user may apply a filter to the speed controller input and the

drive encoder reference system input if required by setting Pr 3.42 to the required filter time. The encoder ripple seen by the speed controller is given by:

Encoder speed ripple = 60 / Filter time / (ELPR x 4)

If Pr 3.42 is set to zero (no filter) the ripple seen by the speed controller and drive encoder reference system is given by:

Encoder speed ripple = 60 / 250μs / (ELPR x 4)

Figure 6-1 shows the filter arrangement. It should be noted that the same filtering is provided at the speed controller input and for di05 (Pr

0.40, 3.02) when the feedback is obtained from an option module, but the variable length window filter is controlled by Pr x.19.

It is not advisable to set the speed feedback filter too high unless it is specifically required for high inertia applications with high controller gains because the filter has a non-linear transfer function. It is preferable to use the current demand filters (see Pr 4.12 or Pr 4.23) as these are linear first order filters that provide filtering on noise generated from both the speed reference and the speed feedback. It should be noted that any filtering included within the speed controller feedback loop, either on the speed feedback or the current demand, introduces a delay and limits the maximum bandwidth of the controller for stable operation.

The speed ripple can be quite high, for example with a 4096 line encoder the speed ripple is 14.6rpm, but this does not define the resolution of the speed feedback which is normally much better and depends on the length of the measuring period used to obtain the feedback. This is shown in the improved resolution of the value accessible in di05 (Pr 0.40, 3.02) which is measured over 16 ms, i.e. a resolution of

0.23rpm with a 4096 line encoder. The speed controller itself accumulates all pulses from the encoder, and so the speed controller resolution is not limited by the feedback, but by the resolution of the speed reference. If a SINCOS encoder is used from an option the

encoder speed ripple is reduced by a factor of 2(

2-Interpolation bits

). For example with the nominal 10 bits of interpolation information, the speed ripple is reduced by a factor of 256. This shows how a SINCOS encoder can reduce noise caused by encoder quantization without any filtering in the speed feedback or the current demand, so that high gains may be used to give high dynamic performance and a very stiff system.

di06

{0.41, 3.04}

Speed controller output

RO Bi FI NC PT

±TORQUE_PRODUCT_



CURRENT_MAX rpm



The output of the speed regulator is a torque demand given as a percentage of rated motor torque. This is then modified to account for changes in motor flux if field weakening is active, and then used as the torque producing current reference.

di07

{0.42, 4.03}

Torque demand

RO Bi FI NC PT



±TORQUE_PROD_ CURRENT_MAX %



The torque demand can be derived from the speed controller and/or the torque reference and offset. The units of the torque demand are a % of rated torque.

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Installation

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parameters

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Motor

Optimization

SMARTCARD

Operation

Onboard

PLC

Advanced

Parameters

Technical

Data

Diagnostics

Information

di08

{0.43, 4.01}

Current magnitude

RO Uni FI NC PT

0 to DRIVE_CURRENT_MAX





The current feedback signal is derived from internal current transformers. It is used for closed loop control and indication of the armature current, and to initiate motor protection.

di09

{0.44, 5.56}

Field current feedback

RO Bi FI NC PT



±50.00A



Indicates the field current feedback in 0.01 amperes.

di10

{0.45, 5.02}

Armature voltage

RO Bi FI NC PT

±ARMATURE_VOLTAGE_



MAX V



The average measured DC output voltage seen across the drive A1 and A2 terminals or the average measured DC output voltage seen across the motor. Selected by Pr 5.14.

The armature voltage feedback has a resolution of 10-bit plus sign.

di11

{0.46, 1.11}

di12

{0.47, 1.13}

di13

{0.48, 1.14}

Reference enabled indicator

Reverse selected indicator

Jog selected indicator

RO Bit NC PT



OFF (0) or On (1)



6.1.4 Trips

tr01

{0.51, 10.20}

tr02

{0.52, 10.21}

tr03

{0.53, 10.22}

tr04

{0.54, 10.23}

tr05

{0.55, 10.24}

tr06

{0.56, 10.25}

tr07

{0.57, 10.26}

tr08

{0.58, 10.27}

tr09

{0.59, 10.28}

tr10

{0.60, 10.29}

RO Txt NC PT PS



Contains the last 10 drive trips. tr01 (Pr 0.51, 10.20) is the most recent trip and tr10 (Pr 0.60, 10.29) the oldest. When a new trip occurs all the parameters move down one, the current trip is put in tr01 (Pr 0.51,

10.20) and the oldest trip is lost from the bottom of the log. Descriptions of the trips are given in Table 13-1 on page 157. All trips are stored, including HF trips numbered from 20 to 29. (HF trips with numbers from 1 to 16 are not stored in the trip log.) Any trip can be initiated by the actions described or by writing the relevant trip number to Pr 10.38. If any trips shown as user trips are initiated the trip string is "txxx", where xxx is the trip number.

Trip 0

Trip 1

Trip 2

Trip 3

Trip 4

Trip 5

Trip 6

Trip 7

Trip 8

Trip 9

0 to 229



These parameters are controlled by the drive sequencer as defined in Menu 6. They select the appropriate reference as commanded by the drive logic. di11 (Pr 0.46, 1.11) will be active if a run command is given, the drive is enabled and the drive is ok. This parameter can be used as an interlock in a Onboard PLC or SM-Applications program to show that the drive is able to respond to a speed or torque demand.

di14

{0.49, 11.29}

Software version

RO Uni NC PT



1.00 to 99.99



The parameter displays the software version of the drive.

6.1.5 Speed loop

SP01

{0.61, 3.10}

RW Uni US

0.0000 to 6.5535 (1 / (rad/s))



SP01 (Pr 0.61/3.10) operates in the feed-forward path of the speedcontrol loop in the drive. See Figure 11-3 on page 104 for a schematic of the speed controller. For information on setting up the speed controller gains, refer to Chapter 8 Optimization on page 78.

SP02

{0.62, 3.11}

RW Uni US



SP02 (Pr 0.62, 3.11) operates in the feed-forward path of the speed- control loop in the drive. See Figure 11-3 on page 104 for a schematic of the speed controller. For information on setting up the speed controller gains, refer to Chapter 8 Optimization on page 78.

(Kp1) Speed controller proportional gains



(Ki1) Speed controller integral gains

0.00 to 655.35 (s / (rad/s))



0.0300

0.1

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Information

{0.63, 3.12}

RW Uni US



SP03 (Pr 0.63, 3.12) operates in the feed-forward path of the speed- control loop in the drive. See Figure 11-3 on page 104 for a schematic of the speed controller. For information on setting up the speed controller gains, refer to Chapter 8 Optimization on page 78.

Product

Information

SP03

(Kd1) Speed controller differential feedback gains

0.00000 to 0.65535 (1/s / (rad/s))

Mechanical

Installation

Electrical

Installation



Getting Started

Basic

parameters

0.00000

Running the

Motor

6.1.6 Serial interface

Si01

{0.61, 11.25}

RW Txt US

300 (0), 600 (1), 1200 (2),

2400 (3), 4800 (4), 9600 (5),



* only applicable to Modbus RTU mode This parameter can be changed via the drive keypad, via a Solutions

Si02

{0.67, 11.23}

RW Uni US



Serial comms baud rate

19200 (6), 38400 (7),

57600 (8)*, 115200 (9)*

Serial comms address

0 to 247



19200 (6)

Optimization

2, Slot2: Solutions Module in slot 2 3, Slot3: Solutions Module in slot 3 4, tACH: Tachometer 5, ESt.SPEED: Estimated speed



Defines the rating of the tachometer installed to the motor. This parameter should be set slightly above or below the nominal value if the user wishes to trim out the tolerance build ups in the feedback electronics.



The input electronics for the tachometer input can be configured in 3 ways.

SMARTCARD

Operation

feedback category Solutions Module is not installed in slot 1 the drive produces an EnC9 trip.

Fb02

{0.72, 3.51}

RW Uni US

0 to 300.00 V/1000 rpm

Fb03

{0.73, 3.53}

RW Txt US

DC (0), DC Filt (1), AC (2)

Value Text Action

0DC 1DC Filt 2AC

Onboard

Tachometer voltage rating

PLC

Advanced

Parameters



Tachometer input mode



DC tachometer with input filter

Technical

Diagnostics

Data

Eur: 60.00, USA: 50.00

DC (0)

DC tachometer

AC tachometer

Information

Used to define the unique address for the drive for the serial interface. The drive is always a slave.

Modbus RTU

When the Modbus RTU protocol is used addresses between 0 and 247 are permitted. Address 0 is used to globally address all slaves, and so this address should not be set in this parameter

ANSI

9. Therefore, Si02 (Pr 0.67, 11.23) is limited to 99 in this mode. The value 00 is used to globally address all slaves on the system, and x0 is used to address all slaves of group x, therefore these addresses should not be set in this parameter.

6.1.7 Speed feedback

Fb01

{0.71, 3.26}

RW Txt US

drv (0), Slot1 (1), Slot2 (2),



0, drv: Drive encoder

The position feedback from the encoder connected to the drive itself is used to derive the speed feedback for the speed controller and to calculate the motor rotor flux position.

1, Slot1: Solutions Module in slot 1

The position feedback from the Solutions Module in Solutions Module slot 1 is used to derive the speed feedback for the speed controller and to calculate the motor rotor flux position. If a position

Speed feedback selector

Slot3 (3), tACH (4), Est

SPEED (5)



Est SPEED (5)

Fb04

{0.74, 3.52}

RO Bi FI NC PT



Provided the tachometer voltage rating parameter for the tachometer is correct this parameter shows the tachometer speed in rpm.

Fb05

{0.75, 3.34}

RW Uni US



When Ab, Fd, Fr are used the equivalent number of encoder lines per revolution must be set-up correctly in Fb05 (Pr 0.75, 3.34) to give the correct speed and position feedback. This is particularly important if the encoder is selected for speed feedback with Fb01 (Pr 0.71, 3.26). The equivalent number of encoder lines per revolution (ELPR) is defined as follows.:

Position feedback device ELPR

The incremental (A/B) signal frequency should not exceed 500k Hz. If

Fb05 is changed the encoder is re-initialized.

Fb06

{0.76, 3.36}

RW Txt US

5V (0), 8V (1), 15V (2), 24V (3)



Tachometer speed feedback

±SPEED_MAX rpm

Drive encoder lines per revolution

1 to 50,000

Ab number of lines per revolution

Fd, Fr number of lines per revolution / 2

Drive encoder supply voltage



1,024

5V (0)

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Installation

Getting Started

Basic

parameters

Running the

Motor

The encoder supply voltage present on the drive encoder connector is defined by this parameter as 0 (5V), 1 (8V), 2 (15V) or 3 (24V)

Fb07

{0.77, 3.38}

Drive encoder type

RW Txt US



Ab (0), Fd (1), Fr (2)



Ab (0)

The following encoders can be connected to the drive encoder port.

0, Ab: Quadrature incremental encoder, with or without marker pulse. 1, Fd: Incremental encoder with frequency and direction outputs, with or

without marker pulse. 2, Fr: Incremental encoder with forward and reverse outputs, with or

without marker pulse.

Fb08

{0.78, 3.39}

Drive encoder termination select

RW Uni US



0 to 2



The terminations may be enabled/disabled by this parameter as follows:

Encoder

input

Fb08

{0.78, 3.39} = 0

Fb08

{0.78, 3.39} = 1

Fb08

{0.78, 3.39} = 2

A-A\ Disabled Enabled Enabled B-B\ Disabled Enabled Enabled Z-Z\ Disabled Disabled Enabled

Fb09

{0.79, 3.27}

Drive encoder speed feedback

RW Bi FI NC PT US



±10,000.0 rpm



Provided the set-up parameters for the drive encoder are correct this parameter shows the encoder speed in rpm.

It should be noted that the value shown by this parameter is measured over a 16 ms sliding window period (in the same way as di05 (Pr 0.40,

3.02)), and so the ripple in this parameter accessible via comms or by an option module is as defined for di05 (Pr 0.40, 3.02). The FI attribute for this parameter is set, and so further filtering is applied when this parameter is viewed with one of the drive keypads.

6.1.8 I/O

in01

{0.81, 7.15}

RW Txt US

0-20 (0), 20-0 (1), 4-20.tr (2), 20-4.tr (3), 4-20 (4), 20-4 (5),



VOLt (6), th.SC (7), th (8), th.

The following modes are available for the analog input 3. A current loop loss trip is generated if the input current falls below 3 mA. In modes 4 and 5 the analog input level goes to 0.0% if the input current falls below 3 mA.

Analog input 3 mode

diSp (9)

Eur: th (8), USA: VOLt (6)



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Information

0 0-20 0 - 20 mA 1 20-0 20 - 0 mA

2 4-20.tr

3 20-4.tr

44-20

5 20-4

4 -20 mA with trip on

20 - 4 mA with trip on

4 - 20 mA with no trip

20 - 4 mA with no trip

loss

on loss

Trip if I < 3 mA

0.0% if I < 4 mA

6 VOLt Voltage mode

7th.SC

8th

9th.diSp

Thermistor with short

Thermistor without

short circuit detection

Thermistor display

circuit detection

only with no trip

TH trip if R > 3k3 TH reset if R < 1k8 THS trip if R < 50R

TH trip if R > 3k3 TH reset if R < 1k8

In modes 2 and 4 the destination parameter is at a value equivalent to

0.0% when the input current is less than 4 mA. In modes 3 and 5 the destination parameter is at a value equivalent to 100.0% when the input current is less than 4 mA.

in02

{0.82, 7.01}

Analog input 1

RO Bi NC PT



in03

{0.83, 7.02}

±100.00%

Analog input 2



RO Bi NC PT



in04

{0.84, 7.03}

±100.0%

Analog input 3



RO Bi NC PT



±100.0%



When analog input 3 is in thermistor mode the display indicates the resistance of the thermistor as a percentage of 10kΩ.

in05

{0.85, 8.01}

in06

{0.86, 8.02}

in07

{0.87, 8.03}

in08

{0.88, 8.04}

in09

{0.89, 8.05}

in10

{0.90, 8.06}

T24 digital I/O 1 state

T25 digital I/O 2 state

T26 digital I/O 3 state

T27 digital input 4 state

T28 digital input 5 state

T29 digital input 6 state

RO Bit NC PT



OFF (0) or On (1)



OFF (0) = Terminal inactive On (1) = Terminal active

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7 Running the Motor

This chapter takes the new user through all the essential steps to running a motor for the first time, in each of the possible operating

modes.

Verify 120 Vac control transformer is configured per Table 4-

6. Before applying line voltage to drive system! Otherwise, damage to control transformer and/or 120 Vac I/O protection fuse F3 could result.

Ensure that no damage or safety hazard could arise from the motor starting unexpectedly.

The values of the motor parameters affect the protection of the motor. The default values in the drive should not be relied upon. It is essential that the correct value is entered in Pr 5.07 (SE07, 0.28) Motor rated current. This affects the thermal protection of the motor.

If the keypad mode has been used previously, ensure that the keypad reference has been set to 0 using the buttons as if the drive is started using the keypad it will run to

the speed defined by the keypad reference (Pr 1.17).

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If the intended maximum speed affects the safety of the machinery, additional independent over-speed protection must be used.

Table 7-1 Minimum control connection requirements for each

control mode

Drive control method Requirements

Drive enable

Terminal mode

Speed reference Run forward or run reverse command

Keypad mode Drive enable Serial communications

Drive enable Serial communications link

Refer to Figure 4-1 on page 28 for minimum connections to get a motor running.

72 Quantum MP User Guide

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Mot X XXXXXXXXX No XXXXXXXXXX kg

XXXXXXXXXXXXXXXXXXXXXXXXXX

XXXXXXXXX

XXXXXXX

XXX XXXXX

XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX

XXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXX

Setting the encoder voltage supply too high for the encoder could result in damage to the feedback device.

CAUTION

NOTE

SE02

SE03

SE04

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Running

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Onboard

7.1 Quick start commissioning / start-up (from USA defaults)

Action Detail

Ensure:

• Drive Enable signal is not given (terminal 31)

Before power-up

• Run signal is not given

• Motor connected

• Tach connected if one is being used

• Encoder connected if one is being used

• 120 Vac control transformer, configured per Table 4-6. Ensure:

• Drive displays ‘inh

PLC

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Information

Power-up the drive

Enter motor nameplate details

Set motor feedback parameters

Motor thermistor input is disabled by default. If motor thermistor is available the thermistor should be used. The protection is enabled with Pr 7.15 (in01, 0.81).

If the drive trips, see Chapter 13 Diagnostics on page 157

Enter:

• Motor rated voltage in Pr 5.09 (SE06, 0.27) (V)

• Motor rated current in Pr 5.07 (SE07, 0.28) (A)

• Motor rated speed (base speed) in Pr 5.08 (SE08, 0.29) ( rpm)

• Field rated voltage in Pr 5.73 (SE11, 0.32) (V)

Incremental encoder basic set-up

Enter:

• Drive encoder type in Pr 3.38 (Fb07, 0.77) = Ab (0): Quadrature encoder

• Encoder power supply in

If output voltage from the encoder is >5V, then the termination resistors must be disabled

(Fb08, 0.78)

Pr 3.36 (Fb06, 0.76)

to 0.

= 5V (0), 8V (1), 15V (2) or 24V (3)

Pr 3.39

• Drive encoder lines per revolution (LPR) in Pr 3.34 (Fb05, 0.75) (set according to encoder)

• Drive encoder termination resistor setting in Pr 3.39 (Fb08, 0.78)

0 = A-A\, B-B\, Z-Z\ termination res istors disabled 1 = A-A\, B-B\, termination resistors enabled, Z-Z\ termination resist ors disabled 2 = A-A\, B-B\, Z-Z\ termination res istors enabled

Tachometer set-up

Enter:

• Tachometer voltage rating Pr 3.51 (Fb02, 0.72) (V/1000 rpm)

• Tachometer input mode Pr 3.53 (Fb03, 0.73)

Estimated speed set-up

Enter:

• Speed feedback selector Pr 3.26 (Fb01, Pr 0.71) = Est SPEED (5) Enter:

• Maximum speed in Pr 1.06 (SE02, 0.23) (rpm)

Set maximum speed

For field weakening the field controller needs to be set-up in current control by setting Pr 5.75 = OFF, setting the rated field current into Pr.5.70 (SE10, 0.31) and setting Pr 5.64 to On. For field weakening in Estimated Speed Mode please refer to Chapter 8 Optimization on page 78

Set acceleration / deceleration rates

Enter:

• Acceleration rate in Pr 2.11 (SE03, 0.24) (time to accelerate to maximum speed)

• Deceleration rate in Pr 2.21 (SE04, 0.25) (time to decelerate from maximum speed)

Field controller set-up

Enable the field controller

• Select field mode by setting Pr 5.78 = IntrnL (Internal field controller is us ed ), Etrnl (External half control), E FULL (External in full control).

•Set Pr 5.12 (SE12, 0.33) = ON to enable the field

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Running

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Action Detail

Quantum MP is able to perform either a static, rotating or continuous autotune. The motor must be at a standstill before an autotune is enabled.

Static autotune fo r cu rr ent loop gains

When this operation is performed the drive will perform an estimation of Motor constant (Pr 5.15), Continuous proportional gain (Pr 4.13), Continuous integral gain (Pr 4.14), Discontinuous integral gain (Pr 4.34), Back

EMF set point (Pr 5.59), Armature resistance (Pr 5.61) and Flux loop I gain (Pr 5.72) with respect to the selected motor map and store the values.

Static autotune

To perform a static autotune:

•Set Pr 5.12 (SE13, 0.34)= 1

• Close the Drive Enable signal (terminal 31). The drive will display ‘rdY’

• Close the run signal (terminal C8). The lower display will flash ‘Auto’ and ‘tunE’ alternatively, while the drive is performing the autotune

• Remove the enable signal when the autotune has finished

A rotating autotune Pr 5.12 (SE13, 0.34) = 2 should not be carried out when the field controller is in voltage mode. Pr 5.75 = On (USA default)

• Close the enable signal. Close the run signal (terminal C8). Provide speed reference to run the drive up to a low speed, the drive will regulate its own estimated speed

Checking speed feedback

• Check that the feedb ack device is functioning correctly:

For encoder speed feedback - Check encoder speed feedback Pr 3.27 (Fb09, 0.79).

For tachometer speed feedback - Check tachometer speed feedback Pr 3.52 (Fb04, 0.74)

• When the feedback d evice being used is seen to be funct ioning correctly, stop the drive and select the correct feedback device using Pr 3.26 (Fb01, Pr 0.71)

Select SAVE in Pr 1.00 (SE00, 0. 21)

Save parameters

Press the red reset button or toggle the reset digital input (terminal C14) (ensure Pr xx.00 (SE00, 0.21) returns to ‘no Act’)

Drive is now ready to run

Run

• Close enable signal

• Close run signal

• Provide speed refe rence

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74 Quantum MP User Guide

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Mot X XXXXXXXXX No XXXXXXXXXX kg

XXXXXXXXXXXXXXXXXXXXXXXXXX

XXXXXXXXX

XXXXXXX

XXX XXXXX

XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX

XXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXX

Setting the encoder voltage supply too high for the encoder could result in damage to the feedback device.

CAUTION

NOTE

SE02

SE03

SE04

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Parameters

7.2 Quick start commissioning / start-up (from European defaults)

Action Detail

Ensure:

• Drive Enable signal is not given (terminal 31)

Before power-up

Power-up the drive

Enter motor nameplate details

• Run signal is not given

• Motor connected

• Tach connected if one is being used

• Encoder connected if one is being used

• 120 Vac control transformer, Configured per Table 4-6. Ensure:

• Drive displays ‘inh’

The drive will trip ‘th’ (Motor thermistor trip) if no motor thermistor is connected to analog input 3 (terminal 8). If the motor protection is not connected to the drive, the ‘th’ trip can be disabled by setting Pr If the drive trips, see Chapter 13 Diagnostics on page 157

7.15 (in01, 0.81

) (analog input 3 mode) to VOLt.

Enter:

• Motor rated voltage in Pr 5.09 (SE06, 0.27) (V)

• Motor rated current in Pr 5.07 (SE07, 0.28) (A)

• Motor rated speed (base speed) in Pr 5.08 (SE08, 0.29) ( rpm)

• Field rated current in Pr 5.70 (SE1 0, 0.31) (A)

• Field rated voltage in Pr 5.73 (SE11, 0.32) (V)

Incremental encoder basic set-up

Enter:

• Drive encoder type in Pr 3.38 (Fb07, 0.77) = Ab (0): Quadrature encoder

Advanced

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Data

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Set motor feedback parameters

Set maximum speed

Set acceleration / deceleration rates

Enable the field controller

• Encoder power supply in

Pr 3.36 (Fb06, 0.76)

= 5V (0), 8V (1), 15V (2) or 24V (3)

If output voltage from the encoder is >5V, then the termination resistors mu st be disabled

Pr 3.39 (Fb08, 0.78)

• Drive encoder lines per revolution (LPR) in Pr 3.34 (Fb05, 0.75) (set according to encoder)

• Drive encoder termination resistor setting in Pr 3.39 (Fb08, 0.78)

0 = A-A\, B-B\, Z-Z\ termination res istors disabled 1 = A-A\, B-B\, termination resistors enabled, Z-Z\ termination resist ors disabled 2 = A-A\, B-B\, Z-Z\ termination res istors enabled

Tachometer set-up

Enter:

• Tachometer voltage rating Pr 3.51 (Fb02, 0.72) (V/1000 rpm)

• Tachometer input mode Pr 3.53 (Fb03, 0.73)

Estimated speed set-up

Enter:

• Speed feedback selector Pr 3.26 (Fb01, Pr 0.71) = Est SPEED (5) Enter:

• Maximum speed in Pr 1.06 (SE02, 0.23) (rpm)

• Set Pr 5.64 = ON if field weakening is required

For field weakening in Estimated Speed mode please refer to Chapter 8 Optimization on page 78

Enter:

• Acceleration rate in Pr 2.11 (SE03, 0.24) (time to accelerate to maximum speed)

• Deceleration rate in Pr 2.21 (SE04, 0.25) (time to decelerate from maximum speed)

Field controller set-up

• Select field mode by setting Pr 5.78 = IntrnL (Internal field controller is us ed ), Etrnl (External half control),

E FULL (External in full control).

•Set Pr 5.12 (SE12, 0.33) = ON to enable the field

Quantum MP User Guide 75 Issue: A3 www.emersonct.com

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NOTE

A rotating autotune will cause the motor to accelerate up to 1/4 base speed in the direction selected regardless of the reference provided. Once complete the motor will coast to a stop. The enable signal

must be removed before the drive can be made to run at the required reference. The drive can be stopped at any time by removing the run signal or removing the drive enable.

WARNING

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Running

the Motor

Action Detail

Quantum MP is able to perform either a static, rotating or continuous autotune. The motor must be at a standstill before an autotune is enabled.

Static autotune fo r cu rr ent loop gains

EMF set point (Pr 5.59), Armature resistance (Pr 5.61) and Flux loop I gain (Pr 5.72) with respect to the

Static autotune

selected motor map and store the values. To perform a static autotune:

•Set Pr 5.12 (SE13, 0.34)= 1

• Close the Drive Enable signal (terminal 31). The drive will display ‘rdY’

• Close the run signal (terminal C8). The lower display will flash ‘Auto’ and ‘tunE’ alternatively, while the drive is performing the autotune

• Remove the enable signal when the autotune has finished

• Remove the run signal

• Close the enable signal. Close the run signal (terminal C8). Provide speed reference to run the drive up to a low speed, the drive will regulate its own estimated speed

• Check that the feedb ack device is functioning correctly:

For encoder speed feedback - Check encoder speed feedback Pr 3.27 (Fb09, 0.79).

Checking speed feedback

For tachometer speed feedback - Check tactometer speed feedback Pr 3.52 (Fb04, 0.74)

• When the feedback d evice being used is seen to be funct ioning correctly, stop the drive and select the correct feedback device using Pr 3.26 (Fb01, Pr 0.71)

For improved estimated speed accuracy and torque control in the field weakening range, a rotating autotune is recommended to determine the motor flux characteristics Pr 5.12 (SE13, Pr 0.34) = 2

Quantum MP is able to perform either a s tatic, rotating or continuous autotune. The motor must be at a standstill before an autotune is enabled.

A rotating autotune cannot be carried out in Estimated speed mode.

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Rotating autotune

Save parameters

Run

Rotating autotune for motor field flux set-up

When selected the drive will determine the rated field compensation factor (Pr 5.74) for rated flux and the motor field winding saturation break-points (Pr 5.29), (Pr 5.30) by spinning the motor a t 2 5% of it s ba se s pee d (Pr 5.06) with respect to the selected motor map and st ore the values.

To perform an autotune:

•Set Pr 5.12 (SE13, 0.34) = 2 for a rotating autotune

• Close the Drive Enable signal (terminal 31). The drive will display ‘rdY’

• Close the run signal (terminal C8). The lower display will flash ‘Auto’ and ‘tunE’ alternatively, while the drive is performing the autotune

• Wait for the drive to display ‘inh’ and for the motor to come to a standstill

If the drive trips, see Chapter 13 Diagnostics on page 157.

• Remove the drive enable and run signal from the drive.

Select SAVE in Pr 1.00 (SE00, 0. 21) Press the red reset button or toggle the reset digital input (terminal C14) (ensure Pr xx.00 (SE00, 0.21)

returns to ‘no Act’) Drive is now ready to run

• Close enable signal

• Close run signal

• Provide speed refe rence

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7.3 CTSoft software commissioning tool

CTSoft can be used for commissioning and monitoring, drive parameters can be uploaded, downloaded and compared, and simple or custom menu listings can be created. Drive menus can be displayed in standard list format or as live block diagrams. CTSoft includes a migration wizard that allows Mentor II parameters to be migrated to the Quantum MP. CTSoft is able to communicate with a single drive or a network.

CT Soft can be found on the CD which is supplied with the drive and is also available for download from the website www.controltechniques.com (file size approximately 100MB).

7.3.1 CTSoft system requirements:

1. Pentium IV 1000 MHz or better recommended.

2. Windows Vista, Windows XP or Windows 2000 (Including the latest Service Packs) only.

3. Internet Explorer V5 or later should also be installed.

4. Microsoft.Net Framework 2.0 must also be installed.

5. Absolute minimum of 800x600 screen resolution. A resolution of 1024x768 or above is recommended.

You must have administration rights under Windows NT/2000/XP/Vista to install.

7.3.2 To install CTSoft from the CD

1. Ensure that any previous copies of CTSoft have been uninstalled

2. Insert the CD. The auto-run software should start up the front-end

7.4 Setting up a feedback device

This section shows more detailed information on parameter settings that must be made to each of the compatible encoder types with Quantum MP. For more information on the parameters listed here please refer to the Quantum MP Advanced User Guide.

before proceeding with the installation (existing projects will not be lost).

screen from which CTSoft can be selected. User guides for the supported drive models are included with CTSoft application. When help is requested, CTSoft links to the parameter in the Advanced

User Guide.

6. Adobe Acrobat 5.05 or later (for parameter help).

7. 256MB RAM

7.4.1 Detailed feedback device commissioning/start-up information

Standard quadrature encoder with or without marker pulse

Encoder type

Encoder power supply voltage

Encoder number of lines per revolution

Encoder marker mode Pr 3.35

Encoder termination selection

Encoder error detection level Pr 3.40

Pr 3.38

(Fb07, 0.77)

Pr 3.36

(Fb06, 0.76)

Pr 3.34

(Fb05, 0.75)

Pr 3.39

(Fb08, 0.78)

Ab (0) Standard quadrature incremental encoder with or without marker pulse 5V (0), 8V (1) or 15V (2) or 24V (3)

If the voltage from the encoder is >5V, then th e ter m in ation resistors must be disabled Pr (Fb08, 0.78)

to 0 Set to the number of lines per revolution of the encoder 0 = The marker system operates in a conventional manner, 1 = the marker causes a full position

reset. 0 = A, B, Z termination resistors disabled, 1 = A, B termination resistors enabled and Z termination

resistors disabled, 2 = A, B, Z termination resistors enabled 0 = No wire break detect, 1 = Wire break detect on A and B (need termination enabled for 5V

signals), 2 = Wire break detect on A, B and Z (need termination enabled for 5V signals)

3.39

Incremental encoder with frequency and direction, or forward reverse signals, with or without marker pulse

Encoder type

Pr 3.38

(Fb07, 0.77)

Fd (2) Incremental encoder with frequency and direction outputs, with or without marker pulse, Fr (3) Incremental encoder with forward and reverse outputs, with or without marker pulse

5V (0), 8V (1) or 15V (2) or 24V (3)

Encoder power supply voltage

Encoder number of lines per revolution

Pr 3.36

(Fb06, 0.76)

Pr 3.34

(Fb05, 0.75)

Encoder marker mode Pr 3.35

Encoder termination selection

Pr 3.39

(Fb08, 0.78)

Encoder error detection level Pr 3.40

If the voltage from the encoder is >5V, then the termination resistors must be disabled Pr (Fb08, 0.78)

Set to the number of lines per revolution of the encoder divide by 2 0 = The marker system operates in a conventional manner, 1 = the marker causes a full position

reset. 0 = A, B, Z termination resistors disabled, 1 = A, B termination resistors enabled and Z termination

resistors disabled, 2 = A, B, Z termination resistors enabled 0 = No wire break detect, 1 = Wire break detect on A and B (need termination enabled for 5V

signals), 2 = Wire break detect on A, B and Z (need termination enabled for 5V signals)

3.39

to 0

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8 Optimization

Before attempting to tune the drive the following data is required

• Armature full load current

• Armature voltage

• Field current

• Field voltage

• Base speed

• Maximum speed

In the following worked example the data below has been used

• Armature full load current = 67A with an overload of 90A for up to 30 seconds

• Armature voltage = 500V

• Field current = 1.85A

• Field voltage = 300V

• Base speed = 1750 rpm

• Maximum speed = 2500rpm

8.1 Armature current

• Set the motor rated current in Pr 5.07 (SE07, 0.28) to 67A.

• Set current limits in Pr 4.05 and Pr 4.06 to 90/67 x 100 = 134%

• Set the motor thermal time constant in Pr 4.15 = -30/ ln(1 - (1.05 /

8.2 Speed feedback

8.2.1 Estimated speed feedback

For estimated speed feedback set Pr 3.26 (Fb01, 0.71) to ESt SPd. This uses an estimated speed feedback based on the motor back emf, motor rated speed, motor rated voltage, armature resistance, armature current and field flux feedback.

8.2.2 Tachometer speed feedback

For tachometer speed feedback set Pr 3.26 (Fb01, 0.71) to tACH. Set the tachometer voltage rating in V/1000rpm in Pr 3.51 (Fb02, 0.72) and the tachometer input mode Pr 3.53 (Fb03, 0.73) to suit the type of tachometer used.

8.2.3 Encoder speed feedback

For encoder speed feedback set Pr 3.26 (Fb01, 0.71) to drv. Set the lines per revolution (Pr 3.34 (Fb05, 0.75)), encoder supply voltage (Pr 3.36 (Fb06, 0.76)) and encoder type (Pr 3.38 (Fb07, 0.77)).

8.2.4 Solutions Module speed feedback

If an Solutions Module is being used to provide speed feedback then Pr 3.26 (Fb01, 0.71) should be set to SLot1, SLot2, or SLot3.

8.3 Field current

The rated field current is set in Pr 5.70 (SE10, 0.31). When the field current equals the compensated rated field current (see Pr 5.74), 100% field flux is produced.

8.3.1 Field weakening with a speed feedbac k de vice

If field weakening is required the field compensation factor (Pr 5.74), the motor saturation breakpoints (Pr 5.29, Pr 5.30) and the voltage at which field weakening is required to begin (Pr 5.59) must be set. Setting up the drive in field weakening is straightforward when a speed feedback device is available. The rotating autotune (Pr 5.12 (SE13, 0.34) = 2) automatically sets up the parameters above. Follow the quick start commissioning / start-up (from European defaults) as shown in section

7.2 on page 75 to set up the drive. Enable field weakening (Pr 5.64 =

On). Save parameters.

For field weakening from USA defaults Pr 5.75 Field voltage mode should be set to OFF. Pr 5.28 Field weakening compensation disable should be set to OFF. Follow the quick start commissioning / start-up (from European defaults) as shown in the drive. Enable field weakening (Pr 5.64 = On). Save parameters.

8.3.2 Field weakening in estimated speed mode (no

1.34)

) = 31.5

section 7.2 on page 75 to set up

speed feedback device)

The Rotating Autotune (Pr 5.12 (SE13, 0.34) = 2) sets up the field controller for more accurate flux control and open loop speed accuracy. The rotating autotune needs to know the motor speed and so a speed feedback device has to be connected to the drive before a rotating autotune can be carried out. In some applications a speed feedback device may not be required and so the procedure below allows the user to manually adjust the field controller parameters to achieve better open loop speed control.

• Follow the quick start commissioning / start-up (from European defaults) as shown in section 7.2 on page 75 until a static autotune (Pr 5.12 (SE13, 0.34) = 1) has been carried out.

•Set Pr 5.64 Field weakening enable to On.

• Ensure that Pr 5.29, Pr 5.30, Pr 5.68 and Pr 5.74 are set to their default values of 50%, 75%, 100% and 100% respectively.

• Set the speed demand to 1/4 of Base speed (Pr 5.08 (SE08, 0.29)) and run the machine up to speed and check the speed of the machine using a hand held device.

• If the machine speed is lower than 1/4 of base speed (which is normally the case) adjust the Field compensation factor (Pr 5.74) down until the correct machine speed is reached. If the machine speed is higher than 1/4 of base speed (only possible if the motor nameplate field current is low), adjust the rated field current (Pr 5.70 (SE10, 0.31)) up until the correct machine speed is reached.

•Set Pr 5.68 Maximum flux to 75% and measure the actual speed of the machine (speed 75)

•Set Pr 5.68 Maximum flux to 50% and measure the actual speed of the machine (speed 50).

• Stop the machine and set Pr 5.68 Maximum flux back to 100%.

•Set Pr 5.29 Motor saturation breakpoint 1 = 50 x set speed / actual speed (Speed 50)

•Set Pr 5.30 Motor saturation breakpoint 2 = 75 x set speed / actual speed (speed 75).

• Save parameters.

For field weakening from USA defaults Pr 5.75 Field voltage mode should be set to OFF. Pr 5.28 Field weakening compensation disable should be set to OFF. The procedure above should then be followed to set up the drive for field weakening.

8.3.3 Field economy

Field economy can be used to keep the field energized, at a low level of current (to prevent overheating), when the motor is not running to prevent condensation forming in the motor. The field economy level and the timeout can be adjusted. To use this function it is necessary to set:

•Set Pr 5.65 to enable the field economy timeout

•Set Pr 5.67 to the percentage of full field that you want to use in economy mode e.g 10%.

•Set Pr 5.66 to the time after the drive enable signal is removed to the field current reducing to the economy level.

8.4 Current loop gains self-tuning

For optimum performance the current loop must be set-up. The dynamics of the current loop are principally a function of the electrical characteristics of a particular motor.

The drive determines the electrical characteristics of the motor by injecting current into the armature winding.

8.4.1 Static autotune for current loop gains

If Pr 5.12 (SE13, 0.34) is set to a 1, the drive is enabled and a run command is applied in either direction the drive performs a static autotune test. The test will not start unless the drive is disabled and before the test is initiated by applying the enable or run, i.e. it will not start unless the drive is in a stop state.

When this operation is performed the drive will determine the Motor

constant (Pr 5.15), Continuous proportional gain (Pr 4.13), Continuous integral gain (Pr 4.14), Discontinuous integral gain (Pr 4.34), Back EMF set point (Pr 5.59), Armature resistance (Pr 5.60) and Flux loop I gain

(Pr 5.72) with respect to the selected motor map and store the values.

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8.4.2 Continuous autotune for current loop gains

In the static autotune the armature current loop gains are set up with no flux in the motor. In some motors the inductance of the armature charges significantly when flux is present in the machine. If this is the case, a continuous autotune can be enabled to correct the gains for the fluxed machine.

When Pr 5.26 is set to On, the continuous autotune is enabled which continuously monitors the motor ripple and adjusts Motor constant (Pr 5.15), Continuous proportional gain (Pr 4.13) and Discontinuous integral gain (Pr 4.34) for optimum performance.

The static autotune should still be carried out because Continuous integral gain (Pr 4.14) is not set by the continuous autotune.

Calculation of the gains is suspended when the voltage spill over loop becomes active so that the gains are not increased when the field is weakened (less flux in the machine).

This function does not operate when the drives are set-up in serial 12 pulse.

8.4.3 Drive commissioning output

The Quantum MP has a test pin that gives instantaneous armature current feedback. The pin is identified by a half sign wave symbol and is located to the right of the tachometer terminals. An Oscilloscope probe can be attached to this pin to monitor the armature current.

8.5 Speed loop gains tuning

The speed loop gains control the response of the speed controller to a change in speed demand. The speed controller includes proportional (Kp) and integral (Ki) feed forward terms, and a differential (Kd) feedback term. The drive holds two sets of these gains and either set may be selected for use by the speed controller with Pr 3.16

Pr 3.16 may be changed when the drive is enabled or disabled.

• If Pr 3.16 = 0 - gains Kp1, Ki1 and Kd1 are used

• If Pr 3.16 = 1 - gains Kp2, Ki2 and Kd2 are used

8.5.1 Proportional gain (Kp) Pr 3.10 (SP01, 0.61) and

If Kp has a value and the integral gain Ki is set to zero the controller will only have a proportional term, and there must be a speed error to produce a torque reference. Therefore as the motor load increases there will be a difference between the reference and actual speeds.

This effect, called regulation, depends on the level of the proportional gain, the higher the gain the smaller the speed error for a given load.

If the proportional gain is too high either the acoustic noise produced by speed feedback quantization becomes unacceptable, or the stability limit is reached.

8.5.2 Integral gain (Ki) Pr 3.11 (SP02, 0.62) and

The integral gain is provided to prevent speed regulation. The error is accumulated over a period of time and used to produce the necessary torque demand without any speed error. Increasing the integral gain reduces the time taken for the speed to reach the correct level and increases the stiffness of the system, i.e. it reduces the positional displacement produced by applying a load torque to the motor. Unfortunately increasing the integral gain also reduces the system damping giving overshoot after a transient. For a given integral gain the damping can be improved by increasing the proportional gain. A compromise must be reached where the system response, stiffness and damping are all adequate for the application. The term is implemented in the form of the controller is active without causing large torque demand transients.

8.5.3 Differential gain (Kd) Pr 3.12 (SP03, 0.63) and

The differential gain is provided in the feedback of the speed controller to give additional damping. The differential term is implemented in a way that does not introduce excessive noise normally associated with this type of function. Increasing the differential term reduces the overshoot produced by under-damping, however, for most applications the proportional and integral gains alone are sufficient.

Pr 3.13

3.14

Σ(Ki x error), and so the integral gain can be changed when

Pr 3.15

8.5.4 Manually setting up the speed loop gains

Figure 8-1 Responses

There are two methods of tuning the speed loop gains dependant on the setting of Pr 3.17:

1. Pr 3.17 = 0, User set-up. This involves the connecting of an oscilloscope to analog output 1 to monitor the speed feedback. Give the drive a step change in speed reference and monitor the response of the drive on the oscilloscope.

The proportional gain (Kp) should be set up initially. The value should be increased up to the point where the speed overshoots and then reduced slightly.

The integral gain (Ki) should then be increased up to the point where the speed becomes unstable and then reduced slightly.

It may now be possible to increase the proportional gain to a higher value and the process should be repeated until the system response matches the ideal response as shown.

Figure 8-1 shows the effect of incorrect P and I gain settings as well as the ideal response.

2. Pr 3.17 = 1, Bandwidth set-up If bandwidth based set-up is required, the drive can calculate Kp and Ki if the following parameters are set up correctly:

Pr 3.18 - Motor and load inertia - it is possible to measure the load inertia as part of the auto-tuning process (see Pr 5.12 (SE13, 0.34)).

Pr 3.20 - Required bandwidth, Pr 3.21 - Required damping factor, Pr 5.32 - Motor torque per amp (Kt).

8.5.5 Speed loop gains for very high inertia

Pr 3.17 = 2 - Kp gain times 16 If this parameter is set to 2 the Kp gain (from whichever source), is

multiplied by 16. This is intended to boost the range of Kp for applications with very high inertia. It should be noted that if high values of Kp are used it is likely that the speed controller output will need to be filtered, see (Pr 3.42). If the feedback is not filtered it is possible that the output of the speed controller will be a square wave that changes between the current limits causing the integral term saturation system to malfunction.

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8.6 Current limit tapers

With some motors the commutation limit of the motor requires that the maximum armature current be reduced at higher speeds, the current limit tapers can be used to provide this speed dependent current limit.

For more information refer to section 11.23.4 Current limit tapers on page 144.

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9 SMARTCARD Operation

Quantum MP default parameter values are stored on the SMARTCARD that was shipped with the drive. See section 5.9 Restoring parameter defaults for details.

9.1 Introduction

This is a standard feature that enables simple configuration of parameters in a variety of ways. The SMARTCARD can be used for:

• Parameter copying between drives

• Saving whole drive parameter sets

• Saving ‘differences from default‘ parameter sets

• Storing Onboard PLC programs

• Automatically saving all user parameter changes for maintenance purposes

• Loading complete motor map parameters.

Refer to Figure 9-1 for installing the SMARTCARD. Ensure the SMARTCARD is inserted with the MP arrow pointing upwards.

The drive only communicates with the SMARTCARD when commanded to read or write, this means that the card may be ‘hot swapped’.

Figure 9-1 Installation of the SMARTCARD

a r

r EA

m d

t e

e P

r r

P g

r +

0 .

. 3

3 A

0 u

u t

t o

b o

o t

9.2 Easy saving and reading

The SMARTCARD has 999 individual data block locations. Each individual location from 1 to 499 can be used to store data.

The drive can support SMARTCARDS that have a capacity of between 4kB and 512kB.

The usage of the data block locations in the SMARTCARD are shown in Table 9-1.

Table 9-1 SMARTCARD data blocks

Data block Type Example of usage

1 to 499 Read / Write Application Setup

500 to 599 Read Only Macros

Parameter sets labelled as ‘Differences from default‘ will be much smaller than whole parameter sets. Therefore they use a lot less memory because most applications only require a few parameters to be changed from the default setting.

The whole card may be protected from writing or erasing by setting the read-only flag as shown in section 9.3.9 9888 / 9777 - Set / clear the SMARTCARD read only flag on page 83.

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Either of these indications will tell the user that data is being transferred to or from the SMARTCARD:

• SM-Keypad: The decimal point after the fourth digit in the upper display will flash.

• SM-Keypad Plus: The symbol 'CC' will appear in the lower left hand corner of the display.

The card should not be removed during data transfer because the drive will trip. If a trip occurs you must either try to transfer the data again or, in the case of a card-to-drive transfer, the default parameters should be loaded.

9.3 Transferring data

When a code is entered into Pr xx.00 and the drive is subsequently reset, the drive will carry out the actions listed in Table 9-2.

The user is cautioned against saving parameters to data block 200, as that is where the Quantum MP factory default values are stored. For the same revision, the user should avoid performing code 999 Erase SMARTCARD. See section 5.9 Restoring parameter defaults for details.

Table 9-2 Transferring data

Codes Actions

Pr x.00 = rEAd 1 Transfer SMARTCARD data block 1 to the drive. Pr x.00 = rEAd 2 Transfer SMARTCARD data block 2 to the drive. Pr x.00 = rEAd 3 Transfer SMARTCARD data block 3 to the drive.

Pr x.00 = PrOg 1

Pr x.00 = PrOg 2

Pr x.00 = PrOg 3

Pr x.00 = 2001

Pr x.00= 3yyy

Pr x.00 = 4yyy

Pr x.00= 5yyy Pr x.00 = 6yyy Transfer SMARTCARD data block yyy to the drive. Par x.00 = 6200 Pr x.00 = 7yyy Erase SMARTCARD data block yyy.

Pr x.00 = 8yyy Compare drive parameters with data block yyy. Pr x.00 = 9555 Clear SMARTCARD warning suppression flag. Pr x.00 = 9666 Set SMARTCARD warning suppression flag. Pr x.00= 9777 Clear SMARTCARD read-only flag. Pr x.00 = 9888 Set SMARTCARD read-only flag. Pr x.00 = 9999 Erase SMARTCARD. Pr 11.42 (SE09,

0.30) = Read Pr 11.42 (SE09,

0.30) = Prog Pr 11.42 (SE09,

0.30) = Auto Pr 11.42 (SE09,

0.30) = boot

Where yyy indicates the data block number 001 to 999, refer to Table 92 for restrictions on data block numbers.

If the read only flag is set then only codes 6yyy or 9777 are effective.

Transfer drive parameters as difference from default to SMARTCARD data block number 1.

Transfer drive parameters as difference from default to SMARTCARD data block number 2.

Transfer drive parameters as difference from default to SMARTCARD data block number 3.

Transfer drive parameters as difference from defaults to a boot able SMARTCARD data block with block number 1. This will clear data block 1 on the card if it already exists.

Transfer drive parameters to a SMARTCARD data block number yyy.

Transfer drive data as difference from defaults to SMARTCARD data block number yyy.

Transfer drive user program to SMARTCARD data block number yyy.

Transfer Quantum MP defaults from SMARTCARD data block 200 to the drive

Transfer SMARTCARD data block 1 to the drive provided it is a parameter file.

Transfer drive parameters to a SMARTCARD data block number 1.

Transfer drive parameters to a SMARTCARD data block with data block number 1 provided.

Pr 11.42 (SE09, 0.30) has been changed since power-up.

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9.3.1 Writing to the SMARTCARD

3yyy - Transfer data to the SMARTCARD

The data block contains the complete parameter data from the drive, i.e. all user-save (US) parameters except parameters with the NC coding bit set. Power-down save (PS) parameters are not transferred to the SMARTCARD.

4yyy - Write default differences to a SMARTCARD

The data block only contains the parameter differences from the last time default settings were loaded.

Six bytes are required for each parameter difference. The data density is not as high as when using the 3yyy transfer method as described in the section 3yyy - Transfer data to the SMARTCARD but in most cases the number of differences from default is small and the data blocks are therefore smaller. This method can be used for creating drive macros. PS parameters are not transferred to the SMARTCARD.

Writing a parameter set to the SMARTCARD

Setting Pr 11.42 (SE09, 0.30) to Prog (2) and resetting the drive will save the parameters to the SMARTCARD, i.e. this is equivalent to writing 3001 to Pr xx.00. All SMARTCARD trips apply except 'C.Chg'. If the data block already exists it is automatically overwritten.

When the action is complete this parameter is automatically reset to nonE (0).

9.3.2 Reading from the SMARTCARD

6yyy - Read default differences from a SMARTCARD

When the data is transferred back to a drive, using 6yyy in Pr xx.00, it is transferred to the drive RAM and the drive EEPROM. A parameter save is not required to retain the data after power-down. Set-up data for any Solutions Modules installed are stored on the card and are transferred to the destination drive. If the Solutions Modules are different between the source and destination drive, the menus for the slots where the Solutions Module categories are different are not updated from the card and will contain their default values after the copying action.

The drive will produce a 'C.Optn' trip if the Solutions Modules installed to the source and destination drive are different or are in different slots. If the data is being transferred to a drive of a different voltage or current rating a 'C.rtg' trip will occur.

Table 9-3 lists the rating dependent parameters (RA coding bit set) that will not be written to the destination drive and will contain their default values after the copying action.

Table 9-3 Rating dependent parameters

Parameter Function

4.05

Current limit

4.06 Current limit

4.07 Current limit

4.24 User current maximum scaling

5.07 (SE07, 0.28) Motor rated current

5.09 (SE06, 0.27) Motor rated voltage

Reading a parameter set from the SMARTCARD

Setting Pr 11.42 (SE09, 0.30) to rEAd (1) and resetting the drive will transfer the parameters from the card into the drive parameter set and the drive EEPROM, i.e. this is equivalent to writing 6001 to Pr xx.00. All SMARTCARD trips apply. Once the parameters are successfully copied this parameter is automatically reset to nonE (0). Parameters are saved to the drive EEPROM after this action is complete.

This operation is only performed if data block 1 on the card is a full parameter set (3yyy transfer) and not a default difference file (4yyy transfer). If data block 1 does not exist a 'C.dAt' trip occurs.

9.3.3 Auto saving parameter changes

This setting causes the drive to automatically save any changes made to Menu 0 parameters on the drive to the SMARTCARD. The latest Menu 0 parameter set in the drive is therefore always backed up on the SMARTCARD.

Changing Pr 11.42 (SE09, 0.30) to Auto (3) and resetting the drive will

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immediately save the complete parameter set from the drive to the card, i.e. all User Save (US) parameters except parameters with the NC coding bit set. Once the whole parameter set is stored only the individual modified menu 0 parameter setting is updated.

Advanced parameter changes are only saved to the card when Pr xx.00 is set to a 1000 and the drive reset.

All SMARTCARD trips apply, except ‘C.Chg’. If the data block already contains information it is automatically overwritten.

If the card is removed when Pr 11.42 (SE09, 0.30) is set to 3, Pr 11.42 (SE09, 0.30) is then automatically set to nonE (0).

When a new SMARTCARD is installed Pr 11.42 (SE09, 0.30) must be set back to Auto (3) by the user and the drive reset so the complete parameter set is rewritten to the new SMARTCARD if auto mode is still required.

When Pr 11.42 (SE09, 0.30) is set to Auto (3) and the parameters in the drive are saved, the SMARTCARD is also updated, therefore the SMARTCARD becomes a copy of the drives stored configuration.

At power up, if Pr 11.42 (SE09, 0.30) is set to Auto (3), the drive will save the complete parameter set to the SMARTCARD. The drive will display ‘cArd’ during this operation. This is done to ensure that if a user puts a new SMARTCARD in during power down the new SMARTCARD will have the correct data.

When Pr 11.42 (SE09, 0.30) is set to Auto (3) the setting of Pr 11.42 (SE09, 0.30) itself is saved to the drive EEPROM but NOT to the SMARTCARD.

9.3.4 Booting up from the SMARTCARD on every power up (Pr 11.42

When Pr 11.42 (SE09, 0.30) is set to boot (4) the drive operates the same as Auto mode, except when the drive is powered up. The parameters on the SMARTCARD will be automatically transferred to the drive at power-up if the following are true:

• A card is inserted in the drive

• Parameter data block 1 exists on the card

• The data in block 1 is type 1 to 5 (as defined in Pr 11.38)

•Pr 11.42 (SE09, 0.30) on the card set to boot (4)

The drive will display 'boot' during this operation. If the drive mode is different from that on the card, the drive gives a 'C.Typ' trip and the data is not transferred.

If 'boot' mode is stored on the copying SMARTCARD this makes the copying SMARTCARD the master device. This provides a very fast and efficient way of re-programming a number of drives.

If data block 1 contains a bootable parameter set and data block 2 contains an Onboard PLC program (type 17 as defined in Pr 11.38), then the onboard PLC program will be transferred to the drive at power up along with the parameter set in data block 1.

“Boot” mode is saved to the card, but when the card is read, the value of Pr 11.42 (SE09, 0.30) is not transferred to the drive.

(SE09, 0.30) = boot (4))

9.3.5 Booting up from the SMARTCARD on every power up (Pr xx.00 = 2001)

It is possible to create a difference from default bootable file by setting Pr xx.00 to 2001 and resetting the drive. This type of file causes the drive to behave in the same way at power-up as a file created with boot mode set up with Pr 11.42 (SE09, 0.30). The difference from the default file is that it has the added advantage of including Menu 20 parameters.

Setting Pr xx.00 to 2001 will overwrite data block 1 on the card, if it already exists.

If a data block 2 exists and contains an Onboard PLC program (type 17 as defined in Pr 11.38), this will also be loaded after the parameters have been transferred.

A bootable difference from default file can only be created in one operation and parameters cannot be added as they are saved via Menu

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9.3.6 Comparing drive full parameter set with the SMARTCARD values

Setting 8yyy in Pr xx.00, will compare the SMARTCARD file with the data in the drive:

• If the compare is successful Pr xx.00 is simply set to 0

• If the compare fails a ‘C.cpr’ trip is initiated

9.3.7 7yyy / 9999 - Erasing data from the SMARTCARD

Data can be erased from the SMARTCARD one data block at a time or with data blocks 1 to 499 in selected together.

• Setting 7yyy in Pr xx.00 will erase SMARTCARD data block yyy

• Setting 9999 in Pr xx.00 will erase SMARTCARD data blocks 1 to

499

9.3.8 9666 / 9555 - Set / clear SMARTCARD warning suppression flag

1. If the Solutions Module(s) installed to the source and destination

drive are different, or are in different slots, the drive will produce a 'C.Optn' trip.

2. If the data is being transferred to a drive of a different voltage or

current rating a 'C.rtg' trip will occur. It is possible to suppress these trips by setting the warning suppression flag. If this flag is set the drive will not trip if the Solutions Module(s) or drive ratings are different between the source and the destination drives. The Solutions Module or rating dependent parameters will not be transferred.

• Setting 9666 in Pr xx.00 will set the warning suppression flag

• Setting 9555 in Pr xx.00 will clear the warning suppression flag

9.3.9 9888 / 9777 - Set / clear the SMARTCARD read

only flag

The SMARTCARD may be protected from writing or erasing by setting the read only flag. If an attempt is made to write or erase a data block when the read only flag is set, a 'C.rdo' trip is initiated.

When the read only flag is set only codes 6yyy or 9777 are effective.

• Setting 9888 in Pr xx.00 will set the read only flag

• Setting 9777 in Pr xx.00 will clear the read only flag

9.4 Data block header information

Each data block stored on a SMARTCARD has header information detailing the following:

• A number which identifies the data block (Pr 11.37)

• Type of data stored in the data block (Pr 11.38)

• Drive mode if the data is parameter data (Pr 11.38)

• Version number (Pr 11.39)

• Checksum (Pr 11.40)

• Read-only flag

• Warning suppression flag The header information for each data block that has been used can be viewed in Pr number set in Pr

If Pr 11.37 is set to 1000: the checksum parameter (Pr 11.40) shows the number of bytes left on the card in 16 byte pages.

If Pr 11.37 is set to 1001: the checksum parameter (Pr 11.40) shows the total capacity of the card in 16 byte pages. Therefore, for a 4kB card this parameter would show 254.

If Pr 11.37 is set to 1002: the checksum parameter (Pr 11.40) shows the state of the read-only (bit 0) and warning suppression flags (bit 1).

If there is no data on the card: Pr 11.37 can only have values of 0 or 1000 to 1002.

11.38

to Pr

11.37

11.40

by increasing or decreasing the data block

11.36 SMARTCARD parameter data previously loaded

RO Uni NC PT US



This parameter shows the number of the data block last parameter or difference from default data block transferred from a SMARTCARD to the drive.

11.37 SMARTCARD data number

RW Uni NC



This parameter shows the data blocks that are stored on a SMARTCARD with header information, including a number to identify the data block.

11.38 SMARTCARD data type/mode

RO Txt NC PT



This parameter gives the type/mode of the data block selected with Pr 11.37 as shown in the following table.

Table 9-4 Pr 11.38 types and modes

Pr 11.38 String Type/Mode

0FrEE 13C.SE 23OpEn.LPOpen-loop mode parameter file

33CL.VECtClosed-loop vector mode parameter file 4 3SErVO Servo mode parameter file 53REGEnRegen mode parameter file 63DCDC mode parameter file 73UnUnused 83UnUnused

94C.SE 10 4OpEn.LP Open-loop mode difference from default file 11 4CL.VECt 12 4SErVO Servo mode difference from default file

13 4R EGEn Regen mode difference from default file 14 4DC DC Mode difference from default file

15 & 16 4Un Unused

17 LAddEr Onboard Application Lite user program file

18 Option

11.39 SMARTCARD data version

RW Uni NC



This parameter gives the version number of the data block.

0 to 999

0 to 1002

0 to 18

0 to 9999



Value when Pr 11.37 = 0 Commander SE mode parameter file

(not used)

Commander SE mode difference from default file (not used)

Closed-loop vector mode difference from default file

A file containing user defined data (the file is normally created by an SM-Applications Solutions Module)



9.5 SMARTCARD parameters

11.40 SMARTCARD data checksum

RO Uni NC PT



0 to 65335



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This parameter gives the checksum of the data block, space left on the card, the total space on the card or the card flags. Refer to Pr 11.37 for information.

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11.42

(SE09, 0.30)

Parameter copying

RW Txt NC US*



* Mode 1 and Mode 2 are not saved when the drive parameters are

0 to 4



saved. This parameter can only be saved to EEPROM if it has a value of 0, 3 or 4.

Table 9-5 Pr 11.38 actions

Actions Value Result

None 0

Reading 1

Programming 2

Inactive Read parameter set from

SMARTCARD Program parameter set to the

SMARTCARD Auto 3 Auto save Boot 4 Boot mode

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9.6 SMARTCARD trips

After an attempt to read, write or erase data to or from a SMARTCARD a trip may occur if there has been a problem with the command. Table 9-6 lists the trip indications and conditions that will cause the SMARTCARD to trip,

Table 9-6 Trip conditions

Trip Condition

C.boot

177

C.BUSy

178

C.Chg SMARTCARD trip: Data location already contains data

179 An attempt has been made to store data in a SMARTCARD data block that already exists.

C.Optn SMARTCARD trip: Solutions Modules installed are different between source drive and destination drive

180

C.Rdo SMARTCARD trip: SMARTCARD has the Read Only bit set

181

C.Err SMARTCARD trip: SMARTCARD data is corrupted

182

C.dat SMARTCARD trip: Data location specified does not contain any data

183

C.FULL SMARTCARD trip: SMARTCARD full

184 An attempt has been made to create a data block on a SMARTCARD, but there is not enough space on the card.

C.Acc SMARTCARD trip: SMARTCARD Read / Write fail

185

C.rtg SMARTCARD trip: The voltage and/or current rating of the source and destination drives are different

186

C.Typ SMARTCARD trip: SMARTCARD parameter set not compatible with drive

187

C.cpr SMARTCARD trip: The values stored in the drive and the values in the data block on the SMARTCARD are different

188

SMARTCARD trip: The menu 0 parameter modification cannot be saved to the SMARTCARD because the necessary file has not been created on the SMARTCARD

A write to a Menu 0 parameter has been initiated with the keypad by exiting edit mode and Pr 11.42 (SE09, 0.30) is set for auto or boot mode. However the necessary boot file has not been created on the SMARTCARD to take the new parameter value. This occurs when Pr 11.42 (SE09, 0.30) is changed to auto or boot mode, but the drive is not subsequently reset.

SMARTCARD trip: SMARTCARD can not perform the required function as it is being accessed by a Solutions Module

An attempt has been made to access a SMARTCARD. However an Solutions Module is already accessing the SMARTCARD.

Parameter data or default difference data is being transferred from a SMARTCARD to the drive, but the Solutions Module categories are different between source and destination drives. This trip does not stop the data transfer, but is a warning that the data for the Solutions Modules that are different will be set to the default values and not the values from the card. This trip also applies if a compare is attempted between the data block and the drive.

An attempt has been made to modify a read-only SMARTCARD (i.e. erase the card, erase a file or create a file). A SMARTCARD is read-only if the read-only flag has been set or the card contains data blocks with numbers from 500 to 999. Attempting to create data blocks with numbers from 500 to 999 will always cause a trip.

An attempt has been made to transfer a data block from a SMARTCARD to the drive or to compare a SMARTCARD data block and the checksum is incorrect or the data structure on the card is incorrect.

An attempt has been made to transfer a data block from a SMARTCARD to the drive or to compare a SMARTCARD data block and the block does not exist.

An attempt has been made to access a SMARTCARD, but a card is not present or communications failure has occurred between the drive and the card. This trip is also produced if an attempt is made to access a data block that has already been opened by an Solutions Module.

Parameter data or default difference data is being transferred from a SMARTCARD to the drive, but the current and /or voltage ratings are different between source and destination drives. This trip does not stop the data transfer, but is a warning that the data for the Solutions Modules that are different will be set to the default values and not the values from the card. This trip also applies if a compare is attempted between the data block and the drive.

This trip is produced during a compare if the drive mode in the data block is different from the current drive mode and the file is a parameter or defaults differences file. This trip is also produced if an attempt is made to transfer parameters from a parameter or default difference to the drive if the drive mode in the data block is outside the allowed range of drive modes for the drive.

A compare has been carried out between a data block on a SMARTCARD and the drive and the compare has failed. This trip only occurs if the compare has not already failed with the following trips: C.Typ, C.rtg, C.Optn, C.BUSy, C.Acc or C.Err.

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Table 9-7 SMARTCARD status indications

Lower

display

Description

boot

A parameter set is being transferred from the SMARTCARD to the drive during power-up. For further information please refer to section

9.3.4 Booting up from the SMARTCARD on every power up (Pr 11.42 (SE09, 0.30) = boot (4)) on page 82.

cArd

The drive is writing a parameter set to the SMARTCARD during powerup. For further information please refer to section 9.3.3 Auto saving parameter changes on page 82.

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10 Onboard PLC

10.1 Onboard PLC and SYPT Lite

The Quantum MP has the ability to store and execute a 6kB Onboard PLC ladder logic program without the need for additional hardware in the form of a Solutions Module.

The ladder logic program is written using SYPT Lite, a Windows™ based ladder diagram editor allowing the development of programs for execution in SM-Applications Plus.

Advantages of SYPT Lite:

• SYPT Lite is designed to be easy to use and to make program development as simple as possible. The features provided are a sub-set of those in the SYPT program editor.

• SYPT Lite programs are developed using ladder logic, a graphical language widely used to program PLCs (IEC61131-3).

• SYPT Lite allows the user to draw a ladder diagram representing a program.

• SYPT Lite provides a complete environment for the development of ladder diagrams. Ladder diagrams can be created, compiled into user programs and downloaded to SM-Applications Plus for execution, via the RJ45 serial communications port on the front of the drive.

• The run-time operation of the compiled ladder diagram on the target can also be monitored using SYPT Lite and facilities are provided to interact with the program on the target by setting new values for target parameters.

• SYPT Lite is available on the CD that is supplied with the drive.

10.2 Benefits

The combination of the Onboard PLC and SYPT Lite means that Quantum MP can replace nano and some micro PLCs in many applications. The Onboard PLC programs can consist of up to a maximum of 50 ladder logic rungs (up to 7 function blocks and 10 contacts per rung). The Onboard PLC program can also be transferred to and from a SMARTCARD for backup or quick commissioning.

In addition to the basic ladder symbols, SYPT Lite contains a sub-set of the function from the full version of SYPT. These include:

• Arithmetic blocks

• Comparison blocks

•Timers

• Counters

• Multiplexers

• Latches

• Bit manipulation

Typical applications for the Onboard PLC include,

• Ancillary pumps

• Fans and control valves

• Interlocking logic

• Sequences routines

• Custom control words.

10.3 Limitations

Compared with the SM-Applications Plus or SM-Applications Lite V2 modules when programmed with SYPT, the Onboard PLC program has the following limitations:

• The maximum program size is 6080 bytes including header and optional source code.

• The Quantum MP is rated for 100 program downloads. This limitation is imposed by the flash memory used to store the program within the drive.

• The user cannot create user variables. The user is only able to manipulate the drive parameter set.

• The program cannot be downloaded or monitored over CTNet. The program is only accessible via the drives RJ45 serial communications port.

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• There are no real-time tasks, i.e. the scheduling rate of the program cannot be guaranteed. SM-Applications Plus tasks such as Clock, Event, Pos0 or Speed are not available.

• The Onboard PLC should not be used for time-critical applications. For time-critical applications either the SM-Applications Plus or SMApplications Lite V2 Solutions Modules should be used.

The program runs at a low priority. The Quantum MP provides a single background task in which to run a ladder diagram. The drive is prioritized to perform its major functions first, e.g. motor control, and will use any remaining processing time to execute the ladder diagram as a background activity. As the drive's processor becomes more heavily loaded, less time is spent executing the program.

Figure 10-1 Quantum MP Onboard PLC program scheduling

The user program is scheduled for a short period approximately once every 64 ms. The time for which the program is scheduled will vary between 0.2 ms and 2 ms depending on the loading of the drive's processor.

When scheduled, several scans of the user program may be performed. Some scans may execute in microseconds. However, when the main drive functions are scheduled there will be a pause in the execution of the program causing some scans to take many milliseconds. SYPT Lite displays the average execution time calculated over the last 10 scans of the user program.

The Onboard PLC and SYPT Lite form the first level of functionality in a range of programmable options for Quantum MP.

• SYPT Lite can be used with either the Onboard PLC or with SMApplications Lite V2 to create ladder logic programs.

• SYPT can be used with either the SM-Applications Lite V2 or SMApplications Plus to create fully flexible programs using ladder logic, function blocks or DPL script.

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CAPABILITY

Level 1

Onboard PLC with SYPTLite software

Level 3

SM-Applications Lite V2 with SYPT software

Level 4

SM-Applications Plus with SYPT software

Level 2

SM-Applications Lite V2 with

SYPTLite software

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Figure 10-2 Programming options for Quantum MP

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10.4 Getting started

SYPTLite can be found on the CD which is supplied with the drive.

SYPTLite system requirements

• Windows 2000/XP/Vista. Windows 95/98/98SE/Me/NT4 are not

supported

• Pentium III 500 MHz or better recommended

• 128MB RAM

• Minimum of 800x600 screen resolution. 1024x768 is recommended

• Adobe Acrobat 5.10 or later (for viewing User Guides)

• Microsoft Internet Explorer V5.0 or later

• RS232 to RS485, RJ45 communications lead to connect the PC to the drive

• Administrator rights are required to install the software

To install SYPTLite, insert the CD and the auto-run facility should start up the front-end screen, from which SYPTLite can be selected.

See the SYPTLite help file for more information regarding using SYPTLite, creating ladder diagrams and the available function blocks.

10.5 Onboard PLC parameters

The following parameters are associated with the Onboard PLC program.

11.47 Drive Onboard PLC program enable

RW Uni US



0 to 2



This parameter is used to start and stop the drive Onboard PLC program.

Value Description

Halt the drive Onboard PLC program.

Run the drive Onboard PLC program (if installed). Any out-ofrange parameter writes attempted will be clipped to the

maximum / minimum values valid for that parameter before being written.

Run the drive Onboard PLC program (if installed). Any out-of-

range parameter writes attempted will cause a ‘UP ovr’ trip.

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11.48 Drive Onboard PLC program status

RO Bi NC PT



-128 to +127



The drive Onboard PLC program status parameter indicates to the user the actual state of the drive Onboard PLC program.

Value Description

Onboard PLC program caused a drive trip due to an error condition while running rung n. Note that the rung number is

-n shown on the display as a negative number.

0 Onboard PLC program is not installed. 1 Onboard PLC program is installed but stopped. 2 Onboard PLC program is installed and running.

When an Onboard PLC program is installed and running, the lower display of the drive flashes ‘PLC’ once every 10s.

11.49 Drive Onboard PLC programming events

RO Uni NC PT PS



0 to 65,535



The drive Onboard PLC programming events parameter holds the number of times an Onboard PLC program download has taken place and is 0 on dispatch from the factory. The drive is rated for one hundred ladder program downloads. This parameter is not altered when defaults are loaded.

11.50 Drive Onboard PLC program average scan time

RO Uni NC PT



0 to 65,535 ms



This parameter is updated once per second or once per Onboard PLC program scan whichever is the longest. If more than one program scan occurs within the one second update period the parameter shows the average scan time. If the program scan time is longer than one second the parameter shows the time for the last program scan.

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10.6 Onboard PLC trips

The following trips are associated with the Onboard PLC program.

Trip Diagnosis

UP ACC

UP div0 Onboard PLC program attempted divide by zero

90 Check program

UP OFL

95 Check program

UP ovr

94 Check program

UP PAr

91 Check program

UP ro

92 Check program

UP So

93 Check program

UP udF Onboard PLC program undefined trip

97 Check program

UP uSEr Onboard PLC program requested a trip

96 Check program

Onboard PLC program: Cannot access Onboard PLC program file on drive

Disable drive - write access is not allowed when the drive is enabled. Another source is already accessing Onboard PLC program - retry once the other action is complete.

Onboard PLC program variables and function block calls using more than the allowed RAM space (stack overflow)

Onboard PLC program attempted out of range parameter write

Onboard PLC program attempted access to a nonexistent parameter

Onboard PLC program attempted write to a readonly parameter

Onboard PLC program attempted read of a writeonly parameter

Information

11.51 Drive Onboard PLC program first run

RO Bit NC PT



OFF (0) or On (1)



The Drive Onboard PLC program first run parameter is set for the duration of program scan from the stopped state. This enables the user to perform any required initialisation every time the program is run. This parameter is set every time the program is stopped.

10.7 Onboard PLC and the SMARTCARD

The Onboard PLC program in a drive may be transferred from the drive to a SMARTCARD and vice versa.

• To transfer an Onboard PLC program from the drive to a SMARTCARD, set Pr xx.00 to 5yyy and reset the drive

• To transfer an Onboard PLC program from the SMARTCARD to a drive, set Pr xx.00 to 6yyy and reset the drive.

(Where yyy is the data block location, see Table 9-1 SMARTCARD data blocks on page 81 for restrictions on block numbers).

If an attempt is made to transfer an Onboard PLC program from a drive to the SMARTCARD when the drive contains no program, the block is still created on the SMARTCARD but it will contain no data. If this data block is then transferred to a drive, the destination drive will then have no Onboard PLC program.

The smallest SMARTCARD compatible with Quantum MP has a capacity of 4064 bytes and each block can be up to 4064 bytes in size. The maximum size of a user program is 4032 bytes so it is guaranteed that any Onboard PLC program downloaded to a Quantum MP will fit on to an empty SMARTCARD. A SMARTCARD can contain a number of Onboard PLC programs until the capacity of the card is used.

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11 Advanced Parameters

This is a quick reference to all parameters in the drive showing units, ranges, limits etc, with block diagrams to illustrate their function. Full parameter descriptions can be found in the Advanced User Guide on the supplied CD ROM.

These advanced parameters are listed for reference purposes only. The lists in this chapter do not include sufficient information for adjusting these parameters. Incorrect adjustment can affect the safety of the system, and damage the drive and or external equipment. Before attempting to adjust any of these parameters, refer to the Advanced

User Guide.

Table 11-1 Menu descriptions

Menu Function

1 Speed reference selection, limits and filters 2Ramps 3 Speed feedback and speed control 4 Torque and current control 5 Motor and field control 6 Sequencer and clock 7 Analog I/O 8 Digital I/O

9 Programmable logic and motorized pot 10 Drive status and trip information 11 General drive set-up

12 13 Position control

14 User PID controller 15 Slot 1 Solutions Module menu 16 Slot 2 Solutions Module menu 17 Slot 3 Solutions Module menu 18 User application menu 1 (saved in drive EEPROM) 19 User application menu 2 (saved in drive EEPROM) 20 User application menu 3 (not saved in drive EEPROM) 21 Second motor parameters 22 Additional Menu 0 set up 23 Header selections

Default abbreviations:

EUR> European default value USA> USA default value

Parameter numbers shown in brackets {...} are the equivalent sub block/ Menu 0 parameters.

In some cases, the function or range of a parameter is affected by the setting of another parameter; the information in the lists relates to the default condition of such parameters.

Threshold detectors, variable selectors and brake

control function

Coding

The coding defines the attributes of the parameter as follows.

Table 11-2 Key to parameter table coding

Coding Attribute

{X.XX}

Copied Menu 0 or advanced parameter

Bit 1 bit parameter: ‘On’ or ‘OFF’ on the display

Bi Bipolar parameter Uni Unipolar parameter Txt Text: the parameter uses text strings instead of numbers.

SP Spare: not used

Filtered: some parameters which can have rapidly changing values are filtered when displayed on the drive keypad for

easy viewing. Destination: This parameter selects the destination of an

input or logic function. Variable maximum: the maximum of this parameter can

vary. Decimal place: indicates the number of decimal places used

by this parameter. No default: when defaults are loaded (except when the drive

is manufactured or on EEPROM failure) this parameter is

not modified. Rating dependent: this parameter is likely to have different

values and ranges with drives of different voltage and current ratings. Parameters with this attribute will not be transferred to the destination drive by SMARTCARDs when

Not copied: not transferred to or from SMARTCARDs during

copying.

NV Not visible: not visible on the keypad.

PT Protected: cannot be used as a destination.

User save: parameter saved in drive EEPROM when the

user initiates a parameter save.

RW Read/write: can be written by the user.

RO Read only: can only be read by the user.

Bit default one/unsigned: Bit parameters with this flag set to one have a default of one (all other bit parameters have a

default of zero. Non-bit parameters are unipolar if this flag is one.

Power-down save: parameter automatically saved in drive EEPROM when the under volts (UV) trip occurs. Power-

down save parameters are also saved in the drive when the user initiates a parameter save.

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Table 11-3 Feature look-up table

Feature Related parameters (Pr)

Acceleration rates 2.10 2.11 to 2.19 2.32 2.33 2.34 2.02 Analog speed reference 1 1.36 7.10 7.01 7.07 7.08 7.09 7.25 7.26 7.30 Analog speed reference 2 1.37 7.14 1.41 7.02 7.11 7.12 7.13 7.28 7.31

Analog I/O

7 Analog input 1 7.01 7.07 7.08 7.09 7.10 7.25 7.26 7.30 Analog input 2 7.02 7.11 7.12 7.13 7.14 7.28 7.31 Analog input 3 7.03 7.15 7.16 7.17 7.18 7.29 7.32 Analog output 1 7.19 7.20 7.21 7.33 Analog output 2 7.22 7.23 7.24 Application menu Menu 18 Menu 19 Menu 20 At speed indicator bit 3.06 3.07 3.09 10.06 10.05 10.07 Auto reset 10.34 10.35 10.36 10.01 Autotune 4.13 4.14 4.34 5.12 5.15 5.23 5.24 5.29 5.30 5.59 5.61 5.70 5.72 5.74 Binary sum 9.29 9.30 9.31 9.32 9.33 9.34 Bipolar speed 1.10 Brake control 12.40 to 12.49 Catch a spinning motor 6.09 Coast to stop 6.01 Comms 11.23 to 11.26 Copying 11.42 11.36 to 11.40 Cost - per kWh electricity 6.16 6.17 6.24 6.25 6.26 6.40 Current controller 4.13 4.14 4.34 5.15 Current feedback 4.01 4.02 4.16 4.19 4.20 4.27 4.28 4.29 4.30 4.31 4.32 10.08 10.17 Current limits 4.05 4.06 4.07 4.18 5.07 10.09 Deceleration rates 2.20 2.21 to 2.29 2.04 2.35 to 2.37 2.02 2.08 6.01 Defaults 11.46

Digital I/O

8 Digital I/O read word 8.20 Digital I/O T24 8.01 8.11 8.21 8.31 Digital I/O T25 8.02 8.12 8.22 8.32 Digital I/O T26 8.03 8.13 8.23 8.33 Digital input T27 8.04 8.14 8.24 Digital input T28 8.05 8.15 8.25 8.39 Digital input T29 8.06 8.16 8.26 8.39 Digital lock 13.10 13.01 to 13.09 13.11 13.12 13.16 3.22 3.23 13.19 to 13.23 Direction 10.13 6.30 6.31 3.01 3.02 10.14 8.03 8.04 Display timeout 11.41 Drive active 10.02 Drive OK 10.01 8.27 8.07 8.17 10.36 Electronic nameplate 3.49 Enable 6.15 8.09 8.10 Encoder reference 3.43 3.44 3.45 3.46 Encoder set up 3.33 3.34 to 3.42 3.47 3.48 External trip 10.32 8.10 8.07 Fan speed 6.45 Filter change 6.19 6.18 Hard speed reference 3.22 3.23 I/O sequencer 6.04 6.30 6.31 6.32 6.33 6.34 6.42 6.43 6.40 Inertia compensation 2.38 5.12 4.22 3.18 Jog reference 1.05 2.19 2.29 Keypad reference 1.17 1.14 1.43 1.51 6.12 6.13 Limit switches 6.35 6.36 Line power supply loss 6.03 5.05 Local position reference 13.20 to 13.23 Logic function 1 9.01 9.04 9.05 9.06 9.07 9.08 9.09 9.10 Logic function 2 9.02 9.14 9.15 9.16 9.17 9.18 9.19 9.20 Marker pulse 3.32 3.31 Maximum speed 1.06 Menu 0 set up 22.01 to 22.21 Menu 22 Minimum speed 1.07 10.04 Modules - number of 11.35

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Feature Related parameters (Pr)

Motor map 5.07 5.08 5.09 5.70 5.73 Motor map 2 Menu 21 11.45 Motorized potentiometer 9.21 9.22 9.23 9.24 9.25 9.26 9.27 9.28 Offset speed reference 1.04 1.38 1.09 Onboard PLC 11.47 to 11.51 Open collector digital outputs 8.30 Orientation 13.10 13.13 to 13.15 Output 5.01 5.02 5.03 Overspeed threshold 3.08 PID controller Menu 14 Position feedback - drive 3.28 3.29 3.30 3.50 Positive logic 8.29 Power up parameter 11.22 11.21 Precision reference 1.18 1.19 1.20 1.44 Preset speeds 1.15 1.21 to 1.28 1.16 1.14 1.42 1.45 to 1.48 1.50

Programmable logic

9 Regenerating 10.10 Relative jog 13.17 to 13.19 Relay output 8.07 8.17 8.27 8.40 8.50 8.60 Reset 10.33 8.02 8.22 10.34 10.35 10.36 10.01 S ramp 2.06 2.07 Security code 11.30 11.44 Serial comms 11.23 to 11.26 Skip speeds 1.29 1.30 1.31 1.32 1.33 1.34 1.35 SMARTCARD 11.36 to 11.40 11.42 Software version 11.29 11.34 Speed controller 3.10 to 3.17 3.20 3.21 Speed feedback 3.02 3.03 Speed feedback - drive 3.26 3.27 3.28 3.29 3.31 3.42 3.52 3.55 3.56 3.57 3.58 Speed reference selection 1.14 1.15 1.49 1.50 1.01 Status word 10.40 Supply 5.05 Thermal protection - drive 7.04 7.34 10.18 Thermal protection - motor 4.15 5.07 4.19 4.16 4.25 7.15 Thermistor input 7.15 7.03 Threshold detector 1 12.01 12.03 to 12.07 Threshold detector 2 12.02 12.23 to 12.27 Time - filter change 6.19 6.18 Time - powered up log 6.20 6.21 6.28 Time - run log 6.22 6.23 6.28 Torque 4.03 4.26 5.32 Torque mode 4.08 4.11 4.09 4.10 Trip detection 10.20 to 10.29 Trip log 10.20 to 10.29 10.41 to 10.51 6.28 Under voltage 5.05 Variable selector 1 12.08 to 12.15 Variable selector 2 12.28 to 12.35 Velocity feed forward 1.39 1.40 Voltage rating 11.33 5.09 5.05 Warning 10.19 10.17 10.18 10.40 Zero speed indicator bit 3.05 10.03

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Parameter ranges and variable maximums:

The two values provided define the minimum and maximum values for the given parameter. In some cases the parameter range is variable and dependant on either:

• other parameters

• the drive rating

• or a combination of these The values given in Table 11-4 are the variable maximums used in the

drive.

Table 11-4 Definition of parameter ranges & variable maximums

Maximum Definition

Maximum speed reference

MAX_SPEED_REF [10000.0rpm]

SPEED_LIMIT_MAX [10000.0rpm]

SPEED_MAX [10000.0rpm]

MAX_RAMP_RATE MAX_RAMP_RATE_M2 [3200.000]

RATED_CURRENT_MAX [9999.99A]

DRIVE_CURRENT_MAX [9999.99A]

MOTOR1_CURRENT_LIMIT_MAX [1000.0%]

MOTOR2_CURRENT_LIMIT_MAX [1000.0%]

TORQUE_PROD_CURRENT_MAX [1000.0%]

USER_CURRENT_MAX [1000.0%]

If Pr 1.08 = 0: MAX_SPEED_REF = Pr 1.06 (SE02, 0.23) If Pr 1.08 = 1: MAX_SPEED_REF is Pr 1.06 (SE02, 0.23) or – Pr 1.07 (SE01, 0.22) whichever is the largest (If the second motor map is selected Pr 21.01 is used instead of Pr 1.06 (SE02, 0.23) and Pr 21.02 instead of Pr 1.07 (SE01, 0.22))

Maximum applied to speed reference limits

A maximum limit may be applied to the speed reference to prevent the nominal encoder frequency from exceeding 500 kHz. The maximum is defined by

SPEED_LIMIT_MAX (in rpm) = 500 kHz x 60 / ELPR = 3.0 x 10 10,000 rpm. ELPR is equivalent encoder lines per revolution and is the number of lines that would be produced by a quadrature encoder. Quadrature encoder ELPR = number of lines per revolution F and D encoder ELPR = number of lines per revolution / 2 This maximum is defined by the device selected with the speed feedback selector (Pr 3.26 (Fb01, 0.71)) and the ELPR set for the position feedback device.

Maximum speed

This maximum is used for some speed related parameters in menu 3. To allow headroom for overshoot etc. the maximum speed is twice the maximum speed reference. SPEED_MAX = 2 x MAX_SPEED_REF

Maximum ramp rate

If (Pr 1.06 (SE02, 0.23) [Pr 21.01] >= 1000 and Pr 2.39 = 0) or Pr 2.39 >= 1000 then

MAX_RAMP_RATE = 3200.000

Else if Pr 2.39 = 0

MAX_RAMP_RATE = 3200 * Pr 1.06 (SE02, 0.23) [Pr 21.01] / 1000.0

Else

MAX_RAMP_RATE = 3200 * Pr 2.39 / 1000.0

End if Maximum motor rated current

Maximum drive current

The maximum drive current is the current at the over current trip level and is given by: DRIVE_CURRENT_MAX = RATED_CURRENT_MAX x 2

Maximum current limit settings for motor map 1

This maximum current limit setting is the maximum applied to the current limit parameters in motor map 1. See introduction to Menu 4 for the definition.

Maximum current limit settings for motor map 2

This maximum current limit setting is the maximum applied to the current limit parameters in motor map 2. See introduction to Menu 4 for the definition.

Maximum torque producing current

This is used as a maximum for torque and torque producing current parameters. It is MOTOR1_CURRENT_LIMIT_MAX or MOTOR2_CURRENT_LIMIT_MAX depending on which motor map is currently active.

Current parameter limit selected by the user

The user can select a maximum for Pr 4.08 (torque reference) and Pr 4.20 (percentage load) to give suitable scaling for analog I/O with Pr 4.24. This maximum is subject to a limit of CURRENT_LIMIT_MAX. USER_CURRENT_MAX = Pr 4.24

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Maximum Definition

Maximum armature voltage

Vac x 1.35 (√2 x 3 / π)

ARMATURE_VOLTAGE_MAX [1025]

480 +10% drive: 720 575 +10% drive: 860 690 +10% drive: 1025

For 4 quadrant drives maximum armature voltage = Vac x 1.15

Quadrant maximum

QUADRANT_MAX

0 for a 2 quadrant drive. 1 for a 4 quadrant drive.

Maximum power in kW

POWER_MAX [9999.99kW]

The maximum power has been chosen to allow for the maximum power that can be output by the drive with maximum DC output voltage and maximum controlled current. Therefore:

POWER_MAX = ARMATURE_VOLTAGE_MAX x DRIVE_CURRENT_MAX

The values given in square brackets indicate the absolute maximum value allowed for the variable maximum.

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Preset reference

*selector

Preset reference scan time

Keypad

Reference

Precision reference

Precision-reference update disable

Analog reference 1

Analog reference 2

Analog reference 2 select

Preset reference select bits 1 ~ 3

Preset reference Scan-timer reset

Analog input 1

Analog input 2

Memory

Menu 7

1.36

1.37

1.41

1.16

1.48

1.15

1.17

1.20

1.18

Precision reference trim

1.19

Preset

reference

select

Keypad

reference

select

Precision

reference

select

LOCAL/REMOTE

Menu 8

Level

reference

selected

Reference

offset

Reference

offset mode select

Reference

*selector

Reference

selected

indicator

1.49

1.14

1.09

1.04

Reference

percentage

trim

1.38

1.01

Analog reference

Preset reference

Keypad reference

Precision reference

0.XX

Key

Read-write

(RW)

parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

1.51

Power-up keypad control mode reference

1.20

Preset reference selected

indicator

Preset references 1 to 8

1.21 ~ 1.28

Scan timer

1.47

1.46

1.45

1.44

1.43

1.42

Pr set to greater than 1

1.50

Pr 1.49

1 1 2 2 3 4 5 6

Pr 1.50

x x x x

Reference being used

1.50

Analog reference 1

Preset reference defined by Pr

Analog reference 2

Preset reference defined by Pr

Keypad reference Precision reference Keypad reference only

Preset reference defined by Pr

1.50

Keypad only

select

1.52

Information

Product

Information

Mechanical Installation

Electrical

Installation

Getting Started

11.1 Menu 1: Speed reference

Menu 1 controls the main reference selection.

Figure 11-1 Menu 1 logic diagram

Basic

parameters

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Jog reference

Bipolar reference

select

Jog selected

indicator

Menu 6

Sequencer

1.10

1.05

1.13

Pre-filter reference

Pre-ramp reference

Maximum speed

"clamp"

Minimum speed

"clamp" (Maximum reverse

speed)

Negative minimum speed

select

Reference enabled

indicator

Reverse selected

indicator

Skip speed 1

Reference in skip speed band indicator

Velo city feed-forward reference

Feed-forward selected

indicator

1.12

x(-1)

1.39

1.40

1.08

[1.06] [1.07]

[1.07] [1.06]

[1.06]

[1.07]

1.06

1.07

1.11

Sequencer (Menu 6)

1.02 1.03

Menu 2

Skip speed 2

Skip speed 3

Skip speed band 1

Skip speed band 2

Skip speed band 3

1.29

1.30

1.31

1.32

1.33

1.34

1.35

Menu 17

JOG RUN FORWARD FORWARD / REVERSE

Menu 13

Position control

C10 C8 C12

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Product

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Installation

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Basic

parameters

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Optimization

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PLC

Advanced

Parameters

Technical

Data

Diagnostics

Information

*Refer to Pr 1.14 (SE05, 0.26)

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Installation

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Basic

parameters

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Onboard

PLC

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Parameters

Technical

Data

Diagnostics

Information

Parameter

) Default()

Range(

Type

1.01 Speed reference selected {di01, 0.36} ±MAX_SPEED_REF rpm RO Bi NC PT

1.02 Pre-skip filter reference ±MAX_SPEED_REF rpm

1.03 Pre-ramp reference {di02, 0.37} ±MAX_SPEED_REF rpm

RO Bi NC PT RO Bi NC PT

1.04 Reference offset ±10,000.0 rpm 0.0 RW Bi US

1.05 Jog reference 0 to 1,000.0 rpm 0.0 RW Uni US

1.06 Maximum reference clamp {SE02, 0.23} SPEED_LIMIT_MAX rpm 1,000.0 RW Uni US

1.07 Minimum reference clamp {SE01, 0.22} ±SPEED_LIMIT_MAX rpm 0.0 RW Bi PT US

Negative minimum reference

1.08

clamp enable

OFF (0) or On (1) OFF (0) RW Bit US

1.09 Refer ence offset selec t OFF (0) or On (1) OFF (0) RW Bit US

1.10 Bipolar reference enable OFF (0) or On (1) O FF (0) RW Bit US

1.11 Reference enabled indicator {di11, 0.46} OFF (0) or On (1)

1.12 Reverse selected indicator {di12, 0.47} OFF (0) or On (1)

1.13 Jog selected indicator {di13, 0.48} OFF (0) or On (1)

RO Bit NC PT RO Bit NC PT RO Bit NC PT

1.14 Reference selector {SE05, 0.26} 0 to 6 0 (A1.A2) RW Txt US

1.15 Preset selector 0 to 9 0 RW Uni US

Preset reference selector

1.16

timer

0 to 400.0s 10.0 RW Uni US

1.17 Keypad control reference ±MAX_SPEED_REF rpm 0.0 RO Bi NC PT PS

1.18 Precision reference coarse ±MAX_SPEED_REF rpm 0.0 RW Bi US

1.19 Precision reference fine 0.0 to 0.099 rpm 0.000 RW Uni US

Precision reference update

1.20

disable

OFF (0) or On (1) OFF (0) RW Bit NC

1.21 Preset reference 1 ±MAX_SPEED_REF rpm 0.0 RW Bi US

1.22 Preset reference 2 ±MAX_SPEED_REF rpm 0.0 RW Bi US

1.23 Preset reference 3 ±MAX_SPEED_REF rpm 0.0 RW Bi US

1.24 Preset reference 4 ±MAX_SPEED_REF rpm 0.0 RW Bi US

1.25 Preset reference 5 ±MAX_SPEED_REF rpm 0.0 RW Bi US

1.26 Preset reference 6 ±MAX_SPEED_REF rpm 0.0 RW Bi US

1.27 Preset reference 7 ±MAX_SPEED_REF rpm 0.0 RW Bi US

1.28 Preset reference 8 ±MAX_SPEED_REF rpm 0.0 RW Bi US

1.29 Skip reference 1 0 to 10,000 rpm 0 RW Uni US

1.30 Skip reference band 1 0 to 250 rpm 5 RW Uni US

1.31 Skip reference 2 0 to 10,000 rpm 0 RW Uni US

1.32 Skip reference band 2 0 to 250 rpm 5 RW Uni US

1.33 Skip reference 3 0 to 10,000 rpm 0 RW Uni US

1.34 Skip reference band 3 0 to 250 rpm 5 RW Uni US

1.35 Reference in rejection zone OFF (0) or On (1)

RO Bit NC PT

1.36 Analog reference 1 ±MAX_SPEED_REF rpm 0 RO Bi NC

1.37 Analog reference 2 ±MAX_SPEED_REF rpm 0 RO Bi NC

1.38 Percentage trim ±100.00% 0.00 RW Bi NC

1.39 Velocity feed forward ±10,000.0 rpm

1.40 Velocity feed forward select OFF (0) or On (1)

RO Bi NC PT RO Bit NC PT

1.41 Reference select flag 1 OFF (0) or On (1) OFF (0) RW Bit NC

1.42 Reference select flag 2 OFF (0) or On (1) OFF (0) RW Bit NC

1.43 Reference select flag 3 OFF (0) or On (1) OFF (0) RW Bit NC

1.44 Reference select flag 4 OFF (0) or On (1) OFF (0) RW Bit NC

1.45 Reference select flag 5 OFF (0) or On (1) OFF (0) RW Bit NC

1.46 Reference select flag 6 OFF (0) or On (1) OFF (0) RW Bit NC

1.47 Reference select flag 7 OFF (0) or On (1) OFF (0) RW Bit NC

1.48 Reference timer reset flag OFF (0) or On (1) OFF (0) RW Bit NC

1.49 Reference selected indicator 1 to 6

Preset reference selected

1.50

indicator Power-up keyboard control

1.51

mode reference

1 to 8

0 to 2 0 RW Txt US

RO Uni NC RO Uni NC PT

1.52 Reference select flags OFF (0) or On (1) OFF (0) RW Bit NC

RW Read / Write RO Read only Uni Unipolar Bi Bi-polar Bit Bit parameter Txt Text string

FI Filtered DE Destination NC Not copied RA Rating dependent PT Protected US User save PS Power down save

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Electrical

Installation

Getting Started

Basic

parameters

Running the

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Optimization

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Onboard

PLC

Advanced

Parameters

Technical

Data

Diagnostics

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0 0 0 0 0 1 0 1 0 0 1 1 1 0 0 1 0 1 1 1 0 1 1 1

Acceleration rate select bits

2.11

Acceleration rate 1

2.12

Acceleration rate 2

2.13

Acceleration rate 3

2.14

Acceleration rate 4

2.15

Acceleration rate 5

2.16

Acceleration rate 6

2.17

Acceleration rate 7

2.18

Acceleration rate 8

Acceleration rates 1 ~ 8

1.50

3 4

1 2

5 6

Preset reference selected indicator

2.19

Jog acceleration

rate

1.13

Jog selected

indicator

1.03

Pre-ramp speed

reference

2.03

Ramp hold

NtN

Acceleration

Reverse accel. rate

Forward accel. rate

Ramp control

2.10

Acceleration

rate selector

2.34

2.32

2.33

2.32

0.XX

Key

Read-write (RW) parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown at their default settings

2.40

2.41

S-Ramp time

S-Ramp mode

2.39

Ramp rate speed units

Information

Product

Information

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Electrical

Installation

Getting Started

Basic

parameters

Running the

Motor

Optimization

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Onboard

PLC

Advanced

Parameters

Technical

Data

Diagnostics

Information

1 1.2 Menu 2: Ramps

The pre-ramp speed reference passes through the ramp block controlled by menu 2 before being used by the drive to produce input to the speed controller. The ramp block includes: linear ramps, and an S ramp function for ramped acceleration and deceleration.

Figure 11-2 Menu 2 logic diagram

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Control Techniques Quantum MP User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Safety Information

1.1 Warnings, Cautions and Notes

1.2 Electrical safety - general warning

1.4 Environmental limits

1.5 Access

1.6 Fire protection

1.7 Compliance with regulations

1.8 Motor

1.9 Adjusting parameters

1.10 Electrical installation

1.10.1 Electric shock risk

1.10.2 Stored charge

2 Product Information

2.1 Quantum MP System Description

2.2 Ratings

2.2.1 Typical short-term overload limits

2.3 Model number

2.4 Compatible encoders

2.5 Nameplate description

2.5.1 Output current

2.5.2 Input current

2.6 Drive features and options

2.6.1 Options available for Quantum MP

2.7 Items supplied with the drive

3 Mechanical Installation

3.1 Safety

3.2.4 Electrical safety

3.2.5 Electromagnetic compatibility

3.2.6 Hazardous areas

3.2 Planning the installation

3.2.1 Access

3.2.2 Environmental protection

3.2.3 Cooling

3.3 Terminal cover removal

3.3.1 Removing the terminal covers

3.3.2 Removing the finger-guard and break-outs

3.3.3 Installation and remo val of a Solutions Module

3.3.4 Installation and removal of a Keypad.

3.4 Mounting method

3.5 Enclosure

3.5.1 Enclosure layout

3.5.2 Enclosure sizing

3.6 Heatsink fan operation

3.7 IP Rating (Ingress Protection)

3.8 Electrical terminals - Size 1

3.8.1 Location of the power and ground terminals

3.8.2 Terminal sizes and torque settings

3.8.3 Torque settings

3.9 Electrical terminals - Size 2

3.9.1 Location of the power and ground terminals

3.9.2 Terminal sizes and torque settings 3.9.3 Torque settings

3.10 Routine maintenance

4 Electrical Installation

4.1 Electrical connections/ Power connections

4.1.1 AC and DC connections

4.2 Ground connections

4.3 AC supply requirements

4.3.1 Supply types

4.3.2 MOV ground disconnect

4.3.3 SCR bridge AC supply

4.5 Auxiliary AC supply and connections

4.4 Line reactors

4.5.1 Supply requirements

4.6 Separating the Auxiliary Supply

4.7 Control 120 Vac supply

4.8 Control 24 Vdc supply

4.8.1 Supply fault current

4.9 Cable and fuse size ratings

4.9.1 Ferraz Shawmut fuses

4.9.2 Alternative fusing

4.9.3 Internal auxiliary fuses

4.10 External suppressor resistor

4.11 Ground leakage

4.11.1 Use of residual current device (RCD)

4.12 EMC (Electromagnetic compatibility)

4.12.1 Power drive systems standard