Control Products V84 User Manual

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SSHHAARRPPEE
®®
SSEERRIIEESS VV8844
Series V84 Control Valves have double stem packing for live loaded stems. In addition, Sharpe offers a wide range of seat materials for high temperature, chemical and abrasive applications. A variety of characterized V ported balls are available in 15º, 30º, 60º as well as special configurations upon request. The V84 is available from 1/4” pipe size up to 4” and is offered in 316 grade stainless steel, carbon steel as well as several corrosion resistant alloys including Alloy 20, Hastelloy C and Monel.
FEATURES
The V84 utilizes characterized V ported balls, permitting the use of soft seats which results in low torque, and ANSI class VI shut off. To cover a vast array of application needs, the V84 is available with Nova, PEEK, TFM, Reinforced TFE, TFE, Delrin, UHMWPE seats. These seats can easily be changed in the field.
For high temperature and slurry applications, Sharpe Tight shut-off eliminates the need for isolation valves. Additionally , end connections are stocked in threaded, socketweld, buttweld and 150#, 300# and 600# ANSI
flanged. The V84 has several features to eliminate hysteresis.
eliminates the need for a separate stop valve. A “No Play” coupler is utilized to eliminate clearance/loose­ness between the actuator shaft and the valve stem. Ball-to-stem tolerances have been tightened to fur­ther reduce free-play.
®
Valves offers the V84 with metal seats.
Tight shutoff between the ball and downstream seat
®
APPLICATION
PH control, Steam control, Temperature control, Level control, Pressure control and Flow control. PH control normally requires controlling low flow rates with particulate and some solids in the flow media.
The series V84 control valve is an excellent selection for this service. With its inherent self cleaning ability due to the sliding of the ball over the seat, any solids that normally clog other types of valves are easily washed away. The excellent rangeability of the V-port ball provides the capability for broad process flow control.
Steam control for low to mid range temperatures is another application for which the V84 is well suited. Unlike rising stem valves which can drag corrosion products through the packing causing early failure, the V84 ball valve with its rotary seal design, eliminates this problem. In addition, because the ball and down stream seat seal bubble tight, steam loss through the valve is no longer a concern; a downstream block valve is not needed.
Level control is easily accomplished when using the V84 ball valve. The range of V-ball options available provides not only high flow capacity for quick fill but very controllable low rates for make-up flow rates.
Sharpe ply of solid balls (Blank Ball) that can be EDM cut to your requirements. For those applications, please con­tact Sharpe engineering department.
®
V alves stocks 15°, 30°and 60° degree characterized balls as a standard. We also maintain a sup-
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SERIES V84
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VALVE PARTS AND IDENTIFICATION
3” - 4”
1/4” - 2”
1/4” - 1/2”
PART NO. PART QTY. MATERIAL
1 Body 1 316 Stainless Steel ASTM-A351 CF8M
2 Pipe Ends 2 316L Stainless Steel ASTM-A351 CF3M
3 Ball 1 316 Stainless Steel Alloy 20
4 Stem 1 17-4PH Alloy 20
5 Valve Seat 2 Nova PEEK TFM (Super TFE)
6 Body Seal 2 TFE Neoprene Grafoil
Thrust Bearing
7
Stem Packing
8 9 Gland Packing 1 304 Stainless Steel
10
12 Lock Tab 1 Stainless Steel 13
14 Body Nuts 4/6 304 Stainless Steel 15
1/4-3/8”-1/2” 2.54 1.52 1.90 - 3/8”-24 UNF 0.59 0.22 0.28 M6 1.20
1-1/2”
Belleville W
11 Packing Nut 1 Stainless Steel
Seat Retainer
Body Bolts
SIZE
3/4” 2.78 1.59 1.00 - 3/8”-24 UNF 0.56 0.22 0.28 M5 1.70
1” 3.68 2.19 1.18 - 7/16”-20 UNF 0.68 0.30 0.30 M5 3.00
2” 5.00 3.06 1.38 - 9/16 -18 UNF 1.16 0.35 0.42 M6 8.00 3” 4” 8.40 6.34 3.38 1.75 0.55 1.88 0.745 0.66 M10 50.20
A
4.55
6.66 5.73 3.38 1.75 0.55 1.84 0.745 0.66 M10 30.00
asher 4 Stainless Steel
B
2.88 1.38 - 9/16”-18 UNF 1.15 0.35 0.42 M6 6.00
Alloy 20 ASTM A351 CN7M Carbon Steel ASTM-A216 WCB Hastelloy C ASTM A494 TYPE CW-12MW Monel ASTM A494 GR M35-1 Brass ASTM B584 GR C 86500
Alloy 20 ASTM A351 CN7M Carbon Steel ASTM-A216 WCB Hastelloy C ASTM A494 TYPE CW-12MW Monel ASTM A494 GR M35-1 Brass ASTM B584 GR C 86500
Hastelloy C
Monel Hastelloy C
Reinforced TFE TFE Delrin UHMWPE Metal
UHMWPE Viton Buna EPR
1 Nova (UHMWPE with UHMWPE Seats)
Nova (UHMWPE with UHMWPE Seats)
4/6
Monel
316 Stainless Steel
1
Hastelloy C
304 Stainless Steel
4/6
Alloy 20 Monel
E
Q
Carbon Steel Brass
L
3/4” - 2”
3” - 4”
H M V T WEIGHT (LBS.)
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SERIES V84 CONTROL VALVE Cv VALUES
ALVE VALVE PERCENT OPEN
V
IZE (DEGREE OF ROTATION)
S
0 10 20 30 40 50 60 70 80 90 100
0) (9) (18) (27) (36) (45) (54) (63) (72) (81) (90)
(
/4”-1/2”
1
V15 0 0.05 0.14 0.25 0.37 0.51 0.66 0.84 1.03 1.26 1.36
/4” - 1/2”
1
30 0 0.05 0.15 0.29 0.48 0.65 0.91 1.30 1.60 2.03 2.19
V
1/4” - 1/2”
60 0 0.11 0.28 0.55 0.80 1.17 1.72 2.45 3.43 4.48 5.18
V 3/4”
V15 0 0.12 0.26 0.41 0.58 0.80 1.05 1.32 1.65 1.93 2.02
/4”
3 V30 0 0.13 0.29 0.50 0.80 1.09 1.50 2.03 2.61 3.11 3.31
3/4”
60 0 0.21 0.44 0.80 1.28 1.91 2.77 3.70 5.33 6.71 7.31
V
1”
V15 0 0.13 0.36 0.63 0.90 1.33 1.84 2.37 2.97 3.53 3.78
1
V30
1”
60 0 0.25 0.69 1.34 2.31 3.59 5.34 7.55 10.29 13.28 15.04
V
1-1/2”
15 0 0.29 0.66 1.17 1.86 2.70 3.69 4.71 5.82 7.02 7.89
V
1-1/2”
V30 0 0.33 0.88 1.75 2.89 4.42 6.23 8.31 9.97 12.19 13.91
1-1/2”
V60 0 0.56 1.64 3.16 5.33 8.45 11.33 15.67 22.18 28.19 32.08
2”
V15 0 0.39 0.93 1.79 2.74 3.97 5.37 6.68 8.28 9.51 10.81
2”
V30 0 0.40 1.18 2.21 3.88 6.09 8.44 10.91 14.08 17.25 19.49
2”
V60 0 0.71 2.22 4.48 7.26 10.50 15.72 21.52 29.38 37.46 43.54
3”
V15 0 0.66 1.94 3.69 6.12 9.01 11.97 15.50 19.40 23.59 27.05
3”
V30 0 0.72 2.56 5.49 8.99 13.51 19.68 26.45 34.29 42.85 52.41
3”
V60 0 1.65 5.32 10.98 18.95 29.77 43.94 60.07 81.37 106.13 131.43
4”
V15 0 0.97 2.97 5.82 9.35 13.56 18.60 24.24 30.51 37.44 44.27
4”
V30 0
4”
V60 0 2.57 8.33 18.61 30.01 47.66 70.85 98.75 133.52 174.99 215.11
Cv is defined as the flow of liquid in gallons per minute through a valve with pressure drop of 1 PSI across the valve.
0.14 0.41 0.77 1.27 2.01 2.83 3.87 5.03 6.08 6.66
0
1.50
4.81
9.56
16.67 25.43 35.19 47.06 60.69 77.20 91.66
VALVE VALVE PERCENT OPEN
SIZE
0 10 20 30 40 50 60 70 80 90 100
(0) (9) (18) (27) (36) (45) (54) (63) (72) (81) (90)
F
L 0 0.96 0.95 0.94 0.93 0.92 0.90 0.88 0.86 0.82 0.75
X
t
F
L - Liquid Pressure Recovery Factor
X
t - Pressure Drop Ratio Factor (Gas)
0.98
0
0.77
0.71
(DEGREE OF
0.67
0.64
ROT
TION)
A
0.63
0.62
0.55 0.43 0.40
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SERIES V84 CONTROL VALVE Cv VALUES
Flow Coefficient - Cv - Standard Seat Control Valves - Round Port
ALVE VALVE PERCENT OPEN
V
SIZE (DEGREE OF ROTATION)
10 20 30 40 50 60 70 80 90 100
0
0) (9) (18) (27) (36) (45) (54) (63) (72) (81) (90)
(
1/4”-1/2” 0 0.15 0.29 0.46 0.70 1.09 1.76 2.60 4.30 6.40 8.00
/4” 0 0.21 0.43 0.70 1.05 1.62 2.64 4.00 6.40 9.60 12.00
3
1” 0 0.58 1.15 1.90 2.80 4.30 7.00 10.50 17.00 26.00 32.00
1-1/2” 0 1.48 2.95 4.75 7.20 11.00 18.00 27.00 44.00 65.50 80.00
0 2.16 4.33 6.95 10.50 16.20 26.40 39.60 64.0 96.00 120
2
3”
4” 0 13.10 26.00 42.10 63.10 97.20 159 238 385 575 720
Cv is defined as the flow of liquid in gallons per minute through a valve with pressure drop of 1 PSI across the valve.
VALVE VALVE PERCENT OPEN
SIZE (DEGREE OF ROTATION)
F
L 0 0.92 0.91 0.91 0.90 0.86 0.86 0.72 0.65 0.61 0.50
X
t
F
L - Liquid Pressure Recovery Factor
X
t - Pressure Drop Ratio Factor (Gas-Choked Flow)
0 6.40 12.60 20.20 31.10 47.40 77.80 115 187 280 350
0 10 20 30 40 50 60 70 80 90 100
(0) (9) (18) (27) (36) (45) (54) (63) (72) (81) (90)
0 0.78 0.74 0.71 0.67 0.62 0.56 0.49 0.38 0.26 0.15
“NO PLAY” COUPLING
* 304 Stainless Steel Two Piece Coupling * Designed For Process Control Critical High Cycle Automated Valves * No Hysteresis Or Lost Motion
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BASIC FLOW EQUATIONS FOR LIQUID SERVICE
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BASIC FLOW EQUATIONS FOR GAS AND VAPOR SERVICE
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