Control Products V200-EX User Manual

V200 Series Positioners

In a sIngle compact and rugged housIng

The V200 incorporates the flexibility of converting from a pneumatic unit to several versions
of an electropneumatic unit, and the ability to add position feedback, in a matter of minutes, all in
one compact and rugged housing. Maximum flexibility and versatility!!

With a rugged Nema 4X, IP 66 die cast aluminum housing, versatile polyester coating, optional Tufram or
Nickel coatings, low -58F or high +325F temp options, and standard features like external zero and span
adjustment, this unit expands the VAC offering to cover this “all in one” market for positioners. Add to this
the excellent performance yet simple design, and the combination equals a real value.

A product that offers it “all” and in one compact, simple, housing!!

The V200 Positioner

V200 Benets

• Compact Design

• Quality components = rugged and
accurate performance

• External zero and span (complete calibration)
adjustment without removing cover

• Easily maintain all key components

• Clear, visible indicator with arrow indicator
standard-beacon optional

• Field changeable to any I/p option

Dome Indicator ­Black/Yellow, Red/Green

Internal 4/20 mA
Feedback

Internal switches­Mechanical or Reed.

V200 E (electropneumatic) Options

Extra High Temp

(EHT) +325˚ F

V200E-Standard
Nema 4X Unit or
IS Unit

V200-EX Explosion
Proof Unit

V200-FF Fail
Freeze Unit

V200 Nickel Coated

V200-EX with Third Party
EX Switch

V200E-0/10 Volt Unit

V200 Tufram Coated

V200E-GA Gas Approved Unit

Technical Specications:

Positioners: Pneumatic Electropneumatic

V200P V200E & -IS V200-EX V200-FF
Input Signal 3-15 PSI 4-20mA 4-20 mA 4-20 mA
Supply Pressure 20-145 PSI 20-145 PSI 20-145 PSI 20-100 PSI
Linearity error <0.7% f.s. <1.0% f.s. <0.8% f.s. <1.2% f.s.
Hysteresis <0.4% f.s. <0.6% f.s. <0.5% f.s. <0.9% f.s
Repeatability <0.3% f.s. <0.5% f.s. <0.4% f.s. <0.8% f.s.
Weight 3.2 lbs 3.8 lbs. 5.3 lbs. 5.4 lbs.

Temperature range -40 to 185 °F -40 to 185 °F -40 to 185 °F -20 to 158 °F

-40 to 85 °C -40 to 85 °C -40 to 85 °C -20 to 70 °C
Low Temp -58 to 185 °F

-50 to 85 °C
Extra High Temp (EHT) -40 to 325 °F

-40 to 162 °C

Spool/Pilot Valves Standard /Low Bleed High Gain Super High Gain/High Flow

Air Delivery

@87 PSI (600 kPa) 28.3 scfm 31.5 scfm 50 scfm
Bleed Rate
@87 PSI (600 kPa) <.2 scfm .83 scfm 1.3 scfm
Pressure Gain 240:1 1100:1 1100:1

Air connections 1/4” NPT
Gauges 1/8” NPT
Cable Entry 1/2” NPT
Ingress & corrosion protection—NEMA 4X and IP66
Standard coating Polyester

Feedback (not rated for EX or IS) Enclosure Nema 4X/IP 66
General Purpose:
Plug-in components directly into V200 series positioner housing
Can combine switches and 4/20 feedback
Conduit connections 1/2” NPT
Operating temp -40 to +185 °F (-40 to +85 °C)
Mechanical Switches:
2-Type: SPDT, V3
Max Load:
Resistive (Inductive) Voltage
15 A (3) A 125/250 VAC

0.25 A (0.1) A 220 VDC

0.5 A (0.2) A 110 VDC
8 A (7) A 24 VDC
Reed Switches:
2-Type: SPDT-CO, Form C
Contact rating: max 3W
Voltage: Switching max 100 VDC
Breakdown min 200 VDC
Current: Switching max 0.20 A
Carry max 1.3 A
Contact resistance: 0.2 ohms
Contact capacitance: 0.3 pF
4/20 mA Position Feedback:
Voltage supply: 7-30 VDC
Output: 4-20 mA , 2 wire
Loop Impedance: max 850 ohms @ 24 VDC
Linearity error: <1.2%
Hysteresis: <0.2%
Temp. Sensitivity: < 0.1%/10 °F (5.5 °C)
Other Options:
Potentiometer-Namur Sensors - Third party stackable EX mounting kits

Approvals—Positioners only

Ratings for hazardous locations:

V200-EX

ATEX-explosion protection

1487X, intrinsically safe EEx ia IIC T4/T5/T6
E121X, flameproof EEx d IIC T4/T5/T6

FM and CSA

Explosion Proof CL I, II Div 1 Grp B-G

Intrinsically Safe
FM CL I-II-III Div 1 Grp A-G
CSA CL II Div 1&2 Grp E-G
CL III

Non Incendive

FM CL 1 Div2 Grp A-C

Temperature Class
Short circuit Ambient Temp
Current-max max
T6 50 mA 140 °F (60 °C)
T5 60 mA 158 °F (70 °C)
T4 60 mA 185 °F (85 °C)

V200-IS (Intrinsically Safe)
ATEX

EEX ia IIcT4/T6

FM
CL1 Div1 Grp A B C D

CSA

EX ia CL1 Grp A B C D
EX ia CL 1 Div2 Grp A B C D

Ordering Codes:

Pneumatic V200 P
Electropneumatic V200 E
Explosion Proof V200 EX
Intrinsically Safe V200 IS
Fail Freeze V200 FF

Spindle D1 Namur (standard)
For additional spindle options, please contact VAC or visit our website at www.vacaccessories.com
Front Cover
90 degree rotation 90
60 degree rotation 60
45 degree rotation 45
30 degree rotation 30
Blank scale 00
Indicator Arrow A
Standard Beacon/Raised (Black/Yellow) B
Optional Beacon/Raised (Red/Green) BRG
Cam (standard) 90° C1 (standard)
For additional cam options, please contact VAC or visit our website at www.vacaccessories.com

Spool Valve Options (shipped with standard spool)
Standard (Low Bleed) SG/LB—Shipped as Standard
High Gain HG
Super High Gain/Flow SHGHF
Feedback Options FB
2 SPDT Mechanical Switches M
2 SPDT Reed Switches R
4-20 mA Transmitter mA
Mech Switches w/transmitter MmA
Reed Switches w/transmitter RmA
1 K potentiometer 1K
10 K potentiometer 10K

Options

Extra High Temp (Pneumatic only) (-40 to 325 F) EHT
Low Temp (Pneumatic only) (-58 to 185 F) LT
0/10 Volt I/P (V200E only) 0/10V
Gas Approved GA
ATEX ATEX
Tufram Coating (V200 P and E) TUF
Nickel Coating (V200 P and E) NIC
24 Psi Spring (6-30) 6-30

Example:

V200E-D1-90-B-C1-FB-MmA

Electropneumatic with namur spindle, 90 degree cover, raised indicator, 90 degree cam,
feedback with mechanical switches and 4/20 mA transmitter.

V200 Options/Features:

Flexible mounting
for rotary or linear
applications

Various Spool
Valve Options

Internal I/p with simple
loop test points.

External zero and span
adjustment-without
removing the positioner
cover

V200 Dimensional Drawings

173,4

6 13/16"

41

45

45

1 5/8"

1 25/32"

1 25/32"

Gauges 1/8" NPT(4x)(optional)

68

2 11/16"

5

3/16"

61

277

10 29/32"

290,7

11 7/16"

2 13/32"

V200P, E, -IS, TUF, NIC, EHT, LT

Hex size

10

13/32"

121

4 3/4"

48,3

126,6

4 31/32"

1 29/32"

127

5"

Dome Indicator(optional)

97,5

3 27/32"

62,5

2 15/32"

15,5

5/8"

133

5 1/4"

V200-FF

57

2 1/4"

25

31/32"

56

2 7/32"

2 31/32"

Conduit Entry
1/2" NPT (4x)

67,3

55,5

2 3/16"

2 21/32"

3,8

5/8"

47,5

1 7/8"

75

5/32"

15,8

Gauges 1/8" NPT(4x)(optional)

68

2 11/16"

41

1 5/8"

Hex size

10

13/32"

Dome Indicator(optional)

Conduit Entry
1/2" NPT (4x)

173,4

173,4

6 13/16"

6 13/16"

45

45

41

45

45

1 25/32"

1 25/32"

1 5/8"

1 25/32"

1 25/32"

5

3/16"

270,7

10 21/32"

291,1

11 15/32"

61

Gauges 1/8" NPT(4x)(optional)

Ø68

2 11/16"

5

3/16"

207,7

8 3/16"

251

9 7/8"

294

11 9/16"

2 13/32"

61

2 13/32"

Hex size

13/32"

V200E 0-10V

10

74,9

2 15/16"

121

4 3/4"

100,4

3 31/32"

121

137,9

4 3/4"

5 7/16"

126,6

127

4 31/32"

5"

5"

127

97,5

3 27/32"

Dome Indicator(optional)

97,5

3 27/32"

62,5

2 15/32"

62,5

2 15/32"

15,5

5/8"

133

5 1/4"

15,5

5/8"

2 1/4"

133

5 1/4"

25

2 1/4"5731/32"

57

56

2 7/32"

2 31/32"

75

25

31/32"

56

2 7/32"

75

2 31/32"

Conduit Entry
1/2" NPT

161,3

6 11/32"

10,8

7/16"

47,5

1 7/8"

47,5

1 7/8"

123

4 27/32"

15,5

5/8"

55,5

2 3/16"

V200-EX

V200E-GA

NOTE: mm appear in parentheses

Retrot your valve with a VAC

Positioner—a “choice” of options!

Most industrial control valves are equipped with the valve

manufacturer’s “standard” positioner when the valve is rst

delivered. As these companies move into new generation
products, they often leave behind a whole marketplace of

product needs that don’t “t” the application needs. When

these manufacturers’ standard positioners need replacing,

what choices are you oered? High prices, poor delivery, or

discontinued products leave users without many options.

VAC wants to put “choice” back in the hands of these users.
From a very basic and simple, pneumatic unit to standard or
EX electropneumatic, to a complete line of digital positioners,
the choice of replacing the manufacturer’s “standard” positioner

is back in your hands. VAC products oer the control accuracy

you need, yet a simple rugged design (all metal housings) that is

exible and adaptable. The installed base of control valves is very

important to users and to VAC.

We want to oer you either rotary or linear positioner products
that “t” the needs of the application and not limit your options.
Retrot with a VAC positioner, putting your positioner options

back in your control.

Our way of doing business is
just as simple as our products.

A solid, simply designed positioner, with high quality
construction is just the start of the Valve Accessories and
Controls story. Because we are a privately held, customer
driven company, we can meet your needs much quicker,

with a lot more exibility.

A quality company must be a lot more than a quality
product. Responding promptly and honestly, showing
genuine interest in what we do and what you do, staying

focused on our strengths, and being dierent in a positive

way are important.

Sounds simple-we plan to keep it that way!

VALVE ACCESSORIES & CONTROLS

200 Jade Park • Chelsea, AL 35043
TEL: [phone] • FAX: [phone]

[e-mail]

VALVE ACCESSORIES & CONTROLS
SWEDEN AB

Box 580, Veddestavagen 13
SE-175 62 Jarfalla, SWEDEN
TEL: [phone] • FAX: [phone]

[e-mail]

VALVE ACCESSORIES & CONTROLS

12942 Bedford Falls Drive • Cypress, TX 77429
TEL: [phone] • Cell: 713-253-7781
FAX: [phone]

[e-mail]

VALVE ACCESSORIES & CONTROLS

292 Hendricks Road
Bolton Landing, NY 12814
Phone [phone]
FAX: [phone]

[e-mail]

www.vacaccessories.com

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