Control Products UMT-TD10 User Manual

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LIQUIDATOR STEAM
TRAIP FEATURES
Durability and
Long Service Life
Stainless steel body and
cover with stainless steel
welded actuator for
thermal and hydraulic
shock resistance.
Rapid Startup with
Outstanding Air Handling
Thermostatic action responds
quickly to eliminate air and
other non-condensibles.
Large startup capacity.
Water Tight Seal
Hardened stainless steel
valve and seat lapped as
a matched set assure
tight seal and long life.
3 Year Guarantee
Guaranteed against
defects in material
and workmanship.
Easily Maintained
Four bolt cover permits easy in-line rebuilding for less than the cost of replacement.
Excellent Energy Savings
Positive shutoff and thermostatic action assure no loss of steam during normal operation.
Fits all Universal Connectors
Liquidator body will replace any manufacturers’ universal mount trap body.
Easily Replaced
Two bolt design permits rapid removal without breaking pipe connections.
Freeze Proof
Self draining when installed vertically.
Optional Integral Strainer
Helps prevent dirt and scale build-up on valve seat.
Applications
Unit Heaters Laundry Equipment
Steam Tracing ● Plating Tanks
Drip Legs Platen Presses
Tire Presses Cooking Equipment
Air Vents
LIQUIDATOR
450 Series
Thermostatic
Steam Trap
Pressures To 450 PSIG Temperatures to 600°F
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LIQUIDATOR 450
THERMOSTATIC TRAP
Thermal actuator is filled at its free length with a liquid having a lower boiling point than water. On start-up, valve is normally open. When steam enters trap, thermal actuator fill vaporizes to a pressure higher than line pressure. This forces valve into seat orifice to prevent any further flow. As condensate collects, it takes heat from thermal actuator,
lowering internal pressure. Line pressure will then compress thermal actuator to open valve and discharge condensate. Valve opening automatically adjusts to load conditions from minimum on very light loads to full lift at maximum load. Restricted orifice in UMT451T (small opening at bottom of valve seat) prevents trap from discharging continuously on light loads such as are encountered on tracer lines.
LIQUIDATOR 450 SERIES
UNIVERSAL MOUNT THERMOSTATIC
STEAM TRAPS
Pressures to 450 PSIG (31 barg)
Temperatures to 600°F (316°C)
Easily Maintained — Universal two bolt swivel mounting
simplifies removal from system. Kits allow flexibility to replace or rebuild.
Simple Installation — Stainless mounting block mounts
permanently into system. Trap installs via two bolt universal connection.
Improved Energy Savings — High efficiency–maximum
elimination of air and non-condensibles.
Temperature Sensitive Actuators — One moving part.
Stainless Steel, fail open, welded actuator for maximum corrosion, thermal and hydraulic shock resistance.
Hardened Stainless Steel Valve and Seat — Long life.
Lapped as a matched set for water tight seal.
Easily Maintained — Can be inspected and serviced
without breaking pipe connections.
Freeze Proof — Self draining when installed vertically. For Superheated Steam Applications — Because the
trap closes at saturated steam temperature, superheated steam cannot reach trap.
Air Vent — Efficient steam service air vent when equipped
with ISO filled Actuator and installed in air vent location.
Guaranteed — Traps are guaranteed against defects in
materials or workmanship for three years.
Positive Shutoff and Long Life — Integral Stainless Steel
Strainer helps prevent debris depositing on valve and seat.
MODELS
UMT-TD10L–Low Capacity Trap
UMT-TD10–Standard Capacity Trap
UMTC–Standard connector (1/2" & 3/4" only)
UMTCY-RH–Right Hand Connector w/Y strainer*
UMTCY-LH–Left Hand Connector w/Y strainer*
UMTVS-BB–Connector with Isolation Valves, Strainer,
Blowdown Valve and Test Port
For complete unit, order trap and connector as separate items. *Add (-B) for Blowdown Valve.
APPLICA TIONS
Unit Heaters
Steam Tracing
Drip Legs
Tire Presses
Cooking Equipment
Laundry Equipment
Plating Tanks
Platen Presses
Air Vents
OPTIONS
SLR - SLR Orifice*
ISO - ISO Filled Actuator*
SW - Socketweld
B - Blowdown Valve
*Not available on UMT451T
Canadian Registration # OE1388.6C
UMT SERIES TRAP AND UMTC CONNECTOR
OPERA TING PRINCIPLE
For information on Big Block UMTVS-BB Connector
See Page 344
Connections:
1/2", 3/4" or 1" NPT or socketweld
SPECIFICATIONS
Steam trap shall be of balanced pressure design with stainless steel welded actuator capable of discharging condensate within 10°F of saturated temperature. Where greater sensitivity is required, SLR orifice and Sterilizer trim will be available to allow condensate evacuation at or near saturated temperatures. Where subcooling of condensate is desired alternate thermostatic actuator will be available to allow condensate evacuation at or near 40°F below saturated temperatures. Thermostatic actuator shall employ a conical valve lapped in matched sets with the seat ring assuring tight shut off. A minimum of two orifice sizes shall be available allowing for custom capacity sizing. Trap shall be stainless steel bodied suitable for pressures through 450 psig. Trap connection shall be two bolt universal swivel mount. Mounting block shall be stainless steel and available in 1⁄2" through 1" NPT or socket weld.
MAXIMUM OPERATING CONDITIONS
Traps with Welded Stainless Actuator PMO: Max. Operating Pressure 450 psig (31 barg) TMO: Max. Operating Temperature 600°F (316°C)
Traps with Welded Stainless Actuator, ISO PMO: Max. Operating Pressure 450 psig (31 barg) TMO: Max. Operating Temperature 600°F (316°C)
All Traps PMA: Max. Allowable Pressure 450 psig (31 barg) TMA: Max. Allowable Temperature 750°F (399°C)
M
ATERIALS OF
CONSTRUCTION
Body & Cover …………………ASTM A351 Grade CF8 (304)
Cover Gasket . . . . . . . . . . . . . .304 stainless spiral wound
w/graphite fill Actuator ……………………………………………Welded SS Strainer………………………….033 perf. 304 Stainless Steel Valve & Seat …………………Hardened 416 Stainless Steel Mounting Block ………………ASTM A351 Grade CF8 (304)
LIQUIDATOR 450 SERIES
UNIVERSAL MOUNT THERMOSTATIC
STEAM TRAPS
Maximum Capacitylbs/hr 10°F Below Saturation (Kg/hr 5°C Below Saturation)
Trap
Orifice Differential PSIG (barg)
Inch 5 10 20 50 100 125 150 200 250 300†350 400 450
(mm) (0.34) (0.7) (1.4) (3.4) (6.7) (8.4) (10.1) (13.4) (16.8) (20.1) (24.1) (27.6) (31.0)
UMT451T
5/64 84 119 168 265 348 375 398 439 472 502 529 553 575
(2) (38) (54) (76) (120) (158) (170) (181) (199) (214) (228) (240) (251) (261)
UMT452T
1/8 216 265 375 592 778 838 890 980 1055 1121 1180 1235 1284
(3) (98) (120) (170) (269) (354) (381) (405) (445) (480) (510) (536) (561) (584)
UMT453T
1/4 550 825 1210 1975 2825 3140 3425 3650 3960 4100 4230 4420 4600
(6) (249) (374) (549) (896) (1281) (1424) (1554) (1656) (1796) (1860) (1919) (2005) (2086)
DIMENSIONS - INCHES (MM)
W
EIGHT
T
RAP - 3.2 LBS. (1.4 KG)
S
TD. MOUNTING BLOCK - 1.1 LBS. (0.5 KG)
Y STRAINER MOUNTING BLOCK - 2.3 LBS. (1.0 KG)
4.8
(122)
2.6 sq. (66 sq.)
.75 (19)
2.81 (71)
UMT SERIES
TRAP AND
UMTC
CONNECTOR
ISO filled Actuator recommended for superheated steam.
UMTCYR
UMTCYL
3.5
(8.89)
3.44
(8.74)
1.25
(3.18)
5
(12.7)
3.5
(8.89)
3.44
(8.74)
1.25
(3.18)
5
(12.7)
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LIQUIDATOR 450
THERMOSTATIC TRAP
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LIQUIDATOR UMT-TD
THERMODYNAMIC TRAP
Incoming air and condensate flow through the trap body and into the Celtron® cartridge. Line pressure raises the disc off the seat allowing complete discharge. When flashing condensate enters the cartridge, flow velocity increases, creating low pressure underneath the disc. Flashing condensate at high velocity strikes the inside wall of the disc chamber and is
deflected to the top of the disc causing a pressure buildup. The disc is forced down onto the seat by this pressure imbalance. The trap remains closed as steam in the jacket prevents exposure of the Celtron® cartridge to ambient temperatures. Pressure inside the cap is not lowered until the trapped flash vapor condenses. Condensing steam lowers the pressure above the disc. Disc is then lifted and the cycle repeated.
LIQUIDATOR UMT-TD
UNIVERSAL MOUNT
THERMODYNAMIC STEAM TRAPS
Pressures To 450 PSIG (31 barg)
Temperatures to 750°F (400°C)
Easily Maintained — Universal two bolt swivel mounting
simplifies removal from system. Kits allow flexibility to replace or rebuild.
Simple Installation — Stainless mounting block mounts
permanently into system. Trap installs via two bolt universal connection.
Improved Energy Savings — Lowers steam waste due to
steam jacketing. Trap cycle is unaffected by ambient temperatures or precipitation.
Extended Trap Life — Integral strainer keeps disc and
seat clean. Non-violent discharge reduces wear. Heavy disc prevents warpage and improves performance.
Easily Maintained — Completely renewable without
disturbing piping connections by removing cover, unscrewing and replacing Celtron® cartridge. Celtron® replacement cartridges are packaged individually with cover and gaskets in a protective bag.
Freeze Proof — When mounted vertically or on its side
horizontally.
Multi-functional — Integral check valve eliminates need
for additional fittings.
Economical — First cost and maintenance cost are low.
MODELS
UMT-TD10L–Low Capacity Trap
UMT-TD10–Standard Capacity Trap
UMTC–Standard connector (1/2" & 3/4" only)
UMTCY–Connector w/Y strainer
UMTCYR–Right Hand Connector w/Y strainer
UMTCYL–Left Hand Connector w/Y strainer
UMTVS-BB–Connector with Isolation Valves, Strainer,
Blowdown Valve and Test Port
For complete unit, order trap and connector as separate items.
A
PPLICATIONS
Steam Tracing
Drips
Light Process
O
PTIONS
SW - Socketweld Connections
B - Blowdown Valve
Celtron
®
plastic-packed replaceable cartridge for fast and simple replacement
UMT-TD SERIES TRAP AND UMTC CONNECTOR
For information on Big Block UMTVS-BB Connector
See Page 344
OPERA TION
SPECIFICATION
Steam trap shall be of a thermodynamic capsule design. The body shall be of a 304 stainless steel 2 bolt universal swivel construction with a stainless steel in line renewable Celtron capsule. Celtron capsule shall contain all working components. Capsule shall be hardened throughout. Seat shall be stress relieved to eliminate warping. Trap shall seal to body with spiral wound graphite gaskets. Trap shall be suitable for pressures through 450 psi and available in 1/2" through 1" NPT or socketweld connections.
MAXIMUM O
PERATING CONDITIONS
PMO:Max. Operating Pressure 450 psig (31 barg) TMO Max. Operating Temperature 750°F (400°C)
PMA: Max. Allowable Pressure 450 psig (31 barg) TMA: Max. Allowable Temperature 750°F (400°C)
MATERIALS OF CONSTRUCTION
Body & Cover: . . . . . . . . . . . . .ASTM A351 Grade CF8 (304)
Cover Gasket: . . . . . . . . . . . . . . .304 stainless spiral wound
w/graphite fill
Celtron® Cartridge: . . . . . . .416 Stainless Steel w/hardened
disc & seat
Strainer: . . . . . . . . . . . . . . . . ..033 perf. 304 Stainless Steel
Mounting Block: . . . . . . . . . . .ASTM A351 Grade CF8 (304)
LIQUIDATOR UMT-TD
UNIVERSAL MOUNT
THERMODYNAMIC STEAM TRAPS
Maximum Capacitylbs/hr 10°F Below Saturation
Differential – PSIG (barg)
Trap 5 10 25 50 75 100 200 300 400 450
(0.34) (0.7) (1.7) (3.4) (5.2) (6.9) (13.8) (20.7) (27.6) (31)
UMT-TD10L 105 150 235 330 395 435 550 630 690 715 UMT-TD10 240 265 420 590 700 770 980 1120 1240 1280
For Kg/Hr Multiply by .454
The UMT-TD Series trap works efficiently at all line pressures between 5 and 450 psi and back pressures to 80% of line pressure.
Connections:
1/2", 3/4" or 1" NPT or socketweld
DIMENSIONS - INCHES (MM)
W
EIGHT
TRAP - 3.2 LBS. (1.4 KG)
STD. MOUNTING BLOCK - 1.1 LBS. (0.5 KG)
Y S
TRAINER
MOUNTING BLOCK - 2.3 LBS. (1.0 KG)
4.8
(122)
2.6 sq. (66 sq.)
.75 (19)
2.81 (71)
UMT-TD
SERIES TRAP
AND UMTC
CONNECTOR
UMTCYR
UMTCYL
3.5
(8.89)
3.44
(8.74)
1.25 (3.18)
5
(12.7)
3.5
(8.89)
3.44
(8.74)
1.25
(3.18)
5
(12.7)
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LIQUIDATOR UMT-TD
THERMODYNAMIC TRAP
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