Control Products PMPBP User Manual

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Condensate Return Pumps

PUMPS

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

Condensate Return Pumps

Stand Alone Pressure Motive Pumps

PUMPS

The stand alone Pressure Motive Pump (PMP) consists of the pump tank, the internal 76-89 operating mechanism, and a set of inlet and outlet check valves. Depending on the particular model, pump tanks can be made from Ductile Iron, Fabricated Steel or Stainless Steel. In most installations an additional receiver or reservoir tank and possibly a high capacity steam trap may be required to complete the system.

Introduction Pressure Motive Pump (PMP) Series 76-81

PMPC Basic Pumping Applications up to 200 PSIG

• Ductile Iron body (PMO 200 PSIG)

• Patented Snap-Assure Mechanism with

Inlet and Outlet Check Valves

PMPF Basic Pumping Applications up to 200 PSIG

• Fabricated Carbon Steel body (PMO 200 PSIG)

• Patented Snap-Assure Mechanism with

Inlet and Outlet Check Valves

PMPSS Corrosive Applications up to 150 PSIG

• Fabricated Stainless Steel body (PMO 150 PSIG)

• Patented Snap-Assure Mechanism with

Inlet and Outlet Check Valves

Page No.

PMPLS Low-Profile Applications up to 150 PSIG

Fabricated Carbon Steel body (PMO 150 PSIG)

•

Patented Snap-Assure Mechanism with

•

Inlet and Outlet Check Valves

PMPM Extremely Low-Profile Applications up to 150 PSIG

• Cast Iron body (PMO 150 PSIG)

• Internal Pump Mechanism with

Inlet and Outlet Check Valves

PMPBP High-Capacity Applications up to 150 PSIG

• Fabricated Carbon Steel body (PMO 150 PSIG)

• Internal Pump Mechanism with

Inlet and Outlet Check Valves

PMPSP Sump Drainer 88-89

• Fabricated Carbon Steel body (PMO 150 PSIG)

• These non-electric sump drainers are designed to drain

unwanted water from sumps, pits, underground tunnels and low lying areas

• Patented Snap-Assure Mechanism with

Inlet and Outlet Check Valves

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

Condensate Return Pumps

Pumps with Receiver Tanks

Simplex, Duplex, Triplex & Quadraplex Systems 90-91

tandardized Simplex, Duplex, Triplex, and Quadraplex packaged

S systems include the Stand Alone Pumps and check valves with receiver tank mounted on a steel base and frame. Multiple pumping units can be used for increased capacity or for system redundancy. The units are available in Ductile Iron, Carbon Steel and Stainless Steel.

Additional options such as sight glasses, insulation jackets, cycle counters, motive and vent piping, pressure regulators, steam traps, strainers and ASME code stamps, etc., are available.

Pump & Trap Combinations

Models PMPT & WPT 92-97

Pump & trap combinations are used for draining condensate from a single piece of heat transfer equipment. Model PMPT has an internal steam trap inside the pump body. The WPT Series have an appropriately sized external steam trap attached to the pump and are mounted on a common base.

ACCESSORIES & OPTIONS for Stand Alone Units

Custom Tanks, Insulation Jackets, Gauge Glasses, Cycle Counters, 98-99 Pre-piped Accessories, Mechanisms, Check Valves, etc.

Page No.

SIZING & SELECTION for All Non-Electric Pumps & Systems

Pump Capacities 100-101 PMP, Receiver & Vent, Pump-Trap & Reservoir Sizing 102-109

Customized Skid Packages

Watson McDaniel’s fully equipped ASME qualified fabrication facility 110-111 stands ready to assist you with all your fabrication needs. Our engineering staff specializes in the design of pressure motive condensate pumping systems for both industrial and institutional applications. We offer either standard packages, or specialized systems to meet your specific needs.

Electric Condensate Pumps

Models W4100 & W4200 112-115

Electric condensate pumps are available for condensate temperatures up to 190

F. Carbon Steel and Cast Iron Tanks available. Available options include

receivers, NEMA control panels, mechanical and electrical alternators, magnetic starters, gauge glasses, and more.

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

Pumps

NON-ELECTRIC CONDENSATE PUMPS

Why use a Pressure Motive Pump (PMP)?

The primary function of the non-electric PMPs is to return condensate back to the boiler. They are an excellent alternative to standard electric pumps that are prone to seal failure when pumping hot condensate in excess of 195˚ F. They also significantly improve the performance and efficiency of heat exchangers by helping to drain condensate from the heat exchanger during system stall conditions.

PUMPS

Information Required for Proper Selection and Sizing of Pressure Motive Pump (PMP) Systems

Although Pressure Motive Pumps can be supplied as stand-alone units, the vast majority of industrial condensate transfer applications require a complete system of components to function both properly and efficiently. This section is intended to familiarize the user with the information and components required to provide an efficient system.

Considerations for PMP System Sizing and Selection

1) Is a PMP required for the situation? Is there sufficient line pressure for adequate transfer of condensate,

or is a PMP required to overcome lift and/or condensate return line pressure?

2) Should you choose a Stand-alone pump or Pump with Receiver Tank (PMP System)? The vast majority of pump

applications require some type of receiver or reservoir upstream of the unit for several possible reasons:

• To allow proper operation of the PMP by providing adequate liquid head above

the PMP (Fill Height). Liquid fill head is required to ensure gravity drainage of condensate so that the PMP tank may fill completely on each cycle.

• To enable the condensate to collect while the pump is in the discharge cycle

(i.e. not filling), thus preventing liquid backup into the equipment being drained.

• In an open loop system, a vented receiver must accommodate both high

pressure/temperature condensate as well as the flash steam generated from that condensate. Sizing of both the receiver and vent connection are critical to proper function of the system.

3) Application – OPEN LOOP (Vented Receiver) or CLOSED LOOP (Pressurized Reservoir)?

INLET FOR MULTIPLE

ATMOSPHERIC

12” SEAL

OVERFLOW

CONDENSATE SOURCES

VENT

PUMP EXHAUST

FILLING

HEAD

12” Preferred

6” Min.

VENTED

RECEIVER

PRESSURE

MOTIVE

PUMP

MOTIVE STEAM OR AIR SUPPLY

WD 600

TRAP

ALTERNATE CONDENSATE INLET

RETURN LINE PRESSURE

LIFT (ft.)

OPEN LOOP

This PMP System is intended for the drainage of multiple condensate sources. For these applications, a vented receiver will be required for the equalization of the various pressure sources. The flash steam generated by the hot condensate in the receiver tank can be used for supplementing other low pressure steam systems or vented to atmosphere.

(Vented Receiver)

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

Pumps

NON-ELECTRIC CONDENSATE PUMPS

CLOSED LOOP (Pressurized Reservoir)

STALL CONDITION WITH MODULATED STEAM FLOW

When a modulating valve is used to control product temperature in heat transfer equipment, the valve will open

PUMPS

and close as necessary to meet the variable demand of the system to maintain the product at constant temperature (Figure 1). Therefore, when maximum heating is required, the supply valve will be fully open to satisfy the high steam demand requirement. At this point, pressure is also being supplied at its highest level, which may be sufficient to overcome total system back pressure.

As the product temperature is satisfied, demand decreases and the valve correspondingly begins to close reducing pressure differential. If demand is satisfied, the valve modulates to its fully closed position. Inlet supply pressure will eventually fall below system back pressure, resulting in system stall. This leads to poor heat transfer and water hammer as condensate backs up in the heat transfer equipment. To prevent this situation, a pressure motive pump (PMP) and steam trap is added to the system (

Figure 2).

Any condensate forming inside the heat transfer equipment will drain by gravity into the pump tank. The condensate will accumulate in the pump tank until the float mechanism reaches its trip point. The “tripping” of the mechanism opens the motive valve to allow high pressure steam into the tank to drive the condensate from the tank to the condensate return line.

Figure 2

STEAM CONTROL

STEAM

HOT OUTLET

COLD INLET

VALVE

AIR

ENT

HEAT EXCHANGER

RESERVOIR

FILLING HEAD

INLET

CHECK VALVE

VENT

PRESSURE

MOTIVE

VACUUM BREAKER

STEAM INLET

PUMP

Heat Exchanger System with PMP & Separate T

(Closed Loop System)

CONDENSATE RETURN

STEAM

THERMODYNAMIC DISC TRAP

F&T TRAP

OUTLET CHECK VALVE

STEAM

HOT OUTLET

Figure 1

COLD INLET

STEAM CONTROL VALVE

AIR VENT

HEAT EXCHANGER

VACUUM BREAKER

F&T TRAP

Heat Exchanger System

without PMP

CONDENSATE RETURN LINE

4) Height or spatial limitations – Is the equipment to be drained low to the ground or are there other size limitations?

It is important that minimum fill head requirements are met to ensure proper operation of the PMP. In addition, changes in fill head will affect capacity.

LIFT

rap

5) Standard Simplex/Duplex/Triplex/Quadraplex or Custom System – This is generally dictated by sizing requirements

and application parameters, but a cost-effective standard system should be selected when possible. Custom fabricated systems are designed to meet a wide variety of specific application requirements. Note: The sizing of

the receiver and vent connection on standard systems must be specified per the application parameters.

6) Back pressure – For proper sizing and selection of a PMP system, the total back pressure of the system must be known.

The total back pressure generally consists of:

• The vertical height the condensate must be raised (Every 1 foot of vertical lift equals 0.433 PSI pressur

e.)

• Any line pressure in the condensate return piping

7) Motive Gas and Pressure – Is the gas (steam, air, other) appropriate for the application and is the available pressure

sufficient to provide the necessary flow against the total back pressure? (For closed loop systems, only steam is appropriate as a motive.)

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

PMP Series

Pressure Motive Pumps

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

TYPICAL APPLICATIONS

The Watson McDaniel PMP Series of Pressure Motive Pumps

PUMPS

are designed to transfer hot condensate (as well as other liquids) without the use of electrical energy. The primary application for the PMP is pumping condensate from a process application or condensate collection area back to the condensate return system.

Hot Condensate The mechanical seals in standard electric

condensate return pumps begin to have difficulty when handling condensate in excess of 195˚ F. Seal failure is virtually guaranteed when condensate temperatures reach 203˚ F due to flashing of the condensate acr required to cool condensate in order to prevent seal failure prior to pumping using electric pumps. PMPs do not have seals and therefore will handle condensate well in excess of these temperatures.

oss the seal face. It is therefore

TYPICAL CONFIGURATIONS

STAND ALONE UNITS:

All stand alone units are furnished with pump tank, check valves: and internal pumping mechanism.

• PMPC • PMPF • PMPSS • PMPLS • PMPM • PMPBP

PUMPS WITH RECEIVER TANKS:

One or more stand alone pump units connected to an appropriately sized receiver tank mounted on a common base. Additional pumping units can be used for increased capacity or pump redundancy in case of failure.

Simplex: One Pumping unit with check valves and receiver

tank, mounted on frame and skid base.

Duplex: Two Pumping units with check valves and receiver

tank, mounted on frame and skid base.

Triplex: Three Pumping units with check valves and receiver

tank, mounted on frame and skid base.

Quadraplex: Four Pumping units with check valves and

receiver tank, mounted on frame and skid base.

PUMP & STEAM TRAP COMBINATIONS:

Stand alone pump combined with Internally or Externally configured Steam Trap.

• PMPT (Internal Steam Trap)

• WPT Series (External Steam Trap)

Several choices of pump body materials, types and configurations are available to meet specific customer applications:

Ductile Iron Tanks Ductile Iron is far superior to cast iron in

handling higher pressures and temperatures. Ductile iron is also extremely corrosion resistant to condensate and water and can last in excess of 50 years before tank replacement is required. Our ductile iron tanks can be ASME coded on request.

Fabricated Carbon Steel Carbon steel has a higher

pressure and temperature rating than ductile iron. Certain industrial facilities such as chemical and petrochemical refineries request carbon steel only. Our carbon steel tanks are standard ASME coded.

Fabricated Stainless Steel Stainless steel (304L) tanks are the

most corrosion resistant and can be used in extremely harsh environments.

Low Profile Low profile tanks are often required when draining

condensate fr ground which limits filling head. Low profile units are available in both fabricated steel and cast iron.

om process equipment when positioned close to the

Sump Drainers Sump drainers are similar to the standard PMP

models except that they discharge the condensate vertically upwards. This piping configuration allows them to easily fit into below ground sump pits with limited space.

FEATURES

• Seal-less – The PMP contains no seals. The weak point in

conventional electric pumps is seal failure due to flashing hot condensate across the seal face.

• Non-Electric

used in remote locations or NEMA 4,7 & 9 hazardous areas. Can operate using steam, air, nitrogen or other pressurized gases as the motive force.

• Ductile-Ir

which is far superior to Cast Iron for pressure and temperature rating and safety. Can be ASME coded and can last in excess of fifty years prior to replacement.

• Carbon Steel

carbon steel.

• Stainless Steel

applications in harsh environments.

– Since no electricity is required they can be

on – Pump tanks are standard in Ductile Iron

– Pump tanks available in ASME coded

– Pump tank options include 304L for

SUMP DRAINER:

Stand alone Sump Drainer with check valves is designed for pumping water out of low lying areas or pits. Excellent solution where there is no access to electricity.

• PMPSP

CUSTOM CONFIGURATIONS

Watson McDaniel’s fully-qualified fabrication facility is ASME code certified. Our engineers can design and build complete custom systems to meet all your requirements.

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

OPTIONS

• Pump cycle counter used for predicting maintenance intervals

as well as calculating the volume of condensate pumped.

• Insulation jackets are available to stop heat losses

through the pump body and provide personal protection.

• Sight glass for monitoring liquid level inside pump body.

• Customized systems – ASME code-certified fabrication facility

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

PMP Series

Pressure Motive Pumps

STAND ALONE UNITS

All stand alone units are furnished with pump tank, check valves and internal pumping mechanism.

PUMPS

PMPC

The Model PMPC pressure motive pump body & cover are manufactured from ductile ir

stamp is available.

PMPSS

The Model PMPSS pressure motive pump body & cover are manufactured from 304L stainless steel are designed to be used in harsh corrosive environments and receive the

PMPM

The Model PMPM pressure motive pump has an

low profile

are required when draining condensate from process equipment positioned close to the ground which limits the filling head of the pump.

DUCTILE IRON

on. ASME “UM” code

STAINLESS STEEL

. These tanks

ASME “UM” code stamp.

CAST IRON LOW PROFILE

extremely

. These low-profile tanks

PMPF

The Model PMPF pressure motive pump is designed for high pr Pump body & cover are manufactured from carbon steel code stamp.

CARBON STEEL HIGH-PRESSURE

essure applications.

and receive the ASME “UM”

PMPBP

The PMPBP is an pressure motive pump for applications requiring large transfer of condensate or other liquids. The internal operating mechanism functions identically to other pumps in the PMP series. ASME “U” code

stamp is available.

PMPLS

The Model PMPLS pressure motive pumps are low pr draining condensate from process equipment positioned close to the ground which limits the filling head of the pump. Pump body & cover are manufactured from carbon steel the ASME “UM” code stamp.

CARBON STEEL HIGH-CAPACITY

extremely high-capacity

CARBON STEEL LOW PROFILE

ofile. These tanks are often required when

and receive

PUMP & TRAP COMBINATIONS

with Internal Steam Trap

PMPT

The Model PMPT low-profile pressure motive pump comes with an Internal Steam Trap. It is an excellent choice for drainage of various modulating process equipment. The

internal steam trap allows condensate discharge under all operating conditions of modulating equipment, including vacuum.

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

with External Steam Trap

WPT

The WPT Series ar alone pump units with an

opriately sized

appr Steam Trap preassembled at the factory and mounted on a common base plate, allowing for easy installation. Available in several sizes and capacities. Used when load r exceeds that of the PMPT.

e stand

nal

Exter

equirement

PUMPS WITH

RECEIVER TANKS

Watson McDaniel manufactures PMPs with receiver tanks. Pumps are available in Ductile Iron, Cast Iron or Fabricated Steel. Receiver tank manufactured from Carbon Steel. Available in Simplex, Duplex, Triplex and Quadraplex.

SUMP DRAINER

PMPSP

The Model PMPSP sump drainer body & cover are manufactured from Carbon Steel. The Model PMPSP Sump Drainer is designed for pumping out and draining pits.

NON-ELECTRIC CONDENSATE PUMPS

PMP Series

Pressure Motive Pumps

Operation of PMP Pressure Motive Pump

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

PUMPS

CONDENSATE

VENT TO

ATMOSPHERE

VENTED

RECEIVER

FILLING HEAD

INLET

CHECK VALVE

VENT TO

ATMOSPHERE

VENTED

RECEIVER

FILLING HEAD

INLET

CHECK VALVE

PUMP EXHAUST

VENT

PUMP

PUMP EXHAUST

VENT

PUMP

MOTIVE

GAS

INLET

MOTIVE

GAS

INLET

PUMP MOTIVE PRESSURE

DRIP TRAP

TO DRAIN OR VENT

OUTLET CHECK VALVE

PUMP MOTIVE PRESSURE

DRIP TRAP

TO DRAIN OR VENT

OUTLET CHECK VALVE

RETURN LINE

PRESSURE

RETURN LINE

LIFT PRESSURE

IN PSI

(FEET X 0.433)

VENT

OUTLET

(open)

Open

MOTIVE

INLET

(closed)

Closed

FLOW

INLET

OPEN

1 Condensate flows from the receiver tank thru the inlet check valve and fills

the pump tank. During the filling cycle the float inside the tank rises.

RETURN LINE

PRESSURE

RETURN LINE

LIFT PRESSURE

IN PSI

(FEET X 0.433)

VENT

OUTLET

(closed)

Closed

MOTIVE

INLET (open)

Open

INLET

CLOSED

2 When the pump tank has filled to the trip point, the mechanism triggers,

opening the motive gas inlet valve and simultaneously closing the vent valve. This allows motive pressure to enter the pump body, which drives the condensate thru the outlet check valve into the condensate return line. During the discharge cycle, the liquid level and the float inside the pump tank drop.

OUTLET

CLOSED

OUTLET

OPEN

FLOW

CONDENSATE

VENT TO

ATMOSPHERE

VENTED

RECEIVER

FILLING HEAD

INLET

CHECK VALVE

PUMP EXHAUST

VENT

PUMP

MOTIVE

GAS

INLET

PUMP MOTIVE PRESSURE

DRIP TRAP

TO DRAIN OR VENT

OUTLET CHECK VALVE

RETURN LINE

PRESSURE

RETURN LINE

LIFT PRESSURE

IN PSI

(FEET X 0.433)

3 At the lower trip point, the mechanism triggers and the motive gas inlet valve to the

pump tank closes and simultaneously the vent valve opens. The fill and discharge cycle then repeats itself.

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA

VENT

OUTLET

(open)

Open

MOTIVE

INLET

(closed)

Closed

FLOW

INLET

OPEN

• 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

OUTLET

CLOSED

NON-ELECTRIC CONDENSATE PUMPS

PMP Series

Pressure Motive Pump Internal Mechanism

PUMPS

COVER

Patented SNAP-ASSURE™ Feature

Guaranteed to extend pump life even in the most demanding applications.

PINS AND WEAR POINTS

Pivot pins and wear points are made from heat-treated stainless steel with a heavy layer of hard chrome plating.

1/2” NPT

INLET

1” NPT OUTLET VENT

INLET AND VENT VALVES

Made from heat-treated 17-4 stainless steel; adds durability for extended life.

INCONEL-X-750 DUAL COMPRESSION SPRINGS

Designed to minimize stresses and last indefinitely.

ALL STAINLESS

STEEL

INTERNALS

SUPPORT BRACKET

INTERNAL MECHANISM FEATURES

• Equipped with our Patented “Snap-Assure” feature, found only

on Watson McDaniel’s mechanisms. “Snap-Assure” extends the useful life of the pump by assuring that the internal toggle action triggers at every fill and discharge cycle

• All Stainless Steel components eliminate corrosion and rusting

• Hard chrome-plated pivot pins and wear points substantially

reduce the rate of wear on critical components

• 17-4 heat-treated stainless steel inlet and vent valve (Hardened

seats have pr

• Dual compression springs made from Inconel-X-750 minimize

stress and corrosion and are designed to last indefinitely

• Precision manufactured mechanisms never require

field adjustments

• Watson McDaniel “Snap-Assure” mechanisms can be purchased

separately and will fit other manufacturers’ pump tanks

oven themselves to last years longer in service)

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

FLOAT

INTERNAL MECHANISM MATERIALS

Cover Cover Gasket Garlock / Grafoil Cover Bolts Grade B5 Inlet Valve Hardened Stainless Steel, Rc 40 Vent Valve Hardened Stainless Steel, Rc 40 Mechanism Yoke Ball Float Stainless Steel Springs Inconel-X-750 Other Internal Parts Stainless Steel

Material for cover same as tank material

304 Stainless Steel

Snap-Assure Patent No. 6572340

NON-ELECTRIC CONDENSATE PUMPS

PMPC

CAST DUCTILE IRON TANK

Pressure Motive Pump

PUMPS

Model PMPC Body Ductile Iron Cover Ductile Iron Check Valves Stainless Steel PMO

Max. Operating Pressure

TMO

Max. Operating Temperature

PMA

Max. Allowable Pressure

Max. Allowable Temperature

TMA

200 PSIG

388ºF 200 PSIG @ 650˚F 650ºF @ 200 PSIG

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

Note: ASME “UM” code stamp available.

TYPICAL APPLICATIONS

The PMPC pressure motive pump body & cover are manufactured from ductile ir

available

must be moved to higher elevation, higher pressure or extended distances.

. This pump is typically used when liquids

on. ASME “UM” code stamp is

FEATURES

Equipped with our

•

which extends the useful life of the pump Mechanism incorporates heat-treated stainless steel

•

wear items All stainless steel internals for ultimate corrosion resistance

•

Dual compression springs made from Inconel-X-750 for

•

high-temperature corrosive service Operates using steam, air, nitrogen or other pressurized

•

gases as the motive force Non-Electric – can be used in remote locations or

•

NEMA 4, 7, 9 & hazardous areas

Patented “Snap-Assur

e” Mechanism

SAMPLE SPECIFICATION

The non-electric pressure powered pump shall be capable of operating with a maximum motive pressure of 200 PSIG provided by steam, air or other gas supply. The pump body shall be cast ASTM A-395 Ductile Iron capable of an ASME “UM” code stamp if requested. The pump mechanism shall be float operated with a patented “Snap-Assure” feature constructed of all stainless steel materials with all load bearing points hardened for extended service life. The mechanism shall feature two Inconel springs used in compression with motive & vent valves hardened to 40c Rockwell.

DIMENSIONS –

Size (Inlet x Outlet) A B C Weight (lbs)

1” x 1” 291/2

11/2”x1” 303/4

11/2

”x11/2

” 311/4

2” x 1” 31 8 6 370

2” x 11/2” 321/2

2” x 2” 323/4 3” x 2” 351/4

inches / pounds

6 6 360 71/2 71/2

8 8 385 91/4

6 365

71/2

8 390

367

380

MATERIALS

Body & Cover Ductile Iron Cover Gasket Grafoil Cover Bolts Steel Inlet Valve Hardened Stainless Steel 40 Rc Vent Valve Hardened Stainless Steel 40 Rc Mechanism Yoke 304 Stainless Steel Ball Float 304 Stainless Steel Check Valves Stainless Steel Springs Inconel-X-750 Other Internal Components Stainless Steel

Snap-Assure Patent No. 6572340

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

Model PMPF Body Carbon Steel Cover Carbon Steel Check Valves Stainless Steel PMO

Max. Operating Pressure

TMO

Max. Operating Temperature Max. Allowable Pressure

PMA

200 PSIG

388ºF 250 PSIG @ 650˚F

FABRICATED STEEL TANK

PMPF

Pressure Motive Pump

PUMPS

TYPICAL APPLICATIONS

The PMPF pressure motive pump body & cover are manufactured from carbon steel allowance and receive the ASME “UM” code stamp. This pump is typically used when liquids must be moved to higher elevation, higher pressure or extended distances.

. These tanks are fabricated with 1/8” corrosion

FEATURES

Equipped with our Patented “Snap-Assure” Mechanism

•

extends the useful life of the pump

which Mechanism incorporates heat-treated stainless steel

wear items All stainless steel inter

Dual compression springs made from Inconel-X-750 for high-temperature corrosive service

Operates using steam, air, nitrogen or other pressurized gases as the motive force

Non-Electric – can be used in remote locations or NEMA 4, 7, 9 & hazardous areas

nals for ultimate corrosion resistance

SAMPLE SPECIFICATION

The non-electric pressure powered pump shall be capable of operating with a maximum motive pressure of 200 PSIG provided by steam, air or other gas supply. The pump body shall be fabricated carbon steel and certified with the ASME “UM” code stamp. The pump mechanism shall be float operated with a patented “Snap-Assure” feature constructed of all stainless steel materials with all load bearing points hardened for extended service life. The mechanism shall feature two Inconel springs used in compression with motive & vent valves hardened to 40c Rockwell.

DIMENSIONS –

Size (Inlet x Outlet) A B C Weight (lbs)

1” x 1” 301/2

11/2

”x1” 313/4

11/2

”x11/2

” 321/4

2” x 1” 32 8 6 225

2” x 11/2

” 331/2 2” x 2” 333/4 3” x 2” 351/4

inches / pounds

6 6 215 71/2 71/2

8 91/4

71/2

/2 8 235 8 240

220 223

230

MATERIALS

Body & Cover Carbon Steel Cover Gasket Grafoil Cover Bolts Steel Inlet Valve Hardened Stainless Steel 40 Rc Vent Valve Hardened Stainless Steel 40 Rc Mechanism Yoke 304 Stainless Steel Ball Float 304 Stainless Steel Check Valves Stainless Steel Springs Inconel-X-750 Other Internal Components Stainless Steel

Snap-Assure Patent No. 6572340

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

STAINLESS STEEL TANK

PMPSS

Pressure Motive Pump

PUMPS

Model PMPSS Body 304L Stainless Steel * Cover Carbon Steel Check Valves Stainless Steel PMO

Max. Operating Pressure

TMO

Max. Operating Temperature Max. Allowable Pressure

PMA

150 PSIG

366 ºF 150 PSIG @ 650˚F

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

* For special 316L SS, consult factory.

TYPICAL APPLICATIONS

The PMPSS pressure motive pump body & cover are manufactured from 304L Stainless Steel the ASME “UM” code stamp. This pump is designed to be used in harsh and corrosive environments.

. These pumps receive

FEATURES

Equipped with our Patented “Snap-Assure” Mechanism

•

which extends the useful life of the pump Mechanism incorporates heat-treated stainless steel

•

wear items All stainless steel internals for ultimate corrosion resistance

•

Dual compression springs made from Inconel-X-750 for

•

high-temperature corrosive service Operates using steam, air, nitrogen or other pressurized

•

gases as the motive force Non-Electric – can be used in remote locations or

•

NEMA 4, 7, 9 & hazardous areas

SAMPLE SPECIFICATION

The non-electric pressure powered pump shall be capable of operating with a maximum motive pressure of 150 PSIG provided by steam, air or other gas supply. The pump body shall be 304L Stainless Steel and certified with the ASME “UM” code stamp. The pump mechanism shall be float operated with a patented “Snap-Assure” feature constr all stainless steel materials with all load bearing points hardened for extended service life. The mechanism shall feature two Inconel springs used in compression with motive & vent valves hardened to 40c Rockwell.

ucted of

DIMENSIONS –

Size (Inlet x Outlet) A B C Weight (lbs)

1” x 1” 301/2

11/2

”x1” 313/4

11/2

”x11/2

” 321/4

2” x 1” 32 8 6 225

2” x 11/2

” 331/2 2” x 2” 333/4 3” x 2” 351/4

inches / pounds

6 6 215 71/2 71/2

8 8 235 91/4

71/2

6 223

8 240

220

230

MATERIALS

Body & Cover 304L Stainless Steel Cover Gasket Grafoil Cover Bolts Steel Inlet Valve Hardened Stainless Steel 40 Rc Vent Valve Hardened Stainless Steel 40 Rc Mechanism Yoke 304 Stainless Steel Ball Float 304 Stainless Steel Check Valves Stainless Steel Springs Inconel-X-750 Other Internal Components Stainless Steel

Snap-Assure Patent No. 6572340

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

CARBON STEEL LOW-PROFILE TANK

Model PMPLS Body Carbon Steel Cover Carbon Steel Check Valves Stainless Steel PMO

Max. Operating Pressure

TMO

Max. Operating Temperature Max. Allowable Pressure

PMA

Note: Optional 200 PSIG PMA/PMO. Consult Factory.

150 PSIG

366ºF 150 PSIG @ 650˚F

PMPLS

Pressure Motive Pump

PUMPS

TYPICAL APPLICATIONS

The PMPLS pressure motive pump is a lower profile than the standard PMPF model and is sometimes required when draining condensate from process equipment that is positioned close to the ground which limits the filling head of the pump. Pump & body cover are manufactured from carbon steel and receive the

ASME “UM” code stamp.

FEATURES

Equipped with our Patented “Snap-Assure” Mechanism

•

which extends the useful life of the pump Mechanism incorporates

•

wear items All stainless steel internals for ultimate corrosion resistance

•

Dual compression springs made from Inconel-X-750 for

•

high-temperature corrosive service Operates using steam, air, nitrogen or other pressurized

•

gases as the motive force Non-Electric – can be used in remote locations or

•

NEMA 4, 7, 9 & hazardous areas

eated stainless steel

heat-tr

SAMPLE SPECIFICATION

The non-electric pressur with a maximum motive pressure of 150 PSIG provided by steam, air or other gas supply. The pump body shall be fabricated carbon steel and certified with the ASME “UM” code stamp. The pump mechanism shall be float operated with a patented “Snap-Assure” feature constructed of all stainless steel materials with all load bearing points har extended service life. The mechanism shall feature two Inconel springs used in compression with motive & vent valves hardened to 40c Rockwell.

e powered pump shall be capable of operating

dened for

DIMENSIONS –

Size (Inlet x Outlet) A B C Weight (lbs)

1” x 1” 291/2

11/2

”x1” 303/4

11/2

”x11/2

” 321/8

inches / pounds

55/8

75 7 7 210

55/8

200

205

MATERIALS

Snap-Assure Patent No. 6572340

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

PMPM

CAST IRON MINI-PUMP

Pressure Motive Pump

PUMPS

Model PMPM Body Cast Iron Cover Cast Iron Sizes 1”, 11/4” Check Valves Stainless Steel PMO

Max. Operating Pressure

TMO

Max. Operating Temperature Max. Allowable Pressure

PMA

150 PSIG

366ºF 150 PSIG @ 450˚F

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

TYPICAL APPLICATIONS

The Model PMPM pressure motive pump has an

low profile

condensate from process equipment positioned close to the ground which limits the filling head of the pump.

. These low-profile tanks are required when draining

extremely

FEATURES

Mechanism incorporates heat-treated stainless steel

•

wear items for extended service life All stainless steel internals for ultimate corrosion resistance

•

Dual springs made from Inconel-X-750 for

•

high-temperature corrosive service Operates using steam, air, nitrogen or other pressurized

•

gases as the motive force Low-profile design

•

Non-Electric – can be used in remote locations or

•

NEMA 4, 7, 9 & hazardous areas

MATERIALS

Body & Cover Cast Iron Cover Gasket Garlock Cover Bolts Steel Inlet Valve Hardened Stainless Steel 40 Rc Vent Valve Hardened Stainless Steel 40 Rc Mechanism Yoke 304 Stainless Steel Ball Float 304 Stainless Steel Check Valves Stainless Steel Springs Inconel-X-750 Other Internal Components Stainless Steel

CAPACITIES –

Motive Back 6” Filling Head

Pressure Pressure

(PSIG) (PSIG)

25 15 1200 1800 1720 2580 25 5 1970 2955 2265 3398 50 40 1200 1800 1640 2460 50 25 1480 2220 1980 2970 50 15 1860 2790 2220 3330 50 5 2240 3360 2485 3728 75 60 1160 1740 1935 2903 75 40 1640 2460 2185 3278

75 25 1960 2960 2340 3510 100 60 1415 2122 2020 3030 100 40 1825 2732 2280 3420 100 25 1985 2977 2420 3630 100 15 2175 3262 2455 3683 150 100 1120 1680 1456 2184 150 80 1220 1830 1525 2288 150 60 1570 2355 1885 2828

Condensate (lbs/hr)

Steam Motive Air Motive

1” 11/4” 1” 11/4”

SIZING

The capacity of the PMPM is based on the inlet steam pressure, the system back pressure, and the amount of filling head available. The trap used in a pump-trap combination must be sized to handle the instantaneous discharge of the pump.

Choose a F&T trap that will pass the condensate load at a 1/4 PSI differential pressure. The PMO of the steam trap must be higher than the motive inlet steam pressure. Consult factory for proper choice of steam trap.

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

CARBON STEEL HIGH-CAPACITY TANK

PMPBP

Pressure Motive Pump

PUMPS

Model PMPBP Body Carbon Steel Cover Carbon Steel Check Valves Stainless Steel & Steel PMO

Max. Operating Pressure

TMO

Max. Operating Temperature Max. Allowable Pressure

PMA

150 PSIG

366ºF 150 PSIG @ 470˚F

TYPICAL APPLICATIONS

The PMPBP is an pump for applications requiring large transfer of condensate or other liquids. The internal operating mechanism functions identically to other pumps in the PMP series. ASME “U” code

stamp is available.

extremely high-capacity

pressure motive

FEATURES

All stainless steel internals for ultimate corrosion resistance

•

Operates using steam, air, nitrogen or other pressurized

•

gases as the motive force

Non-Electric – can be used in remote locations or

•

NEMA 4, 7, 9 & hazardous areas

MATERIALS

Body & Cover Carbon Steel Cover Gasket Non-Asbestos Cover Bolts Steel Inlet Valve Stainless Steel Vent Valve Stainless Steel Mechanism Yoke 304 Stainless Steel Ball Float 304 Stainless Steel Check Valves Stainless Steel & Steel Springs Stainless Steel Other Internal Components Stainless Steel

OPTIONS

Cycle counter for measuring the amount of condensate flow

•

through the pump. Insulation jackets are available to stop heat losses through

•

the pump body. Sight glass for monitoring liquid level inside pump body.

•

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

PMPSP

Sump Drainer

PUMPS

Model Body Cover Ductile Iron Check Valves Stainless Steel PMO

Max. Operating Pressure

TMO

Max. Operating Temperature Max. Allowable Pressure

PMA

PMPSP Carbon Steel

150 PSIG

366ºF 150 PSIG @ 650˚F

“

The Pit Boss

Connection Sizes

NPT Inlet Outlet 11/2”x 11/2”

2” x 2” 3” x 2”

”

Stainless Steel

Check Valve

OUTLET

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

TYPICAL APPLICATIONS

The PMPSP Sump Drainer uses the identical internal mechanism as the standard PMP models. The piping configuration is such that the liquid is discharged vertically upwards as opposed to horizontally out the side. This allows the unit to be easily positioned inside of a sump area. Condensate or water from the sump enters the tank through a stainless steel low resistance check valve.

FEATURES

Equipped with our Patented “Snap-Assure” Mechanism which

•

extends the useful life of the pump Mechanism incorporates heat-treated stainless steel wear items

•

All stainless steel internals for ultimate corrosion resistance

•

Dual compression springs made from Inconel-X-750 for

•

high-temperature corrosive service Operates using steam, air, nitrogen or other pressurized gases as the

•

motive force Non-Electric – can be used in remote locations or NEMA 4, 7, 9

•

& hazardous areas Built-in strainer screen

•

INLET

Stainless Steel Check Valve

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

“

”

PMPSP

Sump Drainer

PUMPS

The Pit Boss

DISC TRAP

SCREENED INLET

MOTIVE STEAM

or AIR

DISCHARGE LINE

VENT

PMPSP

SUMP

DRAINER

Water enters the inlet check valve thru a

screened

area at bottom of pump. After

the

pump fills, the internal mechanism is

actuated

and the pump is discharged by

the

motive steam or compressed air.

Other compressed gases such as

nitrogen

can also be used.

CAPACITIES –

Motive Capacity

Pressure Correction Factors

(PSIG)

10 2.5 3 11.7 20 1.8 2.4 12.5 9.2 40 1.9 2.4 13.1 10.4 8.7

70 1.7 2.4 12.9 11.0 9.4 7.1 100 1.6 2 12.3 10.6 9.4 7.5 5.4 125 1.6 2 11.6 10.1 .9.0 7.5 5.6 4.3 150 1.6 2 10.7 9.5 8.8 7.2 5.7 4.5

Note: Capacities in above chart are for the 1-1/2” x 1-1/2” model. To determine capacities for the

2” x 2” & 3” x 2” models, multiply capacity in chart by appropriate correction factor.

2” x 2” 3” x 2” 0 10 20 40 70 100

Water (GPM) for 11/2” x 11/2” Size

18”

MINIMUM

DIAMETER

Back Pressure (PSIG)

Snap-Assure Patent No. 6572340

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

Pumps with Receiver Tanks

Pressure Motive Pumps

Standard Skid Mounted Systems

FEATURES

PUMPS

Easy to install with only four

•

connections to be made in the field Dramatically reduces installation

•

costs with all system elements pre-piped

Utilizing Watson McDaniel’s years of

•

experience will ensure that vented receivers or pressurized reservoirs are properly sized for optimum system performance

Watson McDaniel’s fully-qualified

•

fabrication facility is ASME code certified. Our engineers can design and build complete custom systems to meet all your requirements

TYPICAL OPTIONS

Gauge glass assembly

•

Cycle counter

•

Insulation covers

•

Motive steam drip trap

•

Overflow pipe connection

•

Pressure regulator for motive

•

supply line

SIMPLEX SYSTEMS – Models PMPC & PMPF

NOTES:

1. SIZING DEPENDS ON CONDENSATE LOAD, INLET MOTIVE PRESSURE & FILLING HEAD.

2. THE SIZING OF THE RECEIVER AND VENT CONNECTION IS BASED ON APPLICATION PARAMETERS WHEN USED AS OPEN LOOP (VENTED) SYSTEM.

CONNECTS TO

PUMP EXHAUST

11/2” NPT

CONDENSATE

INLET 3” NPT

55.6

RECEIVER

PUMP EXHAUST 1” NPT

MOTIVE STEAM INLET

CONDENSATE

27.75 PMPC

32.00 PMPF

OUTLET

7.5 PMPC 12 PMPF

1/2” NPT

21 GAL.

PMPC

PMPF

30.0

40.0

VENT

62.6

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

VENT 4” 150# RF FLANGE

AUXILIARY INLET, 2” NPT

GAUGE GLASS 1/2” NPT

RECEIVER

DRAIN 1” NPT

DUPLEX SYSTEMS – Models PMPC & PMPF

NOTES:

1. SIZING DEPENDS ON CONDENSATE LOAD, INLET MOTIVE PRESSURE & FILLING HEAD.

2. THE SIZING OF THE RECEIVER AND VENT CONNECTION IS BASED ON APPLICATION PARAMETERS WHEN USED AS OPEN LOOP (VENTED) SYSTEM.

48 GAL.

RECEIVER

PUMP EXHAUST

MOTIVE STEAM INLET

CONDENSA

OUTLET

27.75 PMPC

32.00 PMPF

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

1/2” NPT

7.5 PMPC 12 PMPF

1” NPT

PMPC

PMPF

VENT 6” 150# FLANGE

68.0

CONNECTS TO

PUMP EXHAUST

11/2”

CONDENSATE

INLET 3” NPT

59.0

www.watsonmcdaniel.com

NPT

44.0

RECEIVER

40.0

AUXILIARY INLET 3” NPT

GAUGE GLASS 1/2” NPT

INSPECTION OPENING 2” NPT

DRAIN 1” NPT

NON-ELECTRIC CONDENSATE PUMPS

Pumps with Receiver Tanks

TRIPLEX SYSTEMS – Models PMPC & PMPF

NOTES:

1. SIZING DEPENDS ON CONDENSATE LOAD, INLET MOTIVE PRESSURE & FILLING HEAD.

2. THE SIZING OF THE RECEIVER AND VENT CONNECTION IS BASED ON APPLICATION PARAMETERS WHEN USED AS OPEN LOOP (VENTED) SYSTEM.

Pressure Motive Pumps

PUMPS

VENT 6”

75 GAL.

RECEIVER

PUMP EXHAUST

MOTIVE STEAM INLET

CONDENSATE

OUTLET

27.75” PMPC

32.00” PMPF

1/2” NPT

7.5” PMPC 12” PMPF

1” NPT

PMPC

PMPF

150# FLANGE

CONNECTS TO

PUMP EXHAUST

CONDENSATE

INLET 3” NPT

68.4

QUADRAPLEX SYSTEMS – Models PMPC & PMPF

NOTES:

1. SIZING DEPENDS ON CONDENSATE LOAD, INLET MOTIVE PRESSURE & FILLING HEAD.

2. THE SIZING OF THE RECEIVER AND VENT CONNECTION IS BASED ON APPLICA PARAMETERS WHEN USED AS OPEN LOOP (VENTED) SYSTEM.

TION

11/2” NPT

59.0

RECEIVER

DRAIN 1” NPT

64.0

11/2” NPT

AUXILIARY INLET, 4” 150# FLG

GAUGE GLASS 1/2” NPT

INSPECTION OPENING 2” NPT

60.0

PUMP EXHAUST

1” NPT

MOTIVE STEAM INLET

CONDENSATE

27.75 PMPC

1/2” NPT

OUTLET

32.00 PMPF

7.5 PMPC 12 PMPF

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

PMPC

PMPF

116 GAL.

RECEIVER

VENT 8” 150# FLANGE

72.5

CONNECTS TO

PUMP EXHAUST

CONDENSATE

INLET 3” NPT

63.0

11/2” NPT

RECEIVER

11/2” NPT

AUXILIARY INLET, 4” 150# FLG

GAUGE GLASS 1/2” NPT

INSPECTION OPENING 2” NPT

DRAIN 1” NPT

NON-ELECTRIC CONDENSATE PUMPS

Watson McDaniel reserves the

right to change the designs

products without notice.

Pump & Trap

Combinations

PUMPS

Why use a Pump-Trap?

A Pump-Trap Combination is used when draining condensate from a single piece of heat transfer equipment whose steam flow is being controlled with a modulating type valve. When a modulating valve controls the flow of steam to a heat exchanger, a stall condition can develop. Stall occurs when the modulating valve closes and steam pressure downstream of the valve is unable to push the condensate into the return line and it backs up into the heat exchanger. A Pump-Trap combination will eliminate this problem.

Pump-Traps with either Internal or External Steam Trap designs are available to suit individual application requirements.

and/or materials of its

Pump with Internal Steam Trap

PMPT

The Model PMPT low-profile pressure motive pump has an internal Steam Trap for applications requiring compact design due to spatial constraints. It is an excellent choice for drainage of various modulating process equipment.

The Pump-Trap Combination allows condensate discharge under all operating conditions

of modulating equipment, including vacuum.

Pump with External

Steam Trap

WPT

The WPT Series are stand-alone pump units with an appropriately sized Steam Trap preassembled at the factory and mounted on a common base plate, allowing for simple installation. Pump-trap combos with an external trap are suitable when capacity requirements exceed internal steam trap designs. Available in several sizes and capacities.

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

Problem:

DESCRIPTION:

PMPT & WPT

Pressure Motive Pump & Trap Combinations

PUMPS

Stalled Heat Exchanger

STALL CONDITION WITH MODULATED STEAM FLOW

When a modulating valve is used to control product temperature in heat transfer equipment, the valve will

TEAM

STEAM CONTROL VALVE

AIR VENT

open and close as necessary to meet the variable demand of the system to maintain the product at constant temperature. Therefore, when maximum heating is required, the supply valve will be fully open to satisfy the high steam demand requirement.

HOT OUTLET

HEAT EXCHANGER

At this point, pressure is also being supplied at its highest level, which may be sufficient to overcome total system back pressure.

COLD INLET

As the product temperature is satisfied, demand decreases and the valve correspondingly begins to close, reducing pressure differential. If demand is satisfied, the valve modulates to its fully closed position. Inlet supply pressure will eventually fall below system back pressure, resulting in system stall. This leads to poor heat transfer and water

Heat Exchanger System

without PMP

hammer as condensate backs up in the heat transfer equipment.

Solution: Use PMP & Steam Trap Combination

DESCRIPTION:

USE A PRESSURE MOTIVE PUMP AND STEAM TRAP COMBINATION

(Available in INTERNAL and EXTERNAL Steam Trap designs)

When the supply valve is fully open and inlet pressure exceeds back pressure, condensate forming in the heat transfer equipment will be pushed through the pump and steam trap into the condensate return line. As the supply valve begins to close and the back pressure exceeds inlet pressure, any condensate forming inside the heat transfer equipment will drain by gravity into the pump tank. The condensate will accumulate in the pump tank until the float mechanism reaches its trip point. The “tripping” of the mechanism opens the motive valve to allow high pressure steam into the tank to drive the condensate from the tank to the condensate return line.

Note: A larger steam trap than normally required to drain the heat transfer equipment must be used to handle the high instantaneous discharge rate of the pump. See additional information in this catalog for sizing guidelines.

STEAM

HOT OUTLET

COLD INLET

Heat Exchanger System with PMP & Internal Trap (PMPT)

STEAM CONTROL VALVE

HEAT EXCHANGER

RESERVOIR

FILLING HEAD

INLET

CHECK VALVE

AIR VENT

VENT

PMPT

PRESSURE

MOTIVE

PUMP/TRAP

COMBINATION

(Closed Loop System)

VACUUM BREAKER

STEAM INLET

CONDENSATE RETURN LINE

F&T TRAP

STEAM

THERMODYNAMIC DISC TRAP

OUTLET CHECK VALVE

CONDENSATE RETURN

LIFT

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

Watson McDaniel reserves the

right to change the designs

PMPT

Pressure Motive Pump & Trap Combination (Internal Trap)

PUMPS

Model PMPT Body Ductile Iron Cover Stainless Steel Sizes 1”, 11/2” Check Valves Stainless Steel PMO

Max. Operating Pressure

TMO

Max. Operating Temperature

Max. Allowable Pressure

PMA

125 PSIG

366ºF 150 PSIG @ 450˚F

and/or materials of its

products without notice.

TYPICAL APPLICATIONS

The PMPT allows condensate discharge under all operating conditions of modulating equipment, including vacuum.

FEATURES

Compact, low-profile design allows for drainage of

•

equipment positioned close to the floor The PMPT provides provides condensate drainage for

•

modulating equipment, preventing inefficient and dangerous system stall

Equipped with our proven, Patented “Snap-Assure”

•

mechanism which extends the useful life of the pump Internal mechanism can be removed from the top of the

•

pump while pump remains piped in line Mechanism incorporates heat-treated stainless steel

•

wear items Dual compression springs made from Inconel-X-750 for

•

high-temperature, corrosive service

MATERIALS

Body Ductile Iron SA-395 Cover Stainless Steel CF8 Cover Gasket Garlock Cover Bolts Steel Inlet Valve Hardened Stainless Steel 40 Rc Vent Valve Hardened Stainless Steel 40 Rc Ball Float Check Valves Stainless Steel 316SS CF3 Springs Inconel-X-750 Other Inter

nal Components Stainless Steel

300 Stainless Steel

OPTIONS

Horizontal pipe r

•

Motive and vent piping

•

Motive piping components such as steam trap,

•

strainer and r Packaged systems available with reser

•

ASME Code Stamp available upon request

•

eservoir (recommended)

egulator

voir, base and skid

Patent Pending

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

PMPT

Pressure Motive Pump & Trap Combination (Internal Trap)

PUMPS

Capacity Operating in Pump Mode

CAPACITIES –

Motive Total Back Check Valve Size

Pressure Pressure 1” x 1” 11/2” x 11/2”

(PSIG) (PSIG) 6” Head 6” Head

52 150 258 10 5 302 523 10 2 409 704 25 15 791 1380 25 10 1020 1780 25 5 1224 2110 50 40 839 1470

50 25 1012 1770 50 10 1318 2280 75 60 810 1420 75 40 1122 1970 75 15 1241 2150

100 80 490 859 100 60 969 1700 100 40 1209 2100 100 15 1318 2260 125 115 146 256 125 100 371 649 125 80 634 1110 125 60 961 1680 125 40 1054 1830 125 15 1046 1780

Condensate (lbs/hr) Using steam as a motive pressure

Capacity Operating in Trap Mode

TRAP CAPACITIES

Differential Capacity -

Pressure Condensate

(PSI) (lbs/hr)

5 3470 10 4126 20 4907 30 5430

40 5835 50 6170 65 6588 75 6828

100 7337 125 7758

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

WPT Series

Pressure Motive Pump & Trap Combination (External Trap)

WPT Series Pump-Trap Combinations simplify Selection & Installation of Pressure Motive Pumps

PUMPS

• 5 size ranges available

• Up to 13,000 lbs/hr of condensate load

TYPICAL APPLICATIONS

The Watson McDaniel WPT Pump-Trap Combinations are excellent for draining heat exchangers or other equipment that is being fed by a temperature regulator or a temperature control valve. In these applications, the steam pressure in the heat exchanger may not be sufficient to overcome the back pressure in the condensate return line. When this condition occurs, the pressure powered pump takes over and uses high pr condensate through the trap. When sufficient pressure does exist, the system functions like a standard steam trap.

PUMP-TRAP FEATURES

Pump and Steam Trap are pre-mounted together on a single base

•

for easy installation Engineering and selection is simplified

•

NOTE: Reservoir - The majority of Pump-Trap Combination applications require a

reservoir above the pump to accommodate any condensate back-up during the discharge cycle of the pump. Consult Reservoir Sizing Guidelines or contact factory for additional information.

essure steam supplied to the pump to discharge the

WPT1 - 1” x 1”

25”

1” FNPT OUTLET

11/2” FTE-200 TRAP

4”

(PMPM with 1

1” FNPT INLET

PMPM

28”

/2” FTE-200)

VENT 1/2” FNPT

MOTIVE 1/2” FNPT

/8”

CAPACITIES –

Motive Total Back WPT1 WPT2 WPT3 WPT4 WPT5

Pressure Pressure 1” x 1” 11/4” x 11/4”1

(PSIG) (PSIG) 6” Head 6” Head 12” Head 12” Head 12” Head

52 185 335 1310 2320 4270 10 5 370 648 1760 3740 6230 10 2 502 898 2350 5640 9450 25 15 958 1590 2700 4690 7230 25 10 1240 2090 3020 5970 9370 25 5 1490 2570 3780 6850 11400 50 40 1010 1610 2090 3410 5040

50 25 1220 1970 3620 6650 10200 50 10 1600 2680 4080 7140 11500 75 60 993 1560 75 40 1380 2190 75 15 1550 2580

100 100 100 100 125 115 195 301 2280 3490 4440 125 100 488 753 2880 4420 5720 125 80 836 1300 3520 5700 7630 125 60 1280 2000 4110 6880 9390 125 40 1420 2270 4910 7800 11100 125 15 1470 2440 5120 8420 12900 150 120 588 904 2560 3640 5100 150 100 977 1510 3020 4610 6270 150 80 1060 1640 3630 5780 8140 150 60 1340 2100 4230 6910 9920 150 40 1420 2260 4830 7930 11700 150 15 1450 2390 5230 8590 13300

Consult factory for motive pressures up to 200 PSIG

428 Jones Boulevard

Condensate (lbs/hr) Using steam as a motive pressure

/2” x 11/2” 2” x 2” 3” x 2”

2250 3730 5660 3470 6010 8770 4390 7920 12400

80 60 40 15

612 1210 1540 1720

• Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

951 2620 4390 6140 1900 3390 5780 8120 2440 4310 6940 10000 2840 4620 8000 12300

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

WPT2 - 11/4” x 11/4”

25”

/4” FNPT OUTLET

2” FTE-200 TRAP

/2”

(

PMPM with 2” FTE-200)

/4” FNPT INLET

VENT

1/2” FNPT

MOTIVE

1/2” FNPT

PMPM

141/8”

WPT3 - 11/2” x 11/2” (PMPLS with 2” FTE-200)

” FNPT INLET

VENT 1” FNPT

25”

MOTIVE 1/2” FNPT

” FNPT OUTLET

PMPLS

24”

2” FTE-200 TRAP

PUMPS

”

28”

WPT4 - 2” x 2” (PMPC with 2” FTE-200)

2” FNPT INLET

VENT 1” FNPT

MOTIVE 1/2” FNPT

2” FNPT OUTLET

PMPC

25”

28”

WPT5 - 3” x 2” (PMPC with 2

3” FNPT INLET

VENT 1” FNPT

MOTIVE 1/2” FNPT

PMPC

/2” FTE-200)

2” FNPT OUTLET

25”

”

2” FTE-200 TRAP

”

8”

28”

428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134

www.watsonmcdaniel.com

28”

21/2” FTE-200 TRAP

”

NON-ELECTRIC CONDENSATE PUMPS

Accessories & Options

Pressure Motive Pumps

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

Receiver Tanks

Four standard condensate receiver sizes are available for our Pressure Motive Pump Systems: 21, 48, 75 and 116 gallons. Custom Receiver

PUMPS

fabrication is available with our ASME certified fabrication facility.

Cycle Counter

Gauge Glass

Pump Tanks are available with gauge glass to show condensate level inside the tank. (bronze or stainless steel retainer)

Cycle Counter

•The cycle counter option allows you to

calculate and measure condensate flow through the pump on vented systems. This also gives an indication when maintenance and repairs to your mechanism may be required.

Gauge

• Proper selection of the appropriate cycle

Glass

counter is required: consult factory.

• The low-differential pressure cycle counter must be selected for applications where total pump back pressure is below 15 PSIG.

• Special cycle counter required when used on Closed Loop Systems.

Pre-Piped PRV & Drip Leg

A fully-assembled Pre-piped PRV, Drip Leg, or PRV and Drip Leg Assembly guarantees proper installation of your PMP System. It assures that your skid package performs to optimum levels.

“T-Bone”

Connection

Inlet Check Valve

Product Description Model Code

GAUGE GLASS: Standard Bronze

for PMPC, PMPF, PMPLS, 21 Gallon Receiver Gauge Glass 1 for PMPT Gauge Glass PMPT for PMPM Mini Pump (extremely low profile) Gauge Glass PMPM for 48 Gallon Receiver Gauge Glass 1 for 75 Gallon Receiver Gauge Glass 1 for 116 Gallon Receiver Gauge Glass 1

Stainless Steel

for PMPSS Gauge Glass SS

Following Options are available for gauge glasses. Contact factory.

Auto Drain (self-drain) Stainless Steel Armored Gauge Glass 1A Reflex Gauge for PMPC, PMPF, PMPLS, 21 Gallon Receiver

Vertical

Outlet Check Valve

Gauge Glass - 1HP

Discharge Pump

Vertical Discharge Pump with “T-Bone” connection allows inlet and outlet condensate

hook-ups to be made above the pump. This

is an advantage when space is limited around the base of the pump due to equipment or piping obstructions.

CYCLE COUNTER:

Digital Cycle Counter (fits all PMPs) Specify open or closed system Low Pressure Cycle Counter (fits all PMPs)

ASME Code Stamp: for PMPC, PMPT & PMPBP Pump Tank

(Standard on 21, 48, 75, 116 Gallon Receivers and PMPF, PMPLS, PMPSS pump tanks)

INSULATION JACKET:

for PMPC Ductile Iron Pump INSUL-CRV-PMPC for PMPF Fabricated Steel Pump INSUL-CRV-PMPF for PMPLS Low Profile Pump INSUL-CRV-PMPLS for PMPBP High Capacity Pump INSUL-CRV-PMPBP for PMPT Pump-Trap INSUL-CRV-PMPT for PMPM Mini Pump (extremely low profile) INSUL-CRV-PMPM for 21 Gallon Receiver INSUL-CRV-21 for 48 Gallon Receiver INSUL-CRV-48 for 75 Gallon Receiver INSUL-CRV-75 for 116 Gallon Receiver INSUL-CRV-116

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(Contact Factory)

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

Insulation Jacket

Insulation Jackets conserve energy by reducing heat loss. They also improve safety by protecting personnel from hot surfaces. Jackets have velcro closures for easy installation or removal. Fits tightly around pump tanks and receivers.

Accessories & Options

Pressure Motive Pumps

PUMPS

Patented “Snap-Assure” Feature

• Patented “Snap-Assure” feature is found only

on Watson McDaniel’s pump mechanisms. “Snap-Assure” extends the useful life of the pump by assuring the internal mechanism toggles at every fill and discharge.

• “Snap-Assure” is supplied standard in Models PMPC,

PMPF, PMPT, PMPLS, PMPSS & PMPSP.

• “Snap-Assure” mechanisms will also fit other

manufacturers’ pump tanks.

• Mechanisms are simple and easy to replace, and are a

cost-effective way to make your pump as good as new.

Snap-Assure Patent No. 6572340

Product Description

PRE-PIPED ACCESSORIES:

Pre-piped Pressure Regulating Valve (PRV) for motive steam or air PRV1 Pre-piped Drip Leg Station with Steam Trap PRV2 Pre-piped Drip Leg Station with Steam Trap and PRV PRV3 Pre-piped Exhaust Line PRV4

MECHANISMS: New Mechanism Assembly with Cover

for PMPF 900-03 for PMPC, PMPLS 910-03 for PMPBP 900-02 for PMPT 921-03 for PMPM (cover not required) 911-03

REBUILT MECHANISMS: *

for PMPF 900-03R for PMPC, PMPLS 910-03R for PMPT 921-03R

CHECK VALVES:

Stainless Steel: 1/2” - 3” NPT

* Note for Rebuilt Mechanisms: The exchange program is for mechanisms with two years of service or less. The old mechanism must be returned along with the order for the rebuilt mechanism. Orders without old mechanisms will be invoiced at the new mechanism price.

Model Code

See WSSCV Page

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www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

Sizing & Selection

Pressure Motive Pumps - Capacities

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

CAPACITIES –

Motive Total Back PMPLS

PUMPS

Pressure Pressure 1” X 1” 11/2” X 1”

(PSIG) (PSIG) 6” Head 12”Head 12”Head 12”Head 12”Head 12”Head 12”Head Duplex Triplex

521,760 1,860 1,920 2,860 3,180 3,540 5,000 10,000 15,000 20,000 16,600 10 5 1,870 2,200 2,450 4,350 4,840 5,380 7,210 14,420 21,630 28,840 19,000 10 2 2,200 3,030 3,370 6,880 7,650 8,500 11,110 22,220 33,330 44,440 22,600 25 15 1,650 3,130 3,480 4,990 5,550 6,170 8,230 16,460 24,690 32,920 33,200 25 10 1,980 3,600 3,990 6,560 7,290 8,100 10,780 21,560 32,340 43,120 40,300 25 5 2,300 4,700 5,200 7,970 8,860 9,850 13,350 26,700 40,050 53,400 46,200 50 40 1,650 2,280 2,530 3,370 3,750 4,170 5,670 11,340 17,010 22,680 33,300 50 25 1,980 4,050 4,500 6,800 7,560 8,4400 11,550 23,100 34,650 46,200 40,100 50 10 2,300 4,700 5,240 7,970 8,860 9,850 13,440 26,880 40,320 53,760 47,000 75 60 1,540 2,400 2,660 3,600 4,000 4,440 6,340 12,680 19,020 25,360 32,900 75 40 1,980 3,780 4,190 5,920 6,580 7,320 9,870 19,740 29,610 39,480 39,400 75 15 2,420 5,130 5,700 8,580 9,540 10,600 14,330 28,660 42,990 57,320 47,200

100 80 1,650 2,750 3,060 4,160 4,630 5,150 6,860 13,720 20,580 27,440 27,200 100 60 1,870 3,600 4,000 5,560 6,180 6,870 9,100 18,200 27,300 36,400 35,100 100 40 2,090 4,700 5,210 6,880 7,650 8,500 11,270 22,540 33,810 45,080 42,100 100 15 2,420 5,400 6,010 8,740 9,720 10,800 14,330 28,660 42,990 57,320 48,000 125 115 1,430 2,380 2,640 3,270 3,640 4,050 4,960 9,920 14,880 19,840 19,500 125 100 1,540 2,980 3,330 4,140 4,600 5,130 6,390 12,780 19,170 25,560 25,300 125 80 1,760 3,430 4,100 5,400 6,000 6,670 8,540 17,080 25,620 34,160 32,200 125 60 1,980 4,170 4,850 6,600 7,340 8,160 10,530 21,060 31,590 42,120 38,500 125 40 2,200 5,100 5,950 7,760 8,630 9,590 12,500 25,000 37,500 50,000 44,000 125 15 2,420 5,850 6,660 9,240 10,270 11,420 15,100 30,200 45,300 60,400 49,200 150 120 1,590 2,650 2,940 3,400 3,780 4,200 5,690 11,380 17,070 22,760 21,600 150 100 1,640 3,150 3,490 4,320 4,800 5,350 7,000 14,000 21,000 28,000 29,000 150 80 1,860 3,800 4,230 5,490 6,100 6,770 9,100 18,200 27,300 36,400 34,500 150 60 2,080 4,500 5,000 6,660 7,400 8,240 11,120 22,240 33,360 44,480 40,300 150 40 2,300 5,290 5,870 7,920 8,800 9,780 13,220 26,440 39,660 52,880 44,700 150 15 2,520 6,100 6,820 9,450 10,500 11,680 15,500 31,000 46,500 62,000 49,500

175 140 - 2,600 2,900 3,800 4,200 4,650 6,200 12,400 18,600 24,800 175 120 - 3,100 3,400 4,400 4,850 5,400 7,200 14,400 21,600 28,800 175 100 - 3,600 4,000 5,100 5,700 6,300 8,400 16,800 25,200 33,600 175 60 - 4,850 5,400 6,900 7,700 8,550 11,400 22.800 34.200 45,600 175 40 - 6,200 6,900 8,900 9,850 10,950 14,600 29,200 43,800 58,400 175 15 - 7,500 8,350 10,600 11,900 13,200 17,600 35,200 52,800 70,400 200 160 - 2,400 2,700 3,500 3,800 4,300 5,700 11,400 17,100 22,800 200 140 - 3,100 3,400 4,400 4,900 5,400 7,200 14,400 21,600 28,800 200 100 - 4,200 4,650 5,950 6,600 7,350 9,800 19,600 29,400 39,200 200 80 - 4,700 5,250 6,750 7,500 8,300 11,100 22,200 33,300 44,400 200 40 - 6,800 7,550 9,700 10,800 11,950 15,950 31,900 47,850 63,800 200 15 - 8,400 9,350 12,000 13,300 14,800 19,700 39,400 59,100 78,800 -

* PMPSS is rated to only 150 PSIG.

Capacity Correction Factors for Alternate Filling Heads

Pump Filling Head

Inlet Size

1” 1.00 1.10 1.20 1.30 1.50

11/2” 0.70 1.00 1.10 1.20 1.35

2” 0.70 1.00 1.10 1.20 1.35 3” 0.84 1.00 1.04 1.08 1.20 4” 0.80 1.00 1.10 1.15 1.20

NOTE: When the filling head differs from the standard filling height, the capacity

of the pressure power pumps are either increased or decreased. For example, a pump with a 3” inlet that has a filling head of 36” as opposed to a standard filling head of 12”, will have a capacity increase of 20%. Multiply the value found in the Capacity Table above by 1.2.

6” 12” 18” 24” 36” 48” 60”

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100

Condensate (lbs/hr) Using steam as a motive pressure

PMPC, PMPF, PMPSS*

11/2”

X 11/2”

2” X 1” 2” X 11/2” 2” X 2” 3” x 2” 3” x 2” 3” x 2” 3” x 2” 4” x 4”

Capacity Correction Factors for Gas as Motive Pressure

Pump % Back Pressure relative to Motive Pressure

Inlet Size

10% 20% 30% 40% 50% 60% 70% 80% 90%

1” 1.00 1.13 1.16 1.20 1.25 1.30 1.35 1.40 1.45

11/2” 1.04 1.06 1.08 1.10 1.12 1.15 1.18 1.23 1.28

2” 1.04 1.06 3” 1.04 1.06 1.08 1.10 1.12 1.15 1.18 1.23 1.28 4” No Capacity Change

1.08 1.10 1.12 1.15 1.18 1.23 1.28

Note: For slow-fill or low specific gravity applications,

consult factory.

www.watsonmcdaniel.com

Quadraplex

PMPBP

24”Head

NON-ELECTRIC CONDENSATE PUMPS

Pressure Motive Pumps - Capacities

Model PMPM - Pressure Motive Pump

CAPACITIES –

Motive Back 6” Filling Head

Pressure Pressure

(PSIG) (PSIG)

Condensate (lbs/hr)

Steam Motive Air Motive

1” 11/4” 1” 11/4”

Sizing & Selection

PUMPS

WPT Series - Pump-Trap Combinations

CAPACITIES –

Motive Total Back WPT1 WPT2 WPT3 WPT4 WPT5

Pressure Pressure 1” x 1” 11/4” x 11/4”1

(PSIG) (PSIG) 6” Head 6” Head 12” Head 12” Head 12” Head

52 185 335 1310 2320 4270 10 5 370 648 1760 3740 6230 10 2 502 898 2350 5640 9450 25 15 958 1590 2700 4690 7230 25 10 1240 2090 3020 5970 9370 25 5 1490 2570 3780 6850 11400 50 40 1010 1610 2090

50 25 1220 1970 3620 6650 10200 50 10 1600 2680 75 60 993 1560 2250 3730 5660 75 40 1380 2190 3470 6010 8770 75 15 1550 2580 4390 7920

100 80 612 951 2620 4390 100 60 1210 1900 3390 5780 100 40 1540 2440 4310 6940 100 15 1720 2840 4620 8000 125 115 195 301 2280 3490 125 100 488 753 2880 4420 125 80 836 1300 3520 5700 7630 125 60 1280 2000 4110 6880 9390 125 40 1420 2270 4910 7800 11100 125 15 1470 2440 5120 8420 12900 150 120 588 904 2560 3640 5100 150 100 977 1510 3020 4610 6270 150 80 1060 1640 3630 5780 8140 150 60 1340 2100 4230 6910 9920 150 40 1420 2260 4830 7930 11700 150 15 1450 2390 5230 8590 13300

Condensate (lbs/hr); using steam as a motive pressure

/2” x 11/2” 2” x 2” 3” x 2”

4080 7140 11500

3410 5040

12400

6140

8120 10000 12300

4440

5720

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101

NON-ELECTRIC CONDENSATE PUMPS

Sizing & Selection

Pressure Motive Pumps

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

Sizing & Selection

The capacity of a Pressure Motive Pump is

PUMPS

determined by the Model and the size of the inlet and outlet check valves. The larger the check valves used, the more capacity the pump can handle. For example: The 3” x 2” pump has a 3” inlet check valve and a 2” outlet check valve.

STAND-ALONE PUMPS are furnished with pump tank, check valves and internal pumping mechanism.

PUMPS WITH RECEIVER TANKS include the standalone pump(s), check valves, and receiver tank mounted together on a frame. These are available in Simplex, Duplex, Triplex and Quadraplex systems.

When sizing and selecting a Pressure Motive Pump, five system conditions are required:

(See Diagram on following page)

1 Condensate Load 2 Condensate Pressure 3 Motive Steam, Air or other Gas Pressure available

for operating the pump

4 Available Filling Head between the bottom of the

receiver tank and the top of the pump tank

5 Total System Back Pressure (BP)

a) Condensate Return Line Pressure (5A) b) Vertical Height condensate must be lifted (5B)

Open Loop with Vented Receiver

(When draining condensate from multiple sources)

For PMP Sizing:

Consult PMP Sizing Capacity Chart using 100 PSIG inlet pressure and 40 PSIG back pressure. A 2" x 2" pump has a capacity of 8,500 lbs/hr and is an appropriate selection. Pump choices are models PMPC, PMPF and PMPSS.

For Receiver and Vent Connection Sizing:

Refer to the Vented Receiver Sizing Chart for guidelines on how to calculate the flash steam generated and use this value to size the receiver and vent connection.

Closed Loop with Pressurized Reservoir

(When draining condensate from a single piece of

heat transfer equipment)

For PMP and Trap Sizing:

Reference PMPT and WPT Pump-Trap Combination Capacity Charts for an estimation of the unit required. Contact factory for more accurate sizing.

For Reservoir Pipe Sizing

Refer to the Reservoir Pipe Length Chart for guidelines on determining the appropriate diameter and length of pipe required for condensate back-up.

HOW TO ORDER

SAMPLE SYSTEM CONDITIONS

1 Condensate Load 8,000 lbs/hr

2 Condensate Pressure 50 PSIG

3 Motive Steam Pressure Steam @ 100 PSIG

4 Filling Head 12"

5 Total Back Pressure = a + b

a) Line Pressure 30 PSIG b) Vertical Lift 23 ft.

(convert to PSIG)

Calculation of Total Back Pressure:

To find the pressure required to lift condensate in PSIG, multiply the lift in feet by 0.433.

Pressure required to lift Condensate 10 PSIG (0.433 x 23 ft.)

Pressure in Return Pipe + 30 PSIG Total Back Pressure = 40 PSIG

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102

SPECIFY: EXAMPLE:

1) Model or Pumps PMPC

2) Size of Pump(s) 2” x 2”

3) Stand-alone Pump or Simplex or Duplex

Pump with Receiver Tank

(Note: Size of Receiver Tank must be specified when ordering Pump with Receiver Tank)

4) Options Gauge glass

5) When ordering a Customized Skid System, please confirm and specify Receiver size.

www.watsonmcdaniel.com

NON-ELECTRIC CONDENSATE PUMPS

CONDENSATE LOAD:

CAN BE FROM SINGLE OR MULTIPLE CONDENSATE SOURCES

CONDENSATE PRESSURE

OPEN LOOP

CLOSED LOOP

- VENTED RECEIVER

- PRESSURIZED RECEIVER TANK

FILLING HEAD

(12” PREFERRED)

CONDENSATE INLET

ATMOSPHERIC VENT SIZE (OPEN LOOP ONLY)

Sizing & Selection

Pressure Motive Pumps

PUMPS

PMP Sizing & Selection

TOTAL BACK PRESSURE

CONDENSATE RETURN LINE PRESSURE

PSIG

PUMP EXHAUST

MOTIVE STEAM OR GAS PRESSURE AVAILABLE

LIFT

HEIGHT

FT. X 0.433 =

PSIG

PMP:

SIMPLEX

MULTIPLEX

STEAM TRAP (REQUIRED FOR CLOSED LOOP PMP SYSTEM ONLY)

Simplex or Multiplex PMP System

= TOTAL BP

= + = TOTAL BP

PSIG

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103

NON-ELECTRIC CONDENSATE PUMPS

Sizing & Selection

Pressure Motive Pumps

Closed Loop System (Pressurized Reservoir)

RESERVOIR SIZING

PUMPS

When sizing Pressure Motive Pumps for closed loop return systems, a condensate reservoir should be installed on the inlet side of the pump and below the equipment to be drained. This will enable the condensate to collect while the pump is in the discharge cycle, thus preventing liquid backup into the equipment. The Reservoir Sizing Table (at right) gives the minimum pipe size & length to produce the required reservoir volume to accommodate the condensate load.

How to select: Determine the total condensate load to be pumped. Find that load value or greater in the table and move right to read the pipe lengths in feet with the diameters indicated above.

Customized reservoirs can be designed to accommodate specific space and dimensional requirements. It is critical for these designs to have adequate vapor space for condensate to collect. When the volume required is known, from the table at right, optional pipe diameters and lengths can be selected to provide the same or greater volume. This table will allow you to convert required volumes to customized sizes needed. Watson McDaniel can furnish customized Pressure Motive Pump Packages to fit your needs.

RESERVOIR PIPE LENGTH in feet (ft)

Condensate Reservoir Pipe Size (Diameter)

Load

(lbs//hr)

0-500 2’ 1,000 2’ 1,500 3’ 2’ 2,000 3.5’ 2’ 1’ 3,000 3’ 2’ 4,000 4’ 2’ 1’ 5,000 6’ 3’ 2’ 6,000 3’ 2’ 7,000 3’ 2’ 8,000 4’ 2’

9,000 4.5’ 3’ 2’ 10,000 5’ 3’ 2’ 20,000 5.5’ 4’

Note: When back pressure against the pump outlet is less than 50% of

the steam pressure to the heat exchanger, the above pipe lengths can be reduced by half.

3” 4” 6” 8” 10”

DATA REQUIRED FOR SIZING PMP IN A CLOSED LOOP SYSTEM (pressurized reservoir)

Single Condensate Source

STEAM

HOT OUTLET

COLD INLET

STEAM CONTROL VALVE

AIR VENT

HEAT EXCHANGER

RESERVOIR

FILLING HEAD

12” Preferr

INLET

CHECK VALVE

VENT

VACUUM BREAKER

STEAM INLET

PRESSURE

MOTIVE

PUMP

STEAM

CONDENSATE RETURN

THERMODYNAMIC DISC TRAP

F&T TRAP

OUTLET CHECK VALVE

Condensate Load produced by Heat Transfer Equipment (i.e. heat exchangers, tank coils, jacketed kettles, etc.) _______ lbs/hr

(If this information is not readily available, consult Engineering Section in the back of this catalog for additional methods of load determination.)

Motive Steam Pressure (Steam Motive Only): ____PSIG

Total Back Pressure = a + b

a) Pressure required to lift condensate:

Vertical height in ft. x 0.433 = ___ PSIG

b) Pressure in condensate return line:

Is there enough clearance under the equipment

LIFT

and/or piping to allow for the installation of the Reservoir and PMP with the Preferred Filling Head of 12” as illustrated?

To size the PMP and Trap combination, see PMPT or WPT Capacity charts for general reference.

(For additional information on the effect of the steam trap in a closed loop application, refer to expanded information later in this section. For more accurate sizing of Pump-Trap systems to account for system stall conditions, consult factory.)

To size the Reservoir, see Reservoir Pipe Length chart.

PSIG

104

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NON-ELECTRIC CONDENSATE PUMPS

Sizing & Selection

Open Loop System (Vented Receiver)

RECEIVER & VENT SIZING

When sizing a Pressure Motive Pump for an Open-Loop atmospheric return system, the amount of flash steam to be vented from the receiver must be calculated. Vent sizing is critical to maintain 0 PSIG in the receiver tank to allow free drainage of low pressure systems. Undersized vents will cause gradual pressure increase in the receiver. This impedes drainage from the condensate source, and can cause waterlogging of the system.

Usually the condensate load to be pumped comes from multiple sources. For each source determine

VENTED RECEIVER SIZING

Quantity of Receiver Receiver Vent Line

Flash Steam Diameter Length Diameter

(lbs/hr)

75 4” 36” 1” 150 6” 36” 2” 300 8” 36” 3” 600 10” 36” 4” 900 12” 36” 6”

1200 16” 36” 6” 2000 20” 60” 8” 3000 24” 60” 8” 4000 26” 60” 10” 5000 28” 60” 10” 6000 30” 72” 12” 7000 32” 72” 12” 8000 36” 72” 14”

(inches)

the pressure and load. Then go into the Percent Flash Steam table with the condensate pressure and move right until under the appropriate flash tank pressure to read the percentage of condensate that will flash into steam. Take the source load and multiply it by the decimal value of the percentage to calculate the amount (lbs/hrs) of flash steam. Repeat this for all condensate sources. Enter the Vented Receiver Sizing table with the

total flash steam load to determine the correct sizes for receiver and vent.

PERCENT (%) FLASH STEAM

Produced when condensate is discharged to atmosphere or into a flash tank controlled at various pressures

Condensate Flash Tank Pressure (PSIG)

Pressure

(PSIG)

5 1.6 0.0 10 2.9 1.3 0.0 15 3.9 2.4 1.1 20 4.9 3.3 2.1 0.0 30 6.5 5.0 3.7 1.7 0.0 40 7.8 6.3 5.1 3.0 1.4 0.0 60 10.0 8.5 7.3 5.3 3.7 2.3 0.0 80 11.8 10.3 9.1 7.1 5.5 4.2 1.9 0.0

100 13.3 11.8 10.6 8.7 7.1 5.8 3.5 1.6 0.0 125 14.9 13.5 12.3 10.4 8.8 7.5 5.3 3.4 1.8 150 16.3 14.9 13.7 11.8 10.3 9.0 6.8 4.9 3.3 200 18.7 17.3 16.2 14.3 12.8 11.5 9.4 7.6 6.0 250 20.8 19.4 18.2 16.4 14.9 13.7 11.5 9.8 8.2 300 22.5 21.2 20.0 18.2 16.8 15.5 13.4 11.7 10.2 350 24.1 22.8 21.7 19.9 18.4 17.2 15.1 13.4 11.9

400 25.6 24.2 23.1 21.4 19.9 18.7 16.7 15.0 13.5

0 5 10 20 30 40 60 80 100

Pressure Motive Pumps

PUMPS

DATA REQUIRED FOR SIZING PMP IN AN OPEN LOOP SYSTEM (vented receiver)

Multiple Condensate Sources

MULTIPLE

ATMOSPHERIC

12” SEAL

OVERFLOW

CONDENSATE SOURCES

VENT

PUMP EXHAUST

VENTED

RECEIVER

FILLING

HEAD

12” Preferred

6” Min.

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www.watsonmcdaniel.com

VENT

PRESSURE

MOTIVE

PUMP

MOTIVE STEAM, AIR OR OTHER GAS SUPPLY

STEAM

INLET

WD 600

TRAP

ALTERNATE CONDENSATE INLET

RETURN LINE PRESSURE

LIFT (ft.)

Source 1: _____ lbs/hr @ ____ PSIG Source 2: _____ lbs/hr @ ____ PSIG

Motive Gas and Pressure:

(Steam, Air, Other) @ ____ PSIG

Total Back Pressure = a + b

a) Pressure required to lift condensate:

Vertical height ___ ft. x 0.433 = ___ PSIG

b) Pressur

e in return pipe: ___ PSIG

Is there enough clearance under the equipment and/or piping to allow for the installation of the Receiver and PMP with the Preferred Filling Head of 12” as illustrated?

To size the PMP, see Pump Capacity chart. To size the Receiver and Vent connection,

see Vented Receiver Sizing chart.

105

NON-ELECTRIC CONDENSATE PUMPS

Sizing & Selection

Pressure Motive Pumps

Problem: Stalled Heat Exchanger

DESCRIPTION:

PUMPS

STALL CONDITION WITH MODULATED STEAM FLOW

When a modulating valve is used to control product temperature in heat transfer equipment, the valve will open and close as necessary to meet the variable demand of the system to maintain the product at constant temperature. Therefore, when maximum heating is required, the supply valve will be fully open to satisfy the high steam demand requirement. At this point, pressure is also being supplied at its highest level, which may be sufficient to overcome total system back pressure.

STEAM

HOT OUTLET

COLD INLET

STEAM CONTROL VALVE

AIR VENT

HEAT EXCHANGER

Heat Exchanger System

without PMP

VACUUM BREAKER

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

CONDENSATE RETURN LINE

F&T TRAP

Solution: Use PMP & Steam Trap Combination

DESCRIPTION:

USE A PRESSURE MOTIVE PUMP AND STEAM TRAP COMBINATION

(Available in INTERNAL and EXTERNAL Steam Trap designs)

STEAM

HOT OUTLET

COLD INLET

Heat Exchanger System with PMP & Internal Trap (PMPT)

STEAM CONTROL VALVE

HEAT EXCHANGER

RESERVOIR

FILLING HEAD

INLET

CHECK VALVE

AIR VENT

VENT

PMPT

PRESSURE

MOTIVE

PUMP/TRAP

COMBINATION

(Closed Loop System)

VACUUM BREAKER

STEAM INLET

STEAM

THERMODYNAMIC DISC TRAP

OUTLET CHECK VALVE

CONDENSATE RETURN

LIFT

106

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NON-ELECTRIC CONDENSATE PUMPS

Sizing & Selection

Pressure Motive Pumps

CLOSED LOOP SYSTEMS –

SIZING CONSIDERATIONS for PUMP-TRAP COMBINATION

What is Stall?

PUMPS

STALL is the condition of a modulating system where inlet pressure can no longer overcome back pressure,

The Solution to Stall

Install a Watson McDaniel Pump and Steam Trap Combination

The PMPT Pump with Internal Steam Trap should be considered for compactness, while the WPT Series Pump-Trap

Combination with External Steam Trap should be considered when capacities exceed the capability of the PMPT.

Why is a Steam Trap necessary after the PMP in a Closed Loop system?

Because this type of system operates with a modulating supply valve as described above, the pressure may, at times, both exceed or fall below system back pressure. The pump is only required during stall loads. Therefore, a steam trap is still required to prevent steam from discharging into the return line at times when the supply pressure exceeds the back pressure. When properly sized and installed, these two components will automatically work in conjunction with each other requiring no manual operation.

It is important to note that sizing the steam trap in a pump-external trap* combination application differs from sizing a steam trap alone. Please refer to additional information below.

* Although the steam trap is internal in the PMPT Series, it is still appropriate to follow the guidelines below for sizing confirmation.

Sizing of a Pump-Trap Combination for a Closed Loop System

Although the PMP and Steam Trap operate in conjunction with each other, each component must be considered individually, as there are specific considerations for closed loop systems. See below for detailed explanation and appropriate guidelines for sizing of both the PMP and Trap components of the Pump-Trap Combination:

preventing condensate drainage and resulting in poor heat transfer and waterhammer.

– available in both Internal and External Steam Trap designs.

Proper Sizing of the PMP in a Pump-Trap Application

When required for drainage of heat transfer equipment supplied by a modulating control valve, the PMP need only be sized for the stall load, which is often considerably less than equipment design load leading to a smaller PMP being required. The point at which stall occurs can be calculated using either Stall Charts or appropriate formulas as shown on the following pages.

Proper Sizing of the Steam Trap in a Pump-Trap Application

In such an application, the steam trap must be sized not only to handle the full design load, but also sized to handle the high instantaneous flow rates fr steady-state load of the pump! Therefore, it is appropriate to size the steam trap for both sets of conditions using the following guidelines:

• Steam Trap sizing based on Full Design Load X appropriate Safety Load Factor = Total Load for Steam Trap Sizing

• Steam Trap sizing based on Instantaneous Discharge of the PMP – at stall conditions: Stall Load (as determined) at 1/4 PSI differential for Steam Trap Sizing

om the discharge of the pump at stall conditions – which can be well in excess of 3 times the

Full Design Load of the Heat Transfer Equipment:

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107

NON-ELECTRIC CONDENSATE PUMPS

Watson McDaniel reserves the

right to change the designs

Sizing & Selection

Pressure Motive Pumps

Predicting Stall

Stall can be predicted with relative accuracy by either plotting values on a Stall Chart or by calculation using appropriate formulas. These methods are then used to determine the percentage of heat load at stall. Examples of each method are

PUMPS

offered so the user may choose the method with which they are most comfortable.

The example below is for a typical heat transfer application**, such as a heat exchanger where steam may be used to heat a constant flow of water at a fixed temperature. The parameters of such an application can be summarized as:

• The flow of the fluid to be heated is constant

• The desired outlet temperature of the heated fluid is to remain constant

• The steam for heating is to be supplied with a modulating valve (i.e. varying inlet pressure)

** Applications with alternate parameters will require different equations and guidelines for prediction of stall conditions.

Consult factory for other such applications.

Example:

Consider a heat exchanger supplied with 40 PSIG steam through a modulating valve that is designed to heat a constant water flow of 145 GPM from 60 ˚F to 140 ˚F. Condensate will need to be lifted 23 ft. into a return line that has approximately 5 PSIG back pressure.

Before the charts or formulas can be consulted, some additional conversions are first required:

1) The Saturated Temperature of the incoming steam: In this example, consult the Saturated Steam Table

(included in the Engineering Section of this catalog) to determine the Saturated Temperature of 40 PSIG steam is 287 ˚F.

2) The equivalent Saturated Temperature of the total BACK PRESSURE: The total back pressure is equal

to the lift height equivalent pressure, plus any pressure that may exist in the return line.

• 23 ft. Lift Height x 0.433 = 10 PSIG

• Return Line Pressure = 5 PSIG

Therefore, the total BACK PRESSURE in this example is 15 PSIG. Consulting the Saturated Steam Table,

the saturated temperature of 15 PSIG steam is 250 ˚F.

products without notice.

and/or materials of its

DETERMINING PERCENTAGE OF HEAT LOAD AT STALL

The parameters required for determining stall can now be summarized as follows:

• Inlet Steam Pressure at Full (100%) Load = 40 PSIG (P

• Inlet Steam Temperature at Full (100%) Load = 287

• Outlet Temperature of Heated Fluid = 140 ˚F (T

• Back Pressure (lift height + line pressure) = 15 PSIG (P

• Back Pr

essure equivalent saturated steam temperature = 250 ˚F (T

Mathematical Solution

% Heat Load at Stall = Tb – T2 x 100%

S – T2

= 250 – 140 x 100%

287 – 140

x 100%

147

Graphical Solution (see Figur

1) On the Left Vertical Axis, plot the Inlet Steam Temperature (TS): 287 ˚F.

2) On the Left Vertical Axis, find the Outlet Temperature of the fluid to be heated (T Plot this point directly across on the Right Vertical Axis. Draw line between points T

3) On the Right Vertical Axis, plot the Back Pressure: 15 PSIG. Draw a horizontal line from this point to the Left Vertical Axis.

4) Locate the point at which the above lines intersect. Draw vertical line from this point to the Bottom Horizontal Axis to determine the Percentage of Load at which Stall occurs – 75% in this example.

= 110

= 74.8 %

e No. 1)

˚F (T

)

): 140 ˚F.

and T2.

108

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NON-ELECTRIC CONDENSATE PUMPS

Sizing & Selection

Pressure Motive Pumps

40 PSIG STEAM

) = 287 ˚F

INLET TO STEAM SUPPLY VALVE

STEAM TRAP REQUIRED

PRESSURE PSIG

15 PSIG BACK PRESSURE

PUMPS

PMP REQUIRED

TEMPERATURE ˚F

INCHES

VACUUM

OUTLET WATER TEMPERATURE (T

)

Figure No. 1

STALL CHART

75% HEAT LOAD

AT STALL

DETERMINING LOAD AT STALL

The load was not specified in the example provided. However, sufficient information was provided for its calculation. Here is what is known:

• Steam Supply Pressure = 40 PSIG

• Constant W

• Water Heating Requirements = 60 ˚F to 140 ˚F

Consulting the Engineering Section in the back of this catalog, the following equation for steam load requirements at heat exchanger full load can be used:

Steam Load in lbs/hr = GPM x T

ater Flow = 145 GPM

emp. Rise ˚F

= 145 x (140-60)

= 5,800 lbs/hr

At 100% open, the inlet steam valve will supply 5,800 lbs/hr for heating. We can now determine the stall load to be used for proper sizing of the Pump-Trap Combination. From the previous section, stall was determined to occur at 75% of the full load. Therefore:

Stall Load = 5,800 lbs/hr X 0.75 = 4,350 lbs/hr

Finally, using the guidelines previously noted within this section, the PMP and Steam Trap can be properly sized and selected. As always, consult the factory for additional information and sizing assistance when needed.

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109

NON-ELECTRIC CONDENSATE PUMPS

Customized Skid Packages

Pressure Motive Condensate Pumping Systems

Custom Fabricated Units

PUMPS

Watson McDaniel’s fully equipped ASME qualified fabrication facility stands ready to assist you with all of your fabrication needs. Our engineering staff specializes in the design of Pressure Motive Condensate Pumping Systems for both industrial and institutional applications. You can order either standard packages, available from stock, or specialized systems to meet your specific needs.

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

ASME

Certified

110

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NON-ELECTRIC CONDENSATE PUMPS

Pressure Motive Condensate Pumping Systems

DESCRIPTION OF CUSTOM SYSTEM

This “Closed Loop” Duplex Pump package utilizes two PMPF Pumps, two FTE Steam Traps, and one 65 gallon receiver tank equipped with a safety relief valve. The Receiver is vented to take the flash steam away at 29 PSIG for usage elsewhere in the plant. To accomplish this, our pilot-operated back pressure regulator (BPR) is mounted just off the vent line and set to maintain the 29 PSIG pressure. If pressure exceeds the set, the BPR unit will dump to atmosphere thru the supply acoustic silencer.

Another custom feature is an overflow circuit utilizing a custom flash tank equipped with a for cooling applications. In the event of a pump failure, the flooded receiver will overflow the hot condensate into the flash vessel where steam will vent to atmosphere while the condensate gets injected with cold water to safely dump to drain.

Temperature Regulator

Custom Skid Packages

SAFETY

RELIEF VALVE

ACOUSTIC SILENCER

FTE SERIES STEAM TRAP

FLASH VESSEL & CONDENSATE COOLER

TEMPERATURE REGULATING VALVE

OVERFLOW TO DRAIN COOLED BELOW 140 ˚F

FLASH STEAM

OUTLET

WAFER

STYLE

CHECK

VALVES

COMMON

OUTLETS

BACK

PRESSURE

REGULATOR

(BPR)

RECEIVER

PMPF

PUMPS

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111

ELECTRIC PUMPS

W4100 & W4200

Electric Condensate Pump

Model W4100 W4200 Tank Sizes 8/15/30/45/60/95 Gal. 6/15/24/36/50 Gal.

PUMPS

Connections NPT NPT Tank Material Fabricated Carbon Steel Cast Iron Max Disch. Press. 50 PSIG * 50 PSIG * TMO/TMA 190˚F 190˚F Options

* Optional higher ratings available.

Mechanical & electrical alternators; gauge glass; thermometer; discharge pressure gauges; isolation valves; magnetic starters; 1750 RPM motors; control panels; oversized or stainless steel receivers; high temperature components

Receiver Tank

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

Float Switch

Motor

Pump

TYPICAL APPLICATIONS

The primary purpose of the W4100 and W4200 electric condensate pumps are to return condensate back to the boiler. Pumping condensate over 190ºF is not recommended with these pumps due to potential mechanical seal failure.

HOW IT WORKS

The float, which is connected to the switch assembly rises when condensate enters the receiver tank. When the float rises above its set point, it energizes the motor on the pump. Once started, the pump will continue to run until the water level drops below the bottom position of the float switch. There it will de-energize the motor to shut off the pump. This cycle repeats as condensate begins to fill the receiver tank.

FEATURES

Fabricated steel receivers (W4100) or

•

cast iron receivers (W4200) Simplex and duplex packages

•

Bronze-fitted centrifugal pumps

•

Energy-efficient 3450 RPM motors

•

Automatic venting

•

Ceramic pump seal

•

Heavy-duty float switch

•

All steel receivers, and iron receivers over 24 gallons

•

include a threaded NPT overflow port

SAMPLE SPECIFICATION

Pump(s) shall be of the centrifugal type with two-piece enclosed brass impeller, cast iron housing and stainless steel motor shaft. The float switch shall be two-pole with plastic case, stainless steel float and shafting, and double-break silver contacts. A flat perforated brass strainer shall be provided in the inlet of the pump fr

om the tank.

INSTALLATION

Place on an elevated, level and substantial foundation in a clean, dry and accessible area. Locate receiver tank inlet below lowest point of the condensate return lines.

MAINTENANCE

At regular intervals, check the motor lubrication, unless the motor is equipped with a permanently lubricated bearing.

OPTIONS

Mechanical and electrical alternators

•

Gauge glass

•

Thermometer

•

Discharge pressure gauges

•

Isolation valves

•

Magnetic starters with HOA selector switch

•

1750 RPM motors, larger pumping capacities & higher

•

discharge pressures Wide variety of control panels

•

Oversized r

•

Stainless Steel receivers

•

High Temperature (250˚F) Components

•

eceivers (45, 60 & 95 gallons)

HOW TO ORDER

Specify the discharge pressure, gallons per minute and voltage requirements when ordering.

112

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DUPLEX PUMP LOCATION

13.5 GALLON C.I. RECEIVER

W4100 & W4200

G NPT INLET LOCATION ON 24-50 GAL. C.I. RECEIVER

ELECTRIC PUMPS

Electric Condensate Pump

PUMPS

INLET (NPT)

INLET

(NPT)

FLOAT SWITCH

LOCATION ON

6, 24-50 GAL.

C.I. RECEIVER

W4100 (Steel Receiver) Dimensions

Series Receiver Size A B C D E F G H J K L

8 gallon 123/4 101/2 121/2 121/2 18 211/2 2 3/4

G 15 gallon 143/8 123/8 17 15 201/2 231/4 21

30 gallon 183/8 161/8 22 18 231/2 28 21/2 3/4

45 gallon 263/8 241/8 22 18 --- 295/16 21/2 11/2

J 60 gallon 283/8 261/8 28 18 --- 295/16 21/2 131/4 1/2 11/2

95 gallon 283/8 261/8 28 28 --- 395/16 21/2 11/2

– inches

PUMP OUTLET

G-SERIES 3/4 NPT

J-SERIES 1

/2 NPT

DRAIN

OUTLET

(NPT)

DUPLEX PUMP LOCATION ON 24-50 GAL. C.I. RECEIVER & 15-95 GAL. STEEL RECEIVER

/2 41/8 1/2 3/4

W4200 (Cast Iron Receiver) Dimensions

Series Receiver Size A B C D E F G H J K L

6 gallon 41/2 121/2 141/2 125/8 181/4 207/16 2 3/4 43/32 3/4 3/4

G 15 gallon 147/8 131/8 181/2 131/2 191/8 24 2 1 33/4 1/2 3/4

24 gallon 191/8 155/8 257/8 15 201/32 2213/16 214

36 gallon 185/8 151/8 2721/64 221/2 2717/32 313/4 314

36 gallon 185/8 151/8 2721/64 221/2 --- 353/8 314

50 gallon 185/8 151/8 2721/64 31 --- 437/8 314

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– inches

/8 3/4 3/4

/8 3/4 11/2

113

ELECTRIC PUMPS

W4100

Electric Condensate Pump with Steel Receiver

CAPACITIES

PUMPS

EDR Pressure Rate Motor Capacity Model Weight Model Weight

8000 20 12 1/3 8 W4028G 90 N/A N/A 2000 20 3 1/3 15 W4122G 125 W4122GD 185 4000 20 6 1/3 15 W4124G 125 W4124GD 185 6000 20 9 1/3 15 W4126G 125 W4126GD 185

8000 20 12 1/3 15 W4128G 125 W4128GD 185 10000 20 15 1/2 30 W41210G 190 W41210GD 240 15000 20 22.5 1/2 30 W41215G 190 W41215GD 240 20000 20 30 3/4 30 W41220G 200 W41220GD 250 25000 20 37.5 3/4 45 W41225J 285 W41225JD 350 30000 20 45 1 45 W41230J 285 W41230JD 350 40000 20 60 11/2 60 W41240J 335 W41240JD 405 50000 20 75 2 95 W41250J 385 W41250JD 460

2000 30 3 1/2 15 W4132J 180 W4132JD 250

4000 30 6 1/2 15 W4134J 180 W4134JD 250

6000 30 9 1/2 15 W4136J 180 W4136JD 250

8000 30 12 1/2 15 W4138J 180 W4138JD 250 10000 30 15 3/4 15 W41310J 185 W41310JD 250 15000 30 22.5 1 30 W41315J 230 W41315JD 300 20000 30 30 1 30 W41320J 230 W41320JD 300 25000 30 37.5 1 45 W41325J 285 W41325JD 350 30000 30 45 11/2 45 W41330J 290 W41330JD 355 40000 30 60 2 60 W41340J 340 W41340JD 410 50000 30 75 3 95 W41350J 395 W41350JD 470

2000 40 3 1 15 W4142J 190 W4142JD 270

4000 40 6 1 15 W4144J 190 W4144JD 270

6000 40 9 1 15 W4146J 190 W4146JD 270

8000 40 12 1 15 W4148J 190 W4148JD 270 10000 40 15 1 15 W41410J 190 W41410JD 270 15000 40 22.5 11/2 30 W41415J 240 W41415JD 310 20000 40 30 11/2 30 W41420J 240 W41420JD 310 25000 40 37.5 11/2 45 W41425J 290 W41425JD 355 30000 40 45 2 45 W41430J 295 W41430JD 360 40000 40 60 2 50000 40 75 3 95 W41450J 395 W41450JD 470

2000 50 3 2 15 W4152J 195 W4152JD 275

4000 50 6 2 15 W4154J 195 W4154JD 275

6000 50 9 2 15 W4156J 195 W4156JD 275

8000 50 12 2 15 W4158J 195 W4158JD 275 10000 50 15 2 15000 50 22.5 2 30 W41515J 245 W41515JD 320 20000 50 30 3 30 W41520J 255 W41520JD 330 25000 50 37.5 3 30000 50 45 3 45 W41530J 305 W41530JD 385 40000 50 60 5 60 W41540J 370 W41540JD 500 50000 50 75 5 95 W41550J 430 W41550JD 500

Notes: 1) EDR = Square Feet of Equivalent Direct Radiation

2) Capacity of Steam (lbs/hr) = EDR x 0.25

Discharge Flow Receiver Simplex Duplex

(PSIG) (GPM) HP (gallons) # (lbs) # (lbs)

W41440J 240 W41440JD 410

W41510J 195 W41510JD 275

W41525J 305 W41525JD 385

Watson McDaniel reserves the

right to change the designs

and/or materials of its

products without notice.

114

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ELECTRIC PUMPS

W4200

Electric Condensate Pump with Cast Iron Receiver

CAPACITIES

EDR Pressure Rate Motor Capacity Model Weight Model Weight

2000 20 3 1/3 6 W4222G 150 N/A N/A 4000 20 6 1/3 6 W4224G 150 N/A N/A 6000 20 9 1/3 15 W4226G 260 W4226GD 295

8000 20 12 1/3 15 W4228G 260 W4228GD 295 10000 20 15 1/2 15 W42210G 260 W42210GD 295 15000 20 22.5 1/2 24 W42215G 300 W42215GD 335 20000 20 30 3/4 36 W42220G 410 W42220GD 445 25000 20 37.5 3/4 36 W42225J 350 W42225JD 420 30000 20 45 1 36 W42230J 355 W42230JD 430 40000 20 60 11/2 50 W42240J 420 W42240JD 500 50000 20 75 2 50 W42250J 425 W42250JD 510

2000 30 3 1/2 6 W4232J 165 N/A N/A

4000 30 6 1/2 6 W4234J 165 N/A N/A

6000 30 9 1/2 15 W4236J 295 W4236JD 360

8000 30 12 1/2 15 W4238J 295 W4238JD 360 10000 30 15 3/4 15 W42310J 300 W42310JD 365 15000 30 22.5 1 24 W42315J 305 W42315JD 380 20000 30 30 1 36 W42320J 355 W42320JD 430 25000 30 37.5 1 36 W42325J 355 W42325JD 430 30000 30 45 11/2 36 W42330J 360 W42330JD 440 40000 30 60 2 50 W42340J 425 W42340JD 510 50000 30 75 3 50 W42350J 435 W42350JD 525

2000 40 3 1 6 W4242J 170 N/A N/A

4000 40 6 1 6 W4244J 170 N/A N/A

6000 40 9 1 15 W4246J 295 W4246JD 360

8000 40 12 1 15 W4248J 295 W4248JD 360 10000 40 15 1 15 W42410J 295 W42410JD 360 15000 40 22.5 11/2 24 W42415J 310 W42415JD 390 20000 40 30 11/2 36 W42420J 360 W42420JD 440 25000 40 37.5 11/2 36 W42425J 360 W42425JD 440 30000 40 45 2 36 W42430J 365 W42430JD 450 40000 40 60 2 50 W42440J 425 W42440JD 510 50000 40 75 3 50 W42450J 435 W42450JD 525

2000 50 3 2 6 W4252J 175 N/A N/A

4000 50 6 2 6 W4254J 175 N/A N/A

6000 50 9

8000 50 12 2 15 W4258J 315 W4258JD 395 10000 50 15 2 15 W42510J 315 W42510JD 395 15000 50 22.5 2 24 W42515J 330 W42515JD 415 20000 50 30 3 36 W42520J 370 W42520JD 460 25000 50 37.5 3 36 W42525J 370 W42525JD 460 30000 50 45 3 36 W42530J 370 W42530JD 460 40000 50 60 5 50 W42540J 445 W42540JD 535 50000 50 75 5 50 W42550J 445 W42550JD 535

Notes: 1) EDR = Square Feet of Equivalent Direct Radiation

2) Capacity of Steam (lbs/hr) = EDR x 0.25

Discharge Flow Receiver Simplex Duplex

(PSIG) (GPM) HP (gallons) # (lbs) # (lbs)

2 15

W4256J 315 W4256JD 395

PUMPS

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115

Control Products PMPBP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual