Control Products DS110 User Manual

8
845.778.5566 Fax: 845.778.7123
www.nicholsonsteamtrap.com
Thermal actuator is filled at its free length with a liquid having a lower boiling point than water. On start-up, valve is normally open to discharge air, non-condensibles and condensate. When steam enters trap, thermal actuator fill vaporizes to a pressure higher than line pressure. This forces
valve into seat orifice to prevent any further flow. As con­densate collects, it takes heat from thermal actuator, lower­ing internal pressure. Line pressure will then compress ther­mal actuator to open valve and discharge condensate. Valve opening automatically adjusts to load conditions from minimum on very light loads to full lift at maximum load.
DS100/DS110
THERMOSTATIC
STEAM TRAPS
Pressures To 150 PSIG (10.3 barg)
Temperatures to 366°F (186°C)
Stainless Steel BodyBody materials of all models are
Type 316L Stainless Steel. Self Centering ValveLeak tight shut off. Assembly of
actuator and valve to impingement plate allows valve to self-align with center of valve seat orifice. Provides long lasting valve and seat.
Temperature Sensitive Actuator316L Stainless welded
actuator for maximum corrosion, thermal and hydraulic shock resistance. One moving part.
Thermal and Hydraulic Shock Resistant—Impingement
plate plus welded construction prevents damage to actuator.
Long Life Valve and Seat—Stainless steel valve and seat
matched together for water tight seal.
Maintenance—All models are sealed and maintenance
free.
Directional Discharge—Erosion prevented by directing
discharge into the center of pipe or tubing.
Best Air Handling CapacityFast start up and operation. Fast ResponseQuickly adjusts to condensate load or
temperature changes.
One Size Suits Most ServicesUniversal hygienic clamp
fits both 1/2" and 3/4" piping.
Two Year GuaranteeTrap guaranteed for two years
against defects in material or workmanship.
M
ODELS
DS100–Hygienic Clamp end 1
7
8" OAL
DS100TE–Tube end
DS110–Hygienic Clamp end 2
5
8" OAL
NOTE: Please specify if Material Test Reports (MTR) or Certificates of Conformance (COC) are required.
A
PPLICATIONS
CIP/SIP System Condensate Drainage
Sterilization of Process Vessels
Culinary Steam
Humidifiers
WFI System Sterilization
Main Drips
A
PPLICABLE CODES
ASME BPE
Canadian Registration # 0E0591.9C
O
PERATION
845.778.5566 Fax: 845.778.7123
www.nicholsonsteamtrap.com
9
Connections: 1/2" – 3/4" Tube
1/2" / 3/4" Hygienic Clamp
DS100/DS110 THERMOSTATIC
STEAM TRAPS
SPECIFICATION
Steam trap shall be thermostatically actuated and maintenance free. Actuator shall be of sin­gle piece, fail open design consisting of 1.2" diameter, welded 316L stainless plates capable of releasing condensate within 5ºC (10ºF) of saturated pressure. Trap shall be constructed entirely of 316L stainless steel components with wetted body surfaces finished to 20 µ inch (0.5 µm) Ra or better. Trap shall be self draining when installed vertically in piping systems. Trap shall have tube or universal hygienic clamps. Ferruled connections shall be Tri-clampcom­patible and designed to fit both
1
/
2" and
3
/
4" service. Trap shall be guaranteed against defects
for 2 years.
MAXIMUM O
PERATING CONDITIONS
PMO: Max. Operating Pressure 150 psig (10.3 barg) TMO: Max. Operating Temperature 366°F (170°C)
PMA: Max. Allowable Pressure 300 psig* (20.7 barg) TMA: Max. Allowable Temperature 500°F* (260°C)
*May be limited by rating of utilized end connection.
MATERIALS OF CONSTRUCTION
Body– Inlet …………………………………………………………………A276 316L Actuator ……………………………………………………………………………316L Body – Outlet ………………………………………………………………A276 316L Valve…………………………………………………………………………………316L
BODY SURFACE FINISH
Internal <20 µ in. (0.5 µm) Ra SFCI.External <32 µ in. (0.75 µm) Ra. Optional mechanical polishing to 10 µ in. (0.25 µm) Ra and/or electropolish SFC4
SERVICE
NOTES
Trap is designed to be self draining for vertical installation (discharge down).
1
/2" - 3/4" ferrule service trap should be installed with 3/4" inlet gasket.
SLR ORIFICE
OPTION
Specify when immediate elimination of condensate and improved sensitivity is desired. An orifice on the valve allows for continuous discharge of condensate. Trap will nominally pass 50 lb/hr (22.7 kg/hr) of condensate at 50 psi (3.4 barg) within 0.5ºC (1°F) of saturated temperature.
13⁄4"
(44.5)
13⁄4"
(44.5)
47⁄
8"
(104.8)
17⁄8"
(47.6)
Maximum Capacity—lbs/hr 10°F Below Saturation (Kg/hr 5°C Below Saturation)
Differential PSIG (bar)
Trap Orifice
5 10 20 30 40 50 60 70 80 90 100 125 150
Inches (0.34) (0.7) (1.4) (2.1) (2.8) (3.4) (4.2) (4.9) (5.6) (6.2) (6.9) (8.62) (10.3)
DS100 1/4
550 825 1210 1495 1750 1975 2175 2350 2525 2650 2825 3140 3425
(249) (374) (549) (678) (794) (896) (987) (1066) (1145) (1202) (1281) (1424) (1554)
DS100 HYGIENIC CLAMP
CONNECTION
1/2" & 3/4"
Weight .4 lbs (0.18)
DS100TE TUBE CONNECTION
(1/2" & 3/4")
Weight .4 lbs (0.18)
DS110 HYGIENIC CLAMP
CONNECTION
(1/2" & 3/4")
Weight .4 lbs (0.18)
25⁄8"
(66.7)
13⁄
4"
(44.5)
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