Control Products CL50 User Manual

® ®

®

SHARPESHARPE

SHARPE

SHARPESHARPE

® ®

HIGH PERFORMANCE CHLORINE BALL VALVESHIGH PERFORMANCE CHLORINE BALL VALVES

HIGH PERFORMANCE CHLORINE BALL VALVES

HIGH PERFORMANCE CHLORINE BALL VALVESHIGH PERFORMANCE CHLORINE BALL VALVES

Sharpe® Series 84/99/50 Ball Valves offer as standard features advantages that other

valve manufacturers offer only as costly extras. This is the Sharpe

®

advantage.

STANDARD FEATURES

Valves meet specifications of Chlorine Institute Pamphlet 6, Piping Systems for Dry Chlorine

Pressure relief hole in side of ball

Relief hole in stem slot

Live load stem packing (Belleville Washers)

Visual position indicator

Special cleaning

Special packing

Available in a variety of material combinations

Series 84/99

ADVANTAGES

Insures proper construction, testing and packaging in appropriate service conditions.

Upstream vent for excessive valve cavity pressure in closed position.

Equals valve cavity pressure and line pressure in open position.

Provides long intervals between stem packing adjustments, decreasing emissions through the packing.

Provides easy identification of valve position

Ready to use in critical applications

Keeps the valve in Factory-new condition until it is to be installed.

Fill most Chlorine Service applications from the inventory at Sharpe

In-line serviceable swing-out center section allows easy access to internal valve components without disturbing alignment of pipe. Functions as both valve and union. Prevents accidental removal of stem under pressure.

®

Valves, variety of end connections. (84/99)

Bottom Entry Stem

High Cycle Stem Packing

Fully Encapsulated Body Seals (Series 84/99)

Integral Mounting Pad

Lockable Handle

Slotted Seat Design

Traceability

Self adjusts with pressure and temperature fluctuations. Blow-out proof helps prevent accidents and injuries.

Peek and Nova* thrust bearings and stem seals extend valve cycle life over conventional ball valves and are the best choice for actuation.

Allows valve ends to be welded in line without disassembly, saving costly labor time. Also prevents seal ruptures in high pressure or steam applications.

Ideal for actuation. Centering lip feature assures precise alignment of bracket, stem and coupler. Allows for secondary containment unit to be added when necessary.

All Sharpe locking device. Keeps valves from being opened or closed accidentally.

Relief slots help equalize body pressure, reduce torque and assure leak-tight sealing. Seats also provide a wiping action that cleans ball and seats each time valve is cycled.

Heat numbers are provided on all valve bodies and ends. CMTR’s ( certified mill test reports ) are available upon request.

®

Series CL Valves meet OSHA standards with

* Carbon and Graphite Filled Teflon

®

SERIES CL84 VALVE PARTS AND IDENTIFICATION

1/4”,3/8”,1/2”

3/4” - 2-1/2”

3” - 4”

PART NO. PART QTY. MATERIAL

1 Body 1 Carbon Steel ASTM A216 WCB

2 Pipe Ends 2 Carbon Steel ASTM A216 WCB

3 Ball 1 Monel Hastelloy C

4 Stem 1 Monel Hastelloy C

5 Valve Seat 2 TFE Reinforced TFE

6 Body Seal 2 TFE Graphoil

7 Thrust Bearing 1 Nova*

7A Stem Location 1 Stainless Steel

Ring (3” & 4”)

8 Thrust Bearing 1 Peek

8A Thrust Bearing 1 Nova*

9 Stem Packing 2 Nova*

9A Stem Packing 3 Nova*

(3” & 4”)

10 Seal Protector 1 Peek

11 Gland Packing 1 Stainless Steel

12 Belleville Washer 2 Stainless Steel

13 Packing Nut 1 Stainless Steel

Hastelloy C ASTM A494 Type CW-12MW Monel ASTM A494 GR M35-1

Nova* TFM

TFM

PART NO. PART QTY. MATERIAL

14 Lock Tab 1 Stainless Steel

15 Lower

Lock Latch 1 Stainless Steel

15B Upper Lock

Latch Bolt 1 Stainless Steel

15C Latch Bolt 1 Stainless Steel

16 Handle (1/4”-2”) 1 Stainless Steel

16A Wrench (3” & 4”) 1 Cad Plate Carbon Steel

16B Wrench Block 1 Stainless Steel

16C Hex Head Bolt 1 Stainless Steel

17 Lock Washer 1 Stainless Steel

18 Handle Nut

(1/4”-2”) 1 Stainless Steel

19 Body Bolts 4 Stainless Steel

19A Body

Connector Nut 8 Stainless Steel

20 Nuts 4 Stainless Steel

21 Stop Pin 1 Stainless Steel

(1/4”-1/2”) 2 Stainless Steel

21A Stopper 1 Stainless Steel

22 Seat Retainer 1 Stainless Steel

* Nova: Carbon and Graphite Filled Teflon

SERIES CL99 VALVE PARTS AND IDENTIFICATION

1/4”,3/8”

1/2” - 2”

2-1/2” - 3”

PART NO. PART QTY. MATERIAL

1 Body 1 Carbon Steel ASTM A216 WCB

2 Pipe Ends 2 Carbon Steel ASTM A216 WCB

3 Ball 1 Monel Hastelloy C

4 Stem 1 Monel Hastelloy C

5 Valve Seat 2 TFE Reinforced TFE

6 Body Seal 2 TFE Graphoil

7 Thrust Bearing 1 Nova*

7A Stem Location

Ring (3” & 4”) 1 Stainless Steel

8 Thrust Bearing 1 Peek

8A Thrust Bearing 1 Nova*

9 Stem Packing 2 Nova*

9A Stem Packing 3 Nova*

(3” & 4”)

10 Seal Protector 1 Peek

11 Gland Packing 1 Stainless Steel

12 Belleville Washer 2 Stainless Steel

13 Packing Nut 1 Stainless Steel

14 Lock Tab 1 Stainless Steel

Hastelloy C ASTM A494 type CW-12MW Monel ASTM A494 GR M351

Nova* TFM

TFM

PART NO. PART QTY. MATERIAL

15 Lower

Lock Latch 1 Stainless Steel

15B Upper Lock

Latch Bolt 1 Stainless Steel

15C Latch Bolt 1 Stainless Steel

16 Handle (1/4”-2”) 1 Stainless Steel

16A Wrench (3” & 4”) 1 Cad Plate Carbon Steel

16B Wrench Block 1 Stainless Steel

16C Hex Head Bolt 1 Stainless Steel

17 Lock Washer 1 Stainless Steel

18 Handle Nut

(1/4”-2”) 1 Stainless Steel

19 Body Bolts 4 Stainless Steel

19A Body

Connector Nut 8 Stainless Steel

20 Nuts 4 Stainless Steel

21 Stop Pin 1 Stainless Steel

(1/4”-1/2”) 2 Stainless Steel

21A Stopper 1 Stainless Steel

22 Seat 1 Stainless Steel

Retainer 1 Carbon Steel

* Nova: Carbon and Graphite Filled Teflon

SERIES CL50 VALVE PARTS AND IDENTIFICATION

CLASS 150# and 300# BLOW OUT PROOF STEM LOCKING DEVICE

1/2” - 2”

7

6

17

2

4

5

APPLICABLE STANDARDS

Shell Wall Thickness ANSI B 16.34

11B

11C

11A

11

20

4

3

15

14

10

9

8

1

Face to Face Dimensions ANSI B 16.10

Flange Dimensions ANSI B 16.5

Tests ANSI B 16.34 API 598

Basic Design API 608

13

11B

13A

16

13

7

6

15

11A

11

12

10

9

8

PART NO. PART QTY. MATERIAL

1 Body 1 Carbon Steel ASTM A216 WCB

2 End Connector 1 Carbon Steel ASTM A216 WCB

Hastelloy C ASTM A494 Type CW-12MW Monel ASTM A494 GR M35-1

3 Ball 1 Monel Hastelloy C

4 Seat 2 TEFLON® Reinforced TFE NOVA TFM

5 Body Seal 1 TEFLON

®

Graphoil

6 Stem 1 Monel Hastelloy C

7 Thrust Bearing 2 Reinforced TFE

8 Stem Packing 3/4 Reinforced TFE

9 Gland Packing 1 304 Stainless Steel

10 Belleville Washer 2 301 Stainless Steel

(1/2”-4”)

11 Packing Nut 1 304 Stainless Steel

(1/2”-4”)

11A Lock Tab 1 Stainless Steel

11B Handle Nut 1 304 Stainless Steel

11C Lock Washer 1 304 Stainless Steel (1/2”-2”)

*See Dimensions

1

17

4

5

2

4

3

2-1/2” - 4”

16

PART NO. PART QTY. MATERIAL

12 Stopper 1 304 Stainless Steel

12A Snap Ring 1 Stainless Steel (6”-8”)

13 Handle 1 304 Stainless Steel (1/2”-2”)

Galvanized Steel (2-1/2”-4”) Ductile Iron (6”-8”)

13A Wrench Block 1 Stainless Steel

13B Hex Head Bolt 1 304 Stainless Steel

14 Locking Device 1 304 Stainless Steel

(1/2”-2”)

15 Sleeve 1 Vinyl

16 Body Stud SEE* A193 B7 (WCB)

17 Nut SEE* A193 B8M

20 Stop Pin (1/2”-2”) 1 304 Stainless Steel

(2-1/2”-4”) 2 304 Stainless Steel

N

N A194 2H (WCB)

SERIES CL84

The dimensions above are for information only, not for construction. For complete actuator mounting dimensions refer to Engineering Bulletin EB-2003.

DIMENSIONS

1/4”, 3/8”

& 1/2”

SIZE A B C D E F G L M N Q R T U V 1/4” 2.54 .813 1.25 .939 - 1.75 1.50 3/8” -24 .22 1.76 - 5.53 1/4” -20 2.37 .28 3/8” 2.54 .813 1.25 .939 - 1.75 1.50 3/8” -24 .22 1.76 - 5.53 1/4” -20 2.37 .28 1/2” 2.54 .813 1.25 .939 - 1.75 1.50 3/8” -24 .22 1.76 - 5.53 1/4” -20 2.37 .28 3/4” 2.78 .969 1.50 1.24 1.00 2.05 1.59 3/8” UNF .22 1.87 1.00 4.50 M5 - .28

1” 3.68 1.25 1.75 1.51 1.18 2.42 2.19 7/16” UNF .30 2.40 1.18 5.75 M5 - .30 1-1/4” 4.22 1.63 2.00 1.65 1.18 2.70 2.38 7/16” UNF .30 2.70 1.18 5.75 M5 - .30 1-1/2” 4.55 1.91 2.25 1.71 1.38 3.16 2.88 9/16” UNF .35 3.16 1.38 7.00 M6 - .42

2” 5.00 2.22 2.62 1.87 1.38 3.56 3.06 9/16” UNF .35 3.35 1.38 7.00 M6 - .42

SIZE A B C D E F G L M N Q R T U V

2-1/2” 5.86 2.86 3.35 2.92 2.75 4.57 4.56 M20 .55 5.58 1.25 10.00 M8 - .55

1/4” - 2-1/2”

STEM ARRANGEMENT

FOR ACTUATORS

1/4”, 3/8”

& 1/2”

SERIES CL84

The dimensions above are for information only, not for construction. For complete actuator mounting dimensions refer to Engineering Bulletin EB-2003.

DIMENSIONS

1/4”, 3/8”

& 1/2”

SIZE A B C D E F G L M N Q R T U V

3” 6.66 3.28 5.50 3.87 3.38 6.44 7.25 1.14 UNS .745 7.25 1.75 13.8 M10 - .66 4” 8.40 4.28 6.97 4.48 3.38 8.12 7.84 1.14 UNS .745 7.84 1.75 22.00 M10 - .66

PERFORMANCE DATA

APPROX. EQUIVALENT

VALVE FLOW LENGTH OF APPROX. PORT

SIZE COEFF. SCH. 40 PIPE WEIGHT SIZE

US GPM FEET

1/4” 8 1.9 1.20 .44

3/8” 8 1.9 1.20 .44

1/2” 8 1.9 1.20 .44

3/4” 12 6.3 1.70 .56

1” 32 3.1 3.00 .81

1-1/4” 46 6.3 4.00 1.00

1-1/2” 80 4.3 6.00 1.25

2” 120 7.5 8.00 1.50

2-1/2” 240 5.00 25.00 2.00

3” 350 8.3 30.00 2.50

4” 720 10.4 50.20 3.25

Due to ongoing development of our product line, specifications subject to change without notice.

The flow coefficent and pressure loss will be the same as the pipe line they are attached to.

PRESSURE TEMPERATURE DATA

-

3000

-

2500

-

2000

-

1500

1480

-

1400

e PSIG

-

essur Pr

um

axim M

1300

1200

1100

1000

-

900

-

800

720 700

600

500

400

300

200

100

3”-4”

-

100 180 200 300 400 450 500 600 700

1/4”

1/4” - 2-1/2” Reinforced Teflon TFM

2-1/2”

NOVA

1/4”

2-1/2”

Teflon

-

Maximum Temperature °F

-

* Material recommendations on last page of brochure.

SERIES CL99 DIMENSIONS

1/4”, 3/8”

& 1/2”

SIZE A B C D E F G L M N Q R T U V 1/4” 2.54 .813 1.25 .939 - 1.75 1.50 3/8”-24 .22 1.76 - 5.53 - 2.37 .28 3/8” 2.54 .813 1.25 .939 - 1.75 1.50 3/8”-24 .22 1.76 - 5.53 - 2.37 .28 1/2” 2.78 .969 1.50 1.24 1.00 2.05 1.59 3/8” UNF .22 1.87 1.00 4.50 M5 - .28 3/4” 3.68 1.25 1.75 1.51 1.18 2.42 2.19 7/16” UNF .30 2.40 1.18 5.75 M5 - .30

1” 4.22 1.63 2.00 1.65 1.18 2.70 2.38 7/16” UNF .30 2.70 1.18 5.75 M5 - .30 1-1/4” 4.55 1.91 2.25 1.71 1.38 3.16 2.88 9/16” UNF .35 3.16 1.38 7.00 M6 - .42 1-1/2” 5.00 2.22 2.62 1.87 1.38 3.56 3.06 9/16” UNF .35 3.35 1.38 7.00 M6 - .42

1/4” - 2”

STEM ARRANGEMENT

FOR ACTUATORS

1/4”, 3/8”

& 1/2”

SIZE A B C D E F G L M N Q R T U V

2” 5.86 2.86 3.35 2.92 2.75 4.57 4.56 M-20 .55 5.58 1.25 10.00 M8 - 0.55

SERIES CL99 DIMENSIONS

1/4”, 3/8”

& 1/2”

SIZE A B C D E F G L M N Q R T U V

2-1/2” 6.66 3.28 5.50 3.87 3.38 6.44 7.25 1.14 UNS .745 7.25 1.75 13.8 M10 - .66

3” 8.40 4.28 6.97 4.48 3.38 8.12 7.84 1.14 UNS .745 7.84 1.72 22.00 M10 - .66

PERFORMANCE DATA

APPROX. EQUIVALENT

VALVE FLOW LENGTH OF APPROX. PORT

SIZE COEFF. SCH. 40 PIPE WEIGHT SIZE

US GPM FEET

1/4” 8 .9 1.8 .44

3/8” 8 .9 1.8 .44

1/2” 38 1.4 1.8 .56

3/4” 71 1.0 3.0 .81

1” 110 1.9 5.7 1.00

1-1/4” 230 2.1 6.2 1.25

1-1/2” 350 2.1 7.5 1.50

2” 600 2.1 29.0 2.00

2-1/2” 780 2.1 32 2.50

3” 1200 3.0 50.3 3.25

Due to ongoing development of our product line, specifications subject to change without notice.

The flow coefficent and pressure loss will be the same for valves as the pipe line they are attached to.

PRESSURE TEMPERATURE DATA

-

3000

-

2500

-

2000

-

1500

1480

-

1400

e PSIG

-

1300

essur

1200

Pr

1100

um

1000

axim M

-

900

-

800

720 700

600

500

400

300

200

100

3”

-

100 180 200 300 400 450 500 600 700

1/4”

1/4” - 2-1/2” Reinforced Teflon TFM

2-1/2”

NOVA

1/4”

2-1/2”

Teflo

n

-

Maximum Temperature °F

-

* Material recommendations on last page of brochure.

SERIES CL50 DIMENSIONS

1/2” - 2”

2-1/2” - 4”

SIZE A B C D E F

CLASS 150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300#

1/2” 4.25 5.50 4.75 4.75 3.60 3.60 1.80 2.64 2.38 2.62 3.50 3.75

3/4” 4.62 6.00 4.75 4.75 3.75 3.75 2.00 2.94 2.75 3.25 3.85 4.60

1” 5.00 6.50 6.22 6.22 3.75 3.75 2.12 3.19 3.13 3.50 4.25 4.90

1-1/2” 6.50 7.50 9.00 9.00 4.50 4.50 2.76 3.63 3.56 4.50 5.00 6.15

2” 7.00 8.50 9.00 9.00 4.80 4.80 3.08 4.30 4.75 5.00 6.00 6.50

2-1/2” 7.50 9.50 13.75 13.75 6.70 6.70 3.09 4.90 5.50 5.86 7.00 7.48

3” 8.00 11.12 13.75 13.75 7.00 7.00 3.74 5.40 6.00 6.62 7.48 8.26

4” 9.00 12.00 13.75 13.75 7.70 7.70 4.46 5.94 7.50 7.88 9.01 10.00

SIZE N G H I J K W

CLASS 150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300#

1/2” 4 4 1.39 1.39 3/8 UNF 3/8 UNF 0.22 0.22 0.28 0.28 0.63 0.63 M5 M5

3/4” 4 4 1.39 1.39 3/8 UNF 3/8 UNF 0.22 0.22 0.28 0.28 0.63 0.63 M5 M5

1” 4 4 1.39 1.39 7/16 UNF 7/16 UNF 0.30 0.30 0.30 0.30 0.90 0.90 M6 M6

1-1/2” 4 4 1.94 1.94 9/16 UNF 9/16 UNF 0.35 0.35 0.42 0.42 1.18 1.18 M8 M8

2” 4 8 1.94 1.94 9/16 UNF 9/16 UNF 0.35 0.35 0.42 0.42 1.18 1.18 M8 M8

2-1/2” 4 8 2.84 2.84 M20 M20 0.55 0.55 0.55 0.55 1.83 1.83 M10 M10

3” 4 8 2.84 2.84 1.14 UNS 1.14 UNS 0.745 0.745 0.66 0.66 1.83 1.83 M10 M10

4” 8 8 2.84 2.84 1.14 UNS 1.14 UNS 0.745 0.745 0.66 0.66 1.83 1.83 M10 M10

S

SERIES CL50 DIMENSIONS

1/2” - 4”

STEM ARRANGEMENT

PERFORMANCE DATA

APPROX.

VALVE FLOW APPROX. PORT

SIZE COEFF. WEIGHT SIZE

US GPM 150# 300#

1/2” 26 4 5 .59

3/4” 50 6 7 .78

1” 94 8 10 1.00

1-1/2” 260 15 19 1.50

2” 480 20 33 2.00

2-1/2” 750 36 50 2.55

3” 1300 45 68 3.00

4” 2300 75 96 4.00

Due to ongoing development of our product line, specifications subject to change without notice.

EAT PRESSURE/

TEMPERATURE RATING

800

300#

600

400

Maximum Pressure PSIG

200

-20 0 100 200 300 400 450 500 550 600 700

150#

Maximum Temperature °F

Reinf

o

r

c

T

e

d

flon

T

ef

lon

TFM

NO

V

A

MATERIAL RECOMMENDATIONS

Environment Service Maximum Recommendations for Chlorine Conc., Ball & Stem Material ppm of H2O

Clean - no chlorine in the external environment

Environment contains some chlorine

In-line 20 ppm Monel Ball & Stem

50 ppm Hastelloy C Ball, Monel Stem

150 ppm Hastelloy C Ball & Stem

In-line 150 ppm Hastelloy C Ball & Stem

Much Chlorine in the

End of line 150 ppm Hastelloy C Ball & Stem

environment

HOW TO ORDER (3 PIECE)

VALVE VALVE

SIZE SERIES BODY & ENDS BALL & STEM SEAT SEAL ENDS

1/2” 2-1/2” CL84 4 = Carbon 3 = Monel T = Teon 3/4” 3” CL99 5 = Hastelloy C R = Reinforced Teon M = TFM TEB = Threaded Ends (BSPT) 1” 4” N = NOVA G = Graphoil BW = Butt Weld Sch. 5, 10, 40, & 80 1-1/2” M = TFM SW = Socket Weld 2”

3/4”

CL84 4 3 T T TE

®

T = Teon

®

TE = Threaded Ends (NPT)

HOW TO ORDER FLANGED VALVES

VALVE VALVE

SIZE SERIES CLASS BODY BALL & STEM SEATS SEALS

1/2” 2-1/2” CL50 11 = 150# 4 = Carbon Steel 3 = Monel 3/4” 3” 33 = 300# 3 = Monel 5 = Hastelloy C R = Reinforced Teon G = Graphoil 1” 4” 5 = Hastelloy C N = NOVA 1-1/2” M = TFM 2”

3/4”

A Division of Smith-Cooper International, LLC

Due to continuous development of our product range we reserve the right to change the dimensions and information contained in the leaet as required. Rev. 1/09

®

is a registered trademark of E.I. DuPont.

Teon

CL50 11 4 3 T T

T = Teon

®

T = Teon

®

Toll-Free 1-877-7SHARPE

(877) 774-2773

Fax: (708) 562-9250

E-Mail: info@sharpevalves.com

www.sharpevalves.com

1260 Garnet Drive

Northlake, Illinois 60164 U.S.A.

Control Products CL50 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual