Control Products C99 User Manual

SERIES C
CRYOGENIC BALL VALVES
SHARPE
®
HIGH PERFORMANCE CRYOGENIC BALL VALVES
Sharpe® Cryogenic Series Ball Valves offer as standard features advantages that other
valve manufacturers offer only as costly extras. This is the Sharpe® advantage.
STANDARD FEATURES
Valves meet test specications of BS6364 for Cryogenic Valves
Pressure relief hole in side of ball
Permanent Attached Flow Arrow
Relief hole in stem slot
Live load stem packing (Belleville)
Visual position indicator
Special cleaning
Packing
Extended stem and bonnet
ADVANTAGES
Insures proper construction and testing.
Upstream vent for excessive valve cavity pressure in closed position.
Reduce possibility of incorrect valve installation.
Equalizes valve cavity pressure and line pressure in open position.
Provides long intervals between stem packing adjustments, decreasing emissions through the packing.
Provides easy identication of valve position
Ready to use in critical applications
Keeps the valve in Factory-new condition until it is to be installed.
Positions stem and stem packing away from cryogenic uid to prevent stem seal freeze-up and to ensure emission-free service.
Size Ranges and Pressure Classes Available
Series C84/C99/CD84
Bottom Entry Stem
High Cycle Stem Packing
Fully Encapsulated Body Seals (Series C84/C99/CD84)
Integral Mounting Pad ISO 5211
Lockable Handle
1/2” - 2-1/2” Standard Port, 1/2” - 2” Full Port, Meet wall thickness requirement of ANSI B 16.34 for class 600, 3” - 4” Standard Port Class 300, and 2-1/2” - 3” Full Port Class
300.
In-line serviceable swing-out center section allows easy access to internal valve components without disturbing alignment of pipe.
Prevents accidental removal of stem under pressure. Self adjusts with pressure and temperature uctuations. Bottom entry system helps prevent accidents and injuries.
PEEK and Nova* thrust bearings and stem seals extend valve cycle life and are the best choice for actuation.
Allows valve ends to be welded in line without disassembly, saving costly labor time. Also prevents seal ruptures in high pressure and eliminates cold ow.
Ide a l for ac t u a t i o n . Centering li p feature assures precise alignment of bracket, stem and coupler. Allows for secondary containment unit to be added when necessary.
All Sharpe® Series C Valves meet OSHA standards with locking device. Keeps valves from being opened or closed accidentally.
Traceability
* Carbon and Graphite Filled TFE
Heat numbers are provided on all valve bodies and ends. CMTR’s ( certied mill test reports ) are available upon request.
7
8
4
25
6
2
22
7
21
1
5
6
2
19
A
8A
3
26
23
11
21A
9A
16A
16B
16C
14
13
7A
12
12
24
SERIES C84/C99
7
8
4
25
26
23
24
15C
15
21
18 17
16
15B
14
13
12
12
11 10 9 9
5
1
3
5
6
2
19
6
2
20
7
8
VALVE PARTS AND IDENTIFICATION
C84 1/2” - 2-1/2” C99 1/2”- 2”
C84 3” - 4” C99 2-1/2” - 3”
PART NO. PART QTY. MATERIAL
1 Body 1 Stainless Steel 316 ASTM A351 CF8M
2 Pipe Ends 2 Stainless Steel 316L ASTM A351 CF3M Bronze ASTM B62/B584 C83600
3 Ball 1 Stainless Steel 316
4 Stem 1 Stainless Steel 316 / 17-4PH
5 Valve Seat 2 PCTFE - KEL-F
6 Body Seal 2 TFM / RTFE
7 Thrust Bearing 1 Nova*
7A Stem Location 1 Stainless Steel Ring (3” & 4”)
8 Thrust Bearing 1 PEEK
8A Thrust Bearing 1 Nova*
9 Stem Packing 2 Nova*
9A Stem Packing 3 Nova* (3” & 4”)
10 Seal Protector 1 PEEK
®**
/ Reinforced TFE
11 Gland Packing 1 Stainless Steel
12 Belleville Washer 2 Stainless Steel
13 Packing Nut 1 Stainless Steel
14 Lock Tab 1 Stainless Steel
15 Lower Lock Latch 1 Stainless Steel
* Nova: Carbon and Graphite Filled TFE ** Kel-F® is registed trade mark of 3M Company.
*** TFM is registered trade mark of Dyneon,LLC
PART NO. PART QTY. MATERIAL
15B Upper Lock Latch 1 Stainless Steel
15C Latch Bolt 1 Stainless Steel
16 Handle (1/4”-2”) 1 Stainless Steel
16A Wrench (3” & 4”) 1 Cad Plate Carbon Steel
16B Wrench Block 1 Stainless Steel
16C Hex Head Bolt 1 Stainless Steel
17 Lock Washer 1 Stainless Steel
18 Handle Nut (1/4”-2”) 1 Stainless Steel
19 Body Bolts 4 Stainless Steel
19A Body Connector Bolts 16 Stainless Steel
20 Nuts 4 Stainless Steel
21 Stop Pin 1 Stainless Steel (1/4”-1/2”) 2 Stainless Steel
21A Stopper 1 Stainless Steel
22 Seat Retainer 1 Stainless Steel
23 Cryo Extension 1 Stainless Steel 316
24 Cryo Extension Bolts 4 Stainless Steel 304
25 Bonnet Seal 1 TFM / TFE
26 Cryo Extension Bushing 1 TFM
19A
20A
7
3
8A
6
2
19A
5
22
1
5
6
2
19A
180º
90º
14
13
7
8
4
25
26
23
24
11
21A
9A
16A
16B
7A
7
8A
21
16C
12
12
180º
90º
3
5
6
2
19
19A
7
8
13
12
12
11 10 9 9
18
17
16
14
15B
1
6
20
20
2
6
5
7
8
4
26
23
24
15C
15
21
25
SERIES CD84 VALVE PARTS AND IDENTIFICATION
1/2” - 2-1/2”
3” - 4”
PART NO. PART QTY. MATERIAL
1 Body 1 Stainless Steel 316 ASTM A351 CF8M
2 Pipe Ends 3 Stainless Steel 316L ASTM A351 CF3M Bronze ASTM B62/B584 C83600
3 Ball 1 Stainless Steel 316
4 Stem 1 Stainless Steel 316 / 17-4PH
5 Valve Seat 2 PCTFE - KEL-F
®
/ Reinforced TFE
6 Body Seal 3 TFM / TFE
7 Thrust Bearing 1 Nova*
7A Stem Location Ring (3” & 4”) 1 Stainless Steel
8 Thrust Bearing 1 PEEK
8A Thrust Bearing 1 Nova*
9 Stem Packing 2 Nova*
9A Stem Packing 3 Nova* (3” & 4”)
10 Seal Protector 1 PEEK
11 Gland Packing 1 Stainless Steel
12 Belleville Washer 2 Stainless Steel
13 Packing Nut 1 Stainless Steel
14 Lock Tab 1 Stainless Steel
15 Lower Lock Latch 1 Stainless Steel
15B Upper Lock Latch 1 Stainless Steel
15C Latch Bolt 1 Stainless Steel
PART NO. PART QTY. MATERIAL
16 Handle (1/4”-2”) 1 Stainless Steel
16A Wrench (3” & 4”) 1 Cad Plate Carbon Steel
16B Wrench Block 1 Stainless Steel
16C Hex Head Bolt 1 Stainless Steel
17 Lock Washer 1 Stainless Steel
18 Handle Nut (1/4”-2”) 1 Stainless Steel
19 Body Bolts 4 Stainless Steel
19A Body Connector Bolts 4/24 Stainless Steel
20 Nuts 8 Stainless Steel
20A Nuts 16 Stainless Steel
21 Stop Pin 1 Stainless Steel (1/4”-1/2”) 2 Stainless Steel
21A Stopper 1 Stainless Steel
22 Seat 1 Stainless Steel Retainer
23 Cryo Extension 1 Stainless Steel 316
24 Cryo Extension Bolts 4 Stainless Steel 304
25 Bonnet Seal 1 TFM / TFE
26 Cryo Extension Bushing 1 TFM
1
16
17
4
3
4
5
7
11B
11C
11A
11
10
10
9
13
15
14
8
8
8
7
8
6
23
24
21
22
20
23
7
8
6
24
21
22
13
17
7
16
1
4
3
4
5
2
11B
13A
11A 11
12
10
10
9
8
8
8
8
15
20
20
SERIES C50 VALVE PARTS AND IDENTIFICATION
CLASS 150 BLOW OUT PROOF STEM LOCKING DEVICE
1/2 - 2”
APPLICABLE STANDARDS
Shell Wall Thickness ASME B 16.34
Face to Face Dimensions ASME B 16.10
Flange Dimensions ASME B 16.5
Tests ASME B 16.34 API 598
Basic Design API 608
2-1/2” - 4”
PART NO. PART QTY. MATERIAL
1 Body 1 Stainless Steel 316 ASTM A351 CF8M
2 End Connector 1 Stainless Steel 316 ASTM A351 CF8M
3 Ball 1 Stainless Steel 316
4 Seat 2 PCTFE - KEL-F® / Reinforced TFE
5 Body Seal 1 TFE
6 Stem 1 Stainless Steel 316 / 17-4PH
7 Thrust Bearing 2 Reinforced TFE
8 Stem Packing 3/4 Reinforced TFE
9 Gland Packing 1 304 Stainless Steel
10 Belleville Washer 2 304 Stainless Steel
11 Packing Nut 1 304 Stainless Steel
11A Lock Tab 1 Stainless Steel
11B Handle Nut 1 304 Stainless Steel
11C Lock Washer 1 304 Stainless Steel (1/2”-2”)
12 Stopper 1 304 Stainless Steel
*See Dimensions
PART NO. PART QTY. MATERIAL
13 Handle 1 304 Stainless Steel (1/2”-2”) Galvanized Steel (2-1/2”-4”)
13A Wrench Block 1 Stainless Steel
13B Hex Head Bolt 1 304 Stainless Steel
14 Locking Device 1 304 Stainless Steel (1/2”-2”)
15 Sleeve 1 Vinyl
16 Body Stud SEE* A193 B8M N
17 Nut SEE* A194 B8M N
20 Stop Pin (1/2”-2”) 1 304 Stainless Steel (2-1/2”-4”) 2 304 Stainless Steel
21 Cryo Extension 1 Stainless Steel 316
22 Cryo Extension Bolts 4 Stainless Steel
23 Bonnet Seal 1 TFM / TFE
24 Cryo Extension Bushing 1 TFM
SERIES C84
A
N
G
D
B
R
L
DIMENSIONS
1/2” - 2” 2-1/2”
SIZE A B C D E F G L M N Q R T V
150# 300#
THRD.
SW / BW
FLOW
COEFF.
Cv
APPROX.
WEIGHT
PORT
SIZE
1/2” 2.78 4.25 5.50 .969 1.50 6.25 1.00 2.05 6.59 3/8”-24 UNF .22 6.87 1.00 4.50 M5 .28 8 3.90 .44
3/4” 2.78 4.62 6.00 .969 1.50 6.25 1.00 2.05 6.59 3/8”-24 UNF .22 6.87 1.00 4.50 M5 .28 12 3.90 .56
1” 3.68 5.00 6.50 1.25 1.75 7.50 1.18 2.42 8.19 7/16”-20 UNF .30 8.40 1.18 5.75 M5 .30 32 6.70 .81
1-1/4” 4.22 5.50 7.00 1.63 2.00 7.65 1.18 2.70 8.38 7/16”-20 UNF .30 8.70 1.18 5.75 M5 .30 46 7.60 1.00
1-1/2” 4.55 6.50 7.50 1.91 2.25 9.70 1.38 3.16 10.88 9/16”-18 UNF .35 11.16 1.38 7.00 M6 .42 80 12.00 1.25
2” 5.00 7.00 8.50 2.22 2.62 9.90 1.38 3.56 11.06 9/16”-18 UNF .35 11.35 1.38 7.00 M6 .42 120 14.00 1.50
2-1/2” 5.86 7.50 9.50 2.86 3.35 10.90 2.75 4.57 16.56 M20 .55 17.58 1.25 10.00 M8 .55 240 41.00 2.00
3” - 4”
FLOW
SIZE A B C D E F G L M N Q R T V
150# 300#
THRD.
SW / BW
COEFF.
Cv
APPROX.
WEIGHT
PORT
SIZE
3” 6.66 8.00 11.12 3.28 5.50 16.09 3.38 6.44 19.44 1-14 UNS .745 19.69 1.75 13.80 M10 .66 350 50.00 2.50
4” 8.40 9.00 12.00 4.28 6.97 16.65 3.38 8.12 20.00 1-14 UNS .745 20.24 1.75 22.00 M10 .66 720 71.00 3.25
A
R
B
L
N
G
D
SERIES C99 DIMENSIONS
1/2” - 1-1/2”
SIZE A B C D E F G L M N Q R T V
150# 300#
THRD.
SW / BW
2”
FLOW
COEFF.
Cv
APPROX.
WEIGHT
PORT
SIZE
1/2” 2.78 4.25 5.50 .969 1.50 6.25 1.00 2.05 6.59 3/8”-24 UNF .22 6.87 1.00 4.50 M5 .28 38 3.90 .56
3/4” 3.68 4.62 6.00 1.25 1.75 7.50 1.18 2.42 8.19 7/16”-20 UNF .30 8.40 1.18 5.75 M5 .30 71 6.70 .81
1” 4.22 5.00 6.50 1.63 2.00 7.65 1.18 2.70 8.38 7/16”-20 UNF .30 8.70 1.18 5.75 M5 .30 110 7.60 1.00
1-1/4” 4.55 5.50 7.00 1.91 2.25 9.70 1.38 3.16 10.88 9/16”-18 UNF .35 11.16 1.38 7.00 M6 .42 230 12.00 1.25
1-1/2” 5.00 6.50 7.50 2.22 2.62 9.90 1.38 3.56 11.06 9/16”-18 UNF .35 11.35 1.38 7.00 M6 .42 350 14.00 1.50
2” 5.86 7.00 8.50 2.86 3.35 10.90 2.75 4.57 16.56 M-20 .55 17.58 1.25 10.00 M8 .55 600 41.0 2.00
2-1/2” - 3”
SIZE A B C D E F G L M N Q R T V
150# 300#
2-1/2” 6.66 7.50 9.50 3.28 5.50 16.09 3.38 6.44 19.44 1-14 UNS .745 19.69 1.75 13.80 M10 .66 780 50.0 2.50
3” 8.40 8.00 11.12 4.28 6.97 16.65 3.38 8.12 20.00 1-14 UNS .745 20.24 1.75 22.00 M10 .66 1200 71.0 3.25
THRD.
SW / BW
FLOW
COEFF.
Cv
APPROX.
WEIGHT
PORT
SIZE
SERIES CD84 DIMENSIONS
1/2” -2”
2-1/2”
3’ - 4”
SIZE A B C D E F G L M N Q R T V
150# 300#
1/2” 2.78 4.25 5.50 2.75 1.50 6.25 1.00 2.05 6.59 3/8”-24 UNF .22 6.87 1.00 4.50 M5 .28 0.47 5
3/4” 2.78 4.62 6.00 2.75 1.50 6.25 1.00 2.05 6.59 3/8”-24 UNF .22 6.87 1.00 4.50 M5 .28 0.47 5
1” 3.68 5.00 6.50 3.45 1.75 7.50 1.18 2.42 8.19 7/16”-20 UNF .30 8.40 1.18 5.75 M5 .30 0.63 13
1-1/2” 4.55 6.50 7.50 4.15 2.25 9.70 1.38 3.16 10.88 9/16”-18 UNF .35 11.16 1.38 7.00 M6 .42 1.05 31
2” 5.00 7.00 8.50 4.50 2.62 9.90 1.38 3.56 11.06 9/16”-18 UNF .35 11.35 1.38 7.00 M6 .42 1.40 48
2-1/2” 5.86 7.50 9.50 6.00 3.35 10.90 2.92 4.57 16.56 M20 .55 17.58 1.25 10.00 M8 .55 1.84 82
3” 6.66 8.00 11.12 7.25 5.50 15.90 3.38 6.44 19.25 1”-14 UNS .745 19.50 1.75 13.80 M10 .66 2.00 120
4” 8.40 9.00 12.00 8.60 6.97 16.50 3.38 8.12 19.84 1”-14 UNS .745 20.09 1.75 22.00 M10 .66 2.50 155
THRD.
SW / BW
BOTTOM
PORT
CV*
US GAL.
GPM
B
E F
C G
D
A
D
N
E F
C
G
B
0.06
SERIES C50 DIMENSIONS
1/2” - 2”
2-1/2” - 4”
SIZE A B C D E F
CLASS 150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300#
1/2” 4.25 5.50 4.75 4.75 9.70 9.70 1.80 2.64 2.38 2.62 3.50 3.75
3/4” 4.62 6.00 4.75 4.75 9.90 9.90 2.00 2.94 2.75 3.25 3.85 4.60
1” 5.00 6.50 6.22 6.22 11.90 11.90 2.12 3.19 3.13 3.50 4.25 4.90
1-1/2” 6.50 7.50 9.00 9.00 12.70 12.70 2.76 3.63 3.56 4.50 5.00 6.15
2” 7.00 8.50 9.00 9.00 17.00 17.00 3.08 4.30 4.75 5.00 6.00 6.50
2-1/2” 7.50 9.50 13.75 13.75 18.70 18.70 3.09 4.90 5.50 5.86 7.00 7.48
3” 8.00 11.12 13.75 13.75 19.00 19.00 3.74 5.40 6.00 6.62 7.48 8.26
4” 9.00 12.00 13.75 13.75 19.70 19.70 4.46 5.94 7.50 7.88 9.01 10.00
SIZE N G H I J K W
CLASS 150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300#
1/2” 4 4 9.60 9.60 3/8-24 UNF 0.22 0.22 0.28 0.28 0.63 0.63 M5 M5
3/4” 4 4 9.75 9.75 3/8-24 UNF 0.22 0.22 0.28 0.28 0.63 0.63 M5 M5
1” 4 4 11.75 11.75 7/16-20 UNF 0.30 0.30 0.30 0.30 0.90 0.90 M6 M6
1-1/2” 4 4 12.50 12.50 9/16-18 UNF 0.35 0.35 0.42 0.42 1.18 1.18 M8 M8
2” 4 8 16.80 16.80 9/16-18 UNF 0.35 0.35 0.42 0.42 1.18 1.18 M8 M8
2-1/2” 4 8 18.45 18.45 M20 0.55 0.55 0.55 0.55 1.83 1.83 M10 M10
3” 4 8 18.75 18.75 1”-14 UNS 0.745 0.745 0.66 0.66 1.83 1.83 M10 M10
4” 8 8 19.45 19.45 1”-14 UNS 0.745 0.745 0.66 0.66 1.83 1.83 M10 M10
SERIES C50 DIMENSIONS
1/2” - 4”
PERFORMANCE DATA
APPROX.
VALVE FLOW PORT
SIZE COEFF. SIZE
US GPM
1/2” 26 .59
3/4” 50 .78
1” 94 1.00
1-1/2” 260 1.50
2” 480 2.00
2-1/2” 750 2.55
3” 1300 3.00
4” 2300 4.00
Due to ongoing development of our product line, specications subject to change without notice.
OPERATING DATA
C84/C99/CD84
PRESSURE TEMPERATURE DATA
1600
1/2”-2-1/2” C84 1/2”-2” C99
1400
800
720
700
C50
SEAT PRESSURE
TEMPERATURE DATA
CL150#
1200
1000
800
3”-4” C84 2-1/2”-3” C99
720
600
Maximum Pressure PSIG
400
200
0
-425 -300 -100 0 100 200 250 300 400 450 500
KEL-F
600
500
400
RTFE
275 300
Maximum Pressure PSIG
200
100
0
-425 -300 -100 0 100 200 250 300 400 450 500
BREAKAWAY TORQUE*
CL300#
Kel-F
RTFE
SIZE C84/CD84 C99 C50-150# C50-300# 1/2” 55 80 150 160 3/4” 80 195 170 215 1” 195 395 215 310 1-1/4” 395 700 - ­ 1-1/2” 700 1050 400 600 2” 1050 1750 560 850 2-1/2” 1750 2190 875 1310 3” 2190 3500 1560 2250 4” 3500 - 3125 3690
* BASED ON MAXIMUM LINE PRESSURE, AT MINIMUM TEMPERATURE.
HOW TO ORDER
VALVE VALVE BODY, STEM
SIZE SERIES & BALL ENDS SEATS SEALS ENDS OPTIONS
1/2” C84 Standard Port 6 = 316 Stainless Steel 6 = 316L Stainless Steel K = KEL-F® M = TFM IPS GO = Gear Operator
3/4” C99 Full Port 1 = Bronze R= RTFE T = TFE TE = Threaded NB = Non Extended Bonnet**
1” TEB = Threaded BSPT SB = Special Extended Length
1-1/4” R= BW = Butt Weld SCH 5,10,40,80 OH = Oval Handle
1-1/2” SW = Socket Weld OH = Oval Handle
2” 1 = 150# Flanged
2-1/2” 3 = 300# Flanged
3” TUBE ENDS
4”* IE = Instrumentation Ends ** Valves available without
(*C84 Only) BE = Tube Buttweld Bonnet Extension, for intermittent
BTE = Tube Extended Buttweld Cryogenic service.
3/4” C84 6 6 K M TE FS
HOW TO ORDER
VALVE VALVE BODY, STEM ENDS BALL
SIZE SERIES & BALL SIDE & BOTTOM SEATS SEALS ENDS CONFIGURATIONS OPTIONS
1/2” CD84 6 = 316 Stainless Steel 6 = 316L Stainless Steel K = KEL-F® M = TFM IPS P1 GO = Gear Operator
3/4” (DIVERTERS) 1 = Bronze R = RTFE T = TFE TE = Threaded P2 NB = Non Extended Bonnet**
1” R= RTFE TEB = Threaded BSPT SB = Special Extended Length
1-1/2” R= BW = Butt Weld OH = Oval Handle
2” SCH 5,10,40,80 OH = Oval Handle
2-1/2” SW = Socket Weld
3” 1 = 150# Flanged
4” 3 = 300# Flanged
TUBE ENDS
IE = Instrumentation Ends
BE = Tube Buttweld ** Valves available without
BTE = Tube Extended Bonnet Extension, for intermittent
BButtweld Cryogenic service.
T
3/4” CD84 6 6 K M TE P1 FS
HOW TO ORDER
VALVE VALVE
SIZE SERIES CLASS ALLOY SEATS OPTIONS
1/2” 2” C50 11 = 150# 6 = 316 Stainless Steel K = KEL-F® GO = Gear Operator 3/4” 2-1/2” 33 = 300# K R = RTFE NB = Non Extended Bonnet** 1” 3” SB = Special Extended Length 1-1/4” 4” R = OH = Oval HandleNB = 1-1/2” ** Valves available without Bonnet Extension, for intermittent Cryogenic service.
3/4” C50 11 6 K FS
Toll-Free 1-877-7SHARPE
E-Mail: info@sharpevalves.com
A Division of Smith-Cooper International, LLC
Northlake, Illinois 60164 U.S.A.
Due to continuous development of our product range we reserve the right to change the dimensions and information contained in the leaet as required. Rev. 1/09 TFE is a registered trademark of Dyneon, LLC.
(877) 774-2773
Fax: (708) 562-9250
www.sharpevalves.com
1260 Garnet Drive
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