Control Products C99 User Manual

SERIES C
CRYOGENIC BALL VALVES
SHARPE
®
HIGH PERFORMANCE CRYOGENIC BALL VALVES
Sharpe® Cryogenic Series Ball Valves offer as standard features advantages that other
valve manufacturers offer only as costly extras. This is the Sharpe® advantage.
STANDARD FEATURES
Valves meet test specications of BS6364 for Cryogenic Valves
Pressure relief hole in side of ball
Permanent Attached Flow Arrow
Relief hole in stem slot
Live load stem packing (Belleville)
Visual position indicator
Special cleaning
Packing
Extended stem and bonnet
ADVANTAGES
Insures proper construction and testing.
Upstream vent for excessive valve cavity pressure in closed position.
Reduce possibility of incorrect valve installation.
Equalizes valve cavity pressure and line pressure in open position.
Provides long intervals between stem packing adjustments, decreasing emissions through the packing.
Provides easy identication of valve position
Ready to use in critical applications
Keeps the valve in Factory-new condition until it is to be installed.
Positions stem and stem packing away from cryogenic uid to prevent stem seal freeze-up and to ensure emission-free service.
Size Ranges and Pressure Classes Available
Series C84/C99/CD84
Bottom Entry Stem
High Cycle Stem Packing
Fully Encapsulated Body Seals (Series C84/C99/CD84)
Integral Mounting Pad ISO 5211
Lockable Handle
1/2” - 2-1/2” Standard Port, 1/2” - 2” Full Port, Meet wall thickness requirement of ANSI B 16.34 for class 600, 3” - 4” Standard Port Class 300, and 2-1/2” - 3” Full Port Class
300.
In-line serviceable swing-out center section allows easy access to internal valve components without disturbing alignment of pipe.
Prevents accidental removal of stem under pressure. Self adjusts with pressure and temperature uctuations. Bottom entry system helps prevent accidents and injuries.
PEEK and Nova* thrust bearings and stem seals extend valve cycle life and are the best choice for actuation.
Allows valve ends to be welded in line without disassembly, saving costly labor time. Also prevents seal ruptures in high pressure and eliminates cold ow.
Ide a l for ac t u a t i o n . Centering li p feature assures precise alignment of bracket, stem and coupler. Allows for secondary containment unit to be added when necessary.
All Sharpe® Series C Valves meet OSHA standards with locking device. Keeps valves from being opened or closed accidentally.
Traceability
* Carbon and Graphite Filled TFE
Heat numbers are provided on all valve bodies and ends. CMTR’s ( certied mill test reports ) are available upon request.
7
8
4
25
6
2
22
7
21
1
5
6
2
19
A
8A
3
26
23
11
21A
9A
16A
16B
16C
14
13
7A
12
12
24
SERIES C84/C99
7
8
4
25
26
23
24
15C
15
21
18 17
16
15B
14
13
12
12
11 10 9 9
5
1
3
5
6
2
19
6
2
20
7
8
VALVE PARTS AND IDENTIFICATION
C84 1/2” - 2-1/2” C99 1/2”- 2”
C84 3” - 4” C99 2-1/2” - 3”
PART NO. PART QTY. MATERIAL
1 Body 1 Stainless Steel 316 ASTM A351 CF8M
2 Pipe Ends 2 Stainless Steel 316L ASTM A351 CF3M Bronze ASTM B62/B584 C83600
3 Ball 1 Stainless Steel 316
4 Stem 1 Stainless Steel 316 / 17-4PH
5 Valve Seat 2 PCTFE - KEL-F
6 Body Seal 2 TFM / RTFE
7 Thrust Bearing 1 Nova*
7A Stem Location 1 Stainless Steel Ring (3” & 4”)
8 Thrust Bearing 1 PEEK
8A Thrust Bearing 1 Nova*
9 Stem Packing 2 Nova*
9A Stem Packing 3 Nova* (3” & 4”)
10 Seal Protector 1 PEEK
®**
/ Reinforced TFE
11 Gland Packing 1 Stainless Steel
12 Belleville Washer 2 Stainless Steel
13 Packing Nut 1 Stainless Steel
14 Lock Tab 1 Stainless Steel
15 Lower Lock Latch 1 Stainless Steel
* Nova: Carbon and Graphite Filled TFE ** Kel-F® is registed trade mark of 3M Company.
*** TFM is registered trade mark of Dyneon,LLC
PART NO. PART QTY. MATERIAL
15B Upper Lock Latch 1 Stainless Steel
15C Latch Bolt 1 Stainless Steel
16 Handle (1/4”-2”) 1 Stainless Steel
16A Wrench (3” & 4”) 1 Cad Plate Carbon Steel
16B Wrench Block 1 Stainless Steel
16C Hex Head Bolt 1 Stainless Steel
17 Lock Washer 1 Stainless Steel
18 Handle Nut (1/4”-2”) 1 Stainless Steel
19 Body Bolts 4 Stainless Steel
19A Body Connector Bolts 16 Stainless Steel
20 Nuts 4 Stainless Steel
21 Stop Pin 1 Stainless Steel (1/4”-1/2”) 2 Stainless Steel
21A Stopper 1 Stainless Steel
22 Seat Retainer 1 Stainless Steel
23 Cryo Extension 1 Stainless Steel 316
24 Cryo Extension Bolts 4 Stainless Steel 304
25 Bonnet Seal 1 TFM / TFE
26 Cryo Extension Bushing 1 TFM
19A
20A
7
3
8A
6
2
19A
5
22
1
5
6
2
19A
180º
90º
14
13
7
8
4
25
26
23
24
11
21A
9A
16A
16B
7A
7
8A
21
16C
12
12
180º
90º
3
5
6
2
19
19A
7
8
13
12
12
11 10 9 9
18
17
16
14
15B
1
6
20
20
2
6
5
7
8
4
26
23
24
15C
15
21
25
SERIES CD84 VALVE PARTS AND IDENTIFICATION
1/2” - 2-1/2”
3” - 4”
PART NO. PART QTY. MATERIAL
1 Body 1 Stainless Steel 316 ASTM A351 CF8M
2 Pipe Ends 3 Stainless Steel 316L ASTM A351 CF3M Bronze ASTM B62/B584 C83600
3 Ball 1 Stainless Steel 316
4 Stem 1 Stainless Steel 316 / 17-4PH
5 Valve Seat 2 PCTFE - KEL-F
®
/ Reinforced TFE
6 Body Seal 3 TFM / TFE
7 Thrust Bearing 1 Nova*
7A Stem Location Ring (3” & 4”) 1 Stainless Steel
8 Thrust Bearing 1 PEEK
8A Thrust Bearing 1 Nova*
9 Stem Packing 2 Nova*
9A Stem Packing 3 Nova* (3” & 4”)
10 Seal Protector 1 PEEK
11 Gland Packing 1 Stainless Steel
12 Belleville Washer 2 Stainless Steel
13 Packing Nut 1 Stainless Steel
14 Lock Tab 1 Stainless Steel
15 Lower Lock Latch 1 Stainless Steel
15B Upper Lock Latch 1 Stainless Steel
15C Latch Bolt 1 Stainless Steel
PART NO. PART QTY. MATERIAL
16 Handle (1/4”-2”) 1 Stainless Steel
16A Wrench (3” & 4”) 1 Cad Plate Carbon Steel
16B Wrench Block 1 Stainless Steel
16C Hex Head Bolt 1 Stainless Steel
17 Lock Washer 1 Stainless Steel
18 Handle Nut (1/4”-2”) 1 Stainless Steel
19 Body Bolts 4 Stainless Steel
19A Body Connector Bolts 4/24 Stainless Steel
20 Nuts 8 Stainless Steel
20A Nuts 16 Stainless Steel
21 Stop Pin 1 Stainless Steel (1/4”-1/2”) 2 Stainless Steel
21A Stopper 1 Stainless Steel
22 Seat 1 Stainless Steel Retainer
23 Cryo Extension 1 Stainless Steel 316
24 Cryo Extension Bolts 4 Stainless Steel 304
25 Bonnet Seal 1 TFM / TFE
26 Cryo Extension Bushing 1 TFM
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