Control Products 99 User Manual

SERIES 99

HIGH PERFORMANCE

3 PIECE FULL PORT BALL VALVES

SHARPE

Sharpe® Series 99 Ball Valves offer as standard features, advantages that other valve

manufacturers offer only as costly extras. This is the Sharpe® advantage.

HIGH PERFORMANCE VALVES

®

STANDARD FEATURES

3-Piece Design

Bottom Entry Live Loaded Stem

High Cycle Stem Packing

Fully Encapsulated Body Seals

Integral Mounting Pad

Lockable Handle

Slotted Seat Design

ADVANTAGES

In-line serviceable swing-out center section allows easy
access to internal valve components without disturbing
alignment of pipe. Functions as both valve and union.

Self adjusts with pressure and temperature fluctuations.
Blow-out proof anti-static design helps prevent accidents
and injuries.

PEEK and Nova* thrust bearings and stem seals extend
valve cycle life over conventional ball valves and are the
best choice for actuation.

Allows valve ends to be welded in line without disassem­bly, saving costly labor time. Also prevents seal ruptures
in high pressure or steam applications.

Ideal for actuation. Centering lip feature assures precise
alignment of bracket, stem and coupler. Actuators may
be retrofitted on existing Series 99 without disruption of
line integrity. Allows for secondary containment unit to
be added when necessary.

All Sharpe® Series 99 Valves meet OSHA standards with
locking device. Keeps valves from being opened or
closed accidentally.

Relief slots help equalize body pressure, reduce torque
an assure leak-tight sealing. Seats also provide a wiping
action that cleans ball and seats each time valve is
cycled.

Choice of Seats and Seals

Variety of End Combinations

Floating Ball Design

Encapsulated Body Bolts

Traceability

* Carbon and Graphite Filled TFE
Viton® is a registered trademarks of E.I. DuPont

A wide variety of seat and seal materials are readily
available for the most demanding applications, including
Buna, Delrin, Nova*, PEEK, EPDM, Viton®, TFE, RTFE, TFM,
Grafoil, and UHMWPE.

A wide choice of optional end connections are avail­able including, but not limited to threaded ends, socket
weld ends, butt weld ends, flush bottom tank pads, and
flanged ends.

Precision engineered solid stainless steel ball with relief
hole in stem slot prevents build up of cavity pressure while
valve is in open position. Bi-directional floating ball seats
downstream reduce torque and guarantee a bubble­tight shut off.

Heavy duty stainless steel bolting is protected from outside
environment assuring valve integrity.

Heat numbers are provided on all valve bodies and ends.
CMTR’s (certified mill test reports) are available upon
request.

21 - 21 -

SERIES 99

16 A

16B

21A

16C

14

13

12

9A

11

7A

19A

2

21

7

8A

4

22

19A

1

6

5

3

5

6

2

18

17

15B

15

21

13
12

7
8

4

3

16

14

11

10

9

19

6

5

2

1

5

6

2

20

15C

VALVE PARTS AND IDENTIFICATION

1/4”,3/8”

1/2” - 2”

APPLICABLE STANDARDS

Body Wall Thickness ASME B16.34
SW & Threaded Ends ASME B16.11
Butt-weld Ends ASME B16.25
Flange Dimensions ASME B16.5
Basic Design ASME B16.34 (note 1)
Testing (Options) ASME B16.34 API 598

Note 1: When specied, valves can be furnished in

accordance with ASME B16.34 requirements.

2-1/2” - 3”

PART NO. PART QTY. MATERIAL

1 Body* 1 316 Stainless Steel ASTM A351 CF8M
Alloy 20 ASTM A351 CN7M
Carbon Steel ASTM A216 WCB
Hastelloy C ASTM A494 Type CW-12MW
Monel ASTM A494 Gr M35-1
Brass ASTM B584 GR C 86500

2 Pipe Ends* 2 316L Stainless Steel ASTM A351 CF3M
Alloy 20 ASTM A351 CN7M
Carbon Steel ASTM A216 WCB
Hastelloy C ASTM A494 Type CW-12MW
Monel ASTM A494 Gr M35-1
Brass ASTM B584 GR C 86500

3 Ball 1 316 Stainless Steel Alloy 20
Monel Hastelloy C
Brass ASTM B584 GR C 86500

4 Stem 1 316 Stainless Steel Alloy 20
Monel Hastelloy C
17-4PH (Standard - Delrin & PEEK Seats)
Brass ASTM B584 GR C86500

5 Valve Seat 2 TFE Reinforced TFE
TFM (Super TFE) Nova Delrin
UHMWPE PEEK

6 Body Seal 2 TFE Neoprene
Grafoil UHMWPE
Buna EPR

7 Thrust Bearing 1 Nova (UHMWPE with UHMWPE Seats)

7A Stem Location
Ring (3” & 4”) 1 Stainless Steel

8 Thrust Bearing 1 PEEK (UHMWPE with UHMWPE Seats)

8A Thrust Bearing 1 Nova (UHMWPE with UHMWPE Seats)

9 Stem Packing 2 Nova (UHMWPE with UHMWPE Seats)

9A Stem Packing 3 Nova (UHMWPE with UHMWPE Seats)
(3” & 4”)

10 Seal Protector 1 PEEK

PART NO. PART QTY. MATERIAL

11 Gland Packing 1 Stainless Steel

12 Belleville Washer 4 Stainless Steel

13 Packing Nut 1 Stainless Steel

14 Lock Tab 1 Stainless Steel

15 Lower
Lock Latch 1 Stainless Steel

15B Upper Lock
Latch Bolt 1 Stainless Steel

15C Latch Bolt 1 Stainless Steel

16 Handle (1/4”-2”) 1 Stainless Steel

16A Wrench (3” & 4”) 1 Cad Plate Carbon Steel

16B Wrench Block 1 Stainless Steel

16C Hex Head Bolt 1 Stainless Steel

17 Lock Washer 1 Stainless Steel

18 Handle Nut
(1/4”-2”) 1 Stainless Steel

19 Body Bolts 4 Stainless Steel

19A Body
Connector Nut 8 Stainless Steel

20 Nuts 4 Stainless Steel

21 Stop Pin 1 Stainless Steel
(1/4”-1/2”) 2 Stainless Steel

21A Stopper 1 Stainless Steel

22 Seat 1 Stainless Steel
Retainer 1 Carbon Steel

* Valves furnished with Delrin or PEEK seats will use a tongue and
groove joint design for the body end seal configuration.

SERIES 99

The dimensions above are for information only, not for construction. For complete actuator mounting dimensions refer to Engineering Bulletin EB-2003.

DIMENSIONS

1/4”, 3/8”
& 1/2”
SIZE A A1 (BW) B C D E F G L M N Q R T U V
1/4” 2.54 2.62 .813 1.25 .939 - 1.75 1.50 3/8”-24 UNF .22 1.76 - 4.62 - 1.90 .28
3/8” 2.54 2.62 .813 1.25 .939 - 1.75 1.50 3/8”-24 UNF .22 1.76 - 4.62 - 1.90 .28
1/2” 2.78 2.87 .969 1.50 1.24 1.00 2.05 1.59 3/8”-24 UNF .22 1.87 1.00 4.50 M5 - .28
3/4” 3.68 3.72 1.25 1.75 1.51 1.18 2.42 2.19 7/16”-20 UNF .30 2.40 1.18 5.75 M5 - .30
1” 4.22 4.24 1.63 2.00 1.65 1.18 2.70 2.38 7/16”-20 UNF .30 2.70 1.18 5.75 M5 - .30
1-1/4” 4.55 4.58 1.91 2.25 1.71 1.38 3.16 2.88 9/16”-18 UNF .35 3.16 1.38 7.00 M6 - .42
1-1/2” 5.00 5.03 2.22 2.62 1.87 1.38 3.56 3.06 9/16”-18 UNF .35 3.35 1.38 7.00 M6 - .42

SIZE A A1(BW) B C D E F G L M N Q R T V
2” 5.86 5.86 2.86 3.35 2.92 2.75 4.57 4.56 M-20 .55 5.58 1.25 10.00 M8 0.55

1/4” - 3”

STEM ARRANGEMENT

FOR ACTUATORS

SERIES 99

The dimensions above are for information only, not for construction. For complete actuator mounting dimensions refer to Engineering Bulletin EB-2003.

VALVE PARTS AND IDENTIFICATION

SIZE A A1(BW) B C D E F G L M N Q R T
2-1/2” 6.66 6.66 3.28 5.50 3.92 3.38 6.44 6.52 1.14 UNS .745 7.62 1.75 13.8 M10
3” 8.40 8.40 4.28 6.97 4.48 3.38 8.12 7.08 1.14 UNS .745 8.18 1.72 22.00 M10

PERFORMANCE DATA

EQUIVALENT
VALVE FLOW LENGTH OF APPROX. PORT
SIZE COEFF. SCH. 40 PIPE WEIGHT SIZE
CV FEET

1/4” 8 .9 1.8 .44

3/8” 8 .9 1.8 .44

1/2” 38 1.4 1.8 .56

3/4” 71 1.0 3.0 .81

1” 110 1.9 5.7 1.00

1-1/4” 230 2.1 6.2 1.25

1-1/2” 350 2.1 7.5 1.50

2” 600 2.1 29.0 2.00

2-1/2” 780 2.1 32 2.50

3” 1200 3.0 50.3 3.25

Due to ongoing development of our product line, specications subject to change without notice.

1. TFM seats are standard. Other seat materials are readily available.

2. Delrin and UHMWPE seats should not be used for steam service.

3. Delrin must not be used in Oxygen applications.

HOW TO ORDER

0 100 200 300 350 400

1600

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1300

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1100

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300

200

100

0

1/4" - 3/4"

1" - 3"

UHMWPE

RTFE

TFM / NOVA

TFE

0 100 200 300 400 500 600

3200

3000

2800

2600

2400

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

100

0

1/4" - 1/2"

3/4" - 1""

1-1/4" - 1-1/2"

1/4" - 2""

2-1/2"" - 3" WCB

2-1/2" - 3"" CF8M

2"

CLASS 300

CLASS 600

2-1/2" - 3"" WCB

WCB-CL300

CF8M-CL600

CF8M-CL300

PEEK

UHMWPE

WCB-CL600

DELRIN

0 100 200 300 400 500 600

1600

1500

1400

1300

1200

1100

1000

900

800

700

600

500

400

300

200

100

0

RTFE

2-1/2" - 3" WCB

2-1/2" - 3" CF8M

1/4" - 2"

CLASS 300

CLASS 600

1/4" - 2"

TFM

WCB-CL300

CF8M-CL600

CF8M-CL300

TFE

NOVA

WCB-CL600

VALVE VALVE BODY & BALL &

SIZE SERIES ENDS STEM SEAT SEAL ENDS OPTIONS

1/4” 99 4 = Carbon Steel 6 = 316 S/S T = TFE B = Buna TE = Threaded Ends (NPT) X = Oxygen Service

3/8” 6 = Stainless Steel 2 = Alloy 20 R = Reinforced TFE N = Neoprene TEB = Threaded Ends (BSPT) OH = Oval Handle

1/2” 2 = Alloy 20 3 = Monel N = Nova V = Viton® BW = Butt Weld Sch. 5, 10, 40, & 80 F = Fugitive Emissions

3/4” 5 = Hastelloy C 5 = Hastelloy C D = Delrin T = TFE SW = Socket Weld F = Certified ANSI S93.00.01

1” 3 = Monel 1 = Brass U = UHMWPE U = UHMWPE FBE = Flush Bottom Tank Flange E = Extended Stem

1-1/4” 1 = Brass P = PEEK G = Grafoil 1 = 150RF Flange L = Lockable Extended Stem

1-1/2” M = TFM E = Ethylene Propylene 3 = 300RF Flange D = Leak Detection Stem

2” Rubber (EPR) 6 = 600RF Flange GO = Gear Operator

2-1/2” 7 = 17- 4PH Stem

3” A = Nace

Viton® is a registered trademarks of E.I. DuPont.
TFM is a registered trademark of Dyneon, LLC

Due to continuous development of our product range we reserve the right to change the dimensions and information contained in the leaet as required. Rev. 6/09

A Division of Smith-Cooper International, LLC

3/4” 99 6 6 T T TE X

Toll-Free 1-877-7SHARPE

[phone]

Fax: [phone]

E-Mail: [e-mail]

www.sharpevalves.com

1260 Garnet Drive

Northlake, Illinois 60164 U.S.A.