The O Series, with Cast Iron body and Hardened Stainless internals, is our most popular and
economical solution for reducing pressure in STEAM systems. It is also suitable for Air, Water, Oil
as well as other Liquids and Gases.
The B-Series is primarily used for reducing pressure in WATER systems. It is also suitable for Air, Oil,
as well as other Liquids and Gases. The B-Series offers higher capacity
455 Series 158-159
Bronze,
Cast Iron
1/2” – 4”
Pressure Regulating Valve - STEAM, Air, Water & other Gases
The 455 is ideally suited for reducing pressure in STEAM applications and requires only 5 PSIG
minimum inlet pressure. Excellent for use in steam systems that contain large amounts of scale
that may cause failure in pilot-operated regulators.
With a slight modification to the internal mechanism, the 455 can be used for Liquid systems.
402 & 403 Series 160-161
Ductile Iron
1/2” – 4”
Pressure Regulating Valve - STEAM &Air
The 402 & 403 are pilot-operated, piston-actuated, pressure regulators primarily used for reducing pressure
in STEAM systems. This regulator can be equipped with an optional internal sensing line which simplifies
installation.
Page No.
than the O-Series.
The 403 Series has all stainless steel internals for high-pressure applications up to 450 PSIG.
REGULATING VALVES
DIRECT-OPERATED
3
BACK PRESSURE-RELIEF VALVES
R Series & 10691 Series162-163
Bronze
1/2” – 3”
Relief & Back Pressure Valves - Water, Liquids & Air
The R Series & 10691 Series are economically-priced Back Pressure Relief Valves for
Liquid service. Relief Valves/Back Pressure Valves are used to maintain a specific
back pressure or to protect systems from an over-pressure condition.
3040 Series164-165
Bronze,
Cast Iron
1/2” – 2”
Relief & Back Pressure Valves - Water, Liquids & Air
The 3040 Back Pressure Relief Valve offers a much higher capacity than the R Series.
Used for Liquid service. Relief Valves protect systems from over-pressurized conditions.
TEMPERATURE REGULATING VALVES
W91 & W94 Series
Self-Operating Temperature Regulating Valves - Heating/Cooling
The W91/W94 Series Temperature Regulating Valves are used for controlling
temperatures in industrial and HVAC applications.
W91/W94 Design & Operation166-170
Typical Applications171
How to Order172
Specifications & Options173-183
166-183
Bronze, Cast Iron
1/2” – 4”
153
Page 3
REGULATORS
“
O”Series
Pressure Regulating Valve
Model“O” Series
ServiceSteam, Air, Water & Other Liquids
Sizes3/8”, 1/2”, 3/4”, 1”, 11/4
ConnectionsNPT
Body MaterialCast Iron
Seat & DiscHardened 420 Stainless Steel
DiaphragmPhosphor Bronze - Steam
Max. Inlet Pressure250 PSIG
Min. Inlet Pressure15 PSIG
Max. Diff. Pressure125 PSI
Min. Diff. Pressure15 PSI
DESIGN PRESSURE/TEMPERATURE RATING – PMA/TMA
NPT 250 PSIG @ 450˚F
TYPICAL APPLICATIONS
The “O” Series Pressure Regulating Valves are used for reducing
pressure in steam, air and water systems. Commonly used in
DIRECT-OPERATED
REGULATING VALVES
heating and other process applications.
HOW TO SIZE/ORDER
From the Capacity chart, find the inlet pressure and required
regulator outlet pressure. Follow across chart to nearest capacity of
application service medium that meets or slightly exceeds demand
requirements. Follow vertically up to determine appropriate size.
When exact application values are not shown, interpolation
between values is acceptable. From the Spring Ranges chart,
select the ideal spring range that accommodates the required
outlet set pressure, confirm that system pressure requirements
can be accommodated by valve.
Application: 200 lbs/hr of 100 PSIG Steam reduced to 30 PSIG
Size/Model:
1
/2”“O” Series, 10-50 PSIG spring range
Example:
- Water, Air & Oil (300˚F max)
”, 11/2
”, 2”
FEATURES & OPTIONS
Hardened stainless steel seat and disc for extended
•
service life (55 Rc)
Neoprene & Nylon (composition) fiber diaphragm for water,
•
oil and air service; 250˚F maximum temperature
Viton diaphragm for up to 300ºF service for water, oil
•
& air service
Phosphor Bronze diaphragm for steam service;
•
Neoprene for water, oil & air
Double spring available for extended outlet pressure range
* Air and water capacities are based on using elastomeric diaphragms.
** 3/4” HC is high-capacity version of standard 3/4” valve.
Note: For capacities of other gases multiply the air capacities by the following factors: Argon–0.85 CO2–0.81 Helium–2.69 Nitrogen–1.02
1
/461/28- 8
5
/861/28- 8
5
/861/28- 8
5
/881012
1
/281/2101/21318
1
/281/2101/21318
1
/283/412141/240
1
/283/412141/240
Steam (lbs/hr); *Air (SCFM); *Water (GPM)
3/8”, 1/2”, 3/4”
Steam AirWaterSteam Air WaterSteam AirWaterSteam Air WaterSteam Air WaterSteam Air Water
inches/pounds
Double Spring(lbs)
1
/215
FLOW
B
C
Inlet/Outlet Pressures (PSIG)
3/4” HC **1”11/4”1
1
/2”2”
Double Spring
Outline
A
REGULATING VALVES
DIRECT-OPERATED
428 Jones Boulevard • Limerick Airport Business Center • Pottstown PA • 19464 • Tel: 610-495-5131 • Fax: 610-495-5134
Model
Service
Sizes1/2”, 3/4”, 1”, 11/4”, 11/2”, 2”,
Connections
Body Material
Disc
Diaphragm
Max. Inlet Pressure
Min. Inlet Pressure
Max. Diff. Pressure
Min. Diff. Pressure
B Series
Water, Air, Oil, Other Gases & Liquids
21/2”, 3”, 4”
NPT, 125# & 250# Flanged
1/2”– 21/2
3”& 4” Cast Iron
Neoprene (standard) - 200˚F max
Viton (optional) - 300˚F max
Neoprene/Nylon - 200˚F max
iton (optional) - 300˚F max
V
250 PSIG
10
PSIG
125
PSI
20% of Inlet Pressure
DESIGN PRESSURE/TEMPERATURE RATING – PMA/TMA
DIRECT-OPERATED
NPT 250 PSIG @ 400˚F
REGULATING VALVES
125# FLG125 PSIG @ 450˚F
250# FLG250 PSIG @ 450˚F
TYPICAL APPLICATION
The B Series Pressure Regulating Valves are used for reducing
pressure in air and water systems. These regulators are
commonly found in industrial plants, apartment buildings,
water supply systems, schools and underground water
distribution systems.
”Bronze
PRESSURE-ADJUSTING SPRING RANGES
Outlet Pressure (PSIG)Spring No.
1-124*
5-353
20-702
40-1251
*
1/2” – 1” only
FEATURES & OPTIONS
Diaphragm, disc and cup packing available in Viton for
•
300ºF ser
Balanced pressure regulator allows accurate control even
•
when incoming pr
Internally senses pressure – no external sensing
•
line required
Soft disc in Neoprene or Viton for Class-Vshut-off rating
•
vice (optional)
essure fluctuates
HOW TO SIZE/ORDER
From the Capacity chart, find the inlet pressure and required
regulator outlet pressure. Follow across chart to nearest capacity of
application service medium that meets or slightly exceeds demand
requirements. Follow vertically up to determine appropriate size.
When exact application values are not shown, interpolation
between values is acceptable. From the Spring Ranges chart,
select the ideal spring range that accommodates the r
outlet set pressure. Confirm that system pressure requirements
can be accommodated by valve.
Application: 35 GPM of 70 PSIG Water reduced to 20 PSIG
Size/Model: 1” B-Series, 5-35 PSIG spring range
156
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Excellent for use in steam systems that contain large
•
amounts of scale and other contamination
Balance valve for more precise control of downstream
•
pressure
Sensing Line
Connection
TYPICAL APPLICATIONS
The 455 Series are balanced, Externally-Sensed Pressure
Regulating Valves are used for reducing pressure in steam,
air and water systems. Commonly used in heating and other
process applications. Externally-sensed regulators are often more
accurate than internally-sensed regulators because the sensing
line is connected close to the process it is intending to control
and is far enough away from the outlet of the regulator to not be
affected by turbulence.
HOW TO SIZE/ORDER
From the Capacity chart, find the inlet pressure and required
regulator outlet pressure. Follow across chart to nearest capacity
of application service medium that meets or slightly exceeds
demand requirements. Follow vertically up to determine
appropriate size. When exact application values are not shown,
interpolation between values is acceptable. From the Spring
Ranges chart, select the ideal spring range that accommodates
the required outlet set pressure. Confirm that system pressure
requirements can be accommodated by valve.
Application: 1000 lbs/hr of 20 PSIG Steam reduced to 5 PSIG
Size/Model: 1
158
1
/2” 455-Series, 1-6 PSIG spring range
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Example:
C
FLOW
B
A
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Page 8
REGULATORS
455 Series
Pressure Regulating Valve
DIMENSIONS & WEIGHTS –
Face-to-FaceSensing
Size
1/2"4
3/4"4
1"4
11/4"53
11/2"5
2"9
21/2"10
3"10
4"12
NPT 125# 250#
ThreadedFlangedFlangedNPT
1
/423/8101/41/4” 15
1
/423/8101/41/4” 15
1
/823/8101/41/4”15
1
/433/8111/4”20
1
/2103/8107/853/4181/23/8”75
CAPACITIES –
InletOutlet 1/2” 3/4”1”11/4”1
Press. Press. Steam Water Steam Water Steam Water Steam Water Steam WaterSteam Water Steam Water Steam Water Steam Water
The 402 and 403 Series Internally Pilot-Operated Pressure
Regulating Valves are used for pressure reduction on steam
mains and other process equipment. Pilot-operated regulators
will maintain a constant and accurate downstream pressure
regardless of fluctuations in supply pressure or usage. These
regulators can be supplied with an internal sensing option
eliminating the external sensing line.
FEATURES & OPTIONS
Internal pilot minimizes outlet pressure fluctuations.
•
Outlet pressure remains constant even when load varies
Internal Sensing option (If requested the regulator can be
•
modified to internally sense pressure eliminating the
need for an external sensing line)
Ductile Iron body to handle increased pressure
•
and temperature
Hardened stainless steel seat and disc (55 Rc)
•
403 Series regulators use stainless steel wear parts for
•
a higher operating pressure rating (PMO of 450 PSIG)
From the Capacity chart, find the inlet pressure and required
regulator outlet pressure. Follow across chart to nearest capacity
of application service medium that meets or slightly exceeds
demand requirements. Follow vertically up to determine appropriate
size. When exact application values are not shown, interpolation
between values is acceptable. From the Spring Ranges chart, select
the ideal spring range that accommodates the required outlet set
pressure. Select valve model suitable for system pressure
requirements. Specify Internal or External (Remote) sensing.
Example:
Application: 12,500 lbs/hr of 300 PSIG Steam reduced to 125 PSIG
Size/Model: 2” 403 Series Valve, 100-200 PSIG spring range,
Specify internal or external sensing
160
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* For tight shut-off, use Model 10691 with EPDM soft seat.
Available in 1/2”, 3/4” & 1” sizes only.
300 PSIG
DESIGN PRESSURE/TEMPERATURE RATING – PMA/TMA
NPT 300 PSIG @ 180˚F
PRESSURE-ADJUSTING SPRING RANGES
Relief Pressure (PSIG)Spring No. – Color
1-6 (R only)4, yellow*
5-353, silver
DIRECT-OPERATED
REGULATING VALVES
25-1002, blue
75-3001, red
1
*
/2”–11/2” only
TYPICAL APPLICATIONS
The R Series & 10691 Series Back Pressure Relief Valves are
used in the following applications:
• Water pump bypass for irrigation, sprinkler systems on
golf courses, fountains and fire protection systems
• Fuel oil pump bypass on commercial systems or large
residential systems
Caution:Not to be used as an emergency or safety
relief valve.
FEATURES & OPTIONS
Four Springs – easily interchanged to cover pressures
•
from 1 to 300 PSIG
Heavy-duty bronze valve body
•
10691 Series has EPDM Seat for tight shut-off (1/2” - 1”)
•
1
/2”)
FLOW
B
1/2” thru 1
Series 10691
Relief Valve has
Soft EPDM Seat for
tight shut-off in sizes
1/2”, 3/4” & 1”
D
C
FLOW
B
1
/2”
2” & 3”
D
C
PRESSURE ADJUSTMENT
To adjust set pressure of valve, remove top cap, loosen lock
nut and adjust pressure with steel setting screw. Rotating the
screw clockwise increases the compression on the spring thereby
increasing the set pressure. Rotating the screw counter-clockwise
lowers the set pressure. Tighten the lock nut and replace top cap
and gasket when desired set pressure is reached.
The R Series Relief Valve water capacities at both 10% and 20% over “Set Pressure” are tabulated in the above table. Enter the chart at the desired
“Set Pressure” in the gray column and read the capacity in GPM to determine proper Valve Size. Select a spring with a relief range that includes the
“Set Pressure” required. Example: A 1” valve set at 50 PSIG will pass 3.1 GPM if the system pressure exceeds the set point by 20%.
”1
1
/2
”2” 3”
REGULATING VALVES
DIRECT-OPERATED
HOW IT WORKS
The Relief Valve is actuated by the
system pressure on the inlet side of
the valve. Valve loading is provided
by a spring. The adjustment is done
by removing the cap and rotating the
screw clockwise or counter-clockwise.
Spring load balances against the
opening force of the upstream
(or relief) pressure. Valve will open
at the slightest increase in pressure
above the spring set point, and will
close when the excess pressure
has been relieved.
The higher the system pressure is
above the relief set point pressure,
the more flow the valve will pass.
It is therefore typical to specify the
maximum capacity of a back pressur
relief valve at 10% & 20% over set
pressure.
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Optional Tank or
Suction Side of Pump
Outlet
Inlet
Pump
Suction
A Relief Valve allows water to recirculate through
e
the pump even when the discharge valve on the
pump is completely closed. As a rule, a minimum
of 20% of the pump capacity must recirculate to
prevent overheating of the pumped liquid.
R-Series
or
10691
Flow
Pressurized
System
(liquid)
R-Series
or
10691
Outlet
Inlet
163
Page 13
BACK PRESSURE RELIEF VALVES
3040 Series
Relief & Back Pressure Regulating Valve
Model3040 Series
ServiceWater, Oil, other Liquids, Air
Sizes1/2”, 3/4”, 1”, 11/4”, 11/2”, 2”
ConnectionsNPT, 125# & 250# Flanged
The 3040 Series Back Pressure Valves relieve upstream
pressure in a variety of processes. Automatically
maintains desired maximum pressure in a vessel or
system by relieving excess pressure into lower pressure
return line or to atmosphere. Ideally suited for use as
pump bypass control valve by maintaining constant
pump discharge pressures. Used as a continuously
operating valve for protection against overpressure
conditions
Rotating the adjustment screw clockwise increases
the compression on the spring, thereby increasing the
set pressur
clockwise, lowers the set pr
after adjustment.
e. Rotating the adjustment screw counter-
essure. Tighten lock nut
HOW TO SIZE/ORDER
Specify:• Regulator 3040 Series
Example:2” 3040 Series – 5-35 PSIG spring range
164
• Size based on capacity chart
• Spring range or relief pressure
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The 3040 Series Relief Valve water and air capacities at both 10% and 20% over “Set Pressure” are tabulated in the above tables. Enter the chart at
the desired “Set Pressure” in the gray column and read the capacity in GPM or SCFM to determine proper Valve Size. Select a spring with a relief range
that includes the “Set Pressure” required. Example: A 1” valve set at 50 PSIG will pass 35.6 GPM water or 409 SCFM air if the system pressure
The 3040 Series Back Pressure
Valve senses upstream pressure
acting on the underside of the
diaphragm through a port in the
bottom diaphragm case.
An increase in the upstream
pressure above the set point will
compress the spring and allow
the valve to open. The spring
will close the valve as the
upstream pressure decreases
to the set point.
The higher the system
pressurizes above the relief
set point pressure, the more
flow the valve will pass. It is
therefore typical to specify the
maximum capacity of a back
pressure relief valve at 10%
& 20% over set pr
essure.
Optional Tank
or Suction Side
of Pump
OutletInlet
Suction
Pump
3040
Series
Flow
3040
Series
essurized
Pr
System
A Relief Valve allows water to recirculate through
the pump even when the discharge valve on the
pump is completely closed. As a rule, a minimum
of 20% of the pump capacity must recirculate to
prevent overheating of the pumped liquid.
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The housing consists of a cap and yoke constructed from precision die cast aluminum. This assembly
ensures permanent alignment with the valve body, while protecting the bellows assembly. The yoke
includes a set point scale used to reference the setting of the temperature adjustment screw. The entire
housing is finished in a corrosion resistant, baked blue epoxy.
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Page 16
TEMPERATURE REGULATORS
W91/W94 Series
Self-Operated Temperature Regulators
Design & Operation
Description
The W91/W94 Self-Operating Temperature Regulator is a mechanically operated device designed to regulate
system temperature by modulating the flow of a heating or cooling fluid in response to temperature changes.
Principles of Operation
The W91/W94 Temperature Regulator is a fully self-contained unit, requiring no external power source
(i.e., compressed air or electricity). Regulation takes place when the sensing element (bulb) of the thermal
system is exposed to changes in temperature. The thermal system is charged with a predetermined
amount of vapor fill, which, when heated, will cause a bellows within the unit’s actuator housing to
expand. As the bellows expands, it compresses a return spring while simultaneously moving the valve
stem downward to stroke the valve. When the process temperature decreases (or in the event of thermal
system failure), the return spring will move the valve stem upward to the “out” position. The choice of
valve action (stem In-To-Close for Heating or stem In-To-Open for Cooling) will determine the system
failure position.
REGULATING VALVES
DIRECT-OPERATED
Direct-Acting – HEATING
Direct-Acting actuators are designed to move the valve stem closed (in-to-close) as the
control signal (temperature) increases.
Reverse-Acting – COOLING
Reverse-Acting actuators are designed to move the valve stem open (in-to-open) as the
control signal (temperature) increases.
Selecting a Temperature Regulator
The W91/W94 T
systems, where small valve stroke modulations will cor
load changes, or rapid temperature changes occur, a pneumatically or electrically powered Control
Valve should be specified. Please consult the Control Valves section of this catalog.
emperature Regulator is recommended for controlling the flow on relatively stable
rect temperature drift. Where sudden or large
Actuator
The actuator consists of the following assemblies: housing, bellows and spring return, and thermal
system. Two actuator models are available:
• Model W91 is non-indicating.
• Model W94 is equipped with an integral dial thermometer to indicate sensing bulb temperature.
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167
Page 17
TEMPERATURE REGULATORS
W91/W94 Series
Self-Operated Temperature Regulators
Design & Operation
Bellows & Spring Return Assembly
The accordion type bellows is corrosion resistant to provide accurate response for the life of the
regulator. An adjusting bar is provided to turn the brass temperature adjustment screw, which
compresses or expands the range adjustment spring, thereby setting the control point of the unit.
Thermal System Assembly
The thermal system (sensing bulb and capillary tubing) is available in copper (for best heat transfer)
or 316 stainless steel (for corrosive applications) and can be ordered with a variety of protective
coverings, including Teflon or stainless steel spiral armor. Capillary tubing lengths can be specified
from 8 to 52 feet.
The integral dial thermometer (Model W94) displays the temperature
at the sensing bulb. This allows for easy adjustment of the temperature
set point, as well as continuous monitoring of the application, without
the installation of an additional thermometer. The thermometer has a
1
3
/2" dialface and can be rotated and tilted for maximum readability.
Temperature Range
Nominal ranges from 20°F (-10°C) through 440°F (225°C) are available.
The nominal range defines the entire temperature range of the unit.
The service conditions and choice of valve style and action will
determine the actual operating range (recommended working span) of
the unit. The nominal range should be selected so that the set point
falls within the recommended working span for the specified valve style
and action. Models W91/W94 include an overrange protection spring,
which allows the sensing bulb to be heated 100°F above the upper limit
of the unit’s nominal range for system cleaning or temporary situations.
Sensing Bulb Installation:
Care must be taken to ensure
that entire length of the sensing
bulb is immersed into the
medium at the sensing location.
Partial immersion will result in
faulty control. When the sensing
bulb is installed into a pipeline,
constant flow must be continued
through the line in order to
maintain an active thermal signal
to the bulb. Should a closed
valve cause stoppage of flow to
the bulb, a reduced bypass flow
must be installed to maintain the
thermal signal.
The sensing bulb is designed to
be installed in either a horizontal
position or a vertical position
with the tip down. If the tip must
be installed upwards, please
specify when ordering, as a
special bulb construction is
required.
Accuracy
The W91/W94 Temperature Regulator is a “set-and-forget” regulating device. Once the proper control
point setting has been achieved, the unit requires virtually no adjustments and very little maintenance.
Control point accuracy is dependent upon the sensing bulb location, load change size and speed, and
valve size. The sensing bulb must be installed in an area within the process that is most representative of
overall process conditions. Care should be taken not to locate the bulb in close proximity to the valve, as
the regulator might respond to temperature changes before the process has had time to reach the control
point. Where sudden or large load changes occur, a pneumatically or electrically powered Control Valve
should be specified. Please consult the Control Valves section of this catalog.
168
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Page 18
TEMPERATURE REGULATORS
W91/W94 Series
Self-Operated Temperature Regulators
Design & Operation
Accuracy (continued)
Valve sizing also plays a major part in regulator performance. A valve that is too small will not be able to
provide the desired capacity during peak load conditions, while a valve that is too large may overshoot the
control point and operate with the valve plug too close to the seat, resulting in undue wear of the plug and
seat. As part of a well-designed system, a properly sized valve (operating in the 60-90% open position)
can control to within 2 to 5 °F.
Valve
W91/W94 Temperature Regulators are available with a wide variety of globe valves in
various styles, materials, connections and sizes.
Style
W91/W94 Regulator Valves are offered in single-seated, double-seated and
three-way designs:
• Single-Seated Balanced Valves are designed for heating applications where
tighter shut-off is required. The leakage rate is approximately 0.1% of the
maximum capacity.
• Double-Seated Balanced Valves are designed for cooling applications
where a slight amount of leakage is normally acceptable. Since temperature
fluctuations may cause expansion and contraction across the seats, tight
shut-off is not always possible. The leakage rate can be up to approximately
0.5% of the maximum capacity.
• 3-Way Valves are used for mixing two flows together, or for diverting a flow
to or around a device (bypass). In order to produce consistent flow quantity
for stable operation, the pressure drop across both flow paths (inlet to outlet)
must be nearly equal.
3-Way Valves are of the Sleeve-Type (common port on the bottom). This
type is most commonly used for diverting applications; however, due to its
design it can also be used for mixing applications. The Sleeve-Type design
is constructed with an O-ring around the sleeve. This O-ring is suitable for
water or glycol type service, up to a maximum of 300˚F. A higher temperature
O-ring for use with other fluids, such as oil, or for temperatur
is available. Consult factory.
es up to 410˚F,
CAUTION:
Temperature Regulators
are not considered
shut-off valves. A
pressure surge may
force a single seated
valve plug open. The
W91/W94 Temperature
Regulator is a balanced
equilibrium system at
the set point and
provides no power to
tightly seat the valve
plug. A separate power
driven or hand actuated
valve is required to
ensure tight shut-off
when necessary.
CAUTION:
3-Way Valves are not
designed for use in
steam applications.
REGULATING VALVES
DIRECT-OPERATED
Thermowell
For applications in which the process media may be corrosive or contained under
pressure, the use of a thermowell is required to prevent damage to the sensing bulb.
A thermowell will also facilitate the removal of the sensing bulb and thermal system
from the operating process. Thermowells are available in a variety of connection
styles, materials and lengths.
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Note: to ensure
minimum response
time, Heat Transfer
Paste should be applied
to the sensing portion
of the bulb before
installation.
169
Page 19
TEMPERATURE REGULATORS
W91/W94 Series
Self-Operated Temperature Regulators
Design & Operation
Action
Single-Seated Valves are available as stem In-To-Close (Normally Open) for Heating applications.
Double-Seated Valves are available as stem In-To-Open (Normally Closed) for Cooling applications.
3-Way Valves can be plumbed for either mixing or diverting service.
Temperature Regulator Valve Action
ApplicationStem ActionNormal (Fail) Position
HeatingIn-To-CloseNormally Open
CoolingIn-To-OpenNormally Closed
Body & Material and Connection
W91/W94 Temperature Regulators are available with bronze and cast iron valve bodies with
Valve trim is composed of the stem and plug assembly, and the seats within the ports. Single and
double-seated bronze bodied valves employ a stainless steel, tapered plug for enhanced modulation.
The valve plug is both top and bottom guided to ensure positive seating alignment. 3-Way valves
use a stainless steel sleeve and brass seating surface to change flow direction within the body.
Packing
Valves feature a self-energizing Teflon V-Ring packing, which reduces leakage around the valve stem.
V-Ring packing is spring loaded to maintain proper compression and does not require manual adjustment.
Size
The proper sizing of a regulating valve is one of the most important factors in its selection. A valve that
is too small will not be able to provide the desired capacity during peak load conditions, while a valve that
is too large may overshoot the control point and operate with the valve plug too close to the seat, resulting
in undue wear of the plug and seat. The valve coefficient (C
determine the maximum capacity of a valve. From this value, a valve body
with the appropriate port size can be selected. Port sizes from
4" and connection sizes from
the Valve Selection section of this catalog.
1
/2" through 4" are available. Please consult
) is used to
v
1
/8" through
Valve Coefficient (Cv):
The rated valve coefficient
is used to describe the
relative flow capacity
of the valve based on
standard test conditions.
Please refer to the Valve
Selection Section for
detailed information.
170
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Page 20
TEMPERATURE REGULATORS
W91/W94 Series
Self-Operated Temperature Regulators
Typical Applications for Temperature Regulators
W94
W94 Heating Fuel Oil To Proper Temperature
W94
Temperature
Steam Supply
Sensing Bulb
Elevating Temperature Of A Plating Or Finishing Tank
Steam Supply
Bypass
W94
Bypass
Exchanger
Pump
Fuel Oil
Storage Tank
Autoclave/Sterilizer
W91
Steam
Supply
Bypass
Relief
Valve
Temperature
Sensing Bulb
W91 Used to Reduce Oil Temperature In
A Heat Exchanger
Heat
F&T
Trap
Thermostatic
Autoclave
F&T
Trap
Air Vent
Temperature
Sensing Bulb
W94 Used In A Drying Oven ApplicationW91 Used for Regulating Steam Flow In An
Heat
Coil
Outside
Air
Heating
Coil
W91 Used To Contr
Temperature Reduction
F&T
Trap
W94
Finned Bulb for
Improved Heat
Transfer
Conveyor
Steam
Air Flow
Drying Oven
Exhaust Air
Fan
ol Water Flow In A Grinding Mill For
REGULATING VALVES
DIRECT-OPERATED
Hot Oil
Inlet
Cold
W91
Cooling
Water
Inlet
Cool Oil
Heat Exchanger
Oil Cooler
Cooling W
ater Outlet
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Outlet
Temperature
Sensing Bulb
Water
Inlet
Cooling
Water
Outlet
Temperature
Sensing
Bulb
W91
Bypass
Grinding
Mill
Water
Flow
171
Page 21
TEMPERATURE REGULATORS
W91/W94 Series
Self-Operated Temperature Regulators
Indicating Dial
Model W94 only)
(
The W91 & W94 Self-Operating
Temperature Regulators are the preferred
choice of original equipment manufacturers,
mechanical contractors and specifying
engineers. These regulators require no
external power source and are ideal for
regulating the temperature of tanks, process
streams and various types of industrial
equipment. The Actuator is noted for its
rugged die-cast aluminum housing, fully
enclosed bellows assembly and internal
overrange protection.
Model W91 (without indicating dial)
features a lower profile and should be
specified where space constraints may
be an issue.
Model W94 (with indicating dial)
will allow the operator to verify the
process temperature and to aid in
temperature adjustment.
Thermowells:
For applications in which the process media
may be corrosive or contained under pressure,
the use of a thermowell is required to prevent
damage to the sensing bulb. A thermowell will
also facilitate the removal of the sensing bulb
and thermal system from the operating
process.
How to write proper model number:
Explanation of
Model Number:
Model Number:
W91 0608S15 175-13
modeltemp.cap.bulbvalve
rangelength typebody
W910608S15175-13
HOW TO ORDER
ModelsTemperature RangeCapillary LengthBulbValve Body Selection
W91Non-Indicating01 – 1408 8 Feet (std)S15 (brass bulb)Refer to Valve Body Section
W94Indicating DialRefer to Temperature12 12 Feet(standard)
Note: Thermowells are ordered separately.
See page 175 for model numbers & lengths.
172
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Range Chart16 16 Feet(
20 20 Feet
24 24 Feet
S16 (stainless bulb)
www.watsonmcdaniel.com
Omit this selection
if purchasing Actuator only)
Page 22
TEMPERATURE REGULATORS
W91/W94 Series
Self-Operated Temperature Regulators
Model
Service
W91/W94
Water, Steam, Other Liquids
Sizes1/2”– 4”
ConnectionsThreaded, Union Ends, 125# FLG
250# FLG (optional)
Body Material1/2” – 1
1
/2”Bronze/Stainless Steel
2” Cast Iron (Direct-acting)
2” Bronze (Reverse-acting)
21/2” – 4” Cast Iron
Seat MaterialStainless Steel
Max. Inlet Pressure
250 PSIG
W91
Non-Indicating
Actuator
W94
Indicating
Actuator
4.92
[125]
Dimensions: inches [mm]
Ø
3.67
[93]
REGULATING VALVES
DIRECT-OPERATED
Specifications
Actuator Models
W91 - Non-Indicating
W94 - Indicating Dial
9.00
[228]
Ø
3.63
[92]
Dial Thermometer
Housing
Bellows
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The 1” NPT Union Hub is not physically attached to the bulb. The 1” NPT Union Hub is threaded into a tank or
vessel. The bulb slides thru the 1” NPT Union Hub and is held in place and sealed with the Union Nut, which
freely turns on the stainless steel armor protected capillary. When using a Thermowell, the 1” NPT Union Hub is
discarded and the Union Nut threads into the Thermowell.
UNION NUT
STAINLESS STEEL ARMOR
PROTECTED CAPILLARY
UNION HUB
1” NPT
“A” INSERTION LENGTH
“U” BULB LENGTH
1.00
174
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Page 24
TEMPERATURE REGULATORS
Thermowell Selection
BULB
W91/W94 Series
Self-Operated Temperature Regulators
Dimensions (inches)
UNION NUT
STAINLESS STEEL ARMOR
PROTECTED CAPILLARY
THERMOWELL
BULB inside THERMOWELL
“A” INSERTION LENGTH
“U” BULB LENGTH
UNION HUB 1” NPT (is not permanently fastened to Bulb)*
1
/4”
1
NPT HUB (is part of Thermowell)
“A” INSERTION LENGTH
1.00
* Included with Bulb;
discard when using Thermowell
Note: to ensure
minimum response
time, Heat Transfer
Paste should be applied
to the sensing portion
of the bulb before
installation.
1.13
REGULATING VALVES
DIRECT-OPERATED
1
1
NPT HUB
/4”
For applications in which the process media may be corrosive or contained under pressure, the use of a thermowell
is required to prevent damage to the sensing bulb. A thermowell will also facilitate the removal of the sensing bulb and
thermal system from the operating process. Because the sensing bulb is isolated from the fluid, this allows the sensing
bulb to be removed without having to drain the liquid below the bulb insertion point.
THERMOWELLS - Model Numbers & Lengths
BrassStainless Steel
Model No.Model No.
536-S2536-S613"12.2513.008, 12 or 16
536-SE2536-SE616"15.2516.0020
536-WE2536-WE620"19.2520.0024
Notes:
1) Other connections and lengths may be available, consult factory.
2) External pressure rating on Brass is 500 PSI max.
3) External pressure rating on 316 SS is 1000 PSI max.
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Nominal
Length
“A” INSERTION LENGTH (in.)Capillary Length
BULBTHERMOWELL
in Feet
175
Page 25
TEMPERATURE REGULATORS
W91/W94 Series
Single Seated Valve Bodies
Single Seat •1/2”–4”
UNION
NUT
FLOW
DIRECT-OPERATED
REGULATING VALVES
A
(NPT)
A
(UNION)
Actuator
Mounting
Surface
HEATING
Dimensions in inches
Stem In-To-Close
for Heating
Actuator
Mounting
Surface
CC
FLOW
B
B
A
THREADED & UNION
FLANGED
Specifications
Body MaterialTrim MaterialConnectionPressure & Temperature Rating
1
/2”- 11/2” Bronze/Stainless Stainless SteelThreaded or Malleable Iron Union Ends125 PSI @ 450°F
Maximum Close-Off
Pressure for 2” - 4”
models does not exceed
max rating for selected
Valve Body Number and
Type. (Refer to Valve
Body Number chart
on previous page)
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1
/2”2”2
SINGLE SEATED VALVES
1
/2”3” 4”
Note: When 175 Type Single
Seated Valves are used with water,
add W to the Valve Body Number.
Example:
175-17-N becomes 175W-17-N
Note: Verify that Maximum
Close-Off Pressure for 2” - 4”
models does not exceed max
rating for selected Valve Body
Number and Type. (Refer to
Valve Body Number chart on
previous page)
177
Page 27
DIRECT-OPERATED
TEMPERATURE REGULATORS
Watson McDaniel reserves the
right to change the designs
W91/W94 Series
Steam Required for Heating Water
Steam flow required through a temperature regulator (lbs/hr)
to heat a specified number of gallons of water per hour (gal/hr)
TABLE 1- Steam Flow Required in Pounds Per Hour (lbs/hr)
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Page 30
TEMPERATURE REGULATORS
W91/W94 Series
BRONZE
Dimensions in inches [mm]
MIXING FLOW DIAGRAM
STEM @ 0
%IN
ST
E
M@5
0% IN
ST
EM @ 1
0
0
%IN
for Mixing or Diverting
Actuator
Mounting
Surface
G
G
UPPER
UPPER
PORT
PORT
(C)
(C)
F
F
3-Way Valve Bodies
3-Way • 1/2” – 2”
DIVERTING FLOW DIAGRAM
STEM @ 0% IN
LOWER
PORT
(B)
(B)
LOWER
PORT
STEM @ 50% I
S
TEM @ 100% IN
N
REGULATING VALVES
DIRECT-OPERATED
COMMON PORT (A)
CAUTION: 3-Way Valves are not designed for use in steam applications.
To properly control the mixing of two flows, inlet pressures at ports B and C should be as equal as possible.
COMMON PORT (A)
E
E
Specifications
Body MaterialTrim MaterialConnectionPressure & Temperature Rating
BronzeBronzeThreaded with Malleable Iron Union Ends250 PSI @ 300°F (149°C)