Controlli 3F Series, 3FGB, 3FSA, 3FSAS, 3FAA Quick Start Manual

...
Three-way Mixing Globe Valves
USE
3F.. series valves are used to control fl uids belonging to the group showed in the table in accordance to article 9 of 97/23/ CE (PED) directive, in air-conditioning, thermoventilation and heating plants and in industrial processes; therefore, they cannot be used as safety valves.
MANUFACTURING CHARACTERISTICS
They consist in a 3-way valve body to be assembled on electrical bidirectional actuator.
MOTORIZED VALVES TECHNICAL CHARACTERISTICS AND PERFORMANCES
3F..
Model Technical data
Construction PN16 PN25 PN25
3FGB
DN 25÷150
3FSA
DN 25÷80
3FSAS
DN 25÷80
(3)
3FAA
DN 25÷125
(7)
PN40 Body cast iron spheroidal cast iron spheroidal cast iron acciaio acciaio Seat cast iron stainless steel stainless steel stainless steel stainless steel Plug forged brass stainless steel stainless steel stainless steel stainless steel Stem (D 9mm) stainless steel stainless steel stainless steel stainless steel stainless steel
Control characteristic
perc.
Angle way = linear
Stem packing EPDM O-Ring
direct way = equal
direct way =
equal perc. (DN25÷65)
linear (DN80)
angle way = linear
(5)
Tefl on V-ring stainless steel bellows Tefl on V-ring (2)
direct way =
equal perc. (DN25÷65)
linear (DN80)
angle way = linear
linear linear
Max. fl uid temp. °C 150 230 300 230 350 Min. fl uid temp. °C -10
(6)
Fluid
Group 2 Group 2 Group 1 Group 2 Group 1
(1)
-10
(1)
-10
(1)
-10
(1)
Connections Flanged PN16 Flanged PN25 Flanged PN25 Flanged PN40 Flanged PN40 max Kvs leakage %
(8)
(1) For applications with possible ice formation on stem and packing,
see 248 accessory.
(2) Graphite packing for high temperatures; forced lubrication on extended
neck. Tefl on packing for low temperatures, see (
3
(
) Due to the bellows presence, the max applicable pressure must not
be higher than 5 bar
(4) For applications on fl uids from -10 to -20 °C replace letter P with the
T, e.g. 3FAA50T. In such case the max temperature is 230°C
direct way 0,03
angle way 2
0,02 0,02 0,02 0,02
5
) Double O-ring and graphite tefl on scraper ring.
( (6) Group 1: water, overheated water, steam, diathermic oil. For different fl uids belonging to group 1, please contact our Sales
4
).
Support. Group 2: water, overheated water, steam. For different fl uids belonging to group 2, please contact our Sales
Support (7) PN25 only for 3FAA125 and 3FAA125P.
(8) Leakage is measured according to the EN1349 standard.
3FAAP
DN 25÷125
(7)
PN40
(1) (4)
-20
1st Issue rev. c 02/12 1 DBL317e
CONTROLLI S.p.A.
16010 SANT’OLCESE Genova - Italy
ISO 9001
Tel.: +39 01073061 Fax: +39 0107306870/871 E-mail: info@controlli.eu Web: www.controlli.eu
INSTALLATION
HYDRAULIC CONNECTIONS Respect the fl uid direction as indicated in Fig. 1 and 2. In par-
ticular, we specify that the valves must be mounted as mixing valves with inlet in A and in B and outlet AB.
VALVE MOUNTING Before mounting the valve, make sure pipes are clean, free from
welding slags. The pipes must be perfectly aligned with the valve body and not subjected to vibrations. For installations on plants with high temperature fl uids (steam, overheated water, diathermic oil) use expansion joints to avoid the dilatation of pipes to stress the valve body.
Install the valves with the actuator in vertical position for fl uid temperature up to 120°C, with higher temperatures they must
be mounted horizontally. NOTE: Following the hydraulic installation it is necessary to
check the tight of the stem packing placed on the bon­net, both in cases of low and high temperatures. The valves require periodic maintenance.
Avoid the valve installation in plants, which are considered ag­gressive and/or corrosive for valve materials.
Please contact our Sales Support in order to determine which potentially aggressive or polluting substances can be used.
We disclaim all responsibility in case of valve failure due to ex­ternal fortuitous events (fi re, earthquakes etc.).
ACTUATORS TECHNICAL CHARACTERISTICS, WIRING DIAGRAMS AND INSTALLATION
See actuators data sheets and mounting instructions.
ACCESSORIES
MODEL DESCRIPTION 248 stem heater for applications on -10 °C low temperature
uid with MVH, MVF and MVE actuators
MOTORIZED VALVES OPTIONS
MODEL DESCRIPTION A125-3 flanges with ANSI125 bolt holes (for 3FSA/3FSAS
DN50÷65 and 3FGB DN25÷150)
A150-3 fl anges with ANSI 150 bolt holes (for 3FSA/3FSAS
DN50÷65 and 3FAA/3FAAP DN50÷125 valves)
A300-3 fl anges with ANSI 300 bolt holes (for 3FSA/3FSAS
DN25÷65, 3FAA/3FAAP DN32÷65 and DN100÷125 valves)
Note: The actuator can be rotated with respect to the valve
body by blocking the ring nut; after such operation re­tighten the ring nut.
Attention: The stem of 3FSA.S bellows seal valves must never rotate with respect to the valve body it is connected to through the bellows.
APPLICATION SCHEMES
Constant fl ow mixing to the user Variable fl ow mixing to the user
N4097
USER
FIG. 1 FIG. 2
USER
st
1
Issue rev. c 02/12 2 DBL317e
ISO 9001
MAX DIFFERENTIAL AND CLOSE-OFF PRESSURE (kPa)
MVH MVHA/C* MVH3K MVF54 MVF58 MVF515 MVF59A/C MVEX06 MVEX10
U-Bolt
Connection
3FGB
3FAA
3FAA..P
3FSA
3FSA..S
DN Kvs A-AB B-ABA-AB B-AB A-AB B-ABA-AB B-AB A-AB B-AB A-AB B-AB A-AB B-AB A-AB B-AB A-AB B-AB
25R4 4 1600 1600 1100 840 1600 1600 600 410 1240 960 1600 1600 1400 1100 940 700 1590 1270 25R7 6,3 1600 1600 1100 840 1600 1600 600 410 1240 960 1600 1600 1400 1100 940 700 1590 1270
25 10 1600 1600 1100 840 1600 1600 600 410 1240 960 1600 1600 1400 1100 940 700 1590 1270
40R 19 1170 990 590 470 1600 1600 320 230 670 540 1270 1090 750 620 500 390 860 710
40 25 1170 990 590 470 1600 1600 320 230 670 540 1270 1090 750 620 500 390 860 710 50 40 730 630 360 300 1600 1440 200 140 410 340 790 690 470 390 310 250 530 450 65 63 430 370 210 170 960 850 110 80 240 200 470 410 270 230 180 150 310 270
80 100 280 240 130 110 620 560 100 130 170 150 80 70 390 360 90 80 190 170 70 60 120 110 125 200 100 100 50 40 240 230 60 50 110 110 40 40 70 70 150 300 70 70 30 30 160 160 40 30 80 70 30 20 50 50
25R4 4 25R7 6,3
25 10
32 16 1450 1210 730 480 3000 2960 390 150 830 580 1580 1340 930 690 620 380 1060 820
40 22 940 790 470 310 2090 1940 250 90 530 380 1030 870 600 450 400 240 690 530
50 32 660 560 330 220 1470 1370 170 70 370 270 720 620 420 320 280 170 480 370
65 70 390 330 190 130 860 810 100 40 210 150 420 360 240 180 160 100 280 220
80 110 250 210 120 80 570 530 100 140 160 140 70 50 360 340 80 60 170 150 60 40 110 90 125 250 100 80 40 30 230 210 50 40 110 90 30 20 70 60
25R4 4 2500 2500 2150 1250 2500 2500 1190 290 2440 1540 2500 2500 2500 1850 1850 950 2500 2220 25R7 6,3 2150 1690 1080 630 2500 2500 590 130 1230 770 2340 1880 1390 930 930 470 1580 1120
25 10 2150 1690 1080 630 2500 2500 590 130 1230 770 2340 1880 1390 930 930 470 1580 1120
32 19 1450 1140 730 420 2500 2500 390 80 830 510 1580 1270 930 620 620 310 1060 750
40 25 1040 820 520 300 2310 2080 280 50 590 370 1140 910 670 440 440 220 760 540
50 40 660 520 330 180 1470 1330 170 30 370 230 720 580 420 280 280 130 480 340
65 63 390 300 190 100 860 780 100 10 210 130 420 340 240 160 160 70 280 190
25R4 4 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 25R7 6,3 500 500 500 500 500 500 500 370 500 500 500 500 500 500 500 500 500 500
25 10 500 500 500 500 500 500 500 370 500 500 500 500 500 500 500 500 500 500
32 19 500 500 500 500 500 500 390 250 500 500 500 500 500 500 500 470 500 500
40 25 500 500 500 420 500 500 280 180 500 490 500 500 500 500 440 340 500 500
50 40 500 500 330 270 500 500 170 110 370 310 500 500 420 360 280 220 480 420
65 63 390 350 190 160 500 500 100 60 210 180 420 390 240 210 160 130 280 250
80 110 250 230 120 100 500 500 - 140 120 270 260 - 100 80 180 160
2150
0 0
1920
0 0
1080
0 0
770
0 0
3000
0 0
3000
0 0
590
0 0
150 130 300 270
-
240
1230
0
0
0
0
140 100 270 240
-
920
0 0
2340
0 0
2120
0 0
1390
0 0
110 90 200 170
-
1090
930
0
0
0
0
100 60 180 140
-
600
0 0
1580
0 0
1300
0 0
* MVHA in emergency closes direct way; MVHC in emergency opens direct way.
NOTE In order to avoid wear between plug and seat, we recommend not to overcome the differential pressure as follows: 3FGB = 2 bar 3FSA = 8 bar 3FAA/3FAAP = 12 bar
Kvs is the fl ow rate expressed in m
3
/h of water at a temperature between 5 °C and 40°C passing through a valve open at the
nominal stroke with 100 kPa (1 bar) differential pressure. Note The max operating pressures at different temperatures for PN various classes must correspond to the following standards:
UNI 1092-2 and UNI 12516-1.
1st Issue rev. c 02/12 3 DBL317e
ISO 9001
OVERALL DIMENSIONS [mm]
3FGB
3FSA / 3FAA
3FSAS / 3FAAP
1st Issue rev. c 02/12 4 DBL317e
ISO 9001
Modello DN L H h D b a f N° fori
25 160 50 80 115 16 85 14 4 5,2 16,5 40 200 64 100 150 18 110 18 4 9,4 25 50 230 66 115 165 20 125 18 4 14 25
3FGB
(PN 16)
65 290 84 145 185 20 145 18 4 19,1 25
80 310 94 155 200 22 160 18 8 23,5 45 100 350 105 175 220 22 180 18 8 32 45 125 400 128 200 250 24 210 18 8 45,6 45 150 480 146 240 285 24 240 22 8 61,2 45
25 160 92 137 115 18 85 14 4 8 16,5
32 180 97 159 1240 20 100 18 4 12 25
3FSA
(PN 25)
40 200 98 162 150 20 110 18 4 14 25
50 230 107 171 165 22 125 18 4 18 25
65 270 117 190 185 24 145 18 8 25 25
Peso
[Kg]
Corsa
[mm]
3FAA
(PN 40)
3FSAS
(PN 25)
3FAAP
(PN 40)
80 310 181 207 200 26 160 18 8 42,8
45 25 160 124 140 115 17 85 14 4 12,4 16,5 32 180 139 157 140 17 100 18 4 182,2 25 40 200 165 160 150 17 110 18 4 21,6 25 50 230 168 172 165 19 125 18 4 26 25 65 270 183 190 185 21 145 18 8 36 25 80 310 199 207 200 23 160 18 8 47,8 45
100 350 178 247 235 24 190 22 8 55 45 125 400 203 282 270 26 220 25 8 78 45
25 160 274 137 115 18 85 14 4 10 16,5 32 180 279 159 140 20 100 18 4 15 25 40 200 280 162 150 20 110 18 4 17 25 50 230 289 171 165 22 125 18 4 21 25 65 270 299 191 185 24 145 18 8 29 25
80 310 413 207 200 26 160 18 8 45,6
45 25 160 195 140 115 18 85 14 4 15,7 16,5 32 180 269 157 140 18 100 18 4 22,3 25 40 200 277 160 150 18 110 18 4 25 25 50 230 293 172 165 20 125 18 4 29,7 25 65 270 308 190 185 22 145 18 8 39,3 25 80 310 324 207 200 24 160 18 8 50,8 45
100 350 303 247 235 24 190 22 8 67 45 125 400 328 282 270 26 220 25 8 98,6 45
The performances stated in this sheet can be modifi ed without any prior notice due to design improvements
st
Issue rev. c 02/12 5 DBL317e
1
Automatic control systems for: air conditioning/heating/industrial thermal process.
ISO 9001
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