TeleChief® Series
TM2200HT
Control Chief Corporation
200 Williams Street Bradford, PA 16701
814-362-6811 * 1-800-233-3016 * 814-368-4133 (fax)
www.controlchief.com
Owner’s Manual
Failure to return the Warranty Registration document (enclosed) to
Control Chief within 30 days of purchase will void any warranty
responsibilities on behalf of Control Chief Corporation
95-00-0-060
Control Chief Corporation, a world leader in wireless radio and infrared
remote control products has developed and expanded upon this powerful
technology. More than three decades of experience in designing,
manufacturing and installing state-of-the-art remote communication
systems emphasize Control Chief’s mission.
Our systems are tailored to virtually any environment or application.
Control Chief provides training, technical support, and comprehensive
system design to maximize performance. It is our honor to uphold this
reputation of innovative engineering and superior product performance.
Publication: 95-00-0-060 Rev E
Copyright © 2002, 2003 Control Chief Corporation
All Rights Reserved.
200 Williams Street, Bradford, Pennsylvania, 16701
Web Page: www.controlchief.com
Telephone: (814) 362-6811, FAX: (814) 368-4133
TELECHIEF® SERIES TM2200HT OWNER’S MANUAL
1.0 Radio Warranty
1.1 Warranty
1.2 Warranty Period
1.3 Warranty Service
1.4 Excluded Parts
1.5 Remarks
2.0 Safety
2.1 Safety Considerations
2.2 Symbols
2.3 Warnings
3.0 Standard Components
3.1 Receiver (RX)
3.2 Transmitter (TX)
3.3 Accessories per Radio Transmitter
4.0 Installation Procedure
4.1 General Precautions
4.2 Receiver Preparation
4.2.1 Power Supply Selection
4.2.2 Normally Open / Normally Closed Setup
4.3 Receiver Installation
4.3.1 Radio Schematics
4.4 Transmitter Setup
5.0 Operation
5.1 General Precautions
5.2 Standard Operation
5.2.1 Default Power On Procedure
5.2.2 Transmitter Power Indication
5.2 Emergency Shutdown Procedure
6.0 Basic Troubleshooting and Maintenance
6.1 General Precautions
6.2 Basic Troubleshooting and Maintenance
6.3 Change of Fuses
6.3.1 Change of Fuse DC Type
6.4 Change of Frequency / Crystal
7.0 Function Settings
8.0 Specifications
8.1 General
8.2 Transmitter
8.3 Receiver
9.0 Receiver Mounting Diagram
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1.0 Radio Warranty
1.1 Warranty. Control Chief Corporation guarantees that this equipment meets its published specifications at the
time of shipment from the factory. This equipment will perform as described if installed properly. However,
Control Chief cannot guarantee that operation of remote control system is absolutely error-free, or without
interruption.
1.2 Warranty Period. This equipment is warranted against defects in materials and workmanship for a period of
one (1) year from the date of shipment. During the warranty period, Control Chief is responsible for necessary
repairs/replacement as long as the product can be proven defective.
1.3 Warranty Service. For warranty service or repair, this equipment must be returned to Control Chief
Corporation. Customer is responsible for shipping charges to Control Chief. Control Chief’s warranty covers
only parts and factory labor. No onsite in and out charges are covered under this warranty.
1.4 Excluded Parts. This warranty does not include consumable parts such as joysticks, batteries, fuses,
buttons, and relays. Also, this warranty does not cover defects caused by improper installation,
improper/insufficient maintenance, unauthorized modification, improper operation, ignorance of environmental
specifications, and/or improper software/interfacing.
1.5 Remarks. No other warranty is expressed or implied, except for the above mentioned. The remedies
provided herein are the buyers’ sole and exclusive remedies. Control Chief shall not be liable for any
direct/indirect, special, incidental, or consequential damage. Consult Control Chief’s general warranty for
further information.
2.0 Safety
2.1 Safety Considerations
1. The safety guidelines in this manual are not intended to replace any rules or regulations or any applicable
local, state, or federal governing laws. The following information is intended to be used in conjunction with
other rules or regulations already in existence. It is important to read all safety information before operating
any wireless radio remote control system.
2. Only properly trained persons designated by management should be permitted to operate wireless radio
controlled equipment. Wireless radio controlled equipment should not be operated by any person who
cannot read or understand signs, notices and operating instructions that pertain to the equipment.
3. Wireless radio controlled equipment should not be operated by any person with insufficient eyesight or
hearing or by any person who may be suffering from a disorder or illness or is taking any medication that
may impair judgment or the ability to operate equipment.
4. Do not use this device during electrical storms or under conditions of electrical interference, due to the
potential for equipment communication issues. Ensure transmitter batteries are in good condition and power
for receiver is correct. Installation and maintenance should be done only while the controlled equipment
main power and receiver’s power are off and locked out to prevent electrical shock.
5. Any person operating wireless radio controlled equipment should possess the following knowledge
and/or skills:
• Knowledge of hazards peculiar to equipment operation
• Knowledge of safety rules for radio controlled equipment
• Knowledge of standard methods of hand and/or non-verbal signaling
• Knowledge of the radio transmitter
• Limit switch test procedure
• Proper clearance of all moving parts on the radio controlled equipment
• Proper storage space for radio control transmitter when not in use
• Transferring radio control transmitter to another person
• Reporting unsafe or unusual operating conditions
• Remote controlled equipment capacity and limitations
• Procedures for testing controlled equipment
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6. Aisles between equipment, stock, etc., should be free of obstructions so the radio control operator can
move freely. These aisles should meet local regulations.
7. Radio controlled operators should always position themselves for the best view of the equipment they are
controlling. The equipment should never be operated blindly. The operator should always remain at a safe
distance, without losing line of sight with the equipment.
8. Transmitter switches should never be mechanically blocked ON or OFF for any equipment motion. When
not in use turn the transmitter OFF (E-STOP) and remove the transmitter key.
9. After daily operation, shut off main power in crane/machine, the power to the receiver, and remove
transmitter key. A secure storage space should be designated for the transmitter unit especially when not in
use. This precaution is intended to prevent unauthorized use of the equipment.
10. The equipment operator should keep all body parts away from any moving parts and should never be
positioned under a lifted load. Do not make a lift or move a load if anyone is in a location where they could
be struck by the crane/equipment or the load.
11. If the equipment fails to respond properly, the crane/equipment operator should stop operation, turn the
transmitter OFF (E-Stop) and remove the transmitter key. The operator should immediately report the
condition to his/her supervisor.
12. The crane/equipment operator should turn off the transmitter and take it with him/her when and if
boarding the equipment.
13. Remote control operation should NEVER be used for “people moving” applications. Never use remote
operation if there are people aboard the controlled equipment. The remote control operator should NEVER
“ride” on the controlled equipment.
WARNING
ALWAYS PLACE CRANE/EQUIPMENT IN MANUAL OPERATION AND SECURE THE WIRELESS
REMOTE CONTROL TRANSMITTER PRIOR TO PERFORMING ANY MAINTENANCE.
14. The equipment has been tested for correct operation before delivery from the factory. However, it must
not be used in critical or hazardous operation where incorrect operation may cause personal or equipment
damage. If the equipment fails to respond or behaves improperly, the equipment operator should NOT
operate the equipment AND should notify his/her supervisor immediately. When serious conditions are
noticed (conditions that make the crane/equipment unsafe to operate), the equipment should be shut down
immediately and the supervisor notified.
CAUTION
THE RECEIVER UNIT OR RELAYS ARE NOT RATED AS EXPLOSION PROOF. THE RECEIVER UNIT
MUST NOT BE INSTALLED OR OPERATED IN EXPLOSIVE ENVIRONMENTS UNLESS APPROPRIATE
SECONDARY ENCLOSURE MEASURES ARE TAKEN.
WARNING
THE UNIT MUST BE WIRED TO THE CORRECT VOLTAGE; FAILURE TO DO SO MAY DAMAGE THE
SYSTEM.
NOTE
IN AN EMERGENCY, PUSH “E-STOP” TO STOP RADIO REMOTE CONTROLLED EQUIPMENT.
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2.2 Symbols
1. This product and related documentation must be reviewed for familiarization with safety markings and
instructions before operation. This product requires strict adherence to instructions in order to ensure
operational safety. The following symbols may be found on the remote control or throughout the remote
control documentation. Their purpose is to alert you to potentially dangerous situations.
Refer To Manual
When the product is marked with this symbol refer to the instruction manual for additional
information.
High Voltage
Indicates presence of hazardous voltage. Unsafe practice could result in severe personal injury.
Protective Earth Ground
Indicates protective earth terminal.
Warning
Denotes hazard. Included text will give proper instructions. Failure to follow instructions could
result in severe personal injury and/or property damage.
Caution
Denotes hazard. Included text will give proper instructions. Failure to follow instructions could
result in minor personal injury and/or property damage.
2.3 Warnings
1. Read this manual carefully before operating and installing this product.
2. Due to the complex nature of equipment, it is necessary to read the entire manual before installation.
3. Only authorized personnel should service this equipment. Unauthorized work on this unit will void the
warranty.
4. This manual is for reference only; please call your distributor or Control Chief if further assistance is
required.
5. The equipment has been tested for correct operation before delivery from the factory. However, it must
not be used in critical or hazardous operation where incorrect operation may cause personal or
equipment damage.
6. After daily operation, please shut off main power in crane/machine, the power to the receiver, and
remove transmitter key.
7. Transmitter should be placed in a safe place when not in use to avoid accidental pressing of buttons.
8. The crane/machine should be equipped with mainline contactor, limit switches, and other required safety
devices as dictated by CMAA, OSHA, or all other applicable governing regulations.
9. The GND (ground) of receiver must be connected to ground of crane/machine, or electrical shock can
occur.
10. Do not use this device during electrical storms or under conditions of electrical interference.
11. Ensure transmitter batteries are in good condition and power for receiver is correct.
12. Installation and maintenance should be done only while the crane/machine’s main power and receiver’s
power are off and locked out to prevent electrical shock.
13. Contents of the manual may be amended by the manufacturer without notice.
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TM2200HT Transmitter
TM2200HT Receiver (AC and DC alike)
Contact Control Chief for correct replacement.
3.0 Standard Components
A standard TeleChief® wireless pendant system consists of a single (1) receiver and one (1) or two (2) handheld
transmitters. AC and DC (12/24VDC) input voltage receivers are available. See paragraph 4.2.1 for available
variants.
NOTE: All replacement part orders require the System Serial Number and the Channel Number for proper
frequency matching.
3.1 Receivers
3.2 Transmitter
3.3 Accessories
3.3.1 Per Radio Kit
1. Owner’s Manual Part Number = 95-00-0-060
2. Spare Key, 1pc Part Number = 701D0024
3.3.2 Per Radio Transmitter
1. Alkaline batteries (2 pcs) Part Number = 0100-0230
2. Strap for transmitter (1 pc) Part Number = 701C0026
3. Protective Cover (1 pc) Part Number = 701C0041
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LO
HI
1. AC 48 / 110 V
Transformer 48V
110V
2. AC 110 / 220 V
Transformer 110V
220V
3. AC 220 / 380 V
Transformer 220V
380V
4.0 Installation Procedure
4.1 General Precautions
1. Observe all safety precautions when climbing or working on the machine.
2. Turn off the main power source of crane/machines before installation to avoid electric shock.
Lockout/Tagout the main power source.
3. Receiver must be installed as to not touch any part of the crane/machine or structure during the
operation, except for mounting provisions.
4. Te receiver must be fastened securely via shock-proof mount provided.
5. Before installation, inspect the crane/machine’s safety devices and make sure everything is in proper
working condition.
6. To avoid any interference, the receiver must be located away from motors, frequency drives, and power
cables (Section 4.3).
7. Coil suppressors are recommended on all contactor coils and relay coils. Control Chief
recommends RC type suppressors (Control Chief part number 0700-8002).
4.2 Receiver Preparation
4.2.1 Power Supply Selection
There are two types of power voltage (DC and AC) available for the TeleChief® Series:
DC Type
Input voltage: 12~24VDC. Wire + DC to Power 1 (black) and DC - to Power 2 (white).
Relay Contact: 15A-32VDC
AC Type (3 different transformers: 48/110V, 110/220V, 220/380V)
The voltage selection jumper is:
1. Locate the Hi/Low jumper to the lower left of the transformer.
2. Place the jumper connecting the two pins to enable the correct transformer setting as shown in
the chart above.
NOTE: The default transformer is the 48V/110V version and jumper is normally
set on Hi. Please contact your distributor for other options and lead-times.
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MOTOR
TeleChief® Series Receiver
Minimum of 3 feet separation
Frequency
Converter
Cable
4.2.2 Normally Open / Normally Closed Setup
The TeleChief® Series provides 2 different outputs for the R0/START relay: N.O. and N.C. The
NO is the default setting. If an NC output is necessary, please remove the No. 8 wire (RO/Start)
from the connector and insert it into No. 10 as shown in steps 1 through 4 below:
NC Procedure:
4.3 Receiver Installation
1. Turn off main power to the crane/machine.
2. Locate a proper place for the receiver.
a. Select a stable place free from electrical noise,
vibration, excessive heat, etc.
b. Select a location that is visible from the operator’s
location.
c. Select a location at least 3 feet away from motors,
relays, power cables, and frequency converters.
d. Keep away from high voltage wiring and devices.
e. The receiver box must be at least 1.5” (4cm) from
other obstacles.
3. Drill four (4) 6 mm holes for the receiver, mounting the unit
with the included hardware.
4. Connect wires to the control circuit of the crane/machine
according to the wiring diagram of the receiver. (Shown in
Section 4.3.1)
5. Secure the cable between the receiver and the machine so that the cable sheath will not wear out due
to vibration.
6. Complete Section 4.5 and test every function of the radio control (including E-Stop function) making
sure all motors are correct.
7. Secure the cover making sure not to pinch any wires between the case and the lid.
8. This completes the receiver installation.
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COLOR IN ( ) IS THE
WIRE COLOR ON THE
PIGTAIL WIRE LEADS
COMING FROM THE
RECEIVER
ON
O
F
F
START
BUTTON 1
BUTTON 3
BUTTON 2
BUTTON 4
E-STOP
MUSHROOM
SWITCH
ON/OFF KEY
R0
START
TM2200HT WIRING DIAGRAM
AND
TRANSMITTER RECEIVER RELATIONSHIP
CONTROL
IN
(BLACK)
MAIN
OUT
BUTTON 1
BUTTON 2
B1 & B2
2ND SPD
BUTTON 4
BUTTON 3
B3 & B4
2ND SPD
R0
START
E- STOP
5A
1/2A
RECEIVER
POWER
AC IN DC IN
(+)
L1
L2
(-)
(BROWN)
(RED)
(ORANGE)
(YELLOW)
(GREEN)
(GRAY)
(BLUE)
(VIOLET)
(WHITE)
(PINK)
4.3.1 Radio Schematics
4.4 Transmitter Setup
5.0 Operation
5.1 General Precautions
5.2 Standard Operation
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Two (2) AA size alkaline batteries are required for the transmitter. The LED will flash GREEN when the battery
power is sufficient. The LED will flash RED when the battery power is low.
NOTES:
1. The operating distance will shorten when the batteries are low.
2. Replace with new batteries when battery power is low.
3. Re-chargeable batteries are NOT recommended, use only alkaline batteries.
1. After operating, please press EMS (Emergency Mushroom Stop) mushroom to shut off main power in the
receiver. Remove transmitter key.
2. Stop operating when irregular response occurs due to insufficient transmitter power, operating beyond
the remote control range, or severe interference.
3. Remove the batteries when the equipment is not going to be used for a long period of time.
4. Operators must be properly trained and certified, understanding safe operation of the crane / machine
and this radio control.
5. Operator must be familiar with emergency procedures before operating (See Section 5.4).
6. Transmitter is durable and weather-resistant, but care should be taken not to subject it to severe impacts
7. This product is suitable for use in industrial environments. Proper care and maintenance will extend
8. Check EMS mushroom and the other security functions of the entire system before daily operation,
9. Stop operating if the operator’s view of crane/machine or load is obstructed.
10. Press EMS mushroom when malfunctions or abnormal conditions occur.
5.2.1 Default Power-On Procedure
or undue abuse.
system’s life.
including (but not limited to) switches, E-Stop operation, etc.
1. Rotate EMS mushroom clockwise and pull out.
2. Turn rotary key switch clockwise to “ON” position.
3. Continue the key rotation to the “START” position to turn on power, and then release it.
TELECHIEF® SERIES TM2200HT OWNER’S MANUAL
AC Type Relay
Board Reference:
Relay board
shown left is for
701P0080
DC Type Relay
Board Reference:
Relay board
shown left is for
701P0080-DC
5.2.2 Transmitter Power Indication
1. Transmitter has a power indication function with an LED indicator.
“Green Color” Sufficient power to operate transmitter (In order to save power, one can
“Yellow Color” Power is depleting, warning sound occurs every four (4) seconds (sound
“Red Color” Insufficient Power. In addition to red LED, warning sound will continue and
5.3 Emergency Shutdown Procedure
1. Press EMS mushroom.
2. Turn the rotary key to the “OFF” position.
3. Remove the rotary key.
4. Open the battery compartment and remove the transmitter’s batteries.
5. Shut off the main power of the crane and discontinue operation until the problem is resolved.
6. Contact your distributor or Control Chief to diagnose the problem.
program to turn off LED display when power level is sufficient).
intervals can be set by software). The operator has a short time to finish
his task (for example, lower the hoist, remove load) but then needs to
replace batteries.
transmitter is no longer functional. Transmitter will send out an emergency
stop signal to the receiver due to insufficient power. Operator should avoid
this situation in order to maintain operation safety.
6.0 Basic Troubleshooting and Maintenance
6.1 General Precautions
Daily inspection is important and will ensure safe operation. Inspection should include testing the emergency
stop and other safety devices and functions. If there is any doubt, operation must be stopped immediately and
problems be corrected before operation is resumed.
6.2 General LED Error Codes and Resolutions
1. Transmitter LED flashes RED quickly (every 0.2 seconds) when any button is pressed: One of the
2. Transmitter LED flashes RED slowly (every 0.5 seconds): The transmitter memory is defective.
3. Transmitter LED is steady RED when any button is pressed: The transmitter batteries are low.
4. Receiver Error LED flashes slowly (every 0.5 seconds): The receiver memory is defective.
pushbuttons is jammed.
NOTE: The receiver error LED is located on the inside of the receiver. Observe
IF A PROBLEM IS FOUND, PLEASE CONTACT THE DISTRIBUTOR FOR REPAIR.
the appropriate precautions when opening the unit.
6.3 Change of Fuses
Depress the fuse cover and turn counter-clockwise with a flat screwdriver to open up the fuse cover. Remove
the old fuse and insert a new fuse into the cover. Place fuse cover along with the fuse into the fuse holder
base. Depress the fuse cover and turn clockwise with flat screwdriver.
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6.3.1 Change of fuse, DC Type
Unplug the yellow fuse “F5” (20A) and replace with a new one
Ref Fuse Number Size Fuse Type
F1 .5A 5 x 20 mm
F2 .5A 5 x 20 mm
F3 10A 5 x 20 mm
F4 1.5A 5 x 20 mm
F5 20A Std Double spade
6.4 Change of Frequency/Crystal
The frequency of the TeleChief® Series can be simply changed by replacing the correspondent crystal
frequency in both the transmitter and receiver. Please refer to below procedure in regards to replacing the
crystal.
1. Gently pry up the crystal unit with a flat screwdriver
2. Remove the crystal unit from the system
3. Use needle nose pliers to straighten both pins of the new crystal unit
4. Insert the new crystal unit vertically into the PC board
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1. Enclosure: IP65
2. Structure: Glass Fiber/Nylon
3. Operating Temperature: -45° ~ +80° C
-50° ~ +175° F
4. Relay: 10A/250VAC (AC Power);
15A/12VDC (DC Power)
5. ID Code: 32 bit (Greater than 4 Billion Unique Codes
6. Hamming distance > 4 bits
7. Static > 15KV
8. Remote ID Code Setting
9. Operating range: up to 328 ft (100 meters)
1. L x W x H: 6.42 x 1.93 x 1.77 in.
(163 x 49 x 45 mm)
2. Uses 2 AA alkaline batteries
3. Low power indicator (LED flashes red)
4. Pushbutton jammed detector
5. Shock resistance
6. Output power < 4mW
7. Normal power consumption : 10 mA
8. Sleep mode consumption : < 1 µA
9. Modulation: FM
1. L x W x H: 6.34 x 2.91 x 2.05
(161 x 74 x 52 mm)
2. Weight: 2.43 lbs. (1.1 kg) (without cable)
3. AC type: 48/110, 110/220, 220/380VAC
DC type: 12V~24VDC
4. Sensitivity: approx. -105dBm
5. Shock resistant design
T = 311 MHz
R = 321.7 MHz
Frequency for transmitting is 311 MHz
Frequency for receiving is 321.7 MHz
Attention: The frequency is different when
plugging the same crystal into the transmitter or
receiver.
For example:
Contact your distributor for different matched crystal sets.
Dot of RTV.
5. Add dot of RTV to clip and press the new crystal down into the socket, bending the pins.
7.0 Function Settings
The TeleChief® Series offers the following function settings in the transmitter:
Momentary
ON-OFF
Maintained
Interlocked
By default they are set in an interlocked momentary mode. TeleChief® Series radios can be custom programmed at
the factory based on requirements and specific applications. Please contact your distributor for more information.
8.0 Specifications
8.1 General
8.2 Transmitter
8.3 Receiver
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9.0 Receiver Mounting Diagram
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Installation Questions?
Technical assistance is available from Control Chief.
Please call us at 814-362-6811 or email the service
department at prodserv@controlchief.com
Control Chief Corporation
200 Williams Street
PO Box 141
Bradford, PA 16701
814-362-6811 * 1-800-233-3016 * 814-368-4133 (fax)
www.controlchief.com
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