controlair 330, 345, 340, 335 NACE Installation, Operation And Maintenance Instructions

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In/Out Port Size Maximum Supply
Manual Drain: 250 psig (17 bar) Auto Drain: 150 psig (10 bar)
250 psig (17 bar)
250 psig (17 bar)
Manual Drain: 250 psig (17 bar)
Mounting
Pipe, bracket or through body direct
Filter
40 micron (optional 5 micron)
None
40 micron (optional 5 micron)
setpoint
setpoint
Exhaust Capacity
0.1 scfm (3 Nl/min) with downstream pressure 5 psig (0.3 bar) above set point
N/A
Less than 0.25
Less than 0.5
change
Less than 0.25
Less than 0.5
)
Temperature Limits
-62° to 194° F (-52° to 90° C)
-62° to 194° F (-52° to 90° C)
Weight
Body
Diecast Aluminum Alloy, Irridite and Baked Epoxy Finish
Diaphragm
Nitrile Elastomer and Nylon Fabric Nitrile
Viton
Nitrile Elastomer and Nylon Fabric Nitrile
N/A
Valve Seat
Nitrile Elastomer
Nitrile Elastomer
Nitrile Elastomer
Additional Materials
Installation, Operation and Maintenance Instructions
Type-345 Filte r
Type-330 Filter Regulator
INTRODUCTION
The Type-330/335/340/345 Inst rument Air Filt er Regulators, Air Regulator & Filte r S eries are designed for air or gas service. Maximum allowable inlet pressure is 250 psi (1 7 BAR). Operating temperatures are 0 to 160ºF (-62 capacity internal relief which provides very limited down stream over pressure protection. Note: Non-relieving version does not provide internal relief. To avoid exceeding outlet pressure limits in service, a pressure-relieving or pressure-limit i ng device should be provided.
0
to 194ºF for Low Temperature Option). The Type-330/335/340 has low
SPECIFICATIONS
TYPE-330 TYPE-335 TYPE-340 TYPE-345
Type-335 NACE Filter Regulator
Type-340 Regulator
(Gauge Ports 1/4"
NPT)
Output Ranges
Pressure
Cv Values
Sensitivity 1" of water N/A Air Consumption Less than 5 scfh (2.5 Nl/min) N/A Effect of Supply
Pressure Variation
Manual drain:
Auto drain: Low Temp. Option:
Manual drain: Auto drain:
Operating Media
1/4" NPT 1/2" NPT 1/4" NPT 1/4" NPT 1/2" NPT 1/4" NPT 1/2" NPT
0-30 psig (0-2 bar), 0-60 psig (0-4 bar), 0-120 psig (0-8 bar)
0.5 at 150 psig supply and 80 psig setpoint
psig (0.017 bar) for 25 psig (1.7 bar) change
0° to 160° F (-18° to 71° C) 32° to 160° F (0° to 71° C)
1.2 lb (0.54 kg)
1.42 lb (0.64kg)
Air, Inert Gas & Sweet Natural Gas
2.5 at 150 psig supply and 80 psig
psig (0.035 bar) for 25 psig (1.7 bar)
1.71 lb (0.78kg)
1.65 lb (0.75 kg)
0-30 psig (0-2 bar), 0-60 psig (0-4 bar), 0-100 psig (0-7 bar)
0.5 at 150 psig supply and 80 psig setpoint
Less than 0.25 psig (0.017 bar) for 25 psig (1.7 bar) change
-20° to 180° F (-29° to 82° C)
1.71 lb (0.78kg) N/A
Air, Inert Gas & Sweet or Sour Natural Gas
0-30 psig (0-2 BAR), 0-60 psig (0-4 BAR), 0-120 psig (0-8 bar)
0.5 at 150 psig supply and 80 psig setpoint
psig (0.017 bar) for 25 psig (1.7 bar) change
0° to 160° F (-18° to 71° C)
1.15 lb (0.52 kg) N/A
Air, Inert Gas & Sweet Natural Gas
2.5 at 150 psig supply and 80 psig setpoint
psig (0.035 bar for 25 psig (1.7 bar) change
1.38 lb (.63 kg) N/A
N/A
Auto Drain: 150 psig (10 bar)
0.5 at 150 psig supply and 80 psig
0° to 160° F (-18° to 71° C) 32° to 160° F (0° to 71° C)
1.0 lb (0.45 kg)
1.2 lb (0.54 kg) Air, Inert Gas & Sweet Natural
Gas
2.5 at 150 psig supply and 80 psig setpoint
N/A
1.5 lb (0.68 kg)
1.5 lb (0.68 kg)
MATERIALS
Filter Polyethylene Polyethylene None Polyethylene
Low Temp. Option: Silicone and
Brass, Zinc Plated Steel, Acetal Brass, Zinc Plated Steel, Acetal
INSTALLATION
1. Install the regulator/filter as close as possible to the instrument or tool it is to service.
2. Clean all pipelines to remove dirt and scale prior to installation.
3. Install the regulator/filter so that the direction of flow is from the “IN” to “OUT” connection as marked on the body of the regulator/filter.
4. For best drainage, orient the drain valve so that it is at the lowest point on the drip well housing. Positioning of the drain valve may be improved by rotating the drip well with respect to the body.
5. The exhaust port should be kept free and unplugged. Rotating the bonnet relative to the body may change the vent hole orientation.
Low Temp. Option: Silicone and
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WARNING: Only qualified personnel should install or service a regulator. Regulators should be installed, operated, and maintained in
provide full overpressure protection. The internal relief valve is designed for minor seat leakage only.
WARNING: To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting
disassembly.
WARNING: To avoid personal injury, property damage, or equipment damage caused by sudden release of pressure or explosion of
internal pressure from the regulator.
WARNING: The mat erials of t he Type-330/335/340/345 are compatible with natural gas. The user should be warned, however, that the
opening must
sation or clogging. Do not use these products where pressure and temperatures can exceed those listed under
specifications.
6. Exhaust may be remotely vented by installing tubing to the 1/4” NPT port. (E Option)
7. Apply pipe compound or sealing tape to the mail pipe threads prior to installing regulator/filter. Use caution to prevent the sealant from getting inside the regulator/filter.
accordance with international and applicable codes and regulations, and ControlAir instructions. If the regulator vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of servi ce i mmedi ately may create a hazardous condition. Personal injury, equipment damage, or leakage due to escaping fluid or bursting of pressure-containing parts may result if this regulator is over pressured or is installed where service conditions could exceed the limits given in the Specifications section, or where conditions exceed any rating of the adjacent piping or piping connections. To avoid such injury or damage, provide pressure­relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits. Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the regulator in a safe location. The internal relief valve in the Type-330 regulators does not
OPERATION
1. Prior to turning on supply air, back off adjusting screw until there is no compression of the range spring.
2. After applying the air supply, outlet pressure will be increased by rotating the adjustment screw clockwise. Pressure can be decreased by turning counter clockwise.
3. Tighten locknut to maintain desired pressure setting.
MAINTENANCE
1. To remove condensate, from the Type-330/335/345, slowly open drain valve by turning clockwise and bleed accumulated liquid.
accumulated gas, do not attempt any maintenance or disassembly without first isolating the regulator from system pressure and relieving all
2. To clean filter element (Type-330/335/345)
3. To clean/replace pintle assembly
4. To clean/replace diaphragm assembly
5. Repair kits/replacement parts
a) Shut off supply pressure and relieve all internal pressure. b) Drain condensate from drip well. c) Remove four corner bolts from bottom of unit and remove drip well housing. d) Remove filter retaining screw. e) Remove filter retainer, filter o-ring seals and filter. f) Clean parts and reassemble in reverse order.
a) Follow steps (a) through (d) above. b) Unscrew collar and remove. (1/2” NPT only) c) Remove pintle spring. The Type-340 does not contain a filter or collar. The pintle and pintle spring will be accessible upon removal
of base. d) Clean or replace parts as required. Apply a high quality lubricant to all cleaned or replaced o-ring seals. e) Reassemble in reverse order.
a) Back out the adjusting screw until the spring is no longer compressed. b) Remove the four bonnet screws and separate the bonnet from the body of the regulator. Remove the spring guide and spring. c) Remove the diaphragm assembly, clean or replace it as necessary and reassemble in reverse order. After placing the diaphragm
assembly on the body, push down the assembly to make sure that the pintle is seated properly and strokes smoothly. a) Repair kits include all parts marked with an asterisk (*).
b) Order kit as described in exploded view below c) Shut off supply air. Back out adjusting screw d) Remove four corner bolts from bottom of the unit and four screws on top and remove all parts. e) Replace all parts that show excessive wear. Apply a high quality lubricant to all cleaned or replaced o-ring seals. f) Clean all parts and replace in reverse order
Type-330/335/340 regulator/filter may vent some gas to the at mosphe re. In hazard ous or flammable service, vented gas may ac c umulate and cause personal injury, death, or property damage due to fire or explosion. If regulator is used in a hazardous gas service area, the regulator must be vented to a remote, safe location away from air intakes or any other hazardous area. The vent line or stack be protected against conden
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Model
Porting
Description
Part Number
REPLACEMENT FILTERS
Type 330
1/4" NPT
Relieving
449-871-100
Model
Porting
Description
Part Number
Type 330
1/4" NPT
Non-relieving
449-871-101
Type 330/335/345
1/4" NPT
40 micron
446-777-001
Type 330
1/2" NPT
Relieving
449-871-113
Type 330/335/345
1/4" NPT
5 micron
446-777-002
Type 330
1/2" NPT
Non-relieving
449-871-114
Type 330/335/345
1/2" NPT
40 micron
446-777-024
Type 330/335/345
1/2" NPT
5 micron
446-777-025
Model
Porting
Description
Part Number
Type 340
1/4" NPT
Relieving
449-871-115
Type 340
1/4" NPT
Non-relieving
449-871-116
Type 340
1/2" NPT
Relieving
449-871-117
Type 340
1/2" NPT
Non-relieving
449-871-118
Model
Porting
Description
Part Number
Type 335
1/4" NPT
NACE
449-871-134
1
2
1 1
ADJUSTING SCREW ASS'Y 2 4 10-24 BUILD S CR E W 3 1 BONNET 4 1 SPRING GUIDE 5 1 RANGE SPRING 6 1 DIAPHRAGM ASS'Y
Parts List
ITEM QTY DESCRIPTION
3
4
5
6*
7 1
BODY 8 1
VALVE ASS'Y 9 1 VALV E SPRING
10
1
COLLAR
11 1
SEAL, FILTER
7
7
8*
8*
9
9
13
13
14*
14*
15*
15*
16
16
17
17
10*
10*
18
18
19
12
21
20
12
12 4 13 1
FILTER
14
FILTER RETAINER
15
2 1
O-RING
DRIPWELL
SCREW, RETAINER
17 18
1 1
DRAIN VALVE
16
10-24 DRIP W ELL SCREW
1
19 1
AUTODRAIN VALVE
20 1
NUT, AUTODRAIN VALVE
21 1
BASE ASS'Y
340 1/2 NPT
330 1/2 NPT 330 1/2 NPT A.D.
7
8*
9
10*
12
11
COMMON TO ALL UNITS
*
INCLUDED IN REPAIR KIT
330/345 ½” NPT 330/345 ½” NPT A.D.
REPAIR KITS
Type-330/340/345 1/2" NPT Units
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1
2
1 1
ADJUSTING SCREW ASS'Y
2
4
10-24 BUILD SCREW
3
1
BON NET
4
1
SPRING GUIDE
5 1
RANGE SPRING
6
1
DIAPHRAGM ASS 'Y
Parts Li st
ITEM
QTY
DESCRIPTION
7
1
BODY
8
1
PIN TLE
9
1
PIN TLE SP RING
10
1
FILTER
11 1
FILTER RETAINER
12
4
13
1
O-RING
14
DRIPWELL
15
1
10-24 DRIPWELL SCREW
1
DRAIN VALVE
3
4
5
6*
7
8*
9*
13*
14
10 *
15
16
12
17
18
19
20
21
7
7
9*
9*
12
12
11
10*
10 *
13*
8*
8*
16
1
GASKET
17
1
FILTER RETAINER
18
1
AUTODRAIN VALVE
19
1
DRIPWELL A.D.
20
1
NUT, AUTODRAIN VALVE21
1
C
O
M
M
O
N
T
O
A
L
L
U
N
I
T
S
BASE ASS'Y
340 1/4 NPT
330 1/4 NPT
330 1/4 NPT A.D.
*
INCLUDED IN REPAIR KIT
330/335/340 ¼” NPT 330/335/340/345 ¼” NPT A.D.
Type-330/335/340/345 1/4" NPT Units
LIMITED WARRANTY & DISCLAIMER
ControlAir, Inc. products are warranted to be free from defects in materials and workmanship for a period of eighteen months from the date of manufacture, provided said products are used according to ControlAir, Inc. recommended usages. ControlAir, Inc. ’s liabi l ity is lim ited to repair of, refund of purchase price paid for, or replacement in kind of, at ControlAir, Inc.’s sole option, any products proved defective. ControlAir, Inc. reserves the right to discontinue manufacture of any product or change product materials, design or specifications without notice. Note: Cont rolAir does not assume responsibility for the selection, use, or maintenance of any product. Responsibility for the proper selection, use, and maint enance of any ControlAir product remains solely with the purchaser and end user.
8 Columbia Drive, Amherst, New Hampshire 03031 U.S.A.
441-622-100 (11/06/17) www.controlair.com Page 4
Tel: (603) 886-9400 Fax: (603) 889-1844
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