Contrel EMA90 User Manual

Page 1
EMA90
ELECTRICAL MULTIFUNCTION ANALYZER
User Manual
IM 125-U v. 4.4
EMA90 IM125-U v4.4.doc
MULTIFUNCTION ANALYZER RECORDER
SELECT P. UP ENTERP. DOWNSELECT
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Information in thi s doc ument is subjec t to cha nge without n otic e and do es not rep resent a comm itm ent on the p art of Contrel Elettronica Srl.
This document ation is consigned to th e customer to enable the c orrect and safe opera tion of the instrument; a ny other use of documentation is strictly prohibited.
The information contained herein is the property of Contrel Elettronica Srl, and by law, no part of it may be reproduced, t ranscribed, s tored in a ny retriev al system, or translated i nto an y language b y means (eve n for internal purposes by the customer) without the express written permission of Contrel Elettronica Srl.
In addition, no part of this manual may be transmitted in any form by any means, including photocopying and recording, for any purposes, without the express written permission of Contrel Elettronica Srl.
In case of Copyright violation the customer is directly responsible.
TERMS OF WARRANTY The warranty is valid for the period of twelve months after material receipt.
The warranty covers free repair or replacement of equipment parts, which are recognized as faulty due to manufacturing defects. Warranty does not cov er those pa rts which resul ts defectiv e due to misu se or im proper use, incor rect instal lation or maintenance, opera tion by unau thori ze d perso nnel, dam age duri ng tra nsport ation, or which in any case do n ot sho w manufacturing defects of the equipment. Not included in the warranty terms are technical interventions regarding equipment installation to electrical systems. The manufactu rer d eclin es a ny res pon sibili ty for event ual i njur y or d amag e to perso ns, ani mals or thi ngs as res ult of failure to follow the instructions in the user manual or caused by improper use of equipment. The expense s of tra nsport as well as the relative risks of same both t o and f rom th e place of rep air, will be the sole responsibility of the user. This warrant y expires afte r the date of purchase an d any assis tance require d after said date includi ng spare parts , labour, transport of personnel and material will be charged to the user following the tariffs in force for Technical Assistance Service at the time of such requested service. In any case the replacement of the equipment as well as the extension of warranty after such breakdown is excluded.
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INDEX
1) MAIN INFORMATION _________________________________________________________5
1.1) INTRODUCTION _________________________________________________________5
1.2) DESCRIPTION __________________________________________________________5
1.3) CE CONFORMITY AND STANDARDS _______________________________________5
2) TECHNICAL FEATURES ______________________________________________________6
2.1) GENERAL SPECIFICATIONS ______________________________________________6
2.2) MEASURING METHOD AND ACCUR ACY ____________________________________8
2.3) MEASURED VARIABLES _________________________________________________9
2.4) CALCULATED VARIABLES _______________________________________________9
2.5) MEASURING & CALCULATION FORMUL AS ________________________________10
3) INSTRUMENT DESCRIPTIO N _________________________________________________12
4) INSTALLATION_____________________________________________________________13
4.1) SAFETY ______________________________________________________________13
4.2) OPERATOR SAFETY ____________________________________________________13
4.3) MOUNTING ____________________________________________________________14
5) INTERNAL B ATTERY ________________________________________________________15
5.1) REPLACEMENT INTERN AL BATTERY _____________________________________15
6) CONNECTION ______________________________________________________________16
6.1) POWER SUPPLY _______________________________________________________16
6.2) VOLTAGE INPUTS ______________________________________________________17
6.3) CURRENT INPUTS ______________________________________________________17
6.4) WIRING DIAGRAM ______________________________________________________17
7) OPTION BOARDS___________________________________________________________19
8) INPUTS / OUTPUTS _________________________________________________________20
8.1) DIGITAL INPUTS _______________________________________________________20
8.1.1) STANDARD DIGITAL INPUTS ___________________________________________20
8.1.2) OPTION DIGITAL INPUTS 4DI ___________________________________________21
8.2) DIGITAL OUTPUTS _____________________________________________________22
8.2.1) STANDARD DIGITAL OUTPUTS _________________________________________22
8.2.2) OPTION DIGITAL OUTPUTS 2DO ________________________________________23
8.2.3) OPTION DIGITAL OUTPUTS 2DO/R _______________________________________23
8.3) OPTION ANALOG OUTPUT 1AO / 2AO _____________________________________24
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8.4)
SERIAL PORTS ________________________________________________________26
8.4.1) STANDARD SERIAL PORT ______________________________________________26
8.4.2) RS485 CONNECTION NOT SHIELDED ____________________________________27
8.4.3) RS485 CONNECTION SHIELDED _________________________________________27
8.4.4) RS232 CONNECTION __________________________________________________28
8.4.5) MODEM CONNECTION _________________________________________________29
8.4.6) OPTION RS485 PORT (S485) ____________________________________________30
8.5) OPTION PROFIBUS PORT (PF/S) __________________________________________31
8.6) OPTION ETHERNET PORT (ETH or ETH/S)__________________________________32
9) USE ______________________________________________________________________33
9.1) FUNCTION KEYS _______________________________________________________33
10) REAL TIME VALUES ________________________________________________________33
10.1) VISUALIZATION TREE __________________________________________________34
10.2) MEASURES VISUALIZATION _____________________________________________35
10.3) STAT US AND INF ORMAT ION PAGES ______________________________________43
11) SETUP ____________________________________________________________________45
11.1) SET U P ITEM ___________________________________________________________45
11.2) MAIN MENU SETUP _____________________________________________________46
11.3) GENERAL _____________________________________________________________47
11.4) SERIAL COMM _________________________________________________________48
11.5) AVERAGE _____________________________________________________________48
11.6) ENERGY ______________________________________________________________49
11.7) LOAD CONTROL (OPTION) ______________________________________________51
11.8) STORAGE _____________________________________________________________53
11.9) DIGITAL OUTPUT ______________________________________________________55
11.10) DIGI T AL INPUT ________________________________________________________56
11.11) ANALOG OUTPUT (OPTION) _____________________________________________58
11.12) RESET ________________________________________________________________59
11.13) EXIT SETUP ___________________________________________________________59
12) LIST OF MEASURES ________________________________________________________59
13) PROBLEMS AND SOLUTIONS ________________________________________________61
14) EMA SERIAL COMMUNIC ATION PROTOCOL ____________________________________62
15) Notes _____________________________________________________________________63
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1) MAIN INFORMATION
1.1) INTRODUCTION
EMA90 was engineered and tested in compliance with IEC 348 class 1 standards for operating voltages up to 600 Vac rms, considering the VDE 0110 group C isolation standards for operating voltages up to 500 Vac rms.
The present manual contains all of the information warnings that must be followed up by the operator to ensure a right use of the equipment and to maintain the safe operating conditions.
1.2) DESCRIPTION
The EMA90 is an instrument which has been designed to monitor, store and analyze all electrical variable in a distribution line. All the relevant data are displ ayed and, if desired, stored on internal RAM and transm itt ed to a remot e PC, via RS485 (standard) on which the compatible management software has been installed. It is possible to monitor via digi tal outputs (2 dig. out. Standard + 2 dig. out options) alarms, sirens or strategically factory loads. EMA90 with optional harmonic analyzes can c arry out network harmonic content analyzes with FFT method up to the 31
st
harmonic, very useful to locate network disturbances.
The EMA can perform accurate deep and complete energy analyzes. A fundamental feature of EMA90 is the easy way to integrate new additional options and the
upgrading of the firmware using serial port and flash technology. All parameters are displayed on a graphic LCD display light-back with a resolution of 128x128 dots. Displaying and programming mode are carried out by means of a 5 buttons keyboard.
1.3) CE CONFORMITY AND STANDARDS
The instrument was tested in compliance with EMC 89/336/EEC and complies with the following standards:
EMISSIONS = EN 50081-2, 1992 - EN 55022-CLASS B CISPR 22 IMMUNITY = EN 50082-1, 1992 - EN 61000-6-2 SAFETY = EN 61010-2
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2) TECHNICAL FEATURES
2.1) GENERAL SPECIFICATIONS Power supply/Auxiliary voltage
85-265 V 50/60 Hz/dc. 20-60 V 50/60 Hz/dc (option).
Isolation voltage
3700 Vac rms x 1 minute.
Voltage input
3 inputs, range 10-600Vrms between phase-phase. Over voltage up to 750 Vac permanent, beyond this value it is imperative to use voltage transformers. Over voltage category: III (fixed install ation) Pollution degree: 2 (normally not conductive; temporary conductive for condensation) Resistor input: >2 MΩ. Burden 0.2 VA.
Current input
Model EMA90
Model EMA90-1A
3 isolated inputs (internal CT) range
10mA-5A rms
4mA-1A rms
Over current max
10A (100A for 1 second)
2A (10A for 1 second)
Burden 0.2 VA 0.04 VA
Consumption
4VA typical. 6VA max, full optional.
Serial port
Standard: N°1 serial port available as RS485 and RS232 (half duplex isolated, signals Tx/Rx, Gnd). Option: S485: N°1 RS485 in addition to the standard port (the option has an output 0 - 5V
galvanic insulation). PF/S: N°1 PROFIBUS port in addition to the standard port ETH: N°1 ETHERNET port in addition to the standard port ETH/S: N°1 ETHERNET port and N°1 RS485 port in addition to the standard port Baud rate serial port: from 1200 to 38400 bps. Baud rate profibus port: automatically detected among those supported: 9.6 Kbit/s - 19.2 Kbit/s -
5.45 Kbit/s - 93.75 Kbit/s - 187.5 Kbit/s - 500 Kbit/s - 1.5 Mbit/s - 3 Mbit/s
Communication protocol: ASCII and MODBUS-RTU standard, PROFIB US DP-V0 and MODBUS TCP
options.
Input signals
Standard: N°2 passive opt isolated inputs (1000 V), 12 - 24 Vcc. Option: 4DI: N°4 passive opt isolated inputs (1000 V), 12 - 24 Vcc (total 6 inputs). The maximum frequency detected by all the inputs is 45 Hz (minimum pulse duration 22ms, duty cycle 50%).
Output signals
Standard: N°2 digital outputs 12-230 Vca-cc / 150mA max. The typical resistance with closed
contacts is 8Ω (R
ONmax
= 12). Maximum frequency pulse emission: 16Hz.
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Options: 2DO N°2 digital outputs 12-230 Vac-dc / 150mA max. The typical resistance with
closed contacts is 8(R
ONmax
= 12). Maximum frequency pulse emission: 16Hz.
2DO/R N°2 relay outputs
The relay specifications are the following:
- Ma ximum power: 62,5 VA, 30 W
- Ma ximum voltage: 250 VAC, 220 VDC
- Ma ximum current: 2 A
The typical currents are:
- 0.5A @ 125 Vac
- 2 A @ 30 Vdc
- 0. 3 A @ 110Vdc
1AO N°1 analog output 0-20 o 4-20 mA with galvanic insulation. 2AO N°2 analog outputs 0-20 o 4-20 mA with galvanic insulation.
Memory data retention
RAM: 128 KB (useful 50KB); 1 Mbytes (all useful) option. No volatile memory data using internal battery Data retention: 5 years (typical) at +25°C (77°F). Stored variables: Average power, Min/max values, Harmonics (option), Samples, energi es and generic counters.
Display interface
128x128 dot graphic LCD at high contrast (adjustable) and with LED backlit. Dimension 50x50mm.
Keyboard interface
5 functional keys for paging and programming.
Operating temperature
From -10°C (14°F) to +50°C (122°F).
Storage temperature
From -15°C (5°F) to +70°C (158°F).
Operating humidity
90% not condensing.
Protection standards
IP 52 front (EN60529) - IP65 with gasket (on request) - IP 20 screw and terminals.
Weight and dimension
0,430 kg app. (equipped with 2 digital outputs, 2 digital inputs, RS485 and RS232, Memory 128Kbytes), 96x96x130 mm.
96 mm
106 mm
96 mm
15
96 mm
9
EMA 90
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2.2) MEASURING METHOD AND ACCURACY Measuring range
30-500Hz.
Measuring method
64 sampling per period for V1 and I1, V2 and I2, V3 and I3. Measuring interval 0,1 second.
Instrument accuracy
Model EMA90
Model EMA90-05
Voltage
< 0.5 %
< 0.25 %
Current
< 0.5 %
< 0.25 %
Power < 1 % < 0.5 %
Energy
< 1 %
< 0.5 %
Power Factor
< 1 %
< 0.5 %
Standard
EN 62053-21
EN62053-22
Sampling frequency
45 Hz=2.280 or at 60 Hz = 3,88kHz
Zero self-regulation Offset
0,1 second.
RTC - REAL TIME CLOCK
Accuracy: 5 PPM, standard CEI-EN 61038
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2.3) MEASURED VARIABLES
PHASE VOLTAGE (Rms) V
L1-N
- V
L2-N
- V
L3-N
LINE CURRENT (Rms) I
L1
- IL2 - IL3
FREQUENCY F
L1
(Hz)
TEMPERATURE T(°C)
2.4) CALCULATED VARIABLES
LINE VOLTAGE (Rms) V
L1-L2
- V
L2-L3
- V
L3-L1
THREE-PHASE SYSTEM VOLTAGE (Rms) V THREE-PHASE SYSTEM CURRENT (Rms) I
AVERAGE THREE-PHAS E SYSTEM CUR R EN T I
avg
MAXIMUM AVERAGE THREE-PHASE SY STEM CURRENT I
maxavg
AVERAGE LINE CURRENT I
L1avg-IL2avg-IL3avg
MAXIMUM AVERAGE LINE CURRENT I
L1maxavg
- I
L2maxavg
- I
L3maxavg
NEUTRAL CURRENT I
N
AVERAGE NEUTRAL CURRENT I
Navg
MAXIMUM AVERAGE NEUTRAL CURRENT I
Nmaxavg
POWER FACTOR PF
L1
- PFL2 - PFL3
THREE-PHASE SYSTEM POWER FACTOR PF COSϕ COSϕ
L1
, COSϕ L2, COSϕ L3
THREE-PHASE SYSTEM COSϕ COSϕ APPARENT POWER S
L1
- S
L2
- S
L3
(VA) THREE-PHASE SYSTEM APPAREN T POWER S (VA) ACTIVE POWER P
L1
- P
L2
- P
L3
(W) THREE-PHASE SYSTEM ACTIVE POWER P (W) REACTIVE POWER Q
L1
- Q
L2
- Q
L3
(VAr) THREE-PHASE SYSTEM RE ACTIVE POWER Q (VAr) AVERAGE ACT I VE POWER P
AVG
(W)
AVERAGE REAC TIVE PO WER Q
AVG
(VAr)
EXPECTED AC TIVE POWER P
EXP
(W)
THREE-PHASE SYSTEM ACTIVE ENERGY Wh+ THREE-PHASE SYSTEM TRANSFERRED ACTIVE ENERG Y Wh­THREE-PHASE SYSTEM IND U CTIVE REACTIVE ENERG Y VArh+ THREE-PHASE SYSTEM CAPACITIVE REACTIVE ENERGY VArh­Total counters and time bands are available.
TOTAL HARMONIC DISTORTION - THD (%) CURRENT AND VOLTAGE HARMONIC ANALYZES (Opti on ) Analyzes up to the 31
st
harmonic of both voltage and current for each phase.
V
L1-N
, V
L2-N
, V
L3-N
; IL1, IL2, IL3 (%)
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2.5) MEASURING & CALCULATION FORMULAS
( )
dt
W
L
i
Wh
L
i
A
L
i
W
L
i
PF
L
i
Q
L
i
W
L
i
W
L
i
L
i
I
L
iN
V
L
iN
A
L
i
P
i
L
i
Δk
v
L
iN
k
Q
L
i
P
i
L
i
k
v
L
iN
k
W
L
i
P
i
L
iN
k
I
L
i
P
v
L
iN
k
V
L
iN
P
k
P
k
P
k
P
k
=
=
+
=
=
=
=
=
=
=
=
=
=
0
Energy Active
FactorPower
2
2
cosCos
PowerAppearent
Power Reactive
Power Active
2
RMSCurrent Line
2
RMS Voltage Phase
1
1
1
1
ϕϕ
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Harmonic analyzes: Cooley Tukey algorithm.
dt
Qh
Φ
Qh
Φ
dt
Wh
Φ
Wh
Φ
A
L
A
L
A
L
A
Φ
Q
L
Q
L
Q
L
Q
Φ
W
L
W
L
W
L
W
Φ
I
I
L
I
L
L
I
Φ
V
V
L
V
L
L
V
Φ
P
v
L
ij
k
V
L
ij
dt
Q
L
i
Qh
L
i
P
k
=
=
++=
++=
++=
+
+
=
+
+
=
=
=
=
0
33
Energy Reactive
0
33
Energy Active
321
3
rentPhaseAppea-3
321
3
Power Reactive Phase-3
321
3
Power Active Phase-3
3
32
1
3
Current System Phase-3
3
3223
12
3
Voltage Line Phase-3
2
Voltage Line
0
Energy Reactive
1
64N 1-Nk0
N
πnk2
1N 0n
sinh(n)j
1N
0n
N
πnk2
cosh(n) H(k)
=
 
 
=
=
 
 
=
for
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3) INSTRUMENT DESCRIPTION
The front panel of the EMA90 is described on the following section:
1 DIS PLAY
Back lighted graphic LCD 50x50mm, 128x128 dot, dot pitch 0.35mm x 0.35mm, dot size
0.32mmx0.32mm, high viewing direction 60°, positive and negative vis ual i zation at low reflection.
2 TASTIERA
In the “Acquisition Mode” the "up" and "down" arrows allows to skip through the measuring page of the instrument while in the “Setup Mode” all the buttons including "Enter" key allows to program the instrument.
1
2
EMA 90
Contrel
ELECTRI CAL M
ULTIFUNCTION ANALY ZE R RECORDER
SELECT P. UP ENTERP. DOW NSELECT
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4) INSTALLATION
4.1) SAFETY
On receipt of the instrument and prior to installation, make sure it is intact and has not been damaged during shipment. Before installing, make sure the operating voltage and mains voltage are compatible. The instrument po wer sup ply must not be earthed. The instrument is equipped with a fuse on the power supply type: 5x20mm 315mA 250V Fast (es. Schurter FSF).
Always disconnect the instrument from all power sources before opening it for maintenance and/or repairs.
The instrument's capacitor may still be charged even after it has been disconnected from all power sources.
Maintenance and/or repairs must only be carried out by qualified and authorized personnel.
If in any dou bt about the instrument's safety take it out of service and implement the necess ary procedures to
prevent its inadvertent use.
Instrument operation is no longer safe:
A) when the instrument shows clear signs of damage. B) when the instrument does not work. C) after long storage in extreme conditions. D) after serio us dam a ge du ring shipment.
4.2) OPERATOR SAFETY
Carefully read the following pages before installing and using the purchased instrument. Maintenance and/or repairs must only be carried out by qualified and authorized personnel. To ensure prope r and safe use of the i nstrument and its cor rect maintenanc e and/or repairs, auth orized personnel
must follow normal safety procedures at all times.
SYMBOLS
READ CAREFULLY THE CONTAINED INSTRUCTIONS
!
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4.3) MOUNTING
The unit needs to be installed on front panel of mains control/s witchboards, wiring and connections must be carried out following the EMC (Electro-Magnetic-Compatibility) procedures . Plug in screw terminal blocks are used for appropriate wiring. There is a security locking on the current inputs terminal block.
Suggested is to install the equipment on vibration free switchboards and with an environmental temperature ranging between -10 °C and +50°C.
The panel cut-out of the unit is the following:
Following the picture below mentioned, ins ert the instrument from the f ront side of the switchboard; from behind insert black s upport guide on the screw of the instrument , once the black support guide fits on the screw and is pushed against t he instrument and the internal panel , screw the nut unti l the instrument is fixed on the panel.
There are n.2 support guides to mount on opposite side of instrument.
92mm
R3
92mm
96 mm
96 mm
EMA 90
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5) INTERNAL BATTERY
To avoid to lose the setup and all storing data, the instrument is equipped of an internal battery (CR2450).
5.1) REPLACEMENT INTERNAL BATTERY
Only a qualified and authorized technical person can change the internal battery. This operation will delete all s toring data and it will restore the def ault setup with the e xception of the
password and the code to enable the harm onics and time bands. Using the software NRG (or relative serial commands) it’s possible to download all storing data to avoid to losing same. The next figure shows where is located the battery inside the instrument.
Instruction to change the internal battery:
1) It’s necessary to cut off the power supply of instrument and to disconnect all inputs and all outputs.
2) Using a screwdriver remove the rear and the frame (to unscrew the 4 screws and to act on 4
retention hook).
3) It’s necessary to pay att ention to presence of residual voltage inside the instrument. Don’t touc h
any other component different from the battery circuit.
4) To extract the instrument from the case rear.
5) It’s necessary to extract t he circuit with the battery. Disconnect the 4 way pin strip. To make this
it’s n ecessary to move the batt ery circuit away from the circuit with 12 pole terminal board; it’s not necessary to force too much. Finally extract the 3 way pin strip.
6) Change the battery. Put the positive pole in the high direction.
7) Proceed at the contrary of the disconnect ed operation to reinstate the battery circuit: insert the 3
way pin strip and after like described at the point 5) reinstate the 4 way pin strip.
8) The 4 pin strip must meet with their relative support.
9) Insert the instrument in the case
10) Replac e the frame. Screw the 4 screws. Cl os e the rear. Restore all t he connection and turn on the
instrument.
11) In the Warnings page is possible to check the condition of battery (BATTERY OK).
4 WAY PIN STRIP
3 WAY PIN STRIP
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6) CONNECTION
6.1) POWER SUPPLY
The instrument doesn’t work without power supply.
Before powering the instrument verify always to insert the right value (85-265 Vac/dc standard; 20-60 Vac/dc OPTION).
The instrument is equipped with an internal protection fuse on the power supply, type 5x20mm dimensions, 315mA 250V, Fast (i.e. Schurter FSF). If the instrument is off, with presence of po wer supply, it’s necessary to verify the internal fuse. In case of fuse replacement, disconnect the instrum ent from the power supply, current plus voltage input and all input/out put sections (digital input/output, analog output, RS485/RS 232 serial port etc.), then using a screwdriver remove the rear and change the fuse that is near the power supply connector (in the low part of ins trument). Only a qualifi ed and authorized t echnical person c an change the fuse. Extract the interrupted fuse using a screwdriver and with a plier insert the new fuse. The instrument's power supply does not require any earth connection.
!
VL1
VL2
VL3
N
S2S2 S1S1 S1 S2
I3
I2
I1
Do1-
A
B
Di2-
Di2+
Di1-
Di1+
gnd
Rx
Tx
Do1+
Do2­Do2+
Do3­Do3+ Do4­Do4+
Di6
C.i
Di5 Di4 Di3
Ao1­Ao1+
A 2 B 2
0V
+5V
Ao1-
Ao2+
Ao2-
Ao1+
AUX
1 2
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6.2) VOLTAGE INPUTS
EMA90 can measure voltages up to a maximum 600 Vrms between phase-phase, further that value it is imperative to use voltage transformer. When using voltage transformer, make sure to respect the input and output polarities.
Use cables with maximum c ross-section of 2.5mm
2
at tach them to the voltage measurement screw terminals. Connect the instrument following up the wiring diagrams described on chapter 6.4).
EMA90 was developed and tested in accordance with IEC 348 class 1 standards for operating voltages up to 600 Vac rm s.
6.3) CURRENT INPUTS
Connect the instrument following up the wiring diagrams described on chapter 6.4).
WARNING: before connecting the current inputs to the terminals of the instrument are advised that the maximum allowable current input must be and not exceed 5A.
WARNING: to prevent accidentally disc onnection of the current input, EMA90 is equi pped with screw able current input, in order to avoid negligence, operator must first shutdown the system and short circuit the secondary wiring of the current transformer, if used, and unscrews the current input terminals.
6.4) WIRING DIAGRAM
!
!
!
L1
L2
L3
N
LOAD
P1 P2
S1 S2
L1
L2
L3
+
+
+
-
-
-
L1 L2 L3
L1 L2 L3
N
LOAD
P1 P2
S1 S2
L1
L2
L3
+
+
+
-
-
-
L1 L2 L3
3 wires insertion, 2 current transformers (Aron)
3 wires insertion, 2 current transformers and 2 voltage transformers (Aron)
EMA 90
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EMA 90
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EMA 90
Contrel
ELECTRICAL MULTIFUNCTION ANALYZER RECORDER
S
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UP ENTER
P. DOWN
SELECT
EMA 90
Contrel
ELECTRICAL
MULTIFUNCTION A
NALYZER RECORDER
SELECT P. UP ENT ER
P. DOWNSEL ECT
4 wires insertion, 3 current transformers and 3 voltage transformes
4 wires insertion, 3 current transformers
LOAD
L1 L2 L3
N
P1 P2
S1 S2
L1
L2
L3
+
+
+
-
-
-
N
L1 L2 L3
LOAD
L1 L2 L3
N
P1 P2
S1 S2
L1
L2
L3
+
+
+
-
-
-
N
L1 L2 L3
EMA 90
Contrel
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LECTRICAL MULTIFUNCTION ANALYZER RECORDER
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P. UPE
NTER
P. D
OWN
S
ELEC T
Single fase insertion, 1 current transformer
4 wires insertion, 3 current trnsformers and 2 voltage transformers
L1 L2 L3
N
LOAD
P1 P2
S1 S2
L1
L2
L3
+
+
+
-
-
-
N
L1 L2 L3
L1 L2 L3
N
+
LOAD
N
P1 P2
S1 S2
L1
L2
L3
+
+
-
-
-
L1
Page 19
EMA90 - USER MANUAL
-19-
7) OPTION BOARDS
The options listed below can be mounted alternately with each other (never simultaneously):
- 4DI 4 Digital Inputs
- 2DO 2 Digit al Outputs
- 2DO/R 2 Relays Outputs
- S485 1 RS485 Port
- 1AO 1 Analog Output
- 2AO 2 Anal og Outputs
- ETH 1 E thernet Port
- ETH/S 1 E thernet Port + 1 RS485 Port
- PF/S 1 Profibus Port
Then there is an option that can always be mounted, regardl ess of the configurati on of the instrum ent:
- MEM1 1 MB RAM Only during the assembly of instrument it’s possible to mount the option board.
Page 20
EMA90 - USER MANUAL
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8) INPUTS / OUTPUTS
8.1) DIGITAL INPUTS
The EMA90 has 2 opt isolated digital inputs. With the 4DI option it’s possible to have additional 4 inputs. For the digital inputs setup please consult the chapter 11.10).
8.1.1) STANDARD DIGITAL INPUTS
If long distances must be c overed, the wires connected to t he EMA90 needs to be wired in a separat e channel from the power supply cables, if an i ntersection occurs between the power supply cabl e and the analog wires, please remember to cross the intersection at 90 degrees, in order to cut the generated magnetic fields.
Di1+
Di1-
Di2+
Di2-
A
B
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
L2V
L3V
Di1+
Di1-
Di2+
Di2-
A
Vaux
Do2­Do2+
B
CE
+12 ÷ 24 Vdc
+12 ÷ 24 Vdc
Do1+
Do1-
Do1-
Do1+
gnd
Rx
Tx
gndRxTx
Page 21
EMA90 - USER MANUAL
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8.1.2) OPTION DIGITAL INPUTS 4DI
This option has 4 digital inputs. With this option the instrument will be equipped with 6 digital inputs and 2 digital outputs.
2
3
4
5
68
9
10
11
12
7
1
Di1+
Di1-
Di2+
Di2-
A
B
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
2
345
68
910
1112
7
1
L2V
L3V
Di1+
Di1-
Di2+
Di2-
A
Vaux
Do2­Do2+
B
CE
Do2-
Do2+ C.i Di6 Di5 Di4
Di3
Di5
Di6
C.i
Di3
12 ÷ 24 Vdc
Do1-
Do1+
Do1-
Do1+
gndRxTx
Tx
Rx
gnd
2
3
4
5
68
9
10
11
12
7
1
Di1+
Di1-
Di2+
Di2-
A
B
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
2
345
68
910
1112
7
1
L2V
L3V
Di1+
Di1-
Di2+
Di2-
A
Vaux
Do2­Do2+
B
CE
Do2-
Do2+ C.i Di6 Di5 Di4
Di3
Di5
Di3
Di3
C.i
Di6
12 ÷ 24 Vdc
+12 ÷ 24 Vdc
+12 ÷ 24 Vdc
Do1+
Do1-
Do1-
Do1+
Tx
Rx
gnd
TxRxgnd
Page 22
EMA90 - USER MANUAL
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8.2) DIGITAL OUTPUTS
The EMA90 has 2 digital outputs. At the standard configuration it’s possible to add 2 others digital outputs with the 2DO option or the 2DO/R option for the relay outputs. Each outputs can be programmed as min/max threshold, external band, always ON, pulse emission, remote control and load control.
8.2.1) STANDARD DIGITAL OUTPUTS
The signs + and - on outputs in the picture have electric meaningless.
If long distances must be c overed, the wires connected to t he EMA90 needs to be wired in a separat e channel from the power supply cables, if an i ntersection occurs between the power supply cabl e and the analog wires, please remember to cross the intersection at 90 degrees, in order to cut the generated magnetic fields.
N
S1 S2 S1 S2 S1 S2
L1 L2 L3
L1V
L2V
L3V
Di1+
Di1-
Di2+
Di2-
Do1+
1Do -
A
B
Do2­Do2+
L N
Vaux
Do1+
1Do -
Do2­Do2+
TxRxgnd
Di1+
Di1-
Di2+
Di2-
A
B
Tx
Rx
gnd
Page 23
EMA90 - USER MANUAL
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8.2.2) OPTION DIGITAL OUTPUTS 2DO
This option has 2 digital out puts (PHOTOMOS). With this option the instrument will be equipped with 2 digital inputs and 4 digital outputs.
8.2.3) OPTION DIGITAL OUTPUTS 2DO/R
This option has 2 relay out puts. With this option the instrument will be equipped with 2 digital inputs and 4 digital outputs (2 photomos outputs + 2 relay outputs).
Rx
Tx
N
S1 S2 S1 S2 S1 S2
L1 L2 L3
L1V
L2V
L3V
Di1+
Di1-
Di2+
Di2-
Do1+
1Do -
A
B
Do2­Do2+
L N
Vaux
Do2­Do2+
Do4­Do4+
Do3­Do3+
Do4­Do4+
Do3­Do3+
Do1-
Do1+
gnd
Rx
Tx
Di1+
Di1-
Di2+
Di2-AB
gnd
Page 24
EMA90 - USER MANUAL
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8.3) OPTION ANALOG OUTPUT 1AO / 2AO
Two options are available: one analog output (1AO) or two analog outputs (2AO). The analog outputs are optional and they can be programmed as showed in the chapt er 11.11) (0­20mA or 4-20mA). In this configuration the instrument will be equi pped with 2 digital inputs, 2 digital outputs and 1 (or 2) analog outputs. Outputs are at galvanic insul ation with maximum load im pedance of 500. The connection to other peripherals as recorders, ammeters, remote indicators etc., must be carried out using a maximum cable size of 2.5mm
2
.
If long distances must be c overed, the wires connected to t he EMA90 needs to be w ired in a s eparate channel from the power supply cables, if an i ntersection occurs between the power supply cabl e and the analog wires, please remember to cross the intersection at 90 degrees, in order to cut the generated magnetic fields.
Tx
Max 500
4÷20mA
0÷20mA
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
2345689101112 7
1
L2V
L3V
Di1+
Di1-
Di2+
Di2-
A
Vaux
Do2­Do2+
B
CE
Ao1­Ao1+
Do1-
Do1+
Ao1-
Ao1+
Do2-
Do2+
Rx
gnd
Tx
Max 500
4÷20mA
0÷20mA
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
2345689101112 7
1
L2V
L3V
Di1+
Di1-
Di2+
Di2-
A
Vaux
Do2­Do2+
B
CE
Ao1-
Ao1+
Do1-
Do1+
Ao1-
Ao1+
Max 500
4÷20mA
0÷20mA
Ao2-
Ao2+
Ao2­Ao2+
Rx
gnd
Do2-
Do2+
Page 25
EMA90 - USER MANUAL
-25-
The EMA90 gives a current signal (range 4÷20mA or 0÷ 20mA) proportional at the measures of the selected param eter. The output is bi-directi onal: the c urrent c an be direct ly or inversely proport ional t o reference value programmed. Bi-directional means reversal of reference value and not inversion of current. Examples:
Page 26
EMA90 - USER MANUAL
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8.4) SERIAL PORTS
The instrument has a s erial port that c an be used as RS485 or RS232. Opti onally it ’s possibl e to have another RS485 port (S485) or a Profibus port (PF/S) or an Ethernet port (ETH) or an Ethernet port with a RS485 port (ETH/S).
8.4.1) STANDARD SERIAL PORT
Through the combination of an asynchronous serial RS485 and RS232 communication line it is possible to exchange information bet ween the instrument and PC, PLC or other c ompatible systems. All transmitted characters are in ASCII (American Standard Code for Information Interchange) format. RS485 allows a multi-drop connection, in order to link-up several instrum ents on the same network, on the other hand RS232 allows a single point connection. This last connection must be carried out when both systems are turned off and disconnected from the power line, in order to avoid damages on the serial output. RS232 may be 9 or 25 pin connection, please follow up the enclosed table:
Signal
Description
DB9
DB25
EMA90
DCD
Data Carrier Detect
1 8
RX
Receive Data
2 3 2
TX Transmit Data 3 2 1
DTR
Data Terminal Ready
4
20
GND
Signal GrouND
5 7 3
DSR
Data Set Ready
6 6
RTS
Request To Send
7 4
CTS
Clear To Send
8 5
RI
Ring Indicator
9
22
The maximum suggested length of a RS 485 connection is about 1200 mt., while for a RS232 connection about 5 mt. For longer distances, cables with low attenuation, or connection to line amplifier are recommended. Up to maximum 32 units can be wired on the same serial line (RS485), exceeding this number it is imperative to insert a signal repeater, each repeater can manage up to 32 instruments. The polling time is directly proportional to the instruments number connected on the same serial line.
Page 27
EMA90 - USER MANUAL
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8.4.2) RS485 CONNECTION NOT SHIELDED
Once a RS485 network has been configured; to communicate between the Host (computer) and the instrument(s) (EMA) a serial interface converter must be wired between PC and instrument(s) as mentioned on the above picture. In serial line over 500 mt, connect a line termination resistor (Rt=100Ω - 120) between the two twisted pair cables leading from the converter at the end of the network (last connected instrument). It’s recommended to use always twisted pair cable with minim um cross-section of 0.36mm
2
(22AWG)
and capacity less than 60 pF/m.
8.4.3) RS485 CONNECTION SHIELDED
Although the signal is given by the difference between A and B voltage, a ground connection is needed to eliminate or to reduce the common mode noise induced (into the bus). To reduce the EMI interferenc es need to connec t t he shield direc tly to a ground at one end and with a series RC network at the other end. R = 100C = 33µF. The max length of the stubs is 20cm.
RS232/RS485 converter
Max 32 EMA; max 1200
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
L2V
L3V
Vaux
Do2­Do2+
Di1+
Di1-
Di2+
Di2-
CE
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
L2V
L3V
Vaux
Do2­Do2+
Di1+
Di1-
Di2+
Di2-
CE
Di1+
Di1-
Di2+
Di2-
Di1+
Di1-
Di2+
Di2-
A
B
Do1-
Do1+
A
B
Do1-
Do1+
ABDo1-
Do1+
ABDo1-
Do1+
Tx
Rx
gnd
Tx
Rx
gnd
TxRxgnd
TxRxgnd
Rt
Max 32 EMA; max 1200 mt
RS232
A
B
Di1+
Di1-
Di2+
Di2-
A
B
Di1+
Di1-
Di2+
Di2-
A
B
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
L2V
L3V
Vaux
Do2­Do2+
Di1+
Di1-
Di2+
Di2-AB
CE
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
L2V
L3V
Vaux
Do2-
Do2+
Di1+
Di1-
Di2+
Di2-AB
CE
Do1-
Do1-
Do1+
Do1+
Do1-
Do1+
Do1-
Do1+
RS232/RS485 converter
TxTxRxRxgnd
gnd
TxRxgnd
TxRxgnd
Page 28
EMA90 - USER MANUAL
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8.4.4) RS232 CONNECTION
If a RS232 communication line is shorter of 5 mt. and a multidrop network will not use, it’s not necessary to use a serial line converter because the serial output is compatible with the PC, as s hown on the above mentioned picture. A RS232 could reach 15mt. but the presence of noises in the industrial application could cause breakdown in the communication. The connection from EMA serial port RS232 to PC RS232 serial port is a PTP, Pin To Pin, connection.
SIGNAL
EMA90
DB9 (PC)
TX
1
PIN 2
RX
2
PIN 3
GND 3 PIN 5
RS232
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
L2V
L3V
Vaux
Do2­Do2+
Di1+
Di1-
Di2+
Di2-
A
B
CE
Di1+
Di1-
Di2+
Di2-
A
B
Do1-
Do1+
Do1-
Do1+
Tx
Rx
gnd
TxRxgnd
Page 29
EMA90 - USER MANUAL
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8.4.5) MODEM CONNECTION
To make the remote connection it needs to program the remote modem (connected to the EMA network). To program this modem the user has to use any communication program like HyperTerminal. The Hayes commands to program a standard modem are the following:
AT&D0&S0&C0&R1 ATS0=2 ATX3 AT&W0Y0
The meaning of the commands is the following (AT is the command prefix):
&D0: ignore DTR.
&S0: ignore DSR.
&C0: ignore CD.
&R1: ignore RTS.
S0=2: set at two as the ring num ber aft er the which the m odem aut omaticall y reply (the num ber can
be different by 2, but it must be different by 0).
&W0: store the configuration in the register 0 of the modem’s not volatile memory.
Y0: set the configuration stored in the regis ter 0 of the modem’s not volatile memory as the default
configuration at the starting or the reset of modem.
See the modem’s user manual.
ELECTRICAL MULTIFUNCTION ANALYZER RECORDER
SELECT
P. UP
ENTER
P. DOW N
SELECT
ELECTRICAL MULTIFUNCTION ANALYZER RECORDER
SELECT P. UP ENTERP. DOWNSELECT
ELECTRICAL
MULTIFUNCTION A
NALYZER RECORDER
SELECT P. UP ENTERP. DOWNSELECT
ELECTRICAL
MULTIFUNCTION A
NALYZER RECORDER
SELECT P. UP ENTERP. DOWNSELECT
ELECTRICAL MULTIFUNCTION ANALYZER RECORDER
SELECT P. UP ENTERP. DOWNSELECT
It’s possible to manage the supervisioning of energy
consumption through remote structures as modem
application in order to cover big distances.
Rece iv e D ata
Transm it D ata
Signal GrouND
RS232 RS485
Page 30
EMA90 - USER MANUAL
-30-
8.4.6) OPTION RS485 PORT (S485)
With this option the instrument will be equipped with 2 digital inputs, 2 digital outputs and 2 serial ports.
Person al Com puter
Modem
N
L N
S1 S2 S1 S2 S1 S2
I1 I2 I3
L1V
2345689101112 7
1
L2V
L3V
TX
RX
COM
Di1+
Di1-
Di2+
Di2-
A
Vaux
Do2­Do2+
B
CE
Do2-
Do2+
A B
0V
+5V
Rs485
A B
0V
+5V
Do1-
Do1+
Page 31
EMA90 - USER MANUAL
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8.5) OPTION PROFIBUS PORT (PF/S)
If this option board is installed, the instrument will be equipped with n°2 digital inputs, n°2 digital outputs, n° 1 serial port and a PROFIBUS port.
Profibus-DP is a multi-master systems. I n the networks it’s possible to have up to 126 devices on the same bus. In profibus-DP networks, the interchange of data between peripheral modules and the master is made automatically by the profibus controll er, which ‘virtualise’ the data exchange memory of the DP devices in the memory of the master.
When “Ready” and “Data” LED blink the profibus communication is active. In the following picture the pin-out of the Profibus-DP port:
1
Not connected
6 Power Supply (+5V)
2
Not connected
7 Not connected
3
RxD/TxD-P (B)
8 RxD/TxD-N (A)
4
RTS
9 Not connected
5
Gnd
The profibus interfac e detects automatically t he baud rate of the network; in the following table are showed the baud rate available:
9.6 Kbit/s
19.2 Kbit/s
45.45 Kbit/s
93.75 Kbit/s
187.5 Kbit/s
500 Kbit/s
1.5 Mbit/s
3 Mbit/s
It’s possibile to request to the manufacturer application examples, GSD files and protocol manual (IM157).
VL1
VL2
VL3
N
S2S2
S1S1 S1
S2
I3
I2
I1
Do1-
ABDi2-
Di2+
Di1-
Di1+
gnd
Rx
Tx
Do1+
Do2­Do2+
AUX
1 2
PROFIBUS
COM 2
DATAREADY
!
CAT. III
600V
PROFIBUS PORT
9-pin D (female)
Connector
15
9 6
Page 32
EMA90 - USER MANUAL
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8.6) OPTION ETHERNET PORT (ETH or ETH/S)
For Ethernet connection are available two type of option board: ETH and ETH/S. ETH: with this option the instrument will be equipped with 2 digital inputs, 2 digital outputs, 1 ETHERNET port and 1 RS232 (COM1) and RS485 (COM3) s erial port . In this case COM1 and COM3 are the same port with different functioning modality: the first is a RS232, the second a RS485. ETH/S: with this option the instrument will be equipped with 2 digital inputs, 2 digital outputs, 1 ETHERNET port and 2 separate serial ports, the COM1 (RS232) and the COM3 (RS485) t hat allows the data collection or electrical parameters from others instruments connected in a RS485 network.
In the following picture is showed the RJ45 connector.
The Ethernet port of EMA90 incorporates 4 LED (2 status LED and 2 Ethernet status LED). The green LED of Ethernet st atus, Link/ Data, is turned on when the Et hernet c able is plugged i nto t he device. The LED blinks whenever an Ethernet pack is received. The yellow LED of the Ethernet status, 100BaseT, is turned on when the device l inks with the hub at 100Mb. T he LED is off when the link is established at 10Mb. The status LED indicates the c ommunication in transmiss ion TX (green LED) and the comm unication in receiving RX (red LED).
The SERVICE button has the function to restore the default parameters following this steps: Turn off the instrument. Turn on the instrument. Wait for end of blinking green LED. Press and hold the button for at least 10 seconds. Turn off the instrument. Turn on the instrument.
VL1
VL2
VL3
N
S2S2 S1S1 S1 S2
I3
I2
I1
Do1-
ABDi2-
Di2+
Di1-
Di1+
gndRxTx
Do1+
Do2­Do2+
AUX
1 2
SERVICE
ETHERNET
COM 2
!
CAT. III
600V
Led Verde Led Rosso
Led di stato
Led di stato Ethernet
Led Verde
Led Giallo
Page 33
EMA90 - USER MANUAL
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9) USE
9.1) FUNCTION KEYS
UP & DOWN KEYS The “UP” and “DOWN” keys allows to skip through the real time pages and to select the programming level or to modify values during the input in the set up menu.
LEFT & RIGHT KEYS The “LEFT” and “RIGHT” keys allow to visuali ze t he real t i me sub pages and to move the cursor in the field of input data i n the setup menu. To skip from real time pages and to go in the menu setup it’s necessary to press simultaneous ly both these keys. To come back at real time pages to repeat the same operation. Other functions allow to see average values, minimum and maximum, storage and harmonic components . W hen i t’s possible t o accede at these funct ion two little arrows appear on the display’s bottom bar.
“E NTE R” KE Y “ENTER” key, if pressed for at least 3 seconds on any of the real time pages (instantaneous value pages) sets the current visualized page as “MAIN PAGE”. In the SETUP menu the “ENTER” key allows to enter in the setting menu or submenu in order to program and/or set values and confirm the operation/s.
SYSTEM RESET To reset the unit direct ly from the keyboard without entering in the Setup menu (where from there it is also possible to reset the unit through Reset Global on chapter 11.12), operator may press simultaneously the 4 arrow keys, after 2 seconds the complete unit will be re-set.
10) REAL TIME VALUES
The real time pages show all the possible performed measurement of the instrument during the evolution. All vis ual i zed pages m ay be set as main page by the operator, t hi s means that the preferred page may be set as the one to be visualized. To set the main page the operator shall press the "ENTER" key for at least 2 seconds, the symbol of t he main page is shown with a "#" on the top right side of the display. T he visualization of real tim e m easure includes a sequence of pri ncipal pages, that it’s possible to see pressing “UP and “DOWN” keys, and secondary pages that it’s possible to see pressing “LEFT” and “RIGHT” keys when these symbols (◄ and ►) compare.
P. UP
P. D OWN
SELECT
SELECT
E
NTER
P. UP
P. D
OWN
SELECT
SELECT
Page 34
EMA90 - USER MANUAL
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10.1) VISUALIZATION TREE
H.I. 10-19 H.I. 20-29
H.I. 30-31
TB Energy
Yesterday
P3-P4
TB Energy
Previous Month
P3-P4
TB Energy
Previous Y ear
P3-P4
Min/Max
L1 Current
Min/Max
3 P H Av g
Watt
H.I 00-09
IL3
Harmonics
TB Energy
Yesterday
P1-P2
TB Energy
Previous Mont
P1-P2
TB Energy
Previous Y ear
P1-P2
Min/Max 3 Phase Current
Min/Max
3 Ph Power
Factor
H.V. 30-31
IL2
Harmonics
L3 Phase V-C
L2 Phase
Reactive
Powers
TB Energy
2 Days Ago
P1-P2
TB Energy
2 Months Ago
P1-P2
TB Energy 2 Year s Ag
P1-P2
Min/Max
L2 Voltage
Min/Max
3 Ph Watt
Power
H.V. 10-19
VL3
Harmonics
Storage
Harmonics
L3 Phase
Apparent
Powers
TB Energy
2 Days Ago
P3-P4
TB Energy
2 Months Ago
P3-P4
TB Energy
2 Year s Ago
P3-P4
Min/Max
L3 Voltage
Min/Max
3 Ph Va
Power
H.V. 20-29
IL1
Harmonics
Storage
Samples
Total Energy
TB
P3-P4
CosΦ
Line Voltage
Avg Current
Thd Current
L2 Phase V-C
L1 Phase
Active Powers
TB Energy
Today P3-P4
TB Energy This Month
P3-P4
TB Energy
This Year
P3-P4
Min/Max
L1 Voltage
Min/Max
L3 Current
H.V. 00-09
VL2
Harmonics
Storage
Min./Max
Digital
Input
Warnings
Battery
User Page
Counters
Total Energy
TB
P1-P2
Power Factor
Total Energies
Phase Voltage
Line Current
Thd Voltage
L1 Phase V-C
3 - Phase
System
3 Phase
Powers
TB Energy
Today
P1-P2
TB Energy This Month
P1-P2
TB Energy
This Year
P1-P2
Min/Max 3 Phase Voltage
Min/Max
L2 Current
THD Volt-Curr
VL1
Harmonics
Clock
Calendar
Storage
Avg Powers
Digital
Output
Warnings
Connection
Info
General
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
22
Phasor
Average Powers
Max.Demand
* * * * * * * * * * * * * * * * * *
*
*
** * * * * * *
* * * * **
* **
***
O
ptions
P age displayed only i f the D igital Input is set
as COUNTE R.
P age displayed if the PF /S or ETH or E TH/S
option is installed.
Max
Avg Current
**
K Factor
Hour
Counter
Storage
Counters
Info
Options
Info
Plug
***
Total Energies
3
Total Energies
2
Total Energies
1
Total Energy
TB 2
P3-P4
Total Energy
TB 2
P1-P2
Total Energy
TB 1
P1-P2
Total Energy
TB 1
P3-P4
Total Energy
TB 3
P1-P2
Total Energy
TB 3
P3-P4
* ** ***
Tu r n O ff Tur n On
Page 35
EMA90 - USER MANUAL
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10.2) MEASURES VISUALIZATION
Variable reading of three - phase system
(V - kV) RMS three - phase system voltage [V
L-L
]
(A - kA) RMS three - phase system current [I]
(W - kW - MW - GW) three - phase system active power [Σ W]
(PF) three - phase system power factor [PF]
(F) frequency L1 [F
1
]
Variable reading of phase L1
(V - kV) RMS voltage L1 phase [V
1
]
(A - kA) RMS current L1 [I
1
]
(W - kW - MW - GW) active power L1[W
1
]
(PF) power factor L1 [PF
1
]
Variable reading of phase L2
(V - kV) RMS voltage L2 phase [V
2
]
(A - kA) RMS current L2 [I
2
]
(W - kW - MW - GW) active power L2 [W
2
]
(PF) power factor L2 [PF
2
]
Variable reading of phase L3
(V - kV) RMS voltage L3 phase [V
3
]
(A - kA) RMS current L3 [I
3
]
(W - kW - MW - GW) active power L3 [W
3
]
(PF) power factor L3 [PF
3
]
Voltage and current wave forms L1 line
In the “L1 Phase V-C” page are showed the voltage and current wave forms with their peak values and c rest factors. The wave form of t he current has the lower amplitude.
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Voltage and current wave forms L2 line
In the “L2 Phase V-C” page are showed the voltage and current wave forms with their peak values and crest factors. The wave form of the current has the lower amplitude.
Voltage and current wave forms L3 line
In the “L3 Phase V-C” page are showed the voltage and current wave forms with their peak values and crest factors. The wave form of the current has the lower amplitude.
Variable reading of phase voltage
(V - kV) rms voltage between L1 and L2 [V
1-2
]
(V - kV) rms voltage between L2 and L3 [V
2-3
]
(V - kV) rms voltage between L3 and L1 [V
3-1
]
percentage of unbalance phase voltage [V
unb
]
Note: the unbalance voltage appears only if it’s defined in setup.
Variable reading of line voltage
(V - kV) rms voltage L1 [V
1
]
(V - kV) rms voltage L2 [V
2
]
(V - kV) rms voltage L3 [V
3
]
(V - kV) average line voltage [V
avg
]
percentage of unbalance line voltage [V
unb
]
Note: the unbalance voltage appears only if it’s defined in setup.
Variable reading of line current
(A - kA) rms current L1 [I
1
]
(A - kA) rms current L2 [I
2
]
(A - kA) rms current L3 [I
3
]
(A - kA) rms neutral current N (showed only with connection 4 wires) [I
N
]
Note: At the bottom of t he page it’s showed the maximum of phases and neutral currents (relative or absolute depending of t he enabling of MINMAX in the STORAGE menu). Note: In t he right side of the page the currents are graphical showed as a percentage of full scale (5A or 1A). (1 = 100%, 1.2 = 120%).
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Variable reading average line, three-phase system and neutral current
(A - kA) rms average three - phase system current [Σ I
av
]
(A - kA) rms average current L1 [I
1av
]
(A - kA) rms average current L2 [I
2av
]
(A - kA) rms average current L3 [I
3av
]
(A - kA) rms average current N [I
nav
]
Note: The average current is calculated in the average time set in the setup. The average neutral current will be showed only if the insertion type is 4 wires.
Variable reading maximum average line, three-phase system and neutral current
(A - kA) rms maximum average three - phase system current [ Σ I
av
]
(A - kA) rms maximum average current L1 [I
1av
]
(A - kA) rms maximum average current L2 [I
2av
]
(A - kA) rms maximum average current L3 [I
3av
]
(A - kA) rms maximum average current N [I
nav
]
Note: The maximum average current is calculated in the average time set in the setup. The maximum average neutral current will be s howed only if the insertion type is 4 wires.
Variable reading THD of voltage
(Thd) total harmonic distortion of voltage L1 phase [Thd
1
]
(Thd) total harmonic distortion of voltage L2 phase [Thd
2
]
(Thd) total harmonic distortion of voltage L3 phase [Thd
3
]
Note: At the bottom of t he page it’s showed the absolute maximum values of the three phases.
Variable reading THD of current
(Thd) total harmonic distortion of current L1 phase [Thd
1
]
(Thd) total harmonic distortion of current L2 phase [Thd
2
]
(Thd) total harmonic distortion of current L3 phase [Thd
3
]
Note: At the bottom of the page it’s showed t he absolute maximum values of the three phases.
Variable reading K factor
k factor L1 phase
k factor L2 phase
k factor L3 phase
Note: At the bottom of the page it’s showed t he absolute maximum values of the three phases.
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Variable reading three-phase powers
(W - kW - MW - GW) three - phase system active power [ΣP]
(VAr - kVAr - MVAr - GVAr) three - phase system reactive power [ΣQ]
(VA - kVA - MVA - GVA) three - phase system apparent power [ΣS]
(P.F.) three phase system power factor [ΣPF]
Variable reading phase active power
(W - kW - MW - GW) three - phase system active power [ΣP]
(W - kW - MW - GW) active power L1 [P
1
]
(W - kW - MW - GW) active power L2 [P
2
]
(W - kW - MW - GW) active power L3 [P
3
]
Variable reading phase reactive power
(VAr - kVAr - MVAr - GVAr) three - phase system reactive power [ΣQ]
(VAr - kVAr - MVAr - GVAr) reactive power L1 [Q
1
]
(VAr - kVAr - MVAr - GVAr) reactive power L2 [Q
2
]
(VAr - kVAr - MVAr - GVAr) reactive power L3 [Q
3
]
Variable reading phase apparent power
(VA - kVA - MVA - GVA) three - phase system apparent power [ΣS]
(VA - kVA - MVA - GVA) apparent power L1 [S
1
]
(VA - kVA - MVA - GVA) apparent power L2 [S
2
]
(VA - kVA - MVA - GVA) apparent power L3 [S
3
]
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Variable reading phase power factor
(P.F.) three phase system power factor [ΣPF]
(P.F.) power factor L1 [PF
1
]
(P.F.) power factor L2 [PF
2
]
(P.F.) power factor L3 [PF
3
]
Variable reading phase cosϕ
(cosϕ) three phase system cosϕ [Σcosϕ]
(cosϕ) cosϕ L1 [cosϕ
1
]
(cosϕ) cosϕ L2 [cosϕ
2
]
(cosϕ) cosϕ L3 [cosϕ
3
]
Phasor Fresnel diagram. Phase angles in degree, voltage, current and PF for each line.
User page The user can define in the setup menu (General-User Page) the variables to display in this page.
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Variable reading counters
This page shows the 8 counters available.
Note: This page appear only if the digital inputs are set like COUNTERS.
Variable reading consumption of active and reactive energy of the single phases and three-phase system (Normal)
(kWh) positive active energy counter [kWh+]
(kWh) negative active energy counter [kWh-]
(kVArh) inductive reactive energy counter [kVArh+]
(kVArh) capacitive reacti ve energy counter [kVarh-]
Note: If Energy Type is set like Heavy the measure units are expressed in MWh and MVArh.
Variable reading average powers
(W - kW - MW - GW) average active power [P]
(VAr - kVAr - MVAr - GVAr) average reactive power [Q]
(VA - kVA - MVA - GVA) average apparent power [S]
(W - kW - MW - GW) expected average active power [ExpW]
Note: The expected average active power is showed only if the “Load Control” function is enabled.
Max.Demand
Max demand (max average power) of each band and total.
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Variable reading time-band energy counters (option)
Note: These pages are displayed only if the option TIMEBAND is activated with the ACCESS code in the menu GENERAL (see par.11.3).
26 pages to display the active energy counters (positive and negative) and reactive (capacitive and inductive) divided in 4 programmable time bands (P1 - P2 - P3 - P4). The 26 pages are: consumption present year and the two previous, consumption present month and the two previous, consumption of today and the two day previous, and total counter of bands for each phase and for the three-phase system. In a voice of menu setup (paragraph 11.6) it’s possible to program times, days and months in which the energy count is added at the different bands. External signals, connected to digital inputs, and with a right programming, can change the bands in the time. If the energy is Heavy the values are displayed in MWh and MVArh.
Variable reading MIN & MAX values
12 pages (selected by “left” and “right” keys) show minimum and maximum of the value of 12 parameters taken after last reset. Date and time of reading are displayed on these pages. It’s possible to see the values of these parameters:
three - phase system voltage (ΣV
L-L
)
L1 phase voltage (V
L1
)
L2 phase voltage (V
L2
)
L3 phase voltage (V
L3
)
three - phase system current (Σ Ι)
L1 phase current (I
L1
)
L2 phase current (I
L2
)
L3 phase current (I
L3
)
three - phase system active power (Σ W)
three - phase system apparent power (Σ VA)
three - phase system power factor (Σ PF)
three - phase system average active power (Σ W
av
)
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Variable reading Thd of voltage and current (harmonics orders option)
Note: These pages are displayed only if the option HARMONICS is activated with the ACCESS c ode in the menu GENERAL (see par.11.3).
A page shows the total harmonic distortion of voltage and of current:
(Thd) total harmonic distortion of voltage L1 phase [Thd
1
]
(Thd) total harmonic distortion of voltage L2 phase [Thd
2
]
(Thd) total harmonic distortion of voltage L3 phase [Thd
3
]
(Thd) total harmonic distortion of current L1 phase [Thd
1
]
(Thd) total harmonic distortion of current L2 phase [Thd
2
]
(Thd) total harmonic distortion of current L3 phase [Thd
3
]
8 pages show the harmonic c omponents (up to 31
st
) of voltage
and current of each line in numerical form.
Variable reading total harmonic distortion and harmonic components of voltage and current (option).
6 pages of visualization of THD and harmonic com ponents (up to 31
st
with fundamental frequency 50-60Hz) of voltage and current of each line expressed in numerical and graphic form. Once entering in the harmonic analyzes page, it may be possible with the right + enter & left + enter keys to page through the order of the harmonics up to the 31
st
. The pages show the histograms, the order of the harmonic and value referred to the fundamental.
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10.3) STATUS AND I NFORMATION PAGES
The status and/or information pages include:
the displaying of clock and internal calendar
the condition of internal RAM memory
the condition of digital I/O
warnings
general info of the instrument
Clock/Calendar
time format: hours, minutes, second (hh:mm:ss)
date format: day, month, year (dd/mm/yyyy)
day of the week
Condition internal RAM memory
5 pages (selectable with “LEFT” and “RIGHT” keys) of information on condition internal RAM memory. The internal memory is divided in 5 sections:
storage values average powers [Avg. Powers]
storage values relative minimum and maximum [Min/Max]
storage values harmonic components [Harmonics]
storage values samples [Samples]
storage energies and generic counters [Counters]
Each section is displayed in own sub page. The page shows the following information:
Type of section of memory (for examples samples).
Status, "ON" if memory enabled or "OFF" if memory disabled.
Record(s), number of stored events in memory.
Memory (Kb)
Available, static memory, expressed in Kb, which is available to
store data for this section.
Used, dynamic memory, expressed in Kb, which is used by data
already stored (record stored).
Free, dynamic memory, expressed in Kb, which is free to store data. Used & Free memory are working together, blocks of memory are
transferred from Free m emory to Used memory in order to s t ore the values on the RAM of the instrument. Initially the available memory will be totally free but at own exhaustion it will be totally used. Thes e i nf orm ati on are very important to avoid to delet e stored data, to choose how to storage the data on the basis of available memory.
Digital I/O – Hour Counter
The Digital I/O pages show the status of the digital inputs and outputs, for each is indic ated if the contact is closed (ON) or opened (OFF). T he symbol "---" indi cates that none output/input is present on the hardware (these are inputs / outputs optional). On the page Hour Counter is showed the incremental time of activation outputs.
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Warnings
To see “warnings” are available 4 pages. The
first page shows the correct connection of the instrument: the current
transformer connection for current input and the phases sequence for voltage input. If at least one of current transformer is inverted, the display shows “Warning CT”, otherwise “CT OK”. If the phases sequence of voltage inputs is inverted will appear “WARNING!”, otherwise “Phases sequence OK”. “No Info, Please Wait” message appears during the elaboration to establish the phases sequence. The information on phases appears only if the three phase system voltage is higher of 10V, otherwise the display shows: “Low voltage, No Info”. If the voice of menu Setup|General|Warnings is “Yes”, the warnings page of CTs inversion and phases sequence will be display automatically alternatively at the default page each time that happens an inversion.
The second page shows the situation of internal battery. If the voltage level of int ernal battery is lower of 2.3V on displ ay will appear “Battery LOW”, otherwise “Battery OK”. This page will be displayed independently of the voice of menu Setup|General|Warnings when the voltage level is lower of 2.3V.
Warning. If there’s no battery or its voltage level is lower than 2.3V the instrument will lose al l storing data in RAM, minimums, maximums, energy counter, and the setup).
On the third page (Turn-Off) appears date and hour of the last of 10 events of voltage lack on one phase at least on measure line or the instrument shut off. On the fourth page (Turn-On) appears the events of the voltage come back at least of one phase or when the instrument turn on. On both pages the three values of the right column have the means indicated in the following table:
VL1
VL2
VL3
Means
VL1
VL2
VL3
Means
0 0 0
Turn off/Turn on instrument
1 0 0
Lack/ Come back voltage on L1
0 0 1
Lack/Come back voltage on L3
1 0 1
Lack/ Come back voltage on L1 and L3
0 1 0
Lack/ Come back voltage on L2
1 1 0
Lack/ Come back voltage on L1 and L2
0 1 1
Lack/ Come back voltage on L2 and L3
1 1 1
Lack/ Come back voltage on L1, L2 and L3
The number 10 will be the last event. The oldest will be the number 1. The newest event will take the tenth position that will be free thanks to the up shift of the all others events. The oldest will be deleted.
General info
The
instrument has 2 Info page if the PF/S (Profibus port) or
ETH, ETH/S (Ethernet port) option boards are not installed: in the first appears the information on the model, version firmware, installed memory, the number of I/O, the type of the second serial port installed (“no” to indicate the absence) and the communication protocols used; in the second appears the indication of the enabling (yes) or disabling (no) of the options as Timebands, Harmonics and Load Control. If one of the three optional pages is installed, the info pages will become three: at the two pages described before the page with info on the option port installed will be added. These information that i dentify the instrument and its configuration are useful for eventual upgrade.
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11) SETUP
11.1) SETUP ITEM
GENERAL
KCT
KCT-Pri. (1÷5000) KCT-Sec. (1;5)
KVT
KVT-Pri. (1÷400000)
KVCT-Sec. (1÷750) Mode (4 wires -3 wires -Aron) Measure Time(050 sec.) Warnings (Yes-No) B.Light (0360) Display (Positive-Negative) DefPage Time (109 00 sec.) SYNC.
Mode(EXT-INT)
Freq. (5500) CLOCK
Set Clock
Day Light (Enable-Disable) PASSWORD
Value (00009999) ACCESS (000000999999) User Page
Measure 1 (list of parameter)
...............
Measure5 (list of parameter) V Unbalance (V
LL-VLN
)
SERIAL COMM
Address (Modbus: 01255; ASCII: 01128) COM1
Protocol (ASCII; Modbus)
Baud (120038400)
Parity(none-even-odd)
DataBit (7-8)
Type (RS232-RS485) COM2
Protocol (ASCII; Modbus)
Baud (120038400)
Parity (none-even-odd)
DataBit (7-8)
Type (RS232-RS485)
AVERAGE
Sync Avg ( Int.Rtc -Ext.DI-Int+Ext) Type ( fixed-Mobile) Time Avg (1-2-3-5-6-10-12-15-20-30-60) dt Mobile (1 0”-20”-30”-1’-2’-3’-5’-10’-15’-20’-30’)
ENERGY
Type ( Normal-Heavy) PRESET
ENERGIES
KWh+ (099999999.9) KWh- (099999999.9) KVArh+ (099999999.9) KVArh- (099999999.9)
COUNTERS
Counter1 (099999999.9)
.........
Counter8 (099999999.9)
TIMEBANDS
Update day (131)
Period Id (0115)
BAND
Start
Month Day
Stop
Month
Day WeekDay Time1
StartHour
StartMin
Type (P1,P2,P3,P4,P5,P6,P7,P8)
.........
Time12
StartHour
StartMin
Type (P1,P2,P3,P4,P5,P6,P7,P8)
HOLIDAYS
Day Index (140) Month (112) Day (131)
LOAD CONTROL
Enable (Enable-Disable) Contract Power
P1,..,P 4 (0 9999999.99 kW)
Fixed P ower
P1,...,P 4 (09999999.99 kW)
Safety Limi t
P1,...,P4 (050%)
Intervention Limit
P1,...,P4 (0100%)
Load Power
Load 1,...,Load 6 (09999999.99 kW)
Priority On
L 1 ON,.. .,L 6 ON (09)
Delay On
L 1 ON,.. .,L 6 ON (03600 sec.)
Priority Off
L 1 OFF,...,L6 OFF (09)
Delay Off
L 1 OFF,...,L6 OFF (03600 sec.)
STORAGE
MIN MAX
Enable (On-Off) Measures (list of parameters)
Rate-min. (19999) AVG.POW.Enable (On-Off) HARM. E nable (On-Off) COUNTER
Enable (On-Off)
Energy-Gen. (list of p arameters)
Tot. TB1-2 (list of parameters)
Tot. TB3-4 (list of parameters)
Rate (1’,15’,30’,1h,12h,1day,1week,1month) TRIGGER
Enable (On-Off)
Time-min. (19999)
DIGITAL OUTPUT
Out Inde x (16) Type ( Always Off-EnergyPulse-Min.Thresold-MaxThresold-Band­AlwaysOn) Measure Code (list of parameter s) Value Time (50500) Hysteresis (099) Inf Value Sup Value
DIGITAL INPUT
Type (Not used, Clock Sync., Period, Counters, Ext.DI) COUNT->INPUT
K1Dig.Inp. (08)
.........
K8Dig.Inp. (08) COUNTER NAME
Cnt1(User Def,KWh+,KWh-,
KVarh+,KVarh-,Water,Gas, RPM)
.........
Cnt8(User Def,KWh+,KWh-,
KVarh+,KVarh-,Water,Gas, RPM) SET WEIGHTS
K1(01999.99)
.........
K8(01999.99)
ANALOG OUTPUT
Out Inde x (14)
Type ( 0-20mA; 4-20mA)
Measure Code (list of par ameters)
Min.
Max.
RESET
RESET MEASURES
All (Yes-No)
Energ ies (Y es-No)
TimeBands (Yes-No)
Min/Max (Y es-No) Reset Setup (Yes-No) Reset Stora ge (Yes-No) Reset C ounter (Yes-No) Reset Max.Demand (Yes-No) Reset H our-Cnt. (Y es-No) Reset G lobal (Yes-No)
EXIT SETUP
Note: Remember always to conf irm the entering, exiting or programming always with the “ENTER” key, the last modification will be kept in the non volatile memory of the equipment unt il further reset of the system.
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11.2) MAIN MENU SETUP
The main menu or SETUP page is configured in the following way:
GENERAL, includes the settings of KCT (current ratio), KTV (voltage ratio), MODE (4 wires, 3 wires, Aron), MEASURE TIME (time constant of measure filter), WARNINGS, B.LIGHT (Backlit on display timing), DISPLAY (positive or negative vis ualization), DEF. PAGE TIME (time of wait before to come back to default page), SYNC. (frequency synchronization), CLOCK (clock settings), PASSWORD (pin-code to avoid that someone not authorized could modify the setup), ACCESS (code to enable option functi on like harmonics and/or tim e-bands and/or load control), USER PAGE (to set the measures to display in user page) and V UNBALANCE.
SERIAL COMM, includes the settings of PROTOCOL (ASCII or MODBUS), ADDRESS (logical number, node or address), COM1 (serial port 1, integrated), COM2 (serial port 2, expansion board).
AVERAGE, includes the s ettings of SYNC. AVG (synchronism of calculati on average), TYPE (fixed or mobile), TIME AVG (integration time for the calculation of the average parameters) and DT MOBILE (sliding time of window mobile).
ENERGY, includes the s etting of TYPE (energy counters in kWh or in MWh), PRESET (allows t o set the initial value of total ENERGY count er and the generic COUNTERS) and TIMEBANDS (with all parameters to manage the power consumption in different periods).
LOAD CONTROL, includes the setti ngs of the load control function. This menù i s manageable only if this function is enabled with the enable code to set in ACCESS in the GENERAL menù. This function allows the visualization of the expected power value (ExpW).
STORAGE, inc ludes the settings of MINMAX (minimum and maximum values storing), AVG.POW. (the average consumption of act i ve and reacti ve powers s toring), HARM. (harmonic storing up to t he 31
st
order for both c urrent and voltage for each line), COUNTER (energies and generic counters),
TRIGGER (start of storing from pulse on digital input).
DIGITAL OUTPUT, sets the OUT INDEX number of digital output, TYPE (type of alarm; always on, max. threshold, min. threshold, external band, energy pulse, always off), MEASURE CODE (the parameter to associate with the digital output), VALUE (the value to set as threshold or, pulse), TIME (delay time by enabli ng the digital output or duration of im pulse), HYSTERESIS, INFVALUE and SUPVALUE (lower value and higher value for alarm of external band).
DIGITAL INPUT, sets the type of acquisition: Not used, Clock Synchronization, Periods, Counters (INPUT, NAME, WEIGHT) or External Sync hroni zat i on.
ANALOG OUTPUT, set the analog output number, OUT INDEX, TYPE (disable, 0-20mA and 4- 20mA), MEASURE CODE (the parameter to associate at analog output), MIN and MAX (lower value and higher value of the variable to associate at current output).
RESET, allows to make a RESET MEASURES, RESET SETUP, RESET STORAGE, RESET COUNTER, RESET MAX DEMAND, RESET HOUR-CNT and RESET GLOBAL.
EXIT SETUP, allows the operator to exit from the main menu or setup page in order to reach the instantaneous value page. Before exiting the page the instrument will question the operator if he might to save the STORAGE Setup in case one or more parameters have been modified.
All the above mentioned voices will be described on the following chapters.
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11.3) GENERAL
The general menu is subdivided in the following sub menu:
KCT, allows to set the c urrent transforming ratio setting the primary and secondary values of the CT, if it’s used, in order to show the measured values in primary terms . Primary Range: 1÷5000A; Secondary Range: 1 or 5A (for EMA90-1A is fixed to 1). I.e. Set KCT-Pri.=200 and KCT­Sec.=1 if a CT used is an 200/1 A.
KVT, allows to set the voltage transforming ratio setting the primary and secondary values of the VT , if it’s used, in order to show the meas ured values in primary terms. Primary Range: 1÷ 400000V; Secondary Range: 1÷750V. I.e. Set KVT-Pri.=20000 and KVT-Sec.=100 if a VT used is an 20000/100V.
Mode, concerns the operat ion or m easuring mode, it is possibl e to select 4 wires, 3 wires and Aron, following the connect i on m ode as described on chapter 6.4).
Measure Time, is the filter time in the visualization measure. T he range is 0÷50. The 0 value indicates none average on the measures, others values indicates the average time (in seconds). If this value is very big and the average powers storing is active, the values stored could be wrong. It’s better to set a value less than 5 seconds.
Warnings, enables [Yes] or disables [No] the visualization every 15 second of the warnings page alternatively at default page i f current t ransf ormer connecti on is wrong or there is an inversi on of the phase sequence. The condition of battery low, it will appear independently of the set of this voice.
B.Light, is the time (from 0 to 360 seconds) in which the display remains on, after the keyboard’s inactivity. To hold the display always on, it has to be set the value as 0. The brightness of display declines about 10% every 1000 hour of work.
Display, it’s possible to choose between positive visualization (dark characters on clear background) and negative visualization (clear characters on dark background).
Def. Page Time, is the time of wait before to come back to default page. Range 10÷900 seconds.
Synchronization, to set the fundamental frequency.
Mode: internal or external (V
L1
).
Freq.: programmable frequency value (range 5÷500Hz).
Set Clock, sets the internal clock of the instrument with relative date. The format of the date is: dd:mm:yy and of the time is: hh:mm:ss Day Light allow to set the yearly summer time change. It’s possible to enable the time s hift of the summer time and t he return at the solar tim e at the fixed data. The instrument manages the summer time from the 1997 to the 2030.
Password, it’s possible to set a numeric password to modify the SE TUP. The default password is 0000: the s etup can be always opened and it’s always possible to change any parameter. If the password is different by 0000 (from 0001 to 9999), at the entrance of setup, the password will be request. if the password is ignored, it will be possible to see every parameter but it will be impossible to modify it. Only with the correct password it’s possible t o change every parameter. To set the new password as 0000, the instrument come back at default status. Call the constructor to have an emergency password if you lose the password.
Access, allows to input a code of 6 digits to enable the calculation and the visualization of the harmonics and/ or the time-bands and/or the load control function. The code is showed on the tes t report associated to t he instrument and it can be requested to the manufacturer that needs to know the serial num ber and the option/s t o enable. In basic version of the instrument no option is enabled, in a H type the Harmonics and Timebands are enabled.
User Page, select 5 parameters to visual i ze in the relative page.
V
Unbalance calculates the voltage unbalance between the line or phase.
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11.4) SERIAL COMM
The SERIAL COMM menu allows the programming of t he communication parameters of the COM1 and the option COM2.
Address, is the address, node or logic number f rom 01 t o 255 in Modbus or from 01 to 128 in ASCII or from 1 to 126 in Profibus (with Profibus option board inserted). This number identif ies the node in a network and consequently the instrument or the peripheral of a serial multidrop network. This parameter is set freely. This parameter is set automatically using NRG software with ASCII protocol while with MODBUS protocol it must be set.
COM1/COM2, are configured by the following submenus:
- Protocol, can be chosen between ASCII and MODBUS. The COM2 can be fixed on PROFIBUS-
DP or MODBUS TCP if it’s installed the PF/S or ETH option.
- Baud, transmission speed, programmable from 1200 to 38400 bps.
- Parity, parity sequence, programmable NONE-EVEN and ODD.
- DataBit, number of data bits, programmable 7 or 8 bit.
- Type, (voice t hat appears only for COM2 menu), is t he t ype of serial port. It can be “RS485” or not
installed “none”. In COM1 menu this voice doesn’t appear because it’s managed as RS232 and RS485 by hardware.
Note: If the PF/S or ETH opti on is used the COM2 menu remain clos ed. The protoc ol on COM2 will be PROFIBUS-DP or MODBUS TCP and the baud rate will be detect from the communication bus and it’s set automatically (see protocol manual).
11.5) AVERAGE
The AVERAGE menu allows the settings of parameters in the calculation of average values.
S ync Av g, defi nes the type of the s ynchronism for t he start and the stop of the average calculation. Three mode of use are available:
- Int.Rtc.: use the internal clock as time based line. The average
calculation start when the clock changes the minute.
- Ext.DI: use the digit al i nput 2 (Di2) to synchronize the start and the stop
of the average calculation. The digital input will be set as ExtDI automatically.
- Int+Ext: mixed mode. The digital input will be set as ExtDI automatically. No congruent operation of digital input type and Sync. Avg will involve the visualization of the warning message on the display (see for example in this figure).
Type, defines the type of the window used to the average calculation: fixed (the updating depends of the A verage time) or mobil e (the updating depends of dt Mobile).
Time Avg, integration time for the calculation of the average parameters.
dt Mobile, defines the updating time in window mobile of the average
parameters.
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11.6) ENERGY
In the ENERGY menu it’s possible to modify the unit of measurement of energies, to set at the initial value the generic and energy counters, to manage on the time-bands.
Type, allows to c hoose the unit of measurement for the energy counter kWh (Normal) or MWh (Heavy).
PRESET, allows to set at initial value the energy counters and generic counters.
- ENERGIES, it’s possible to set energy total counters at initial value.
These values are expressed in kWh and kVArh; the visualization on total energies page will be congruent with the type of energy (Normal or Heavy). The time bands counters don’t consider the preset values. Only total energy counters consider these values. This function is useful for example to compare the consumption with an energy counter already in use.
- COUNTERS, it’s possible to set the 8 generic counters at initial value.
TIMEBANDS (OPTION), it’ possible subdivide the energy consum ption in 12 time bands . In this way it’s possible to value the energy cos ts where the energy suppliers apply the t ime band tariff or it’s necessary to divide the consumption in diff erent period. To program the time bands function to accede at the TIMEBANDS menu with the following sub menu:
- Update day, sets the day in which change the month in the time bands
(range 0÷31). If the value is 0, from the last day of each month the energy is increased in the counter of the next month. If the value is between 1 and 15, from the day fixed the energy is increased in the counter of the actual month, before of t hi s value the energy is increased in the previous month. If the value is bet ween 16 and 31, from the day fixed the energy is increased i n the counter of the next month, before of this value the energy is increased in the actual month. If the actual month has fewer days than the value fixed, the energy will be increased into the next month counter from the last day of the month.
- Period Id, period number. 15 periods to set different tim e bands. For each period it’s pos sible to
program:
- BAND, to program the selected period.
- Start / Stop, to program the start and the stop of the selected period. Month, is a number from 1 to 12 that defines the months (1 January, 2 February, ecc.) of the year corresponding at the start (or the end) of the selected period.
Day, is a number from 1 to 31 that defines the day of the month corresponding at the start (or the end) of the selected period. The programming is the same of the month programming.
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WeekDay, defines the days of the week in the s elected peri od in which the tariff programming is active. Use the “LEFT” and “RIGHT” keys to select the day of t he week and t he “UP” and “DOWN” keys to enable or disable the day.
Time (1 - 12), def ines the time of the day in which the energy counters are subdivided in the 4 time bands P1, P2, P3, P4, to set the time bands are available 8 different times. Inside the Time it’s possible to set the hour (StartHour) and the minutes (StartMin.) in which the time band starts. Select Type, insert the band P1, P2, P3 or P4 to link at the cons umptions. The set band will finish when another band will st art or at the end of the day. For example if the energy c onsumption from 8.00 to 12.00 are in the band P2 and from 12.00 to 18.00 in t he band P3 it’s necessary to set 8.00 like start time (StartHour and StartMin) in TIME 1 with band P2 (Type), 12.00 like start time (StartHour and StartMin) in TIME 2 with band P3 (Type) and 18.00 like start time (StartHour and StartMin) in TIME 3 with band P1 (Type); in this way the P1 band will maintain until 8.00 of the day after without other programming. P1 band is the most economic and the P4 band is the most expensive.
HOLIDAYS It’s possible to program the days in the year in which the time bands programmed are not used and the energy consumption end up in the economic band (P1). This function can be useful in holiday or in days in which the energy suppliers apply different tariff of others days.
It’s possible to program:
Day Index, allows to set 52 different days like holidays. After the index, define the day of the year.
Month, is the month of the day in programming. One number from 1 to 12 defines the month (1 January, 2 February, etc.)
Day, is the day of the month corresponding at the holyday: from 1 to 31.
Example: New year’s day 1 January Day index = 1 Month = 01 (January) Day = 01
Christmas 25 December: Day index = 2 Month = 12 (December) Day = 25
The consumption of this special feature, if used, will be saved, always, into the tariff P1.
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11.7) LOAD CONTROL (OPTION)
Note: These pages are displayed only if the option LOAD CONTROL is activated with the ACCESS code in the menu GENERAL (see par par.11.3).
The load control function allows to switch of f the load when the expected average power exceeds the set value (Contract Power). The setting in the menu AVERAGE –Type (s ee par. 11.5) allow to choose if the expected average power is calculated at fixed or floating window.
Enable / Disable, for default is disabled (Disable), if enabled (Enable) the load control will be activated, the standard and optional digital outputs will be used for this funct ion and they lose each other programming (i.e. pulse, threshold, etc.).
Contract Power, indicates the threshold powers (contract ual) expressed
in kW for each time band.
Fixed Power, indic ates the minimum fixed powers expressed in kW for
each time band that cannot be disconnected.
Safety Limit, is a percentage reduct ion of t he Contract Power. The loads
disconnection starts when an expected average power, for each time band, exceeds this value. Range: 0% (Contract Power) ÷ 50%.
Intervention Limit, is a percentage of the Safety Limit. An average
power below this value does not determine t he load disconnection in case of exceeding the expected average power of the Safet y Limit value. Range 0% ÷ 100% (Safety Limit).
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Load Power, indicates the rated powers expressed in kW of the all loads.
The Load 1 corresponds to digital output 1 (Do1) and so on…
Priorit y O n , indicates the connection priority of each load. The load with
8 priority will be the first to be connected, while the load with 1 priority will be the last. The 0 priorit y indicates load always dis connected while the 9 priority means that the load is always connected. The default value is 0.
Priority Off, indicates the disconnection of each load. The load with 1
priority will be the firs t to be disconnected, while the load with 8 pri ority will be the last. The 9 priorit y indicates load al ways connec ted while the 0 priority means that the load is always disconnected. The default value is
9.
De la y On, indicates the m inimum time, expressed in s econds, for which
the load must be connected (ON) before being disconnected. Range 0÷3600 seconds.
De la y Off , indicates the minimum time, expressed in seconds, for which
the load must be disconnected (OFF) before being connected. Range 0÷3600 seconds.
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11.8) STORAGE
The STORAGE menu allows the programming of the data to store. 4 archives of storing exist:
- relative minimums and maximums
- average powers
- harmonic components
- counters
- samples (only with NRG software or serial command)
The storage is organized as FIFO (first in first out ) type memory. When the memory is full older data will be overwritten by new data.
MINMAX The acquisition time is expressed in minut es, up to 12 MIN & MAX values are stored. Enable, to enable (On) or to disable (Off) the MIN & MAX values acquisition.
Measures, parameters to store. Select the variable to store in the minimums and maximums with the “LEFT” and RIGHT” keys, enable or disable this variable with “UP” and “DOWN” keys.
Rate – min., acquisition time. This is the acquisit ion time of minimum and maximum values: range 1 ÷ 9999 minutes. For example to store the minimum and the maximum value of programmed parameters each 15 minutes it’s necessary to set 15.
If the storing of minimum and maximum values is enabled the values shows in the relative page are updated at the same acquisition time set for the storing in memory. Minimum and maximum values are not absolute any more.
AVG.POW. (Average Power) Storing of average active and reactive power. It’s possible to enable or disable the storing. The sampling time is set at 15 minutes but it’s modifiable (Time Avg).
HARM. (Harmonics) Up to the 31
st
harmonics are stored for each line both of voltage and current channels. Enable, the operator may enable or disable the storing of harmonic values. The sampling time is fixed at 15 minutes and it’s not modifiable.
COUNTER Enable, to enable (On) or to disable (Off) storage of counters (4 energies, 8 generic, 16 time bands). ENERGY-Gen., allows the selection of generic and energy counters to store. Use the “right” and
“left” keys to select the counter and the “up” and “down” k eys to enabl e or disable. Tot. TB1-2, Tot. TB3 -4 al lo ws the selecti on of the band counters to store. To do the selection it’s necessary to operate as in ENERGY-Gen. Rate, sampling time. The sampling time of the counters is selectable: 1, 15, 30 minutes; 1, 12 hour; 1 day, 1 week, 1 month.
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TRIGGER Enable, the operator may enable or disable the TRIGGER function.
If Enable is OFF the enabled archives store the measures with the relative rate, all of time. If Enable is ON, the enabled archives store the measures with the relative rate only aft er t he receiving of a pulse on digi tal input 2 (DI2). The storing will be active for t he set time in Time-min. If there is no enabl ed archives the trigger function has no effect.
Time-min. defines when the storing time is active. With a logic level 1 (voltage present) on the digital input 2 (DI2) the timer rel at i ve t o Time-min will be reset and the storing enabled. Only when the signal go down, the counting starts. The range is 1÷9999 minutes and the default value is 60 minutes.
No congruent set between TRIGGER storage enabled and Type of the digital input will involve the vis ualization of the warning message on the display (see for example in t his figure). An affirmative answer will enable the TRIGGER function and the setting of the digital input will be set to Not Used.
If any of the above mentioned parameters relative to MINMAX, AVG.POW. and HARM. has been enabled for storage, by exiting the setup menu a brief message will appear, asking the operat or to erase all the previous stored data, in the memory, in order t o enable a new recording cam paign at empt y memory with no residual information’s. The data downloaded on PC using NRG software or communication protocol does not come deleted and for this reason it’s possible t o recover them using the function of communication protocol.
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11.9) DIGITAL OUTPUT
The digital outputs can be programmed to function like alarm (overload, load management for consumption optimization, etc.), or pulses emission for energy calculation or remote activation using soft ware NRG. I f an output is set as alarm the hour counter associated will be activated.
Out Index, expresses the number of output, from 1 to 6 (DO1 and DO2 standard), to select or program, whic h are present on t he hardware of t he instrument.
Type, all ows t o select the type of funct i oni ng as:
- A l ways Of f: digit al output is always disabled.
- E nergy Pulse: pulse emission proportional at energy registered and depending the programming
used (valid only for Energies). Maximum output frequency 16Hz.
- Min. Threshold: the output is enabled if the value of the selected variable is lower of the
programmed value.
- Max. Threshold: the output is enabled if the value of the selected variable is higher of the
programmed value.
- Band: the output is enabled if the value of the selected variable is lower of the programmed
minimum value or higher of the programmed maximum value.
- A l ways On: di gital output is al ways enabled.
Measure Code, is the measure (see cap.12) to associate at the digital output. To program the digital output as pulse emission it’s necessary to select an energy variable.
Value, intervention threshold value (i.e., for overcoming 340V program 340.0, or 150kW program 150000,0) or pulse weight (i.e., if the active positive energy pulses must be emitted every 1 kW h program 1.00) programmable from 0,01 to 100 kWh/pulse.
Time, is the threshold delay for intervention expressed in second (0-655 seconds) or duration time of Pulse expressed in milliseconds (50-500 ms).
Hysteresis, it’s the percentage of alarm’s value under which the alarm come back in off condition: it’s programmable from 0 to 99% (example: max threshold of active power at 150kW with 10% hysteresis means the alarm come back in off condition when the active power will be 150­15=135kW). It’s not available in Pulse mode.
InfValue and SupValue, low limit and high limit of alarm in band way.
Note: digital output management for P.F.-cosΦ. In the P.F. and cosΦ the absolute minimum is cons idered the 0 c apaci tive and t he absolut e maximum the 0 inductive. To set an alarm when the cosΦ is less than e.g. 0.9 inductive (in the direction of 0 inductive) it’s necessary to set MAX threshold m ode. Instead of this, to set an alarm when cosΦ is more than e.g.
0.9 inductive (in the direction of 0 capaciti ve) it ’s necessary t o set MIN threshold m ode. I n BAND mode
there will be alarm when the cosΦ value will be extern to the set band (infvalue÷supvalue): the i nfvalue must be the value nearest at the 0 capacitive. Example:
00.10.2
0.3
0.40.50.60.70.80.9
CAP
IND
Min threshold
0 -0.1 -0.2 -0.3 -0.4 -0.5 -0.6 -0.7 -0.8 -0.9
-1
1
CAP
00.10.2
0.3
0.40.50.60.70.80.9
IND
Max threshold
0 -0.1 -0.2 -0.3 -0.4 -0.5 -0.6 -0.7 -0.8 -0.9
-1
1
00.10.2
0.30.40.50.60.70.80.9
CAP
IND
Band
0 -0.1 -0.2 -0.3 -0.4 -0.5 -0.6 -0.7 -0.8 -0.9
-1
1
ON OFF
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11.10) DIGITAL INPUT
In the DIGITAL INPUT menu it’s possible to program the digital input function for both standards and options. The 2 standards digital i nput can be programmed how follow:
Type, defi nes t he type of operation:
- NOT USED: if none input is selected or enabled.
- CLOCK SYNCRONIZATION: Synchronization of the internal clock.
When the impulse arrives on digi tal input, the internal c lock’s seconds counter is cleared if it ’s between 00 and 29, while if it’ s between 30 and 59, it’s cleared and the minutes counter go on the next minute. Example: 17:31:23 (hh:mm:ss) will be 17:31:00 08: 45: 55 (hh:mm:ss) will be 08:46:00
- P ERIOD: to change the bands for the energy counter with time bands. The following table shows the time band selected depending of the status of digital inputs:
DIGITAL INPUT 2
DIGITAL INPUT 1
BAND SELECTED
OPEN
OPEN
P1
OPEN
CLOSED
P2
CLOSED OPEN P3
CLOSED
CLOSED
P4
CLOSED: there is a voltage from 12Vcc and 24Vcc. OPEN: the voltage is 0Vcc.
The change of band happens when the inst rument recognizes a change of st atus on one of di gital input at least. At the moment of the digital inputs enabling like “Periods” and at the EMA’s turn on with the enabling already set, the energy counters increment continue on the last band enabled independently of the digital inputs status until t he change of the minute of t he internal clock or t he change of the status of one of digital input.
- COUNTERS: the generic counters are enabled. When an input receives a pulse, the counter,
joined at this input, is increased by the value that depends of the weight set.
- E xt.DI: the funct ion depends of the Sync. Avg s et in t he menu AVERAGE (par. 11.5). If Sync. Avg
is Int.Rtc a signal (12÷24Vcc) on the digital input 1 change the band (from P1 to P2 and vice versa) while a signal (12÷24Vcc) on the digital input 2 is used to synchronize the average and t he average powers storing (if enabl ed) with a de-bounce time of 30 seconds. The digital inputs are set automatically to Ext.DI if the Sync. Avg is set to Ext.DI or Int+Ext.
No congruent operation of digit al input Type and Sync. Avg will involve the visualization of the warning message on the display (see f or example in this figure). An affirm ative answer will confirm the new setting on t he digital input and the setting of Sync. Avg to Int.Rtc.
No congruent set between the Type of digital inputs and the TRIGGER storage will involve the visualization of the warning message on the display (see for example in this figure). An affirmative answer will confirm the new setting on the digital input and the disabling of the trigger storage function.
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An item selected in the menu “TYPE” of the digital inputs will be accepted only if the reset of the counters is confirmed.
Count. => Input, define the correspondence between the index of the counter and the digital input. It’s necessary t o set the index of the digital input to join at each count er used. The counter isn’t able to count if the index inserted is 0.
Note: It’s possible to join the same input at more counters.
Counter Name, allows to define the name for each counters. Using the “up” and “down” keys it’s possible to choose the counter that will be selected with the “Enter” key. In the same way it’s possibl e to choose and set the name of the c ounter. The first item al lows to set a user definit ion, the others are names already fixed.
- US E R DEF. The name of the counter is defined by the user.
When this item is selected, a field appear to input the name of the counter. To input the name it’s necessary to use the “right” and “left” keys to select the type to modify, while it’s possible to use “up” and “down” keys to change it. Pressing the “up” key, the sequence of the type is the following: A B C D E F G H I J K L M N O P Q R S T U V W X Y Z a b c d e f g h i j k l m n o p q r s t u v w x y z “SPACE” 0 1 2 3 4 5 6 7 8 9; then the sequence begin from A again. Naturally, pressing the “down” key the sliding happen on the contrary.
- kWh+
- kWh-
- kVArh+
- kVArh-
- Water
- Gas
- RPM
Note: With RPM the counter shows the pulses per second. The refresh time is 1 second.
Set Weights, all ows to set, for each count er, the weight of t he pulse. The value set is the num ber of pulse for unit of increase of the count er (ex. to see to increase the counter of one unit each 5 pulse, it’s necessary to set the value 5).
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11.11) ANALOG OUTPUT (OPTION)
Selecting the analog output voice, the following programming page appears:
Out Index, expresses the number of output to select or program, which are present on the hardware of the instrument.
Type, all ows to select the value of current output, (disabled, 0-20mA, 4- 20mA). Through the up & down keys, it may be poss ible to select the type of the output current, by pressing the “ENTER” key the configuration is saved.
Measure Code, is the measure (see cap.12) to associate at the analog output.
Min., full-scale value of the lo wer l imit of the programmed value (Me asure Code). Once the minimum full-scale has been programmed, the instrument automatically will associate t he minimum current value (0 or 4 mA) at t his value.
Max., full-scale value of the upper limit of the programmed value (Measure Code). Once the maximum full-scale has been programmed, the instrument automatically will associate the maximum current value (20 mA) at this value.
If the minimum end-sc ale value is l ower of maximum end-scale value, the out of current will be di rectly proportional at variable set, otherwise it will be invers ely proportional. Minimum and maximum can be negative value.
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11.12) RESET
The Reset page allows to cancel some operation or the complete operation of the setup system, reset modes are classified in four groups.
RESET MEASURES, reset all values or selected group of measure. In particular:
All, reset all of measures (minimum and maximum, energy counter, time bands).
Energies, reset total energy counters.
TimeBands, reset time bands.
Min/Max, reset minimums and maximums.
Reset Setup, delete all definition in the setup and the instrument come back to default setup.
Reset Storage, delete all data stored in the memory. Reset Counter, delete all counters joined at digital inputs. Reset Max.Demand, delete max demand values. Reset Hour-Cnt., to delete all hour counters. Reset Global, reset complete of t he instrument (Setup, measures s tored,
RAM).
11.13) EXIT SETUP
The last voice of the setup menu is “E XIT SETUP”, which allows the operator to leave the ins trument setup and go back to the “REAL TIME VISUALIZATION PAGES”. Operator may also exit the setup by pressing simultaneously the “RIGHT & LEFT” button one or more time depending of the branch in which you are.
12) LIST OF MEASURES
To program the variables in setup for:
- di gi t al outputs (alarm and pulse)
- anal og out puts
it’s necessary to use these codes:
3Ph.V Three-phase voltage L1N V L1 phase voltage
L2N V L2 phase voltage L3N V L3 phase voltage
L12 V Voltage between L1 and L2 phases L23 V Voltage between L2 and L3 phases L31 V Voltage between L3 and L1 phases
3Ph.I Three-phase current L1 I L1 phase current
L2 I L2 phase current L3 I L3 phase current
THDI L1 THD current L1 phase THDI L2 THD current L2 phase THDI L3 THD current L3 phase
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3Ph.PF Three-phase power factor L1 PF L1 phase power factor
L2 PF L2 phase power factor L3 PF L3 phase power factor
3 Ph.Cos Three-phase CosΦ L1 Cos L1 phase CosΦ
L2 Cos L2 phase CosΦ L3 Cos L3 phase CosΦ
3Ph.VA Three-phase apparent power L1 VA L1 phase apparent power
L2 VA L2 phase apparent power L3 VA L3 phase apparent power
3Ph.W Three-phase active power L1 W L1 phase active power
L2 W L2 phase active power L3 W L3 phase active power
3Ph.VAr Three-phase reactive power L1 VAr L1 phase reactive power
L2 VAr L2 phase reactive power L3 VAr L3 phase reactive power
3Ph.Wh+ Three-phase positi ve acti ve energy 3Ph.VArh+ Three-phase inductive reactive energy 3Ph.Wh- Three-phase negati ve acti ve energy 3Ph.Varh- Three-phase capacitive reactive energy
THDV L1 THD voltage L1 phase THDV L2 THD voltage L2 phase THDV L3 THD voltage L3 phase
Avg.W Average three-phase active power Avg.I Average three-phase current Avg.Var Average three-phase reactive power
Temp. Temperature L1Avg.I Average current L1 phase
L2Avg.I Average current L2 phase L3Avg.I Average current L3 phase
Neutr.I Neutral current Vunb Voltage unbalance
Iunb Current unbalance KFact1 L1 phase K factor
KFact2 L2 phase K factor KFact3 L3 phase K factor
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13) PROBLEMS AND SOLUTIONS
If you have a problem setting up or using your instrument, you may be able to solve it yourself. Before calling your retailer or nearest distributor you should try the suggested actions that are appropriate to your problem.
Problem
Possible cause
Suggested
The instrument doesn’t turn on.
- The power supply is
disconnected or wrong.
- The internal fuse is interrupted.
- Verify the connection and the
presence of power supply.
- See the chap. cap. 6.1) to verify and/or to change the
internal fuse.
The display is completely dark or clear.
- Contrast badly adjusted - Adjust contrast as described on 9.1)
The instrument doesn’t
communicate with the NRG software (or other communication software).
- Communication wires.
- Communication protocol.
- Wiring system and
communication parameters.
- Verify the correct wiring.
- Verify that the communication protocol of the instrument coincides with the one used in the sw.
- Verify the wiring type (RS232 or RS485) and the settings of the serial port of the instrument.
The instrument communicates
with the PC but the communication is interrupted.
- Not shielded wires.
- Lack of terminations.
- Use shielded wires.
- Connect terminations as par.
8.4.2) and 8.4.3).
The instrument loses the CODE
or the PASSWORD.
- E2prom lost d ata.
- to try again to input another
time the data lost.
If the problem have not been solved, or for other information not covered in the present manual, please contact with our Technical Assistance Department. Before contacting, it is s uggested to collect the maximum information regarding the instal lation, and mainly the following data:
1. Model and serial number from the label on the top of the instrument housing.
2. Purchase receipt.
3. Description of problem.
4. System configuration (hardware fitted, firm ware release etc.).
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14) EMA SERIAL COMMUNICATION PROTOCOL
The Electrical Multifunction Analyzer EMA series are disposal with two communication standard protocols:
ASCII
MODBUS-RTU
and optional
PROFIBUS
TCP/IP Ethernet
The standard communication protoc ol has been optim ised for t he connec tion of the anal ysers with t he NRG management software, allowing t o use al l the avail able func ti ons (automat ic search of t he unit in the network, automatic data downloading, etc.). Even so the NRG software supports the MODBUS protocol.
About all the information of protocols communication to see specific user manual (EMA SERIAL COMMUNICATION PROTOCOL).
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15) Notes
WARNING: Contrel Elett ronica Srl declines all liability f or any damage to people or property caused by
improper or incorrect use of its products. Contrel Elettronica Srl reserves the right to change product specifications without prior notice.
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