Page 1
SERVICE MANUAL
PVR50-
RATINGS
S.U.S 200-250 @ 100°F./C.S.T. 21-30 @ 49°C.
rrpm
vIN3/
r
ppsi
pbar
m
l
/
r
PVR50 Flanged Series Pump
Installation, Startup, Operating Instructions, Parts Pages, Repair Procedures
“L” Design Series
This service manual applies to products with Ordering
Codes like the sample in Figure 2.
CAUTION - Before performing any service
operation on any pump, be sure that all
pressure has been relieved from BOTH
SIDES of the system.
CAUTION - Before performing any service
operation on any pump, disconnect or lock
off power supply.
CAUTION - Before starting pump, be sure
that any resulting machine function will not
endanger persons or equipment.
PRODUCT IDENTIFICATION
Each pump has an Ordering Code stamped on its
nameplate. See Figure 1 for the location of the
Ordering Code.
Basic Pump
Pump Size
Pressure
Rotation & Mounting
Seal Type
Mechanical Options
Control Options
Integral Operator
Design Letter
PVR50 - _ _ - _ - _ - 5 _ _ _ - L
Figure 2
INSTALLATION
PUMP DRIVE AND MOUNTING
When mounting the pump and motor, care must be
taken to align the pump and motor shafts within .003
T.I.R. Direct inline through a jaw type/flexible web
coupling is recommended for all Continental pumps.
Tire-type flexing elements and chain-type drives are
not recommended. With belt drives, please consult
factory.
To avoid axial and radial end loading of the pump
shaft, do not couple the pump and motor shafts
rigidly. Allow freedom at the coupling for the two
shafts to ride independently.
To prevent end loading, the space between the pump
and motor shaft ends should be 3/4 inch (19.1 mm)
for PVR50 pumps, or as the coupling manufacturer
specifies.
Model Code
50B15-RF-0-521-L
PIPING AND RESERVOIR
The pump should be mounted with a minimum
number of elbows or fittings. The pump suction
should be at least two (2) inch (50.8 mm) tube/pipe
for PVR50 pumps and 2-1/2 inch (63.5 mm) tube/pipe
for PVR50-70B pumps.
Figure 1
Form No. 256827 Rev. 11/08
1
Page 2
For any system and combination of piping except
High Water Based Fluids (HWBF), the vacuum at the
pump inlet must not exceed seven (7) inches of
Mercury, (5 inch Hg. for fire resistant fluids). HWBF
Pumps are to have a positive inlet head in the range
of 0.5-inch Hg. to 20 inch Hg.
Piping should be done with pickled pipe or seamless
tubing free of dirt and scale. Do not use galvanized
or other pipe that tends to flake off.
A 100-mesh screen (60 mesh for fire resistant and
HWBF) should be used on the pump suction line.
The screen should be located approximately two (2)
inches (50.8 mm) from the bottom of the tank. All
lines returning oil to the tank should discharge at least
two (2) inches (50.8 mm) below the minimum oil level
and should be separated from the pump suction area
by means of a baffle. These lines should also include
a 10-micron return line filter, with the exception of the
case drain line.
The pump case drain should be connected directly to
the tank. Pressure in excess of 10 psi (.7 bar) in the
case drain line can result in shaft seal leakage. It is
recommended that the case drain be returned to the
tank by a separate 1/2-inch (12.7 mm) minimum
inside diameter line.
STARTUP PROCEDURES
The following instructions apply for initial start-up of
the hydraulic pump. After an extended shutdown
period, start with item 5.
CAUTION - Never start a new pump installa tion against a blocked system.
5. Rotate pump and motor by hand to insure free
rotation.
6. Set the machine controls to open the circuit and
allow free flow from the pump back to tank or connect
the pump outlet line directly to tank. Jog the motor on
and off several times (on two seconds; off three
seconds) until the pump is primed. Check pump for
proper direction of rotation during the jogging.
7. After the pump has been primed, run it for several
minutes at lower than normal pressures with an open
or intermittently open system which permits oil flow.
This will purge entrapped air from the pump and
system.
8. Neither volume adjustment nor pressure
adjustment should be adjusted until the pump has
been primed and running, and air is purged.
9. After air has been purged from the system, the
system can be closed and the pump adjusted to the
required operating pressure.
10. If necessary, the volume adjustment can be
adjusted to limit maximum output to the desired
amount.
11. When replacing pumps, the suction screen in the
reservoir must be removed and thoroughly cleaned.
Also, the suction line from the reservoir to the pump
should be flushed inside and out to remove any
contaminants. Pieces of metal from a damaged pump
can back up into this line. If they are not removed,
they will be drawn into the new pump and destroy it.
Start unit by using proper pump start-up procedures
as previously stated.
1. Check the nameplate for model number and rpm.
The arrow on the pump casting and/or nameplate
indicates direction of rotation.
2. Pump suction line should extend below the lowest
point of oil level but not less than two (2) inches (50.8
mm) above reservoir bottom.
3. The pump and motor shafts must be aligned within
.003 inches (.08 mm). (See Pump Drive and Mounting
directions above for restrictions).
4. Connect the case drain directly to tank (or to a
heat exchanger if the pump will be deadheading for
long periods of time during operation) using a full-size
line corresponding to the case drain in the pump or
manifold. If connected to a heat exchanger, the case
drain line should be protected with a 10 psi (.7 bar)
maximum relief valve in parallel with the heat
exchanger. No other return lines should be connected
in common with the case drain return.
2
CAUTION - If both pressure and volume
modifications are supplied on the pump, the
pressure should be adjusted before the
volume. Volume should be adjusted at
minimum pump pressure or at deadhead.
Stop adjustment at the volume screw when
pressure begins to drop.
OPERATION
PRESSURE AND VOLUME ADJUSTMENTS
Pressure Control
All pumps (except those with special volume or
pressure requirements) are adjusted to reduced
pressure before shipment and must be readjusted to
the required system pressure after installation and
start-up.
Form No. 256827 Rev. 11/08
Page 3
The pressure adjusting screw is located at the end
face of the compensator chamber. See parts page
item number 30. The adjusting screw has a right
hand thread; clockwise adjustment of the screw
increases the pressure; counterclockwise adjustment
reduces the pressure.
A pressure gauge located at the pump must be used
when making adjustments to ensure the pressure
settings do not exceed limits specified for the
particular pump or maximum system pressure.
Make all pressure settings with pump operating
against a closed circuit, that is with the output of the
pump blocked, and then check pressure throughout
the pump flow range.
Stop adjustment of the volume screw when pressure
begins to drop. See Sales Catalog for complete
pump performance specifications.
ADJUSTMENT PROCEDURES
To adjust the maximum output volume, use the
following steps:
1. Set the pump at minimum pressure.
2. Hand-tighten the volume screw until it touches the
pressure ring. NOTE: The pump should be at full flow
for this step.
3. See Pressure and Volume Adjustment Sensitivity
chart below.
Volume Control
Adjust volume at minimum pump pressure or at pump
deadhead. The volume adjusting screw is directly
opposite the pressure adjusting screw, see parts page
item number 29. The adjusting screw has a right
hand thread, turning the screw clockwise decreases
the maximum volume, turning the screw
counterclockwise increases the maximum volume.
Pumps are set at maximum rated volume at the
factory unless otherwise specified.
PRESSURE and VOLUME ADJUSTMENT SENSITIVITY
PUMP SIZE 32A15 42A15 50B15 70B15
PRESSURE Press Change/Turn psi (bar) 115 (8.0) 135 (9.4)
ADJUSTMENT Max.Torque ft./lbs.(kg/m) 26.5 (3.7)
VOLUME
ADJUSTMENT
Max. Torque ft./lbs. (kg/m) 28 (3.9) 16 (2.2) 28 (3.9) 16 (2.2)
Flow Change/Turn gpm (lpm) 14 (53.0) 22 (83.0)
Min. Flow Adjust. gpm (lpm) 6.0 (22.7) 8.0 (30.3) 9.5 (36.0) 12.5 (47.0)
PVR50 KIT LIST (Refer to Drawing and Parts List)
WEAR PLATE KIT
Includes Items: 4, 5
Model Kit No.
32A 133046
42A 133047
50B 142209
70B 162073
SEAL KIT
Includes Items: 13, 14, 15, 16, 17, 24, 25,
58, 59, 86, 87, 88 and seals for the
Volume Adj. and Pressure Adj. Screws
Model Kit No.
All Buna-N 124411
All Viton 256826
Model Code Kit No.
32A & 50B 127748
42A & 70B 133048
32A & 50B 13 143735
42A & 70B 13 143736
32A & 50B 21 252295
42A & 70B 21
32A & 50B 22 252415
42A & 70B 22 252414
Model Kit No.
All Models 256803
ROTATING KIT
Includes Items: 3, 6, 21
VANE KIT
Includes Item: 7
4. Deadhead the pump, then turn the volume screw
the proper number of turns to obtain the flow desired.
5. Return pump to flow condition and check flow rate.
If output flow is incorrect, switch pump to deadhead
and readjust per above.
CAUTION - Turning the maximum volume
control in too far can force the pressure ring
over-center and destroy the pump.
COMPLETE REBUILD KIT
Includes Items: All Kits Listed plus Item 11.
Model Code Kit No.
32A 256804
42A 256805
50B 256806
70B 256807
32A 13 256808
Consult Factory
42A 13 256809
50B 13 256810
70B 13 256811
32A 21
42A 21 256813
50B 21 256814
70B 21 256815
32A 22 256816
42A 22 256817
50B 22 256818
70B 22 256819
Consult Factory
Form No. 256827 Rev. 11/08
3
Page 4
19
23
22
3
4
6
7
13
15
23
23
59
5
14
16
21
17
18
2
66
67
29
45
49
45
80
81
93
49
30
61
92
1
8
10
10
40
39
39
46
44
41
9
11
25
27
12
24
21
92
"D" Flange
Mounting
Code XXB5L
(50B & 70B Only)
PVR50 PARTS DRAWINGS
14.12
(358.7)
22
88, 89
66
67
56, 57
58
24
2
3
(Code LF Only)
INTERNAL
SPLINE
66
67
86 or 87
2
3
See Page 6 for Controls Options.
Mechanical Options
Code 13 Double End Drive Shaft
Code LF Left Hand Rotation (counterclockwise) (Not Shown)
4
Code 21 Tandem Pump Mounting; 9 Tooth Spline, “A” Mounting
Code 22 Tandem Pump Mounting; 13 Tooth Spline, “B” Mounting
Code 23 Tandem Pump Mounting; 14 Tooth Spline, “C” Mounting
Code 31 Tandem Pump Mounting; 13 Tooth Spline, “A” Mounting
Form No. 256827 Rev. 11/08
Page 5
PVR50 PARTS LIST
ITEM CODE PART DESCRIPTION QTY
NO. NO. REQ’D
32A, 42A, 50B
1 17, 21, 22, 550615 Pump Body (Std.) 1
2400, 2500
1 18** ,24** ,25** 550641 Pump Body (Std.) 1
1 17, 21, 22, 550640 Pump Body (“D” Mounting) 1
2400, 2500
1 18** ,24** ,25** 550642 Pump Body (“D” Mounting) 1
70B
1 17, 21, 22, 550616 Pump Body (Std.) 1
1 18**, 24**, 25** 550617 Pump Body (Std.) 1
1 17, 21, 22, 550618 Pump Body (“D” Mounting) 1
1 18**, 24**, 25** 550619 Pump Body (“D” Mounting) 1
32A, 42A, 50B
2 500124 Cover (Standard) 1
2 13, LF 500230 Cover 1
2 21, 31 508451 Cover 1
2 22 508441 Cover 1
2 23 550930 Cover 1
2 70B 504897 Cover (Standard) 1
2 13, LF 507588 Cover 1
2 21, 31 550171 Cover 1
2 22 550139 Cover 1
2 23 550928 Cover 1
3 550184 Rotor Shaft 1
3 13 550295 Rotor Shaft 1
3 21 550183 Rotor Shaft 1
3 22, 31 550296 Rotor Shaft 1
3 23 550944 Rotor Shaft 1
4 32A 402001 Port Plate 1
4 42A, 70B 404384 Port Plate 1
4 50B 404418 Port Plate 1
5 32A, 42A, 50B 503335 Thrust Plate 1
5 70B 504899 Thrust Plate 1
6 32A, 50B 034460 Pressure Ring 1
6 42A, 70B 302221 Pressure Ring 1
7 256803 Vane Kit 1
8 308439 Spring Seat 1
8 3L, 5L 307853 Spring Seat 1
8 17, 18**, 2500 351188 Spring Seat 1
25**
9 262957 Governor Spring 1
9 3L, 5L 114414 Governor Spring 1
9 32A15, 42A, 70B 129143 Governor Spring 1
10 162823 Spring 1
10 42A15, 70B 162824 Spring 1
11 122404 Ring Shoe Assembly 1
11 42A15, 70B 130582 Ring Shoe Assembly 1
12 130041 Pin 1
13 120805 Teflon Seal Ring 1
14 121619 O-Ring 1
14 Viton 130608 O-Ring 1
15 122340 Teflon Seal Ring 1
16 130607 O-Ring 1
16 Viton 130609 O-Ring 1
17 108991 O-Ring 1
17 Viton 110134 O-Ring 1
18 198324 Soc. Hd. Cap Screw 8
19 302127 Thrust Screw 1
21 121090 Bearing Bushing 2
22 012137 Key (Add 1 - Code 13) 1
23 260380 Dowel Pin 4
24 121600 Lip Seal 2
24 Viton 122169 Lip Seal 2
25 153111 O-Ring 1
25 Viton 162100 O-Ring 1
26* 70B 123328 Pipe Plug 2
27 250368 Thrust Screw Plug 1
29 256486 Volume Adj. Screw Ass’y. 1
Form No. 256827 Rev. 11/08
ITEM CODE PART DESCRIPTION QTY
NO. NO. REQ’D
30 250240 Pressure Adj. Screw Ass’y. 1
31 8, 9 256509 O-Ring Union 1
32 8, 9 256508 Flow Control Valve 1
33 2400, 24**, 2500 350945 PMA-24B-A 1
25**
34 18**, 24**, 25** 256510 Flare Connector 2
37 24** 256889 Hydraulic Hose (20”) 1
39 5L 255592 Spring Guide 2
40 5L 123186 Shim (.010) A.R.
41 308691 Spring Retainer 1
44 32A15, 42A15, 163786 Shim (.010) A.R.
50B15, 70B15
45 15, 36 004262 Roll Pin 1
46 32A15, 42A15, 257850 Shim (.060) A.R.
50B15, 70B15
48 25** 256514 O-Ring Run Tee 1
49 15, 36 301737 Handwheel 1
50 18**, 24**, 25** Valve (Ref.- See Valve 1
Escutcheon for Model)
51 17, 1800, 18**, 350946 PMA-17B-A 1
2500, 25**
52 18** ,25** 256888 Hydraulic Hose (16”) 1
53 25** 256894 Hydraulic Hose (28”) 1
56 13, LF 401995 Seal Retainer 1
57 13, LF 198278 Soc. Hd. Cap Screw 3
58 13, LF 111298 O-Ring 1
58 Viton 112222 O-Ring 1
59 70B 260411 O-Ring 4
59 Viton 109780 O-Ring 4
61 1800 210721 MC03-A Cover Plate 1
66 309961S Escutcheon 1
66 13, 21, 22, 111431S Escutcheon 1
23, 31, LF
67 250597 Drive Screw 4
69 23 450720 Adapter 1
70 23 199682 Hex. Hd. Cap Screw 6
80 “D” Mtg. 350810 Adapter Ring 1
81 “D” Mtg. 198820 Pan Hd. Mach. Screw 2
82* 21, 23, 31 008446 Cap Plug 2
83 18**, 24**, 25** 198225 Soc. Hd. Cap Screw 4
84 18**, 24**, 25** 012144 Lockwasher 4
85 21, 23, 31 147655 Flange Cover 1
85 22 164598 Flange Cover 1
86 21, 23, 31 120689 O-Ring 1
86 Viton 141714 O-Ring 1
87 22 146493 O-Ring 1
87 Viton 154132 O-Ring 1
88 LF 147177 O-Ring 1
89 LF 350179 Pump Bolt Plug 1
90* 254832 Flange Protector 1
91* 254833 Flange Protector 1
92 256708 O-Ring Plug (Viton) (Add 1 1
- Code 1800, 2400, 2500)
93 256744 Cap Plug 1
94 22 008345 Cap Plug 2
94 23 119799 Cap Plug 2
95* 70B 258775 Loctite #262 A.R.
97* 21, 22, 23, 31 258693 Spline Warning Tag 1
98* 143391 Grease A.R.
99* 132779 LED Plate #250 A.R.
* These Items Are Not Shown
5
Page 6
PVR50 PARTS DRAWINGS
9.40
(238.8)
MAX.
21.31
(541.3)
MAX.
VOLUME RATE
CONTROL VALVE
(CODE 9 ONLY)
37
33
50, 83, 84
34
34
23.90
(607.1)
MAX.
37
33
50, 83, 84
34
53
34
52
51
48
14.50
(368.3)
MAX.
PRESSURE RATE
CONTROL VALVE
(CODE 8 ONLY)
1.19
(30.2)
34
51
50, 83, 84
34
52
31 32 34
3.06
(77.7)
Control Options
Code 17 Dual Pressure Control Without Integral Valve
Code 18** Dual Pressure Control With Integral Valve
Code 2400 Dual Volume Control Without Integral Valve
(32A, 42A, and 50B Only)
Code 24** Dual Volume Control With Integral Valve
Code 2500 Dual Pressure/Volume Control Without Integral Valve
(32A, 42A, and 50B Only)
Code 25** Dual Pressure/Volume Control With Integral Valve
Code 8 Rate Control Valve for Dual Pressure
Code 9 Rate Control Valve for Dual Volume
NOTE: Install #34 on Code 17 and 18** Only
(Code 8 Only).
6
Form No. 256827 Rev. 11/08
Page 7
PVR50 PUMP REPAIR PROCEDURES
Spring Housing
C
L
Oil Groove Position
Align Split Line
With Thrust Screw
Item #21
Bushing Bearing Orientation
45°
Pressure Ring
Rotor Shaft
Vanes
Item #7
Ty pical Vane Installation
DISASSEMBLY PROCEDURE
NOTE: Disassembling pump to change
components, or for any other reason, may
void the warranty. Refer to Policy
Statement and Discounts Summaries.
1. Remove the key (22) in the rotor shaft keyway.
2. Remove the eight cover bolts and slide the cover
back far enough on the shaft to break the seal
between the housing and cover to allow the pump to
drain. A small amount of oil may remain in the pump.
3. Remove the cover. Take care to avoid damage to
the bearing with the end of the shaft when the cover
is removed.
4. The port plate (4) may come out with the cover. Do
not let it drop off the locating pins.
5. Remove the vanes (7) with a long nosed pliers or
tweezers. There are four vanes in each slot, 52
vanes total.
6. Remove the rotorshaft (3) from the pump. Be sure
that the key (22) has been removed from the keyway
so that it will not damage the shaft seals when the
rotorshaft is removed.
REASSEMBLY PROCEDURE
1. Clean and inspect parts to determine which parts
are worn enough to require replacement.
2. Assemble the new bearings (21) in the housing
and cover. The bearing OD's should be lubricated
before they are pressed in the bores. Care must be
taken to orient the "split" and the "oil groove" in the
bearing as shown in the illustration below.
3. After the bearings are in place, check to see that
the rotor shaft (3) will fit into the bearings and provide
a smooth turning fit. If the shaft turns hard, the
bearings should be removed and the bores checked
closely for nicks or burrs before pressing in the new
bearings.
4. Check all of the replacement parts for nicks or
burrs and then lubricate them with clean oil before
reassembly.
7. Turn the pressure adjustment screw (30)
counterclockwise to release the tension on the
governor spring.
8. Remove the pressure ring (6), ring shoe (11),
governor spring (9), retainer (41) and spring (10).
9. If the shaft seals (24) are to be removed they
should be pushed out from the inside of the housing
at this time. Care must be taken not to damage the
bearing bushing (21) in the housing while the shaft
seals are being removed. It is recommended that the
shaft seals be replaced whenever the pump is
disassembled for maintenance. The seals cannot be
reused once they have been removed.
10. The bearing bushing (21) in the pumps are
assembled with a press fit. If they are to be removed
at this time, the bearing in the housing should be
pressed out from the front. The cover bearing should
be pulled out using an expanding type puller. The
bearings should not be reused once they have been
removed.
11. It is unlikely that further disassembly will be
necessary in order to perform routine maintenance on
the pump.
5. Worn port (4) and thrust plates (5) should not be
reground to clean up the wear surface. If the plates
are ground, the assembly clearance will become
excessive and the seal rings in the thrust plate may
rupture. Replace worn port and thrust plates if
necessary.
6. Assemble the port plate (4) on the locating pins
(23) in the body housing. If the bores are not
concentric, the port plate must be rotated 180° on the
locating pins.
7. Assemble the springs (9 and 10) and ring shoe
(11), pressure ring (6) and rotorshaft (3).
8. To assure proper vane assembly, place the vanes
(7), four per slot, with the beveled edges facing each
other and against the pressure ring.
Form No. 256827 Rev. 11/08
7
Page 8
9. Install the o-rings (14 and 16) into the thrust plate
.25 (6.35 mm)
.100 (2.54 mm)
Preload
(5) first and the square teflon seal rings (13 and 15)
should be assembled on top of them. Stretch the
larger soft seal ring slightly so it clings to the OD at
the cavity. Apply clean oil or STP to the back of the
thrust plate before it is placed on the locating pins in
the cover to help hold the parts together while they
are assembled.
14. Adjust the pressure adjustment screw (30) until it
just touches the spring and then give it one more turn
clockwise.
15. Turn pump upside down. Pour one cup of good
grade hydraulic fluid into the intake port while slowly
rotating the shaft in the direction shown by the
rotation arrow.
10. Before lifting the cover into the housing, check to
assure that the bore in the thrust plate is concentric to
the bearing bore in the cover. If the bores are not
concentric, the thrust plate must be rotated 180° on
the locating pins.
11. Assemble the cover (2) and thrust plate (5) onto
the housing (1) and align the bolt holes. Rotate the
shaft as the cover bolts (18) are tightened to assure
that the vanes are not cocked.
12. Torque the cover bolts to 100 lbs-ft. The shaft
should turn by hand when assembly is complete.
13. Lubricate the ID of the shaft seals (24) and press
it into the housing to the depth shown below. Note
the "lips to the inside" orientation of the seals.
16. The pump is now ready to test. Refer to front of
this manual for start-up procedure.
Because Continental Hydraulics is continually improving its’ products, specifications and appearance
Form No. 256827 Rev. 11/08 © 2008, Continental Hydraulics. Printed in U.S.A
Continental Hydraulics
5505 West 123rd Street
Savage, MN 55378
Phone: (952) 895-6400 Fax: (952) 895-6444
www.continentalhydraulics.com
are subject to change without notice.
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