CX3000
Complete Air Purification System
Whole House Unit
[Duct Mounted]
User’s Guide
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Instructions
Continental Fan Manufacturing Inc.
Buffalo, NY, U.S.A.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .3
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CYCLE TIMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
COST OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . .5
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
CHANGING THE FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..6
CHANGING THE UV LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
RESETTING THE SERVICE LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . .8
REPLACEMENT FILTERS AND ULTRAVIOLET LAMPS . . . . . . . . . . . . . . . . . .8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
TYPICAL VERTICAL AND HORIZONTAL INSTALLATION . . . . . . . . . . . . . .10
LIMITED LIFETIME WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PERFORMANCE DATA AND APPROVALS. . . . . . . . . . . . . . . . . . . . . . . .12
WIRING DIAGRAM . . . . . . . . . . . . . . . . . .. . . . . . . . . . .13
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CX3000 EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
IMPORTANT SAFETY INSTRUCTIONS
Before installing the CX3000 purifier, inspect for any signs of damage.
During handling and installation, take care to protect the catalytic hon-
eycomb side of the product from physical damage, as the aluminum-titanium core is very soft and can be easily damaged.
Warning - Always unplug the power cord from the CX3000 air purifier when
changing the filter or ultraviolet lamps. Never look into a burning ultraviolet lamp without proper eye protection as severe damage to the eyes can
result. This product is rated for standard ambient air temperatures during
heating and air-conditioning functions and not rated for elevated air temperatures in excess of 125 degrees fahrenheit.
Do not attempt to clean the catalytic honeycomb core with cleaning
solutions. The catalyst is radiated with short wave ultraviolet light during
periods of non-air flow and is self-cleaning.
Do not install insulation within 76MM or 3 inches of Luminaries.
Access for service is required when mounting above ceilings or behind
walls.
Do not install in a position where the interior module can fall from an
elevated position and cause injury to people or equipment below.
SPECIFICATIONS
Manufacturer: Continental Fan Manufacturing Inc.
Model: CX3000
Voltage: 1/120V/60
Dimensions: 21" W x 25" H x 10.25" D
Amps: 0.38
Watts: 44.8
Caution: Risk of fire - replace only with SP20T10 / 20 watt
UV-C lamps
Fuse: Replace only with AGC-l fuse
Max Face Velocity: 625 fpm
Max Air Flow: 2170 cfm
UV Range: 254 NM (germicidal)
Weight: 42 LBS
Application: 3000 Sq. Feet
Catalyst: Titanium Dioxide
Particle Filter: Electrostatic Needled MERV -11
Service: UV LAMPS - 1 year
FILTERS - 6 months
32
OPERATION
The CX3000 installs in the air-inlet side of any heating and air conditioning system, up to five tons in size. Operation of the air-handler fan
unit is required for air purification and sterilization to take place.
Note: The ultraviolet lamps are wired to operate continuously. This feature allows the catalyst to burn off surface impurities, while cleaning and
reactivating itself during periods of no airflow. The cost of operation is
less than .07 cents per day. See operating cost section.
The CX3000 combines three unique technologies to protect people
against indoor air pollutants. Photo-Catalytic Titanium Oxidation, combined with high efficiency electrostatic MERV-11 particulate filtration,
and germicidal ultraviolet lights, quickly reduce and eliminate toxic gas
phase chemicals, lung damaging dust and airborne germs from the living
environment.
Many new homes have smart programmable thermostats that allow for
automatic operation of the air-handler fan unit when there is no demand
for heating or air conditioning. It is important that the CX3000 operates
at least (25) minutes per hour (24) hours per day to remove toxic materials from the indoor environment.
The length of operation depends on the location of the home or office in
relation to point source pollution such as refineries, processing plants,
automobile traffic, and areas that produce high levels of pollen.
Individuals that are sensitive to mold spores, dust mites and chemicals, or
have respiratory problems such as asthma, emphysema, and chronic allergies, should extend the run time to at least (40) minutes per hour.
To obtain maximum benefit from the CX3000 air purification system, it is
recommended that the air-handler fan be set to run continuously.
CYCLE TIMES
AIR CYCLES PER HOUR
(Based on 3000 sq. ft.)
Fan unit on 10 minutes per hour Air cycled (1) -------- times per hour
Fan unit on 15 minutes per hour Air cycled (1.3) ------ times per hour
Fan unit on 20 minutes per hour Air cycled (1.75) ---- times per hour
Fan unit on 30 minutes per hour Air cycled (2.62) ---- times per hour
AIR CYCLES PER DA
Fan unit on 10 minutes per hour Air cycled (24) ------- times per day
Fan unit on 15 minutes per hour Air cycled (31) ------- times per day
Fan unit on 20 minutes per hour Air cycled (42) ------- times per day
Fan unit on 30 minutes per hour Air cycled (63) ------- times per day
Note: In the event the existing thermostat does not have the capability to
operate the air-handler fan unit independently of a demand for heating or
air-conditioning, it is highly recommended that an (Air Cycler) be
installed.
This device is simply wired in parallel with the existing thermostat wire
and can be programmed to turn on the air handler fan unit for any desired
interval. A memory tracks the time the fan unit operates every hour and
only cycles the fan unit that hour if normal requirements for heating and
air conditioning have not cycled the fan unit long enough to meet air
purification requirements.
The Air Cycler can be sourced from Shelter Supply, Lakeville, MN (1-800-
762-8399) or (www.Air Cycler.com) on the web.
Y
COST OF OPERATION
Electricity cost
per kilowatt hour .06 kw hr. .08 kw hr. .10 kw hr
CX3000 (32.25 kw hours)
per month = $1.93 $2.58 $3.22
During periods where the fan unit is being operated for the sole purpose
of air purification, running a 1/2 horsepower fan unit will add approximately $5.36 per month to the normal operating cost. However, this cost
is easily offset in savings on medication, doctors office visits, mechanical
maintenance and cleaning of fan units, refrigeration coils, dirty air ducts,
and last but not least, less house cleaning.
54
SERVICE
The CX3000 comes with a built-in computerized service panel to automatically keep track of service intervals. Indicator lights will tell you when to
change filter and ultraviolet lamps (30) days in advance.
MERV-11 Filter . . . . . change every (6) months . . . . . service light turns
from green to yellow after five months, and to red after six months.
UV Lamps . . . . . change every (12) months . . . . . service light turns
from green to yellow after eleven months, and to red after twelve
months.
CHANGING THE FILTER
1 . Unplug the power cord from the CX3000. Unscrew the two locking
knobs and pull out the inner module.
2. Loosen Phillips head screws on filter retainer plates and remove
plates - Fig - 1
3. Remove old filter and replace with new filter. Make sure airflow
arrow on filter is pointing to the inside of module.
4. Replace filter retainer plate and tighten Phillips head screws.
CHANGING THE UV LAMPS
1 . Remove filter as in Fig. - 1.
2. Reach inside and rotate UV lamp 1/4 turn in either direction and
remove. Fig. - 3
3. Carefully place new lamp back into inner case so that the pins line up
with the slot on lamp holders at each end. Fig. - 4
4. Slide the new lamp down into the lamp holders and rotate 1/4 turn.
5. Replace filter and slide module into outer case. Tighten locking knobs
finger-tight.
6. IMPORTANT: Make sure AIR FLOW arrow on filter is facing the air-
inlet side of the air handler.
7. Plug in power cord and check sight ports for lamp illumination.
76
8 9
RESETTING THE SERVICE LIGHTS
On the right side of the service panel, there are arrows pointing to two
small holes marked RESET. One is marked FILTER, and one is marked
LAMP. Insert a pin or similar object into the hole corresponding to the
replacement component, and push lightly until the service light returns to
the green position. The computer is now reset. Fig. - 5
REPLACEMENT FILTERS AND ULTRAVIOLET LAMPS
Replacement components are available in the form of a yearly replacement kit,
comprising (2) filters and (1) set of UV lamps. Replacement kits are available from your local HVAC wholesaler.
INSTALLATION
Make sure to install the CX3000 so that the inlet, or return air, enters the
side containing the MERV-11 particle filter first. Fig. - 6
SERVICE PANEL
FIG. -5
FIG. -6
1. Unscrew the two locking knobs and remove the inside module from
the outer case.
2. Take care not to bend or distort the outer metal enclosure.
3. Mount the outer case to the support plenum. Note: Do not use a
screw length that will extend into or penetrate the inside module
containing the catalyst or filter.
4. In some cases, the foot print of the air handler may be larger or
smaller than the outer enclosure of the CX3000. A metal adapter
plate of 18 ga. sheet metal should be fabricated to make a suitable
transition. Fig. - 7
CX3000
5. Tape all seams between the air handler and the outlet side of the
CX3000 so there can be no air bypassing the system.
6. Attach the air handler to the outlet side of the CX3000, and fasten with
#10 x 3/8 self-drilling sheet metal screws. NOTE: Only 1/2 inch of
clearance has been provided between the outer and inner case.
7. Slide the inner module into the outer encasement and tighten locking
knobs finger-tight. Make sure the inner module will freely slide in and
out of the outside enclosure.
8. Plug in the power cord to any 120vac outlet and check both sight ports
to make sure both lamps are illuminated. Ultraviolet lamps must remain
on at all times regardless of thermostat or Air Cycler settings.
9. Check the service panel. The LED lights should flash in sequence for 15
seconds and then return to green. The filter lamp should be flashing
green and the UV lamp light should be a steady green.
10. Set the thermostat or the Air Cycler to operate the fan unit for at least
25 minutes every hour. If air quality problems persist after one week,
increase the fan unit operating time by (5) minute intervals.
HORIZONT
AL INSTALLATION
LIMITED LIFETIME WARRANTYTYPICAL VERTICAL AND
Each CX3000 Complete Air Purification System comes with a limited life-
time warranty, excluding expendable parts such as filters and UV lamps.
This warranty provides for repair or replacement of any defective parts or
components for two years from the date of purchase at no charge for
labor or materials. This warranty does not cover the expendable UV
lamps, which must
expendable filter cartridge media, which must
months. Continental Fan Manufacturing Inc. is not responsible for the
installation of this product. This warranty does not cover faulty installation or damage to personal property resulting from incorrect or faulty
installation. This warranty does not cover the cost for removal or reinstallation of the CX3000 when service or warranty work is required. All warranty repair work must be performed either at the factory or by a factory
certified service center. Shipping cost to the factory or service center is
the responsibility of the owner of the CX3000. To return product for warranty repair, the customer must first contact the factory for a Return
Materials Authorization (RMA) number and a ship to address, as it may differ from the manufacturing location. For material repaired under warranty, shipping costs to the customer will be prepaid for the first two years
only. This warranty is provided to the original purchaser of the CX3000,
and may not be transferred, sold or bartered. This product is not warranted against freight damage, failure resulting from misuse, connection
to incorrect voltage, or acts of God such as fires, earthquakes, or floods.
be replaced on an annual basis (1-year), or the
be replaced every six
1110
PERFORMANCE DATA AND APPROVALS
CX3000
Air flow &
Resistance Data
Air Flow (cfm) Resistance (in w.g.) Air Velocity (fpm)
1250 0.18 360
1500 0.20 432
1750 0.25 504
2000 0.35 576
2250 0.42 648
2500 0.55 720
WIRING DIAGRAM
CX3000
1312
PARTS LIST
CX3000
ITEM PAR
T QTY DESCRIPTION
1 BL002 2 120 V 60 Hz. 420MA Ballast
2 BL007 1 120V 60Hz 12V 1-Amp Transform
3 EL018 1 Electron Terminal Block
4 LB016 1 CFM Embossed Label
5 EL029 1 Duct Display Board
6 MT042 1 Duct Control Cover
7 EL000 1 Fuse Holder
8 EL001 1 Fuse
9 EL028 1 Duct Electrical Receptacle
10 F1016 1 Power Guard PWG-404 Filter
11 MT014 2 Filter Holding Brackets
12 MT039 3 Duct Braces
13 HD072 2 Brass Key Tag
14 HD066 2 Plastic Lock Knob
15 HD065 1 Southco B8-66 Handle
16 FS00 1 1 3/16 T x 3/8 W Foam Tape
17 MT044 1 Duct Filter Enclosure Assembled
18 EL027 4 Lamp Socket
19 LT012 2 20 Watt UV Lamp
20 MT040 2 UV Lamp Reflector
21 EL014 2 #125-5 Starter Holder
22 EL015 2 FS5C Starter
23 HD029 2 Window Plug
24 EL016 1 Micro Switch
25 AL000 2 Aluminum Honeycomb Grid
26 AL002 1 1/2 Face T-Molding
27 CD009 1 Detachable Power Cord
28 HD002 34 10-32 x 3/8 PP. Type F
29 HD067 2 10-32 x 3/4 P.P. Type F
30 HD073 2 8-32 Hex Nut
31 HD074 2 8-32 x 1/2 RR Machine Screw
32 MT013 1 PVC Spring Clip
33 MT043 1 Duct Filter Cabinet Enclosure
34 FS000 1 1/2 Foam Seal Tape
EXPLODED VIEW
CX3000
1514
Continental Fan Manufacturing Inc.
203 Eggert Road
Buffalo, New York 14215
Tel: 800-779-4021 Fax: 716-842-0611
email: cfm@continentalfan.com
web: www.continentalfan.com
L4-CX3000-UG-0505
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