Continental CX3000 User Manual

CX3000
Complete Air Purification System
Whole House Unit
[Duct Mounted]
User’s Guide
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Instructions
Buffalo, NY, U.S.A.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .3
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CYCLE TIMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
COST OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . .5
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
CHANGING THE FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..6
CHANGING THE UV LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
RESETTING THE SERVICE LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . .8
REPLACEMENT FILTERS AND ULTRAVIOLET LAMPS . . . . . . . . . . . . . . . . . .8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
TYPICAL VERTICAL AND HORIZONTAL INSTALLATION . . . . . . . . . . . . . .10
LIMITED LIFETIME WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PERFORMANCE DATA AND APPROVALS. . . . . . . . . . . . . . . . . . . . . . . .12
WIRING DIAGRAM . . . . . . . . . . . . . . . . . .. . . . . . . . . . .13
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CX3000 EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
IMPORTANT SAFETY INSTRUCTIONS
Before installing the CX3000 purifier, inspect for any signs of damage. During handling and installation, take care to protect the catalytic hon- eycomb side of the product from physical damage, as the aluminum-tita­nium core is very soft and can be easily damaged.
Warning - Always unplug the power cord from the CX3000 air purifier when changing the filter or ultraviolet lamps. Never look into a burning ultravi­olet lamp without proper eye protection as severe damage to the eyes can result. This product is rated for standard ambient air temperatures during heating and air-conditioning functions and not rated for elevated air tem­peratures in excess of 125 degrees fahrenheit.
Do not attempt to clean the catalytic honeycomb core with cleaning solutions. The catalyst is radiated with short wave ultraviolet light during periods of non-air flow and is self-cleaning.
Do not install insulation within 76MM or 3 inches of Luminaries.
Access for service is required when mounting above ceilings or behind walls.
Do not install in a position where the interior module can fall from an elevated position and cause injury to people or equipment below.
SPECIFICATIONS
Manufacturer: Continental Fan Manufacturing Inc. Model: CX3000 Voltage: 1/120V/60 Dimensions: 21" W x 25" H x 10.25" D Amps: 0.38 Watts: 44.8 Caution: Risk of fire - replace only with SP20T10 / 20 watt
UV-C lamps Fuse: Replace only with AGC-l fuse Max Face Velocity: 625 fpm Max Air Flow: 2170 cfm UV Range: 254 NM (germicidal) Weight: 42 LBS Application: 3000 Sq. Feet Catalyst: Titanium Dioxide Particle Filter: Electrostatic Needled MERV -11 Service: UV LAMPS - 1 year
FILTERS - 6 months
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OPERATION
The CX3000 installs in the air-inlet side of any heating and air condi­tioning system, up to five tons in size. Operation of the air-handler fan
unit is required for air purification and sterilization to take place.
Note: The ultraviolet lamps are wired to operate continuously. This fea­ture allows the catalyst to burn off surface impurities, while cleaning and reactivating itself during periods of no airflow. The cost of operation is less than .07 cents per day. See operating cost section.
The CX3000 combines three unique technologies to protect people against indoor air pollutants. Photo-Catalytic Titanium Oxidation, com­bined with high efficiency electrostatic MERV-11 particulate filtration, and germicidal ultraviolet lights, quickly reduce and eliminate toxic gas phase chemicals, lung damaging dust and airborne germs from the living environment.
Many new homes have smart programmable thermostats that allow for automatic operation of the air-handler fan unit when there is no demand for heating or air conditioning. It is important that the CX3000 operates at least (25) minutes per hour (24) hours per day to remove toxic mate­rials from the indoor environment.
The length of operation depends on the location of the home or office in relation to point source pollution such as refineries, processing plants, automobile traffic, and areas that produce high levels of pollen. Individuals that are sensitive to mold spores, dust mites and chemicals, or have respiratory problems such as asthma, emphysema, and chronic aller­gies, should extend the run time to at least (40) minutes per hour.
To obtain maximum benefit from the CX3000 air purification system, it is recommended that the air-handler fan be set to run continuously.
CYCLE TIMES
AIR CYCLES PER HOUR
(Based on 3000 sq. ft.) Fan unit on 10 minutes per hour Air cycled (1) -------- times per hour Fan unit on 15 minutes per hour Air cycled (1.3) ------ times per hour Fan unit on 20 minutes per hour Air cycled (1.75) ---- times per hour Fan unit on 30 minutes per hour Air cycled (2.62) ---- times per hour
AIR CYCLES PER DA
Fan unit on 10 minutes per hour Air cycled (24) ------- times per day Fan unit on 15 minutes per hour Air cycled (31) ------- times per day Fan unit on 20 minutes per hour Air cycled (42) ------- times per day Fan unit on 30 minutes per hour Air cycled (63) ------- times per day
Note: In the event the existing thermostat does not have the capability to operate the air-handler fan unit independently of a demand for heating or air-conditioning, it is highly recommended that an (Air Cycler) be installed.
This device is simply wired in parallel with the existing thermostat wire and can be programmed to turn on the air handler fan unit for any desired interval. A memory tracks the time the fan unit operates every hour and only cycles the fan unit that hour if normal requirements for heating and air conditioning have not cycled the fan unit long enough to meet air purification requirements.
The Air Cycler can be sourced from Shelter Supply, Lakeville, MN (1-800-
762-8399) or (www.Air Cycler.com) on the web.
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COST OF OPERATION
Electricity cost per kilowatt hour .06 kw hr. .08 kw hr. .10 kw hr
CX3000 (32.25 kw hours) per month = $1.93 $2.58 $3.22
During periods where the fan unit is being operated for the sole purpose of air purification, running a 1/2 horsepower fan unit will add approxi­mately $5.36 per month to the normal operating cost. However, this cost is easily offset in savings on medication, doctors office visits, mechanical maintenance and cleaning of fan units, refrigeration coils, dirty air ducts, and last but not least, less house cleaning.
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