Continental CVF36N, CVF36P User Manual

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER AMERICAN NATIONAL STANDARDS, ANSI Z21.11.2, VOLUME II FOR UNVENTED ROOM HEATERS.
UNVENTED MILLIVOLT SYSTEM
INSTALLATION AND OPERATION INSTRUCTIONS FOR
1
NATURAL GAS MODEL PROPANE GAS MODEL
CERTIFIED FOR UNITED STATES USING ANSI METHODS
CVF36N
CVF36P
WARNING: If the information in these instructions is not followed exactly, a fi re or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbour’s phone. Follow the gas
supplier’s instructions.
This is an unvented gas-fi red heater that uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided.
• If you cannot reach your gas supplier, call the fi re department.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
$10.00
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
www.continentalplaces.com • ask@continentalfire.on.ca
W415-0298 / K / 12.06.07
2
TABLE OF CONTENTS
PG 3-4 INTRODUCTION
Warranty General Instructions General Information Care of Glass Door, Catalytic Tiles & Plated Parts
5-7 INSTALLATION
Combustion and Ventilation Air Provisions Determining Confi ned or Unconfi ned Space Gas Installation Optional Wall Switch Installation Dimensions Minimum Framing Clearances Nailing Tab Installation Minimum Mantel and Enclosure Clearances
8-9 FINISHING
Grate and log installation Charcoal Embers Glowing Embers Hood Installation Logo Placement Louvre Installation
9-10 OPTIONAL BLOWER
GD65 Fan Installation
GD36 Termostatic Sensor Control
INSTALLATION
11-12 OPERATION / MAINTENANCE
Operating Instructions Maintenance Oxygen Depletion Sensor Pilot Cleaning Pilot Flame Appearance Venturi Adjustment
13-14 REPLACEMENTS
Ordering Replacement Parts Replacement Parts Accessories
15-16 TROUBLE SHOOTING GUIDE
17 SERVICE HISTORY
18 NOTES
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
!
WARNING
• Under no circumstances should this heater be modifi ed
Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the heater. Never obstruct the front opening of the heater.
• If the heater shuts off, do not re-light until you provide fresh air. If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.
• Do not burn wood or other materials in this heater.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Keep young children and animals away when the fi replace is hot.
• Due to high temperatures, the heater should be located out of traffi c and away from furniture and draperies.
• Clothing or other fl ammable material should not be placed on or near the heater.
• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the fi replace and venting system are kept clean. The fi replace and its venting system should be inspected before use and at least annually by a qualifi ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fi replace area must be kept clear and free from combustible materials, gasoline and other fl ammable vapours and liquids.
• Furniture or other objects must be kept a minimum of 4 feet away from the front of the fi replace.
• Do not use this fi replace if any part has been under water. Immediately call a qualifi ed service technician to inspect the fi replace and to replace any part of the control system and any gas control which has been under water.
• Do not allow fans to blow directly into the fi replace. Avoid any drafts that alter burner fl ame pattern.
• Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.
W415-0298 / K / 12.06.07
CONTINENTAL® gas fireplaces are manufactured under the strict Standard of the world recognized
rs,
ves and
ISO 9001:2000 Quality Assurance Certificate.
WOLF STEEL LTD. products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is again thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from Wolf Steel Ltd.
CONTINENTAL® GAS FIREPLACE LIMITED WARRANTY
The following materials and workmanship in your new Continental® gas fireplace are warranted against defects for a period of five years. This covers: combustion chamber, heat exchanger, burner, phazer™ logs and embe ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas val thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered Wolf Steel Ltd. will provide replacement parts free of charge during the first year of the limited warranty.
3
Any labour related to warranty repair is not covered.
CONDITIONS AND LIMITATIONS
Wolf Steel Ltd. warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with CONTINENTAL®® -- provided that the purchase was made through an authorized CONTINENTAL®® dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this limited warranty, Wolf Steel Ltd. may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
Notwithstanding any provisions contained in this limited warranty, Wolf Steel Ltd.’S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of Wolf Steel Ltd. with respect to the CONTINENTAL®® gas fireplace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
Wolf Steel Ltd. neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. Wolf Steel Ltd. will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of Wolf Steel Ltd.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
Wolf Steel Ltd. reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. CONTINENTAL® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.
W415-0298 / K / 12.06.07
4
GENERAL INSTRUCTIONS
THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with
local codes. Installation practices vary from region to region and it is important to know the specifi cs that apply to your area, for example: in Massachusetts State:
The appliance off valve must be a “T” handle gas cock.
The fl exible connector must not be longer than 36“.
The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion product.
A carbon monoxide detector is required in all rooms containing
gas fi red appliacnes.
WARNING: This product must be installed by a licensed
plumber or gas fi tter when installed within the commonwealth of Massachusetts.
Un-vented room heater shall be installed in accordance with
527 CMR 30.00 and 248 CMR 3.00 through 7.00.
Sellers of un-vented propane or natural gas-fi red space/room
heaters shall provide to each purchaser a copy of 527 CMR
30.00 upon the sale of the unit from http://www.Continentalfi replaces.com/Webshare/ installation_manuals/mass_requirements.pdf
In absence of local codes, install the CVF36 to the current National Fuel Gas Code, ANSI Z223.1 Installation Code
which can be obtained from:
American Nation Standards Institute Inc.
1430 Broadway
New York, NY 10018
or
National Fire Protection Association Inc.
Batterymarch Park
Quincy, MA 02269 The fi replace and its individual shutoff valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fi replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
When the fi replace is installed directly on carpeting, vinyl tile or other combustible material other than wood fl ooring, the fi replace shall be installed on a metal or wood panel extend­ing the full width and depth.
If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the cur­rent ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUAL­ITY! Maximum input is 30,000 BTU/hr for natural gas and
propane. When the fi replace is installed at elevations above 2,000ft, and in the absence of specifi c recommendations from the local authority having jurisdiction, the certifi ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.
W415-0298 / K / 12.06.07
Suitable for mobile home installation where the mobile home has been permanently placed on its site. This heat­er must not be installed in a bedroom or bathroom.
This fireplace may be installed in an aftermarket per­manently located, manufactured (mobile) home, where not prohibited by local codes.
This fireplace is only for use with the type of gas indi­cated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is used.
Minimum inlet gas supply pressure is 4.5“ water column for natural gas and 11“ water column for propane. Maximum inlet gas pressure is 7“ water column for natural gas and 13“ water column for propane. Manifold pressure under fl ow conditions is 3.5“ water column for natural gas and 10“ water column for propane.
CARE OF PLATED PARTS
No external electricity (110 volts or 24 volts) is required for the gas system operation.
Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.
Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth.
This heater is equipped with a pilot light safety system referred to as an OXYGEN DEPLETION
SENSOR and is designed to turn off the heater
if not enough fresh air is available.
Use only accessories designed for and
listed with your specifi c fi replace.
CARBON MONOXIDE POISONING MAY
LEAD TO DEATH
Early signs of carbon monoxide poisoning resem-
ble the fl u, with headache, dizziness and/or nau­sea. If you have these signs, the heater may not
be working properly. Get fresh air at once! Have
heater serviced.
Some people---pregnant women, persons with heart or lung disease, anaemia, those under the infl uence of alcohol, those at high altitudes--- are more af-
fected by carbon monoxide than others.
Ceiling fans or oscillating type fl oor fans can cause fl ame impingement if directing air at the fi replace. Impinging fl ames will cause soot or carbon that may enter into living area. Try reversing ceiling fan or re-directing fl oor fans to prevent sooting.
INSTALLATION
5
COMBUSTION & VENTILATION
AIR PROVISIONS
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be ‘finished’, (i.e. drywall/sheetrock) as would any other outside wall of the home. This will ensure that clearance to combustibles is maintained within the cavity.
The National Fuel Gas Code, ANSI Z223.1 defi nes a confi ned space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m input rating of all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors are considered a part of the unconfi ned space.
3
per kW) of the aggregate
The CVF36 is rated at 30,000BTUs per hour and therefore requires a minimum unconfined space of 1,500 cubic feet.
DETERMINING CONFINED OR UNCON-
FINED SPACE
To determine the volume of the room where the heater is to be installed, multiply the width x the length x the ceiling height of that room measured in feet. If any adjoining rooms are con­nected by grills or openings such as kitchen pass-throughs, etc., the volume of those rooms may be added to the total.
Multiply the room volume by 1000 and divide this amount by 50 to determine the maximum Btu/hr that the space can support with adequate combustion and ventilation air.
Add the Btu/hr of all fuel burning appliances located within the space such as gas furnace, gas water heater, etc. Do not include direct vent gas appliances which draw their input and output air from and to the outdoors.
WARNING: If the area in which the heater may be operated is smaller than that defi ned as an unconfi ned space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods de­scribed in the National Fuel Gas Code ANSI Z223.1, Section
5.3 or the applicable local code.
ROOM 2
ROOM 1
HEIGHT
LENGTH
Room Volume = Length x Width x Height Max BTU/hr = Room Volume x 1000 ÷ 50
EXAMPLE 1 EXAMPLE 2
In this example, because there is no door to the adjoining room, the volume of the adjoining room may be added to the volume of the room with the heater to get a total unconfi ned
space.
The total unconfi ned space: 800 + 1200 = 2000 cubic feet.
Maximum BTU/h:
If there are no more fuel burning appliances within this space then the 30,000 BTU/h input of the fi replace is suitable to be installed. This also assumes that the construction of this space is not unusually tight.
2000 x 1000
= 40,000 BTU/h
50
WIDTH
FIGURE 1
If for example, the length of the rooms is 10 feet, the width of Room 1 is 10 feet, the width of Room 2 is 15 feet the height of the rooms is 8 feet.
The volume of Room 1: 10 x 10 x 8 = 800 cubic feet.
The volume of Room 2: 10 x 15 x 8 = 1200 cubic feet.
If in this example a solid door separates Room 1 from Room 2, the volume of Room 2 could not be used. In this case the maximum BTU/h would be:
Maximum BTU/h:
This would be considered a confi ned space since it can not support the 30,000BTU/h input of the heater and it would be necessary to provide adequate combustion and ventilation air to Room 1.
800 x 1000
= 16,000 BTU/h
50
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6
Unusually tight construction is defined as con­struction where:
a) Walls and ceilings exposed to the outside atmosphere have a continuous water vapour retarder with a rating of 1 perm (6 x 10 gasketed or sealed, and
b) Weather stripping has been added on openable win­dows and doors, and
c) Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.
An unvented room heater is recommended for use as a secondary heat source rather than as a primary source. Gas combustion produces water vapour which could occur at the rate of approximately one ounce of water for every 1,000 BTU/hr of gas input. During the cold weather season, indoor humidity levels tend to be low. Consequently, this water vapour can enhance the living space. However if a problem should occur:
a) ensure suffi cient combustion and circulation air
b) use a dehumidifi er
c) do not use the unvented room heater as a primary
heat source
Without suffi cient fresh air for proper operation, poor fuel combustion can result. Carbon Monoxide is a result of poor combustion.
If additional fresh air is required, use one of the meth- ods described in the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or the applicable local code.
-11
kg per pa-sec-m2) or less with openings
GAS INSTALLATION
Proceed once the vent installation is complete.
NOTE: All gas connections must be contained within the fi replace when complete.
1. Move the fi replace into position and secure to the fl oor
through the 1/4" holes located at either side of the base.
2. The fi replace is designed to accept 3/8" gas supply line.
The fi replace is equipped with a 3/8" manual shut-off valve.
3. Connect the gas supply in accordance to local codes. In the absence thereof, install according to the National Installation Code.
4. When fl exing any gas line, support the gas valve so that the lines are not bent or kinked.
5. Check for gas leaks by brushing on a soap and water solution.
DO NOT USE OPEN FLAME.
OPTIONAL WALL SWITCH
INSTALLATION
For ease of accessibility, an optional remote wall switch may be installed in a convenient location. A 20’ length of millivolt wire is connected to the gas valve for the wall switch. How­ever if a greater length is required route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:
WIRE SIZE MAX. LENGTH 14 gauge 100 feet
16 gauge 60 feet 18 gauge 40 feet
FIGURE 2
FIGURE 3
W415-0298 / K / 12.06.07
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