Continental CLHD45 User Manual

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Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 ● CSA 2.22 FOR VENTED GAS FIREPLACE HEATERS.

CLHD45N

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

NATURAL GAS

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

CLHD45P

PROPANE

SHOWN WITH OPTIONAL SURROUND

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

$10.00

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.continentalﬁ replaces.com • ask@continentalﬁ re.on.ca

1.24B

W415-0895 / C / 03.13.12

Page 2

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 6

2.3 GENERAL INFORMATION 7

2.4 RATING PLATE INFORMATION 8

3.0 VENTING 8

3.1 VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS 9

3.2 TYPICAL VENT INSTALLATIONS 10

3.3 SPECIAL VENT INSTALLATIONS 11

3.3.1 PERISCOPE TERMINATION 11

3.3.2 CORNER TERMINATION 11

3.4 VENT TERMINAL CLEARANCES 12

3.5 VENT APPLICATION FLOW CHART 13

3.6 DEFINITIONS 13

3.7 ELBOW VENT LENGTH VALUES 13

3.8 HORIZONTAL TERMINATION 14

3.9 VERTICAL TERMINATION 16

3.10 VERTICAL THROUGH EXISTING CHIMNEY 18

4.2 VENT HEAT SHIELD INSTALLATION 19

4.0 INSTALLATION 19

4.1 WALL AND CEILING PROTECTION 19

4.2.1 HORIZONTAL INSTALLATION 20

4.2.2 VERTICAL INSTALLATION 20

4.3 USING RIGID VENT COMPONENTS 21

4.4 HORIZONTAL AIR TERMINAL INSTALLATION 21

4.5 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION 22

4.6 VERTICAL AIR TERMINAL INSTALLATION 22

4.7 USING FLEXIBLE VENTING 23

4.8 MOBILE HOME INSTALLATION 23

4.9 GAS INSTALLATION 24

5.0 FRAMING 25

5.1 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 28

5.2 ALCOVE ENCLOSURE 30

5.3 MINIMUM MANTEL CLEARANCES 31

6.0 FINISHING 32

6.1 DOOR REMOVAL / INSTALLATION 32

6.2 LOGO PLACEMENT 33

6.3 TRIM INSTALLATION 33

6.4 GLASS EMBERS 34

7.0 OPTIONAL BLOWER INSTALLATION 35

7.1 ACCESSING THE BLOWER 35

7.1.1 BURNER REMOVAL 35

7.1.2 VALVE TRAIN ASSEMBLY 36

7.2 INSTALLING THE BLOWER 37

8.0 ELECTRICAL CONNECTION 38

8.1 HARD WIRING CONNECTION 39

8.2 RECEPTACLE WIRING DIAGRAM 39

8.3 WIRING DIAGRAM 40

9.0 OPERATING INSTRUCTIONS 41

9.1 OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING 41

9.2 LIGHTING INSTRUCTIONS 41

9.3 ANTI CONDENSATION SWITCH (OPTIONAL) 42

10.0 ADJUSTMENT 42

10.1 PILOT BURNER ADJUSTMENT 42

10.2 VENTURI ADJUSTMENT 42

10.3 FLAME CHARACTERISTICS 43

11.0 MAINTENANCE 44

11.1 GLASS / DOOR REPLACEMENT 45

11.2 CARE OF GLASS 45

11.3 CARE OF PLATED PARTS 46

11.4 VALVE REMOVAL 46

11.5 RESTRICTING VERTICAL VENTS 46

12.0 REPLACEMENTS 47

13.0 TROUBLESHOOTING 51

14.0 WARRANTY 54

15.0 SERVICE HISTORY 55

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

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1.0 INSTALLATION OVERVIEW

Mantel, see “MINIMUM MANTEL CLEARANCES” section.

Framing, see “FRAMING” section.

Side Wall

Enclosures, see the section “MINIMUM CLEARANCES TO COMBUSTIBLE ENCLOSURES” section for drywall (or other combustible material).

Venting, see “VENTING” section.

Framing, see “FRAMING” section.

Enclosures, see the section “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section for non-combustible materials such as tile, marble, granite, etc.

Rating plate, see “RATING PLATE INFORMATION” section.

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2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the appliance are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.

WARNING

W415-0895 / C / 03.13.12

3.2B

Page 5

2.1 DIMENSIONS

10 1/8”

34 1/16”

7”

4”

46 1/4”

42”

1”

39 5/16”

18 7/8”

40 13/16”

19 7/8”

/16”

7 ½”

/16”

1 3/8”

GAS

INLET

4 3/4”

ELECTRICAL

INLET ON

LEFT SIDE

40 13/16”

39 3/16”

37 13/16”

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Page 6

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE APPLIANCE.

FIRE RISK. EXPLOSION HAZARD.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to

conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian

Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

4.1A

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2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Altitude (FT) 0-4,500 0-4500

Max. Input (BTU/HR) 24,000 24,000

Max. Output Steady State (BTU/HR) 17,280 17,280

Efﬁ ciency (w/the fan on) 72% 72%

Min. Inlet Gas Supply Pressure 4.5" Water Column 11" Water Column

Max. Inlet Gas Supply Pressure 7" Water Column 13" Water Column

Manifold Pressure (Under Flow Conditions) 3.5" Water Column 10" Water Column

When the appliance is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each ad- ditional 1,000ft.

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is certiﬁ ed for mobile home installation.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

APPLIANCE

NG LP

W415-0895 / C / 03.13.12

Page 8

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2.4 RATING PLATE INFORMATION

DIRECT VENT GAS FIREPLACE HEATER. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND

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INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. THIS APPLIANCE MUST BE

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ANSI Z223.1, OR CSA B149, INSTALLATION CODES.

NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.

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MANTEL / TABLETTE 6" * TOP, SIDES & BACK: PER STAND OFF SPACERS FOR FRAMING MATERIALS. FOR FINISHING MATERIALS SEE OWNERS MANUAL

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9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

LHD45N CLHD45N MODEL CLHD45P LHD45P

24,000 BTU/h INPUT / ALIMENTATION 24,000 BTU/h

3.5" WATER COLUMN/D'UNE COLONNE D'EAU MANIFOLD PRESSURE/PRESSION AU COLLECTEUR: 10" WATER COLUMN/D'UNE COLONNE D'EAU

4.5" WATER COLUMN/D'UNE COLONNE D'EAU MINIMUM SUPPLY PRESSURE/PRESSION D'ALIMENTATION MINIMALE: 11" WATER COLUMN/D'UNE COLONNE D'EAU

7.0" WATER COLUMN/D'UNE COLONNE D'EAU MAXIMUM SUPPLY PRESSURE/PRESSION D'ALIMENTATION MAXIMALE: 13" WATER COLUMN/D'UNE COLONNE D'EAU

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DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA

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001657 (NGZ) 001659 (WUSA

UN COMBUSTIBLE SOLIDE NE DOIT PAS ÊTRE UTILISÉ

IN CONTACT

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EXTENSIONS PLUS GRANDES. SEE OWNER'S INSTRUCTION MANUAL FOR MINIMUM AND MAXIMUM VENT LENGTHS. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR LES LONGUEURS D'EVACUATION MINIMALE ET MAXIMALE.

AVEC CET APPAREIL. UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES SEULEMENT AVEC CETTE UNITÉ.

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EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.

THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND

5(6($/,1*,61(&(66$5<$)7(56(59,&,1*7+(9(17$,5,17$.(6<67(0 /$33$5(,/'2,7e9$&8(56(6*$=(187,/,6$17/(16(0%/('e9$&8$7,2135235($ 1$32/(215e)e5(5$80$18(/',167$//$7,21'(35235,e7$,5(3285/e9$&8$7,21 35e&,6(,/(67,03257$17'(%,(15e,167$//(5(75(6&(//(5/e9(17$35(6$92,5 $6685e/(0$,17,(1'86<67e0('(35,6('$,5

ELECTRICAL RATING: 115V, 60HZ. LESS THAN 12 AMPERES

63e&,),&$7,216e/(&75,48(69+=02,16'($03Ê5(

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

SERIAL180%(512'(6e5,( LHD45

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

For rating plate location, see “INSTALLATION OVERVIEW” section.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

VIGUER.

W385-0497 / D

3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

WARNING

Refer to the section applicable to your installation.

7.1A

W415-0895 / C / 03.13.12

Page 9

3.1 VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4”/7” SUPPLIER WEBSITE

Duravent W175-0053 Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following

termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit GD111, ﬂ at roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.

For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

8.1

W415-0895 / C / 03.13.12

Page 10

3.2 TYPICAL VENT INSTALLATIONS

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

16” MINIMUM

18” MAXIMUM

(FLEX VENT)

24” MAXIMUM

(RIGID VENT)

8” MINIMUM

37 13/16”

* See “VENTING” section.

45 13/16” MINIMUM

PLUS RISE*

40 FEET

MAXIMUM

3 FEET

MINIMUM

37 13/16”

W415-0895 / C / 03.13.12

Page 11

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’ for a ﬁ replace and 8’ for a stove.

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

12” MIN TO GRADE

24” MINIMUM

40 13/16”

3.3.2 CORNER TERMINATION

The maximum vent length for a corner installation is 24” of horizontal run with a minimum 8” rise.

9.1A

24”

MAX

W415-0895 / C / 03.13.12

Page 12

3.4 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS ††*

INSTALLATIONS

CANADA U.S.A.

MIN

MAX

= 3 feet

= 2 x

  feet

ACTUAL

A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12”

9”

Clearance to windows or doors that open.

C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the center line of the terminal.

E 12” ** 12” ** Clearance to unventilated sofﬁ t.

F 0” 0” Clearance to an outside corner wall.

H 3’ 3’ ****

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’.

I 3’ 3’ **** Clearance to a service regulator vent outlet.

J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ 3’ † Clearance to a mechanical air supply inlet.

L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property. M 12” †† 12” **** Clearance under a veranda, porch or deck. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

P 8’ 8’ Roof must be non-combustible without openings. Q 3’ 3’ See chart for wider wall dimensions.

R 6’ 6’

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

S 12” 12” Clearance under a covered balcony

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

††* Permitted only if the balcony is fully open on a minimum of one side.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

W415-0895 / C / 03.13.12

12.1C

Page 13

3.5 VENT APPLICATION FLOW CHART

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

14.1

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES

1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

15.1

W415-0895 / C / 03.13.12

Page 14

3.8 HORIZONTAL TERMINATION

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

(HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET VT

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET H

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example: V

= 3 FT

= 8 FT

VT = V1 + V H

= 2.5 FT

= 2 FT

HR = H1 + H H

= .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT

= 3 FT + 8 FT = 11 FT

= 2.5 + 2 = 4.5 FT

HT = HR + HO = 4.5 + 5.4 = 9.9 FT HT + V

= 9.9 + 11 = 20.9 FT

90°

17.5 20

Formula 1: HT < V

9.9 < 11 Formula 2: HT + VT < 40 FT

20.9 < 40

Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0895 / C / 03.13.12

16.1A

Page 15

V V V

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

REQUIRED

See graph to determine the required vertical rise VT for the

required horizontal run HT.

150

147”

100

VERTICAL

RISE IN

INCHES V

57”

8”

515

2’

12.5’

19.5’

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H Formula 2: HT + V

Example:

= VT = 6 FT

= 3 FT

= 5 FT

= H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

= H

+ V

< 4.2 V

+ H

= 3 + 5 = 8 FT

+ H

= 8 + 2.7 = 10.7 FT

= 10.7 + 6 = 16.7 FT

< 24.75 feet

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT

10.7 < 25.2

Formula 2: HT + V

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

< 24.75 FT

90°

Example:

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: H

4.2 VT = 4.2 x 5.5 = 23.1 FT

= 4 + 1.5 = 5.5 FT

+ H2 + H

+ H

= 13.6 + 5.5 = 19.1 FT

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

= 5.5 + 8.1 = 13.6 FT

< 4.2 V

90°

13.6 < 23.1 Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

16.8

W415-0895 / C / 03.13.12

Page 16

3.9 VERTICAL TERMINATION

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring one or more 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< V

< 40 feet

for the

Example: V

= 5 FT

= 6 FT

= 10 FT

= V

+ V2 + V3 = 5 + 6 + 10 = 21 FT

= 8 FT

= 2.5 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < V

18.6 < 21 Formula 2: HT + V

39.6 < 40

= 8 + 2.5 = 10.5 FT

+ H

= 10.5 + 8.1 = 18.6 FT

= 18.6 + 21 = 39.6 FT

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

90°

18.1

W415-0895 / C / 03.13.12

Page 17

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< 3V

< 40 feet

Example: V

= 2 FT

= 1 FT

= 1.5 FT

= V

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

= 6 FT

= 2 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

= 6 + 2 = 8 FT

+ H

= 8 + 8.1 = 16.1 FT

= 16.1 + 4.5 = 20.6 FT

90°

for the

25 30

90°

Formula 1: HT < 3V 3VT = 3 x 4.5 = 13.5 FT

16.1 > 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet

20.6 < 40

Since only formula 2 is met, this vent configuration is unacceptable and a new appliance location or vent configuration will need to be established to satisfy both formulas.

18.1_2A

NOTE: All vent parameters are stated for rigid venting. If using approved Wolf Steel Ltd. ﬂ exible vent- ing then maximum horizontal requirements are reduced by 25%.

W415-0895 / C / 03.13.12

Page 18

3.10 VERTICAL THROUGH EXISTING CHIMNEY

WARNING

RISK OF FIRE!

CO-AXIAL TO CO-LINEAR VENTING CONFIGURATIONS MUST ONLY BE USED IN A NON-

COMBUSTIBLE CHIMNEY OR ENCLOSURE. INSTALLATION IN A COMBUSTIBLE ENCLOSURE COULD

RESULT IN A FIRE.

This appliance is designed to be attached to a 3” co-linear aluminum ﬂ ex vent system running the full length of a masonry chimney.

The ﬂ ex liners accommodate any contours of a masonry chimney, however, it is necessary to keep the ﬂ exible liners as straight as possible. The inlet air collar of the termination cap must be connected to the air intake ﬂ ex liner and the exhaust collar must be connected to the exhaust ﬂ exible liner.

Both Simpson Duravent and Selkirk co-linear to co-axial adaptors have been approved on

this appliance (NOTE: A vent adaptor will be required directly off the appliance).

Follow vent manufacturer’s installation instructions.

TERMINATION

Different manufacturer’s venting components must not be combined. Once the preferred manufacturer’s appliance adaptor has been attached, the remainder of the system must be that of the same manufacturer.

The only exception to this rule is to use Wolf Steel’s approved 3” ﬂ ex liner and co-linear termination.

AIR

INTAKE

EXHAUST

FLUE

FLEX

LINER

* 40 FT

MAX.

10 FT

MIN

COAXIAL TO

CO-LINEAR ADAPATER

APPLIANCE

VENT ADAPTOR

* Measured from appliance ﬂ ue collar to termination ﬂ ue collar

W415-0895 / C / 03.13.12

7.6

Page 19

3.11 VENT HEAT SHIELD INSTALLATION

For shipping purposes, the heat shield has been attached on top of the appliance.

If venting with a 90 degree elbow directly off of the top of the appliance, the elbow heat shield must be repositioned and secured with the two screws (supplied) as illustrated.

The heat shield can be adjusted up to a maximum of 18”. Remove the two screws as illustrated to adjust the shield. If the elbow height exceeds this height, the use of the shield is no longer required.

4.0 INSTALLATION

FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

REMOVE SCREWS

TO ADJUST

HEIGHT

WARNING

EXACTLY.

WHICH MUST BE SEALED USING MILL PAC.

18”

MAX

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

4.1 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For optimum performance it is recommended that all horizontal runs have a minimum of 1/4” rise per foot. For safe and proper operation of the appliance, follow the venting instructions exactly.

68.2A

WARNING

70.1

W415-0895 / C / 03.13.12

Page 20

4.1.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie).

WARNING

CAULKING

FIRESTOP

SPACER

VENT

SHIELD

DETERMINE THE CORRECT HEIGHT

FINISHING MATERIAL

B. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the ﬁ restop.

20.2

4.1.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and

tighten. This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

9 3/4”

FIRESTOP

UNDERSIDE OF

JOIST

VENT PIPE

SHIELD

VENT

PIPE

SHIELD

21.1

9 3/4”

CAULKING

VENT

PIPE

COLLAR

W415-0895 / C / 03.13.12

Page 21

4.2 USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel Ltd. support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

ll inner exhaust and outer intake vent pipe joints may be sealed using either red high temperature silicone sealant W573-0002 (not supplied) or black high temperature sealant W573-0007 Mill Pac (not supplied) with the exception of the appliance exhaust ﬂ ue collar which must be sealed using Mill Pac.

4.3 HORIZONTAL AIR TERMINAL INSTALLATION

25.1

A. Move the appliance into position.

Measure the vent length required between terminal and appliance taking into account the additional length needed for the ﬁ nished wall surface and any 1¼” overlaps between venting components.

B. Apply high temperature sealant W573-

0007 (not supplied) to the outer edge of the inner collar of the appliance. Attach the ﬁ rst inner rigid pipe component and secure using 3 self tapping screws. Repeat using the outer rigid pipe.

C. Insert the vent pipes through the ﬁ restop maintaining the required

clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of the return ﬂ ange.

#10x2"

SCREWS

CAULKING

OUTER RIGID PIPE

2” OVERLAP

INNER RIGID

PIPE

HI-TEMP SEALANT

26.3

W415-0895 / C / 03.13.12

Page 22

4.4 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION

A. Follow the instructions for "HORIZONTAL AIR TERMINAL INSTALLATIONS" section.

Continue adding components alternating inner rigid pipe and outer rigid pipe. Ensure that all inner rigid pipe and elbows have sufficient vent spacers attached and each component is sealed and securely fastened to the one prior. Attach the inner telescopic sleeve to the vent run. Repeat using the outer telescopic sleeve. Seal and secure as before. To facilitate completion, attach inner and outer couplers to the air terminal.

C. Install the air terminal. See “HORIZONTAL AIR TERMINAL INSTALLATION” section.

4.5 VERTICAL AIR TERMINAL INSTALLATION

A. Move the appliance into position. B. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

C. Apply high temperature sealant W573-0007 (not supplied) to the

outer edge of the inner sleeve of the air terminal. Slip the inner coupler a minimum of 2” over the sleeve and secure using 3 screws.

D. Apply high temperature sealant W573-0002 (not supplied) to the

outer edge of the of the outside sleeve of the air terminal connector. Slip the outer coupler over the sleeve and secure as before. Trim the outer coupler even with the inner coupler end.

E. Thread the air terminal connector / vent pipe assembly down through

the roof support and attach, ensuring that a minimum 16” of air terminal connector will penetrate the roof when fastened. If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through the attic. The air terminal connector must be located vertically and plumb.

F. Remove nails from the shingles, above and to the sides of the air terminal connector. Place the

ﬂ ashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centered within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do NOT nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

G. Apply a heavy bead of waterproof caulking 2” above the ﬂ ashing. Install the

storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is achieved.

H. Continue adding rigid venting sections, sealing and securing as above. Attach the inner collapsed

telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using the outer telescopic sleeve.

I. Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner

collar on the appliance. Pull the telescopic sleeve a minimum of 2” onto the collar. Secure with 3 screws. Repeat with the outer telescopic sleeve.

J. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will

prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

AIR TERMINAL

TELESCOPIC SLEEVE

20"

COUPLER

VENTING

48.1

INNER PIPE

AIR

TERMINAL

CONNECTOR

HIGH TEMPERATURE SEALANT

INNER RIGID

PIPE

OUTER

RIGID PIPE

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

27.2

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Page 23

4.6 USING FLEXIBLE VENTING

NOTE: All vent parameters are stated for rigid venting. If using approved Wolf Steel Ltd. ﬂ exible vent- ing then total horizontal lengths (HT) are reduced by 25%.

4.7 MOBILE HOME INSTALLATION

This appliance is certiﬁ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.

This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly.

This appliance is certiﬁ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Conversion Kits This appliance is ﬁ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor.

29.1

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Page 24

4.8 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer.

A. Move the appliance into position and secure. B. If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the

connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the

current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

D. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked. E. The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner

assembly on it’s side to aid with servicing components.

F. Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

WARNING

SPARKS OR OPEN FLAMES.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

30.1A

2”

12.000”

NOTE: Connect the gas supply to the 1/2” shut off and ﬂ ex connector (supplied). Ensure gas supply is secured and that there is sufﬁ cient movement of the connector to permit lifting the burner base assembly for component servicing.

W415-0895 / C / 03.13.12

Page 25

5.0 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE

APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH

ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN

AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH

SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK

OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS

LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING

ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE

FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE

WARNING

RISK OF FIRE!

COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.

INSULATION AND OTHER MATERIALS ARE SECURED.

COULD RESULT.

BASE.

INSTALLED.

71.1

It is best to frame your appliance after it is positioned and the vent system is installed. Frame to local building codes.

It is not necessary to install a hearth extension with this appliance. When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor materials, i.e. tile, carpeting, hard wood.

W415-0895 / C / 03.13.12

Page 26

WARNING

DO NOT BUILD INTO THIS AREA - IT MUST BE LEFT CLEAR TO PROVIDE ADEQUATE CLEARANCE

FOR THE VENT IN THIS 14” WIDE AREA CENTERED ALONG THE FRONT OF THE FIREPLACE. NO

COMBUSTIBLES ARE ALLOWED. FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE

FRAMING.

56”

MINIMUM

FROM BASE

APPLIANCE

14”

MIN

41 ¼”

46 ¾”

20 ¹/8”*

W415-0895 / C / 03.13.12

Page 27

FRAMING

ROUGH OPENING

HEIGHT WIDTH DEPTH TO CEILING

41 ¼” 46 ¾” 20 ¹/

”* 56” 30 ¹¹/16” 2” 14” 2”** 1”** 0”

MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES FROM

APPLIANCE AND VENT SURFACES:

FROM BASE

APPLIANCE

TO CEILING

FROM TOP

APPLIANCE

OPENING

SIDE

WALL

TO COMBUSTIBLE

FINISHING ABOVE

APPLIANCE

TOP

VENT

PIPE

SIDES AND

BOTTOM OF VENT

PIPE

REAR & SIDE

STANDOFFS

* When constructing the enclosure allow for ﬁ nishing material thickness to maintain clearances.

** HORIZONTAL VENT SECTIONS: A minimum clearance of 2” to the top and 1” to the sides and bottom of

the vent pipe on all horizontal runs to combustibles is required. Horizontal vent sections within enclosures require a minimum clearance of 6” at the top of the vent pipe, see “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section. Use ﬁ restop spacer W010-1777 (supplied).

** VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles

is required except for clearances in appliance enclosures. Vertical vent sections within enclosures require a minimum clearance of 2” around the vent pipe. Use ﬁ restop spacer W500-0096 (not supplied).

OUTSIDE

CHASE

ǩ´

ô´

´

´

INSIDE CHASE

ô´

BACK WALL OF CHASE / ENCLOSURE (INCLUDING ANY FINISHING MATERIAL)

ò´

W415-0895 / C / 03.13.12

Page 28

5.1 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES

IMPORTANT: The CLHD45 requires a minimum inside enclosure height of 56”, measured from the bottom of

the appliance. For temperature requirements, this area must be left unobstructed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.

NON-COMBUSTIBLE

COMBUSTIBLE

SHELF

2”

18 3/16”

30 ¹¹/16”

MIN

VENT HEAT SHIELD

2”

6”

MIN

0” IF NONCOMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE.

56”

MIN

ENCLOSURE

HEIGHT

TOP OF FIREPLACE OPENING

12 1/2”

14”

25 5/16”

MIN

1”

NON-COMBUSTIBLE MATERIAL

45 13/16”

MIN PLUS

RISE*

1”

* See “VENTING” section.

W415-0895 / C / 03.13.12

Page 29

30 ¹¹/

”

TOP OF

APPLIANCE

OPENING

NON-COMBUSTIBLE

14”

2”

42”

46 ¼”

COMBUSTIBLE

Finishing material may be secured directly to the appliance body where practical.

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Page 30

5.2 ALCOVE ENCLOSURE

RECESS OR ALCOVE AREA

ENCLOSURE AREA

APPLIANCE

NOTE: Recesses or alcoves above the appliance can be made as deep as desired provided the minimum clearances to combustibles are maintained.

Non-combustible material can be used, provided the minimum clearances to combustible materials are applied.

The minimum enclosure volume must be increased by no less than the volume of the recess. This adjustment can be made by increasing any or all of the height, width and depth of the enclosure.

71.2

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Page 31

5.3 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

(

WARNING

73.1

34 712 56

MANTEL DEPTH

MANTEL DIMENSIONS

Ref Height Depth

A 25 5/16” B 6” 2” C 8” 4” D 10” 6” E 12” 8”

TOP OF

APPLIANCE

OPENING

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Page 32

6.0 FINISHING

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

6.1 DOOR REMOVAL / INSTALLATION

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

WARNING

RISK OF FIRE!

WARNING

72.1A

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR

OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR

SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

75.1

The glass door is secured to the top front edge of the ﬁ rebox with two latches. Pull the handles of the latches forward, then lift the latches out from the door frame to release the top of the door. Next, pivot the door forward until the top edge clears the front of the appliance. Carefully grip the sides of the door lifting it out from the retainer along the bottom of the door.

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Page 33

6.2 LOGO PLACEMENT

1”

2 ¾”

6.3 TRIM INSTALLATION

Place trim as shown into the slots of the right and left brackets behind the access panel.

LEFT BRACKET

SHOWN

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Page 34

6.4 GLASS EMBERS

CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE

DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF

REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED

Evenly spread the glass media onto the media tray, ensuring no glass media falls onto the burner. If this happens, insert a clean bag into your vacuum cleaner and vacuum out the glass media. Replacement glass can be purchased from your local authorized dealer / distributor.

CLEANING GLASS MEDIA

Glass media may have a ﬁ ne oil residue that needs to be cleaned prior to installation. Clean the glass with mild dish soap, drain, rinse thoroughly and dry before placing around the burner.

NOTE: Care must be taken to ensure glass embers are kept .250” clear of the pilot area on the media tray and aren’t interfering with the pilot operation. Glass embers must not cover burner ports. When the ﬂ ames impinge on the glass, the glass may discolour slightly and the edges may soften.

WARNING

THAT IT IS DRY.

DEALER / DISTRIBUTOR.

74.2A

W415-0895 / C / 03.13.12

BURNER

PORTS

PILOT AREA

Page 35

7.0 OPTIONAL BLOWER INSTALLATION

WARNING

RISK OF FIRE AND ELECTRICAL SHOCK.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS

COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL

VOID THE WARRANTY AND CERTIFICATION.

ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE

APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER

CORD BENEATH THE APPLIANCE.

THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS. WHEN

INSTALLED, ENSURE THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING

CONTACT WITH MOVING OR HOT OBJECTS.

HELPFUL HINT: Prior to ﬁ nishing in the appliance, we recommend installing the blower through the pre-ﬁ nishing access panel.

7.1 ACCESSING THE BLOWER

51.5

BE CAREFUL NOT TO TEAR THE BURNER TRAIN GASKET. A REPLACEMENT GASKET CAN BE OR-

DERED FROM YOUR LOCAL AUTHORIZED DEALER / DISTRIBUTOR.

7.1.1 BURNER REMOVAL

A. Remove the door, see “DOOR REMOVAL / INSTALLATION” section.

B. Remove the 20 screws (8 per side and each corner) that secure the media tray in place. Using the lift-

ing handles lift the tray up and out.

C. Remove the 4 screws that secure the burner in place. Lift the burner up and out.

LIFTING

HANDLES

MEDIA

TRAY

WARNING

BURNER

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Page 36

7.1.2 VALVE TRAIN ASSEMBLY

A. Remove the door, see “DOOR REMOVAL / INSTAL-

LATION” section.

B. Remove the media tray and burner, see “BURNER

REMOVAL” section.

C. Remove the fourteen screws from the valve train

assembly. Carefully lift the valve train assembly and turn off the manual shut-off valve, see “GAS INSTALLATION” section.

NOTE: A new gasket may be required, when re-installing

the

valve train assembly, contact your local Authorized dealer

/ distributor.

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Page 37

7.2 INSTALLING THE BLOWER

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI / NFPA 70 National Electrical Code in the United States

The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower. For a quiet running blower, do not allow the assembly to sit on the firebox base. Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.

Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided.

Ensure that the blower does not touch the appliance base or the firebox.

ELONGATED SLOTS

Attach the connectors from the black and white wires to the thermal switch. Ensure that the

thermal switch makes contact the with the burner base.

Attach the connectors from the black and red wires to the blower. Ensure that the wires are routed safely away from hot objects and retained from the blower impellers.

Attach and secure the variable speed switch to the corner post. However this is difficult to access when the appliance is operating. For frequent useage consider an alternative position beside your appliance wall switch. If the wire does not reach, then it must be cut and a splice added. These connections must conform with local codes or, in the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical Code in the United States.

Plug the blower cord into the receptacle.

VARIABLE

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to

SPEED SWITCH

prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

THERMAL SWITCH

black

BLOWER

red

Because the blower is thermally activated, when turned on, it will automatically start approximately 10-30 minutes after lighting the appliance and will run for approximately 30-40 minutes after the appliance has been turned off. Use of the fan increases the heat output of the appliance.

THERMAL SWITCH

white

VARIABLE SPEED SWITCH

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Page 38

8.0 ELECTRICAL CONNECTION

WARNING

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

ELECTRICAL CIRCUIT.

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

If access to the control area is necessary BEFORE INSTALLATION, remove the pre-ﬁ nishing access panel. The access panel must be re-installed before operating the appliance.

69.2

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PRE-FINISHING ACCESS PANEL

Page 39

8.1 HARD WIRING CONNECTION

It is necessary to hard wire this appliance. Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired. This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996 national electrical code in the United States.

8.2 RECEPTACLE WIRING DIAGRAM

ELECTRICAL COVER

PRE-FINISHING

ACCESS PANEL

CABLE CONNECTOR

A. Remove the two screws that secure the junction box assembly to the outer shell on the left side of the

appliance and remove the junction box assembly.

B. Remove the one screw that secures the junction box to the junction box plate and slide off the clip. C. Route the supply wire through the 7/8” hole of the junction box plate with a box connector (not

supplied).

D. Connect the 120 volt supply wire to the receptacle as per the CSA C22.1 Canadian Electrical Code in

Canada or the ANSI/NFPA 70-1996 National Electrical Code in the United States.

E. Once the wiring is complete, re-install the junction box to the junction box plate and re-secure the

screw that was previously removed.

F. Re-install the junction box assembly by reversing step A.

NOTE: If the appliance is already installed inside the enclosure, you can access the junction box from inside the appliance by removing the burner base assembly, see “BURNER REMOVAL” section and “VALVE TRAIN REMOVAL” section.

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Page 40

8.3 WIRING DIAGRAM

DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH.

This appliance comes equipped with a battery back-up. If this backup is used, install 4 AA batteries (not supplied) into the holder and connect to the wire harness. Place near the IPI board. Connect the battery holder to the wire harness before using the appliance. Place near the IPI board. (Batteries not included). If backup is used, it must be connected to the 6 volt battery pack (supplied).

ACS/IPI

SWITCH

(OPTIONAL)

WARNING

DC BACK-UP

TRANSFORMER

DC SUPPLY

ON / OFF

SWITCH

ON / OFF

DISCONNECT THESE

CONNECTORS TO THE

ON/OFF SWITCH AND

CONNECT TO

OPTIONAL

THERMOSTAT .

IPI / CPI

GROUND

EYELET

VALVE

ORANGE

GREEN

VALVE

ELECTRONIC

IPI BOARD

DFC

W415-0895 / C / 03.13.12

69.5

Page 41

9.0 OPERATING INSTRUCTIONS

When lit for the ﬁ rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary con- dition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufﬁ ciently ventilate the room.

9.1 OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING

FOR YOUR SAFETY READ BEFORE OPERATING / POURVOTRE SÉCURITÉ LIREAVANT DE FAIRE FONCTIONNER

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUC-

TIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. INITIAL LIGHTING OF THE PILOT AND MAIN BURNERS MUST BE DONE WITH THE GLASS DOOR OFF. DO NOT CONNECT VALVE OR WALL SWITCH TO ELECTRICITY. SEE INSTALLATION INSTRUCTIONS.

A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT BY HAND. B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR.

WHAT TO DO IF YOU SMELL GAS:

 TURN OFF ALL GAS TO THE FIREPLACE.  OPEN WINDOWS.  DO NOT TRY TO LIGHT ANY APPLIANCE.  DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR

BUILDING.  IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR¶S PHONE. FOLLOW THE GAS SUPPLIER¶S INSTRUCTIONS.  IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT. C. DO NOT TRY TO REPAIR ANY PART OF THIS ASSEMBLY. CALL A QUALIFIED SERVICE TECHNICIAN. FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION. D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

9.2 LIGHTING INSTRUCTIONS

LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE

1. STOP! READ ALL INFORMATION OF OPERATING AND LIGHTING

INSTRUCTIONS BEFORE PROCEEDING.

2. TURN OFF ELECTRIC POWER TO THE FIREPLACE.

3. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH

AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.

4. OPEN THE GLASS DOOR.

5. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF.

6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS

INCLUDING NEAR THE FLOOR, STOP! FOLLOW “B” OF THE OPERATING INSTRUCTIONS. IF YOU DON’T SMELL GAS GO TO THE NEXT STEP.

7. TURN MANUAL SHUTOFF VALVE COUNTER-CLOCKWISE TO ON.

8. CLOSE THE GLASS DOOR.

9. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE.

10. TURN ON MAIN BURNER.

OPERATING INSTRUCTIONS / INSTRUCTIONS D’OPERATION

ATTENTION: SI CES INSTRUCTIONS NE SONT PAS OBSERVÉES A LA

LETTRE, UN FEU OU UNE EXPLOSION POURRAIT S¶ENSUIVRE CAUSANT DES DOMMAGES A LA PROPRIETE, DES BLESSURES CORPORELLES OU PERTE DE VIE. L¶ ALLUMAGE INITIAL DE LA VEITLLEUSE ET DU BRULEUR PRINCIPAL DOIT SE FAIRE AVEC LA PORTE VITREE ENLEVEE. NE RACCORDE= PAS LA SOUPAPE OU L¶INTERRUPTEUR MURALA L¶ELECTRICITE. CONSULTE= LES INSTRUCTIONS D¶INSTALLATION.

A. CET APPAREIL EST MUNI D¶UN DISPOSITIF D¶ALLUMAGE QUI ALLUME LA VEILLEUSE AUTOMATIQUEMENT. N¶ESSAYE= PAS D¶ALLUMER LA VEILLEUSE MANUELLEMENT. B. AVA NT D¶ALLUMER SENTE= L¶AIR AUTOUR DE L¶APPAREIL ET PRÊS DU PLANCHER (CERTAINS GA= SONT PLUS LOURDS QUE L¶AIR ET SE DÉPOSERONT AU NIVEAU DU PLANCHER) POUR DÉTECTER UNE FUITE POSSIBLE. QUE FAIRE SI VOUS DÉTECTEZ UNE ODEUR DE GAZ:

 COUPEZ L¶ALIMENTATION DE GAZ PRINCIPALE.  OUVREZ LES FENETRES.  N¶ALLUMEZ AUCUN APPAREIL.  NE TOUCHEZ PAS ¬ AUCUN INTERRUPTEUR ÉLECTRIQUE N¶UTILISEZ AUCUN TÉLÉPHONE

DANS VOTRE IMMEUBLE.  APPELEZ IMMÉDIATEMENT VOTRE FOURNISSEUR DE GAZ D¶UN TÉLÉPHONE VOISIN ET SUIVEZ SES INSTRUCTIONS.  SI VOUS NE POUVEZ PAS REJOINDRE VOTRE FOURNISSEUR DE GAZ, APPELEZ LE SERVICE DES INCENDIES. C. N¶ESSAYEZ PAS DE RÉPARER AUCUNE PIÊCE DE CET ASSEMBLAGE. APPELEZ UN TECHNICIEN QUALIFIÉ. FORCER OU TENTER DE RÉPARER L¶ASSEMBLAGE POURRAIT CAUSER UN FEU OU UNE EXPLOSION. D. N¶UTILISEZ PAS CET APPAREIL SI UN DE SES COMPOSANTS ¬ ÉTÉ SUBMERGÉ. CONTACTEZ IMMÉDIATEMENT UN TECHNICIEN DE SERVICE QUALIFIÉ POUR INSPECTER L¶APPAREIL ET REMPLACER TOUT SYSTÊME DE CONTRÐLE DE GAZ TOUCHÉ PAR L¶EAU.

1. ARRÊTEZ! LISEZ TOUTES LES INSTRUCTIONS DE FONCTIONNEMENT ET D’ALLUMAGE AVANT DE CONTINUER.

2. COUPEZ L’ALIMENTATION ÉLECTRIQUE À L’APPAREIL.

3. CET APPAREIL EST MUNI D’UN DISPOSITIF D’ALLUMAGE QUI ALLUME

LA VEILLEUSE AUTOMATIQUEMENT, N’ESSAYEZ PAS D’ALLUMER LA VEILLEUSE MANUELLEMENT.

4. OUVREZ LA PORTE VITRÉE.

5. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA

DROITE A “OFF”.

6. ATTENDEZ CINQ (5) MINUTES POUR QUE LE GAZ PUISSE S’ÉCHAPPER. SI VOUS DÉTECTEZ UNE ODEUR DE GAZ, ARRÊTEZ! SUIVEZ « B » DANS LES INSTRUCTIONS DE FONCTIONNEMENT. S’IL N’Y A PAS D’ODEUR DE GAZ, PASSEZ À L’ÉTAPE SUIVANTE.

7. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA GAUCHE A “ON”.

8. FERMEZ LA PORTE VITRÉE.

9. RÉTABLISSEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER.

10. ALLUMEZ LE BRÛLEUR PRINCIPAL.

W385-0460

TO TURN OFF GAS / INSTRUCTIONS POUR COUPER LE GAZ

1. TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS

TO BE PERFORMED.

2. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF. DO NOT FORCE.

1. COUPEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER SI UN TRAVAIL D’ENTRETIEN DOIT SE FAIRE.

2. TOURNEZ LA SOUPAPE D’ARRÉT MANUELLE VERS LA DROITE À “OFF” NE FORCEZ PAS.

W415-0895 / C / 03.13.12

Page 42

9.3 ANTI CONDENSATION SWITCH (OPTIONAL)

This appliance has the option to switch from an electronic intermittent pilot ignition (IPI) to a standing pilot (ACS) for cold climates. The anti condensation switch (standing pilot) is located in the center of the control panel. Using your ﬁ nger, ﬂ ip the switch up for standing pilot, or down for intermittent pilot ignition.

10.0 ADJUSTMENT

10.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Check Pressure Readings:

Inlet pressure can be checked by turning screw (A) counterclockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.

BURNER

PILOT

PILOT SCREW

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

10.2 VENTURI ADJUSTMENT

This appliance has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

VENTURI ADJUSTMENT CHART

FUEL CLHD45

NG 1/32”

LP 1/8”

ELECTRODE

FLAME

SENSOR

FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR

39.1A

VENTURI BURNER

AIR SHUTTER OPENING

ORIFICE

49.1

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10.3 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustration provided. If any ﬂ ames appear abnormal call a service person.

PILOT

BURNER

ELECTRODE

FLAME

SENSOR

FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR

54.1A

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11.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper

and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

A. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to

expose both assemblies.

B. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs

clean by vacuuming or brushing, at least once a year.

C. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or

are not burning properly.

D. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple /

thermopile as well as reaches the burner.

E. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning

which can be distributed in the surrounding living area.

F. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10

second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

G. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if

necessary.

H. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions

provided for the initial installation.

WARNING

40.1

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Page 45

11.1 GLASS / DOOR REPLACEMENT

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

A. Place the door frame face down careful not to scratch the

paint.

B. Center the gasketed glass inside the door frame with the thick

side of the gasket facing up.

C. Bend the glass retainers located along the edge of the door

frame over the gasket holding the glass in place. Be careful not to break the glass.

WARNING

56.2

GASKET

GLASS

11.2 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth to remove accumulated dust or ﬁ ngerprints. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace

glass cleaner. NOTE: Vinegar-based or ammonia-free

glass cleaners have generally demonstrated an ability to provide a clean, streak free glass surface. Thereafter

clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

Do not contact the inside surface of the glass with razor blades, steel wool or other metallic objects as a thin layer of metal removed from the object may be deposited onto the coating which results in a discoloured stain or scratch like mark. Such marks are not removed using the normal cleaning procedures given but require specialized techniques.

GLASS RETAINERS

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

DOOR FRAME

Contact you local authorized dealer / distributor for complete cleaning instructions.

5.4

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Page 46

11.3 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean ﬁ ngerprints or other marks from the plated surfaces before operating the appliance for the ﬁ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the ﬁ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ﬁ ngerprints and oils will not affect the ﬁ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

11.4 VALVE REMOVAL

A. Carefully lift the valve train assembly and turn off

the manual shut-off valve, see “VALVE TRAIN ASSEMBLY” and “GAS INSTALLATION” section.

NOTE: A new gasket may be required, when re-installing the valve train assembly, contact your local Authorized dealer / distributor.

Disconnect the ﬂ ex connector from the valve. Remove the valve wire connections, labeling each one to aid with re-connection.

B. Remove the four screws from the valve bracket

and remove the valve.

C. Replace all components before returning the

appliance to service.

D. Check for gas leaks by brushing on a soap and

water solution.

GASKET

VALVE

6.1

VALVE

BRACKET

11.5 RESTRICTING VERTICAL VENTS

Vertical terminations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit may be restricted using restrictor supplied. This reduces the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional appearance.

A. Line up the holes on the restrictor plate with the holes in the top of the ﬁ rebox and secure.

OPTIONAL

RESTRICTOR PLATE

77.2

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Page 47

12.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMA TION, CONTACT YOUR AUTHORIZED DEALER.

REF PART NO. DESCRIPTION

12*

NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up any broken glass from inside the appliance before operation.

W475-0680 CEMENT BOARD

W010-2222 BLACK DOOR FRAME

W010-2109

W725-0065 NATURAL GAS VALVE

W725-0066 PROPANE GAS VALVE

W710-0031 TRAY, MEDIA

W385-0430 CONTINENTAL® LOGO

W010-1865 PILOT ASSEMBLY NG

W240-0011

W245-0025

W455-0069

W455-0068

W456-0043

W456-0054 #54 PROPANE ORIFICE

W300-0135 CRUSHED GLASS

W010-2350 REPLACEMENT GLASS C/W GASKET

W190-0029 CONTROL, IPI IGNITION BOARD

W290-0152 VALVE TRAIN GASKET

W100-0119 BURNER

ASSY, DOOR LATCH

ELECTRODE

SENSOR

PILOT INJECTOR - NATURAL GAS

PILOT INJECTOR - PROPANE

#43 NATURAL GAS ORIFICE

COMPONENTS

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

REF PART NO. DESCRIPTION

18*

19*

20*

GD-110 1/12 TO 7/12 PITCH

GD-111

GD-112 FLAT ROOF

W670-0006 4/7 TERMINAL

W490-0073 4/7 INNER/OUTER SLEEVE

W170-0063 STORM COLLAR

W263-0054

W263-0055

W263-0056

W010-0453

8/12 TO 12/12 PITCH

ROOF FLASHING 1/12 TO 7/12 PITCH

ROOF FLASHING 8/12 TO 12/12 PITCH

ROOF FLASHING FLAT ROOF

ROOF SUPPORT

ROOF TERMINAL KITS

W415-0895 / C / 03.13.12

Page 48

REF PART NO. DESCRIPTION

GD-201 PERISCOPE

GD-222

WALL TERMINAL

REF PART NO. DESCRIPTION

33*

34*

35*

38*

43*

44*

45*

46*

47*

48*

49*

50*

51*

52*

53*

54*

55*

LS45K 4 SIDED SURROUND - BLACK

LDS45K

LDS45N DELUXE 4 SIDED SURROUND - BROWN

LDS45W DELUXE 4 SIDED SURROUND - WHITE

LPS45SS PREMIUM 4 SIDED SURROUND - STAINLESS STEEL

W175-0326 CONVERSION KIT NG - LP

MEGK

MEGB

MEGR

MEGA

W500-0033

GZ550-1KT

LDAC

MKRY

MKRM

GA-72

GA-70

GA-566

MKGK

MKGB

MKGR

MKGA

MKGC

MEKR

MEKG

B440-KT

W660-0081

F40

F40-6

F50

F50-6

W660-0026

ACS-SIT

PVAL45

270

GPV

PRP45

DELUXE 4 SIDED SURROUND - BLACK

MEDIA ENHANCEMENT KIT - GLASS EMBERS - BLACK

MEDIA ENHANCEMENT KIT - GLASS EMBERS - BLUE

MEDIA ENHANCEMENT KIT - GLASS EMBERS - RED

MEDIA ENHANCEMENT KIT - GLASS EMBERS - AMBER

VARIABLE SPEED SWITCH MOUNTING PLATE

BLOWER KIT

DESIGNER FINE ART - COIL

GREY RIVER ROCKS

MULTI-COLOURED RIVER ROCKS

HOT AIR EXHAUST KIT

EXTENSION KIT, 5FT

HOT AIR DISTRIBUTION KIT

GLASS EMBERS BLACK

GLASS EMBERS BLUE

GLASS EMBERS RED

GLASS EMBERS AMBER

GLASS EMBERS CLEAR

MEDIA ENHANCEMENT KIT - RIVER ROCKS

MEDIA ENHANCEMENT KIT - GEO SHAPES

BLOWER - WITH VARIABLE SPEED & THERMOSTATIC CONTROL

WALL MOUNT THERMOSTAT

ON/OFF REMOTE

ON/OFF REMOTE - BULK OF 6

THERMOSTAT REMOTE

THERMOSTAT REMOTE - BULK OF 6

TIMER, 120 VOLT

ANTI-CONDENSATION SWITCH

POWER VENT ADAPTOR KIT

PAINT THURMALOX - BLACK

POWER VENT TERMINAL

PORCELAIN REFLECTIVE RADIANT PANELS

TERMINAL KITS

ACCESSORIES

W415-0895 / C / 03.13.12

Page 49

W415-0895 / C / 03.13.12

Page 50

ATTENTION-

CAUTION - HO

CHAUD

25 2624

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Page 51

13.0 TROUBLESHOOTING

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light.

Makes noise with no spark at pilot burner.

IGNITOR (SPARK)

SENSOR

PILOT TUBE

Pilot sparks but will not light.

Wiring. - Verify the wire for the sensor and the wire for the

Loose connection. - Verify no loose connections, electrical shorts in the

Module. - Turn the ON/OFF switch to the “OFF” position.

Igniter Spark gap is incorrect.

Transformer. - Verify the transformer is installed and plugged into

Battery backup (if power is off)

A shorted or loose Connection.

Improper switch wiring. - Troubleshoot the system with the simplest ON/OFF

Module is not grounded. - Verify the valve and pilot assemblies are properly

Gas supply. - Verify that the incoming gas line ball valve is

Out of propane gas. - Fill the tank.

ignitor are connected to the correct terminals (not

reversed) on the module. NOTE: Sensor has 3/16”

connection and ignitor has 1/8” connection.

wiring or ground out to any metal object.

Remove the igniter wire from the module. Place the ON/OFF switch to the “ON” position. Hold a grounded wire about 3/16” away from the ignitor (spark) terminal on the module. If no spark the ignitor terminal module must be replaced. If there is a spark the ignitor terminal is ﬁ ne. Inspect pilot assembly for a shorted wire or cracked insulator around the electrode.

- Spark gap of the ignitor to the pilot should be 1/8”.

the module. Check voltage of the transformer under load at the spade connections on the module with the ON/OFF switch in the “ON” position. Acceptable readings of a good transformer are between 6.2 and

7.0 volts A.C.

- Check batteries.

- Remove and reinstall the wiring harness that plugs into the module. Remove and verify continuity of each wire in wiring harness.

switch.

grounded to the metal chassis of the appliance or log set.

“Open”. Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C.

42.7

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Page 52

SYMPTOM PROBLEM TEST SOLUTION

Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces.

Continues to spark and pilot lights, but main burner will not light.

Pilot lights Stops sparking / pilot remains lit but burner will not turn on.

Exhaust fumes smelled in room, headaches.

Air shutter has become blocked.

Flame is impinging on the glass, logs, rocks, media or combustion chamber.

Short or loose connection in sensor rod.

Poor ﬂ ame rectiﬁ cation or contaminated sensor rod.

Poor grounding between pilot assembly and gas valve.

Damaged pilot or dirty sensor rod.

Wiring / Connection. - Inspect all wires, ensure good tight connections.

Wiring harness. - Inspect the wiring harness, and verify the harness

Appliance is spilling. - Check all seals.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the glass, logs, rocks or media are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

- Verify all connections. Verify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal.

- Verify the ﬂ ame is engulﬁ ng the sensor rod. This will increase the ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is installed and inlet gas speciﬁ cations to manual. (Remember, the ﬂ ame carries the rectiﬁ cation current, not the gas. If the ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or too high of an inlet pressure can cause the pilot ﬂ ame to lift.) The sensor rod may need cleaning.

- Verify that the wire harness is ﬁ rmly connected to module Verify that the ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify the connection from the sensor rod to the sensor wire.

- Clean sensor rod with an emery cloth to remove any contamination that may have accumulated on the sensor rod. Verify continuity with multimeter with ohms set at the lowest range.

Verify that all wiring is installed exactly as speciﬁ ed.

is tightly connected to the module. Verify that all wires are connected in the right order. See “WIRING DIAGRAM” section.

- Check if exhaust is re-entering through an open door or window.

42.7_2

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SYMPTOM PROBLEM TEST SOLUTION

White / grey ﬁ lm forms.

Flames are very aggressive.

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

Main burner goes out: pilot goes out.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Door is ajar. - Tighten door clamps if applicable.

Venting action is too great. - Restrict vent exit with restrictor plate. See

Blockage in vent. - Remove blockage. In really cold conditions, ice

Compromised venting. - Check venting system parameters (seal, length,

Vent recirculation. - Check joint seals and installation.

- Clean the glass, see “CARE OF GLASS” section

- DO NOT CLEAN GLASS WHEN HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

“RESTRICTING VENTS” section if applicable.

buildup may occur on the terminal and should be removed. To minimize this from happening again, it is recommended that the vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be wrapped with an insulated mylar sleeve. Prevent sleeve from sagging. Contact your local authorized dealer for more information.

rise, etc.).

42.7_3B

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Page 54

14.0 WARRANTY

CONTINENTAL® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality

CONTINENTAL® products are designed with superior components and materials assembled by trained craftsmen

who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The

complete appliance is again thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the

customer, receives the quality product that you expect from CONTINENTAL®.

CONTINENTAL® GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new CONTINENTAL® gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and CONTINENTAL® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Any labour related to warranty repair is not covered. * Construction of models vary. Warranty applies only to components included with your speciﬁ c appliance.

CONTINENTAL® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. CONTINENTAL® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized CONTINENTAL® dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. CONTINENTAL® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years CONTINENTAL® will replace or repair the defective parts at our option free of charge. From 10 years to life, CONTINENTAL® will provide replacement burners at 50% of the current retail price. In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, CONTINENTAL® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). CONTINENTAL® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, CONTINENTAL’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of CONTINENTAL® with respect to the CONTINENTAL® gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. CONTINENTAL® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. CONTINENTAL® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to appliance, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of CONTINENTAL®. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the ﬁ rst 10 years CONTINENTAL® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, CONTINENTAL® will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Labour, travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUT TO ON-GOING PRODUCT IMPROVEMENTS.

CONTINENTAL® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.

Assurance Certiﬁ cate.

CONDITIONS AND LIMITATIONS

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2.8B

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15.0 SERVICE HISTORY

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Continental CLHD45 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual