Continental CLHD45 User Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 ● CSA 2.22 FOR VENTED GAS FIREPLACE HEATERS.

CLHD45N

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

NATURAL GAS

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

CLHD45P

PROPANE

SHOWN WITH OPTIONAL SURROUND

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

$10.00

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.continentalﬁ replaces.com • ask@continentalﬁ re.on.ca

1.24B

W415-0895 / C / 03.13.12

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 6

2.3 GENERAL INFORMATION 7

2.4 RATING PLATE INFORMATION 8

3.0 VENTING 8

3.1 VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS 9

3.2 TYPICAL VENT INSTALLATIONS 10

3.3 SPECIAL VENT INSTALLATIONS 11

3.3.1 PERISCOPE TERMINATION 11

3.3.2 CORNER TERMINATION 11

3.4 VENT TERMINAL CLEARANCES 12

3.5 VENT APPLICATION FLOW CHART 13

3.6 DEFINITIONS 13

3.7 ELBOW VENT LENGTH VALUES 13

3.8 HORIZONTAL TERMINATION 14

3.9 VERTICAL TERMINATION 16

3.10 VERTICAL THROUGH EXISTING CHIMNEY 18

4.2 VENT HEAT SHIELD INSTALLATION 19

4.0 INSTALLATION 19

4.1 WALL AND CEILING PROTECTION 19

4.2.1 HORIZONTAL INSTALLATION 20

4.2.2 VERTICAL INSTALLATION 20

4.3 USING RIGID VENT COMPONENTS 21

4.4 HORIZONTAL AIR TERMINAL INSTALLATION 21

4.5 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION 22

4.6 VERTICAL AIR TERMINAL INSTALLATION 22

4.7 USING FLEXIBLE VENTING 23

4.8 MOBILE HOME INSTALLATION 23

4.9 GAS INSTALLATION 24

5.0 FRAMING 25

5.1 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 28

5.2 ALCOVE ENCLOSURE 30

5.3 MINIMUM MANTEL CLEARANCES 31

6.0 FINISHING 32

6.1 DOOR REMOVAL / INSTALLATION 32

6.2 LOGO PLACEMENT 33

6.3 TRIM INSTALLATION 33

6.4 GLASS EMBERS 34

7.0 OPTIONAL BLOWER INSTALLATION 35

7.1 ACCESSING THE BLOWER 35

7.1.1 BURNER REMOVAL 35

7.1.2 VALVE TRAIN ASSEMBLY 36

7.2 INSTALLING THE BLOWER 37

8.0 ELECTRICAL CONNECTION 38

8.1 HARD WIRING CONNECTION 39

8.2 RECEPTACLE WIRING DIAGRAM 39

8.3 WIRING DIAGRAM 40

9.0 OPERATING INSTRUCTIONS 41

9.1 OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING 41

9.2 LIGHTING INSTRUCTIONS 41

9.3 ANTI CONDENSATION SWITCH (OPTIONAL) 42

10.0 ADJUSTMENT 42

10.1 PILOT BURNER ADJUSTMENT 42

10.2 VENTURI ADJUSTMENT 42

10.3 FLAME CHARACTERISTICS 43

11.0 MAINTENANCE 44

11.1 GLASS / DOOR REPLACEMENT 45

11.2 CARE OF GLASS 45

11.3 CARE OF PLATED PARTS 46

11.4 VALVE REMOVAL 46

11.5 RESTRICTING VERTICAL VENTS 46

12.0 REPLACEMENTS 47

13.0 TROUBLESHOOTING 51

14.0 WARRANTY 54

15.0 SERVICE HISTORY 55

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-0895 / C / 03.13.12

1.0 INSTALLATION OVERVIEW

Mantel, see “MINIMUM MANTEL CLEARANCES” section.

Framing, see “FRAMING” section.

Side Wall

Enclosures, see the section “MINIMUM CLEARANCES TO COMBUSTIBLE ENCLOSURES” section for drywall (or other combustible material).

Venting, see “VENTING” section.

Framing, see “FRAMING” section.

Enclosures, see the section “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section for non-combustible materials such as tile, marble, granite, etc.

Rating plate, see “RATING PLATE INFORMATION” section.

W415-0895 / C / 03.13.12

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the appliance are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components.

WARNING

W415-0895 / C / 03.13.12

3.2B

2.1 DIMENSIONS

10 1/8”

34 1/16”

7”

4”

46 1/4”

42”

1”

39 5/16”

18 7/8”

40 13/16”

19 7/8”

/16”

7 ½”

/16”

1 3/8”

GAS

INLET

4 3/4”

ELECTRICAL

INLET ON

LEFT SIDE

40 13/16”

39 3/16”

37 13/16”

W415-0895 / C / 03.13.12

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE

TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE APPLIANCE.

FIRE RISK. EXPLOSION HAZARD.

THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to

conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

www.ncertied.org

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace

Institute

(NFI) as NFI Gas

Specialists

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian

Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.

4.1A

W415-0895 / C / 03.13.12

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Altitude (FT) 0-4,500 0-4500

Max. Input (BTU/HR) 24,000 24,000

Max. Output Steady State (BTU/HR) 17,280 17,280

Efﬁ ciency (w/the fan on) 72% 72%

Min. Inlet Gas Supply Pressure 4.5" Water Column 11" Water Column

Max. Inlet Gas Supply Pressure 7" Water Column 13" Water Column

Manifold Pressure (Under Flow Conditions) 3.5" Water Column 10" Water Column

When the appliance is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each ad- ditional 1,000ft.

This appliance is approved for bathroom, bedroom and bed-sitting room installations and is certiﬁ ed for mobile home installation.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

APPLIANCE

NG LP

W415-0895 / C / 03.13.12

*$6),5*$6)

6$=0+6e5,('(0$,6216$=0+6e5,('(0$,6216

e7$7681,6 '( /$1250

0$18)$&785e(67,75(&)56785e(67,75(&)5

4001657 (NGZ)

)4001659 (WUSA)

ODEL ODEL



:,7+7+($33/,$1&(7+($33/,$1&(

´´



,5(3285/(60$7e5,$8;'(

ON HORIZONTALE MAXI

5e)e5(5$80$18(/'5e)e5(5$80$18(/

MINIMUM ANDMINIMUM AND

AVECAVE

VITVIT

2.4 RATING PLATE INFORMATION

DIRECT VENT GAS FIREPLACE HEATER. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND

6$)(7< 67$1'$5' 7,7/(  &)5 3$57  :+(1 7+,6 86 67$1'$5',6127 $33/,&$%/(86(7+(67$1'$5')25),5(6$)(7<&5,7(5,$)250$18)$&785('+20(

INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. THIS APPLIANCE MUST BE

,167$//(',1$&&25'$1&(:,7+/2&$/&2'(6,)$1<,)121()2//2:7+(&855(17

ANSI Z223.1, OR CSA B149, INSTALLATION CODES.

NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.

WARNING: '2127$''$1<0$7(5,$/727+($33/,$1&(:+,&+:,//&20(IN CONTACT

:,7+7+()/$0(627+(57+$17+$76833/,('%<7+(0$18)$&785(5:,7+7+($33/,$1&(

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS /

'e*$*(0(1760,1,0$8;'(60$7e5,$8;&20%867,%/(6

TOP/ DESSUS 0” RECESSED DEPTH / PROFONDEUR D'ENCASTRE 20.5” FLOOR / PLANCHER 0”

)5$0,1*127,1&/8',1*)$&(0$7(5,$/266$785(0$7e5,$8'()$d21121&2035,6 6,'(6&Ð7e6 ³ %$&.$55,Ê5( ´ 9(17723'(6686'8&21'8,7'¶e9(17  9(176,'(6%27720&Ð7e6(7'(66286'8&21'8,7'e9(17  9(57,&$/9(17&21'8,7'¶e9(179(57,&$/ 

MANTEL / TABLETTE 6" * TOP, SIDES & BACK: PER STAND OFF SPACERS FOR FRAMING MATERIALS. FOR FINISHING MATERIALS SEE OWNERS MANUAL

'(6686&27e6$55,Ê5(6(/21/(6(63$&(856'('e*$*(0(173285/(60$7e5,$8; '266$785(6(/21/$0$18(/'(35235,e7$,5(3285/(60$7e5,$8;'(),1,7,21

* MAXIMUM HORIZONTAL EXTENSION / L'EXTENSION HORIZONTALE MAXIMALE: 2". SEE INSTRUCTION

&(57,),('81'(5+202/2*8(6(/21/(61250(6$16,=E&6$E9(17('*$6),5(3/$&()2<(5$8*$=9(17,/e

9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

LHD45N CLHD45N MODEL CLHD45P LHD45P

24,000 BTU/h INPUT / ALIMENTATION 24,000 BTU/h

3.5" WATER COLUMN/D'UNE COLONNE D'EAU MANIFOLD PRESSURE/PRESSION AU COLLECTEUR: 10" WATER COLUMN/D'UNE COLONNE D'EAU

4.5" WATER COLUMN/D'UNE COLONNE D'EAU MINIMUM SUPPLY PRESSURE/PRESSION D'ALIMENTATION MINIMALE: 11" WATER COLUMN/D'UNE COLONNE D'EAU

7.0" WATER COLUMN/D'UNE COLONNE D'EAU MAXIMUM SUPPLY PRESSURE/PRESSION D'ALIMENTATION MAXIMALE: 13" WATER COLUMN/D'UNE COLONNE D'EAU

)7P $/7,78'(e/e9$7,21 )7P

)2<(5'(&+$8))$*($8*$=$9(&e9$&8$7,21+202/2*8e3285,167$//$7,21'$1681( &+$0%5( ¬ &28&+(5 81(6$//( '( %$,1(7 81 678',2$335235,e 3285 ,167$//$7,21

DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA

1250(&$1&6$=0+6e5,('(0$,621602%,/(6e48,3e(6$8*$=(19,*8(85$8 &$1$'$ 28 $8; e7$7681,6 '( /$ 1250( '( 6(&85,7e (7 '( &216758&7,21 '( 0$,62160$18)$&785e(67,75(&)56(&7,21'$16/(&$628&(77(1250( 'e7$7681,61(3(87Ç75($33/,48e(6(5e)e5(5$/$1250(5(/$7,9($8&5,7Ê5( '( 0(685(6 '( 6e&85,7e&2175( /,1&(1',(3285 /(6,167$//$7,216 '$16 /(6 0$,62160$18)$&785e6 /(6 6,7(6 (7/(6 &20081$87e6$16,1)3$$ &2'(6 ,167$//(5/¶$33$5(,/6(/21 /(6&2'(6 285Ê*/(0(176 /2&$8;28 (1/¶$%6(1&( '(7(/65Ê*/(0(176 6(/21/(6&2'(6 '¶,167$//$7,21$16,=28&6$%(1

001657 (NGZ) 001659 (WUSA

UN COMBUSTIBLE SOLIDE NE DOIT PAS ÊTRE UTILISÉ

IN CONTACT



0$18$/)25*5($7(5(;7(16,2165e)e5(5$80$18(/',16758&7,213285'(6

EXTENSIONS PLUS GRANDES. SEE OWNER'S INSTRUCTION MANUAL FOR MINIMUM AND MAXIMUM VENT LENGTHS. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE POUR LES LONGUEURS D'EVACUATION MINIMALE ET MAXIMALE.

AVEC CET APPAREIL. UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES SEULEMENT AVEC CETTE UNITÉ.

AVERTISSEMENT: 1¶$-287(=3$6$&(7$33$5(,/$8&810$7e5,$8'(9$17(175(5

EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT.

THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND

5(6($/,1*,61(&(66$5<$)7(56(59,&,1*7+(9(17$,5,17$.(6<67(0 /$33$5(,/'2,7e9$&8(56(6*$=(187,/,6$17/(16(0%/('e9$&8$7,2135235($ 1$32/(215e)e5(5$80$18(/',167$//$7,21'(35235,e7$,5(3285/e9$&8$7,21 35e&,6(,/(67,03257$17'(%,(15e,167$//(5(75(6&(//(5/e9(17$35(6$92,5 $6685e/(0$,17,(1'86<67e0('(35,6('$,5

ELECTRICAL RATING: 115V, 60HZ. LESS THAN 12 AMPERES

63e&,),&$7,216e/(&75,48(69+=02,16'($03Ê5(

WOLF STEEL LTD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

SERIAL180%(512'(6e5,( LHD45

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.

For rating plate location, see “INSTALLATION OVERVIEW” section.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

VIGUER.

W385-0497 / D

3.0 VENTING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

WARNING

Refer to the section applicable to your installation.

7.1A

W415-0895 / C / 03.13.12

3.1 VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4”/7” SUPPLIER WEBSITE

Duravent W175-0053 Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / ﬂ exible components with the following

termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit GD111, ﬂ at roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With ﬂ exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.

For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

8.1

W415-0895 / C / 03.13.12

3.2 TYPICAL VENT INSTALLATIONS

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

16” MINIMUM

18” MAXIMUM

(FLEX VENT)

24” MAXIMUM

(RIGID VENT)

8” MINIMUM

37 13/16”

* See “VENTING” section.

45 13/16” MINIMUM

PLUS RISE*

40 FEET

MAXIMUM

3 FEET

MINIMUM

37 13/16”

W415-0895 / C / 03.13.12

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’ for a ﬁ replace and 8’ for a stove.

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

12” MIN TO GRADE

24” MINIMUM

40 13/16”

3.3.2 CORNER TERMINATION

The maximum vent length for a corner installation is 24” of horizontal run with a minimum 8” rise.

9.1A

24”

MAX

W415-0895 / C / 03.13.12

3.4 VENT TERMINAL CLEARANCES

COVERED BALCONY APPLICATIONS ††*

INSTALLATIONS

CANADA U.S.A.

MIN

MAX

= 3 feet

= 2 x

  feet

ACTUAL

A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12”

9”

Clearance to windows or doors that open.

C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the center line of the terminal.

E 12” ** 12” ** Clearance to unventilated sofﬁ t.

F 0” 0” Clearance to an outside corner wall.

H 3’ 3’ ****

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’.

I 3’ 3’ **** Clearance to a service regulator vent outlet.

J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K 6’ 3’ † Clearance to a mechanical air supply inlet.

L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property. M 12” †† 12” **** Clearance under a veranda, porch or deck. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

P 8’ 8’ Roof must be non-combustible without openings. Q 3’ 3’ See chart for wider wall dimensions.

R 6’ 6’

See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.

S 12” 12” Clearance under a covered balcony

The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

††* Permitted only if the balcony is fully open on a minimum of one side.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

W415-0895 / C / 03.13.12

12.1C

3.5 VENT APPLICATION FLOW CHART

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

14.1

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES

1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

15.1

W415-0895 / C / 03.13.12

3.8 HORIZONTAL TERMINATION

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

(HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET VT

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET H

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example: V

= 3 FT

= 8 FT

VT = V1 + V H

= 2.5 FT

= 2 FT

HR = H1 + H H

= .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT

= 3 FT + 8 FT = 11 FT

= 2.5 + 2 = 4.5 FT

HT = HR + HO = 4.5 + 5.4 = 9.9 FT HT + V

= 9.9 + 11 = 20.9 FT

90°

17.5 20

Formula 1: HT < V

9.9 < 11 Formula 2: HT + VT < 40 FT

20.9 < 40

Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0895 / C / 03.13.12

16.1A

V V V

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

REQUIRED

See graph to determine the required vertical rise VT for the

required horizontal run HT.

150

147”

100

VERTICAL

RISE IN

INCHES V

57”

8”

515

2’

12.5’

19.5’

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H Formula 2: HT + V

Example:

= VT = 6 FT

= 3 FT

= 5 FT

= H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

= H

+ V

< 4.2 V

+ H

= 3 + 5 = 8 FT

+ H

= 8 + 2.7 = 10.7 FT

= 10.7 + 6 = 16.7 FT

< 24.75 feet

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT

10.7 < 25.2

Formula 2: HT + V

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

< 24.75 FT

90°

Example:

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: H

4.2 VT = 4.2 x 5.5 = 23.1 FT

= 4 + 1.5 = 5.5 FT

+ H2 + H

+ H

= 13.6 + 5.5 = 19.1 FT

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

= 5.5 + 8.1 = 13.6 FT

< 4.2 V

90°

13.6 < 23.1 Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

16.8

W415-0895 / C / 03.13.12

3.9 VERTICAL TERMINATION

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring one or more 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< V

< 40 feet

for the

Example: V

= 5 FT

= 6 FT

= 10 FT

= V

+ V2 + V3 = 5 + 6 + 10 = 21 FT

= 8 FT

= 2.5 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: HT < V

18.6 < 21 Formula 2: HT + V

39.6 < 40

= 8 + 2.5 = 10.5 FT

+ H

= 10.5 + 8.1 = 18.6 FT

= 18.6 + 21 = 39.6 FT

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

90°

18.1

W415-0895 / C / 03.13.12

NOTE: There MUST be a 25% reduction in total horizontal length (HT) when using ﬂ ex vent.

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: H

Formula 2: HT + V

< 3V

< 40 feet

Example: V

= 2 FT

= 1 FT

= 1.5 FT

= V

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

= 6 FT

= 2 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

= 6 + 2 = 8 FT

+ H

= 8 + 8.1 = 16.1 FT

= 16.1 + 4.5 = 20.6 FT

90°

for the

25 30

90°

Formula 1: HT < 3V 3VT = 3 x 4.5 = 13.5 FT

16.1 > 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet

20.6 < 40

Since only formula 2 is met, this vent configuration is unacceptable and a new appliance location or vent configuration will need to be established to satisfy both formulas.

18.1_2A

NOTE: All vent parameters are stated for rigid venting. If using approved Wolf Steel Ltd. ﬂ exible vent- ing then maximum horizontal requirements are reduced by 25%.

W415-0895 / C / 03.13.12

+ 39 hidden pages