Continental CDI-44P, CDI-44N User Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION

AND OPERATING

INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

CDI-44N

NATURAL GAS

CDI-44P

1

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

!

WARNING

If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.

- Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier,
call the fire department.

- Installation and service must be
performed by a qualified installer, service
agency or the supplier.

APPLY SERIAL NUMBER LABEL FROM CARTON

Serial No.

MODEL NO.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone [phone] • Fax [phone] • www.continentalfireplaces.com • [e-mail]

$10.00

1.9

W415-0318 / 03.05.09

2

TABLE OF CONTENTS

1.0 INTRODUCTION 3

1.1 WARRANTY 4

1.2 DIMENSIONS 5

1.3 GENERAL INSTRUCTIONS 6

1.4 GENERAL INFORMATION 7

1.5 CARE OF GLASS 7

1.6 CARE OF PLATED PARTS 7

2.0 INSTALLATION 8

2.1 INSERT VENT CONNECTION 8

2.2 CHIMNEY CONNECTION 8

2.3 GAS INSTALLATION 10

2.4 WALL SWITCH / THERMOSTAT 10

2.5 OPTIONAL ACCESSORY REQUIREMENTS 10

3.0 FINISHING 11

3.1 ALUMINUM EXTRUSION TRIM KIT INSTALLATION 11

3.2 LOG PLACEMENT 12

3.3 GLOWING EMBERS 13

3.4 DOOR INSTALLATION 13

3.5 MINIMUM MANTEL CLEARANCE 14

4.0 OPERATION 15

4.1 REAR BURNER CONTROL 16

5.0 MAINTENANCE 16

6.0 REPLACEMENT BLOWER INSTALLATION 16

7.0 ADJUSTMENTS 17

7.1 VENT RESTRICTION 17

7.2 PILOT BURNER ADJUSTMENT 18

7.3 VENTURI ADJUSTMENT 18

7.4 PRESSURE ADJUSTMENT 19

7.5 FLAME ADJUSTMENT 19

7.6 FLAME CHARACTERISTICS 19

8.0 REPLACEMENTS 20

9.0 TROUBLE SHOOTING 23

10.0 SERVICE HISTORY 25

11.0 NOTES 26

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.

W415-0318 / 03.05.09

1.0 INTRODUCTION

• Do not operate heater before reading and understanding operating instructions. Failure to operate heater according to
operating instructions could cause fire or injury.

• Risk of fire or asphyxiation do not operate heater with fixed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The heater should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal
edges may be sharp.

• Do not burn wood or other materials in this heater.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to
avoid burns or clothing ignition. Supervise young children when they are in the same room as the heater.

• Clothing or other flammable material should not be placed on or near the heater.

• Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the heater is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot
surfaces. These screens and guards must be fastened to the floor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the heater and
venting system are kept clean. The heater and its venting system should be inspected before use and at least annually
by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding
material, etc. The heater area must be kept clear and free from combustible materials, gasoline and other flammable
vapors and liquids.

• Under no circumstances should this heater be modified.

• This heater must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the
heater and to replace any part of the control system and any gas control which has been under water.

• Do not operate the heater with the glass door removed, cracked or broken. Replacement of the glass should be done
by a licensed or qualified service person.

• Do not strike or slam shut the heater glass door.

• This heater uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by
Wolf Steel Ltd.

• Pressure relief doors must be kept closed while the heater is operating to prevent exhaust fumes containing carbon
monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause
the surrounding combustible materials to overheat and catch fire.

• Only doors / optional fronts certified with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic
bags, these are not toys and should be kept away from children and infants.

!

WARNING

3

W415-0318 / 03.05.09

4

1.1 WARRANTY

CONTINENTAL® products are manufactured under the strict Standard of the world recognized ISO 9001 :

CONTINENTAL® products are designed with superior components and materials assembled by trained

craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a

quality test station. The complete heater is again thoroughly inspected by a qualified technician before

packaging to ensure that you, the customer, receives the quality product that you expect from

CONTINENTAL® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new CONTINENTAL® gas heater are warranted against
defects for as long as you own the heater. This covers: combustion chamber, heat exchanger, stainless
steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts
against tarnishing, porcelainized enameled components and aluminum extrusion trims.*
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,
switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and CONTINENTAL®
will provide replacement parts free of charge during the first year of the limited warranty.*
Labour related to warranty repair is covered free of charge during the first year. Repair work, however,
requires the prior approval of an authorized company official. Labour costs to the account of
CONTINENTAL® are based on a predetermined rate schedule and any repair work must be done through
an authorized CONTINENTAL® dealer.
* Construction of models vary. Warranty applies only to components included with your specific heater.

2000 Quality Assurance Certificate.

CONTINENTAL®.

CONDITIONS AND LIMITATIONS

CONTINENTAL® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply
provide your proof of purchase along with the model and serial number to make a warranty claim. CONTINENTAL® reserves the right to have its
representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized
CONTINENTAL® dealer your heater is subject to the following conditions and limitations:
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation
instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other
manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor
chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers.
CONTINENTAL® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first
10 years CONTINENTAL® will replace or repair the defective parts at our option free of charge. From 10 years to life, CONTINENTAL® will provide
replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the
product has been operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President’s Lifetime Limited Warranty, CONTINENTAL® may, at its discretion, fully discharge all obligations with
respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
CONTINENTAL® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses
are not covered by this warranty.
Notwithstanding any provisions contained in the President's Lifetime Limited Warranty, CONTINENTAL’S responsibility under this warranty is defined as
above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of CONTINENTAL® with respect to the CONTINENTAL® gas heater and any other warranties expressed
or implied with respect to this product, its components or accessories are excluded.
CONTINENTAL® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.
CONTINENTAL® will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees,
hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not
be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness,
condensation, damaging chemicals or cleaners will not be the responsibility of CONTINENTAL®.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUT TO ON-GOING PRODUCT IMPROVEMENTS.

CONTINENTAL® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915 © WOLF STEEL LTD.

W415-0318 / 03.05.09

1.2 DIMENSIONS

43 7/8"

18 ½"

32"

15 ½"

6 ½"

AIR

INLET

EXHAUST

3"ø

5 ¼"

20 ¾"

30 ½"

21"

22"

27 ¼"

52 1/8"

42 ¾"

ALUMINUM TRIM

52 1/8"

33 ½"

ALUMINUM TRIM

5

3 SIDED BACKER PLATE - FRONT VIEW

FIGURE 1.2a

3 SIDED BACKER PLATE - SIDE VIEW

4 SIDED BACKER PLATE - FRONT VIEW

FIGURE 1.2b

4 SIDED BACKER PLATE - SIDE VIEW

FIGURE 1.2c

FIGURE 1.2d

TOP VIEW

FIGURE 1.2e

W415-0318 / 03.05.09

6

1.3 GENERAL INSTRUCTIONS

Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door

Provide adequate accessibility clearance for servicing and operating the fireplace.

Never obstruct the front opening of the fireplace.

Objects placed in front of the fireplace must be kept a minimum of 48” from the front face of the unit.

This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local

codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for
example in Massachusetts State:

• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed
combustion product.

!

WARNING

opened or removed.

of Massachusetts.

The installation must conform with local codes or, in absence of
local codes, the National Gas and Propane Installation Code
CSA B149.1 in Canada, or the National Fuel Gas Code,
ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile
home installation if installed in accordance with the current
standard CAN/CSA Z240MH Series, for gas equipped mobile
homes, in Canada or ANSI Z223.1 and NFPA 54 in the United
States.
The fireplace and its individual shutoff valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the
gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 psig (3.5 kPa).
A 1/8” NPT plug, accessible for test gauge connection, must be installed immediately upstream of the gas supply
connection to the fireplace insert.
The fireplace insert must be electrically connected and grounded in accordance with local codes. In the absence of local
codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL
ELECTRICAL CODE in the United States. The blower power cord must be connected into a properly grounded receptacle.
The grounding prong must not be removed from the cord plug.

TP -DV_INSERT_GENERAL INSTRUCTIONS

W415-0318 / 03.05.09

1.4 GENERAL INFORMATION

f

FOR YOUR SATISFACTION, THIS FIREPLACE INSERT HAS BEEN TEST-FIRED TO ASSURE ITS
OPERATION AND QUALITY!

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for
propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column
for propane. Manifold pressure under fl ow conditions is 3.5 inches water column for natural gas and 10 inches
water column for propane. When the fi replace is installed at elevations above 4,500ft, and in the absence of
specifi c recommendations from the local authority having jurisdiction, the certifi ed high altitude input rating
shall be reduced at the rate of 4% for each additional 1,000ft.
Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.
Maximum input is 40,000 BTU/hr for natural gas and propane. In order to achieve maximum turn down rate,
the rear burner must be turned off. See Operating Instructions in the
owner's manual for more information.
Maximum output for natural gas and propane is 27,600 BTU/hr at an
effi ciency of 69% with the fan on.
This fi replace insert is not approved for closet or recessed installations.
It is approved for bathroom, bedroom and bed-sitting room installations
and is suitable for mobile homes. The natural gas model is suitable for
installation in a mobile home that is permanently positioned on its site
and fuelled with natural gas.
This insert must be recessed into a vented noncombustible wood-burn­ing fi replace (prefabricated or masonry) only.

7

61.4%

CDI44

The minimum fi replace opening size in which the heater is to be installed is:

HEIGHT 21 inches WIDTH 32 inches DEPTH 16 inches
The minimum allowable chimney fl ue size is 7" round.

The minimum distance, from the bottom of a combustible mantle projecting 3" maximum from the wall to the
top of the aluminium trim, is 12". A hearth must protrude a minimum of 12" from the unit.

1.5 CARE OF GLASS

If the glass is not kept clean permanent discolouration and / or
blemishes may result. Normal operation of your pellet heater will
produce a build-up on the glass that should be wiped off daily. However,
poor quality pellets or extended burning on the low setting will cause
the glass to “smoke up” faster.
Refer to “REPLACEMENT PARTS” section to find out what this product
is equipped with. Use only replacement glass available from your
Authorized dealer.

DO NOT CLEAN GLASS WHEN HOT!

If necessary, clean the glass with a soft cloth or paper towel. You could use “wood stove” glass cleaner to remove heavy
build-up.
Do not operate the heater with broken glass, as leakage of flue gases may result.

1.6 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean
operating the appliance for the first time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before
operating for the first time, the marks can cause permanent blemishes on the plating. After the plating is cured, the
fingerprints and oils will not affect the finish and little maintenance is required, just wipe clean as needed.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this
can be improved if the assembly is warmed, using a hair dryer or similar heat source.

!

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

ingerprints or other marks from the plated surfaces before

TP - CARE OF GLASS

TP - CARE OF PLATED PARTS

W415-0318 / 03.05.09

8

2.0 INSTALLATION

Clean out ashes from the inside of the wood-burning fi replace. Make sure that the chimney and wood-burning
fi replace are in a clean and sound condition and constructed of non-combustible materials. If necessary have

any repair work done by a qualifi ed person before installing the insert. Remove the existing fi replace damper or
lock into an open position.
Using screws, attach the fi replace warning tag (W385-0199) to the inside of the fi rebox of the fi replace into
which the insert is being installed.

The sheet-metal parts of the fi replace, in which the gas
fi replace insert is to be installed, must not be cut.
If the wood-burning factory-built fi replace has no gas
access hole(s) provided, an access hole of 1½ inch or less
may be drilled through the lower sides or bottom of the
fi replace in a proper workman like manner. This access
hole must be plugged with non-combustible insulation after the gas supply line has been installed.
Ensure that existing chimney cleanouts fi t properly.
The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the fi replace
before installing the gas fi replace insert.
Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners.
The ventilation openings in the fi replace may be obstructed by the backer plates, aluminium trim etc. but these
parts are not to be applied so as to have an airtight seal.

WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE
INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS
ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED
BY THE AUTHORITY HAVING JURISDICTION.

ATTENTION: CE FOYER A ETE CONVERTI AFIN D'ETRE UTILISE SEULEMENT COMME
FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU
TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES
AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR

AUTORITES AY ANT JURIDICTION.

LES

w385-0199

2.1 INSERT VENT CONNECTION

Move the insert close to its fi nal position inside the wood-burning fi replace. This unit is equipped with 6 lev-
elling screws located as follows: two are on either side of the circulation blower on the rear panel; four are
located front and back on either side beneath the log support. Level using four of the levelling screws. Level­ling the unit will eliminate rocking or excessive noise when the fan is in operation. Once the unit is level, move
it partially into place within the fi replace to allow for all connections to be made. It is not practical to level the
insert once it has been installed. Determine the required depth prior to installing the unit and adjust the four
levelling screws accordingly.

2.2 CHIMNEY CONNECTION

Chimney installation must conform to both national and local code requirements. The chimney must be lined
with one 2" or 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum
vent lengths are 10 and 35 feet respectively. Recommended Continental® kits come in 3 lengths:

1-2" & 1-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST &
2-3" TO 2" REDUCER:

GDI-2320KT VENT KIT 20FT
GDI-2325KT VENT KIT 25FT
GDI-2335KT VENT KIT 35FT

2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:

GDI-320KT VENT KIT 20FT
GDI-325KT VENT KIT 25 FT
GDI-335KT VENT KIT 35 FT

While the liners must be continuous from the fi replace to the chimney cap, to achieve the needed length, they
may be coupled, using an aluminium coupler, provided installation is sealed & secured.

We recommend that exhaust vents that pass through unheated spaces, such as a garage or attic, be
wrapped in a protective sleeve to minimize condensation and reverse fl ow symptoms.
This unit is approved for use with a 2" liner for air intake and a 3" liner for exhaust. For best
performance, however, it is recommended to use two 3" liners.
If a 2" liner is used for the intake, it is necessary to adjust the primary air shutter. See "Air Shutter
Settings".

W415-0318 / 03.05.09

9

2.2.1 OUTSIDE: Slip the one end of a liner a minimum of 2" over the collar of the
air terminal. Secure using 3 screws. Then seal the joint and screw heads
with high temperature sealant. Repeat with the other liner to the exhaust
collar of the terminal.

NOTE: Connect the supplied 3' of stainless steel fl ex liner to the
exhaust liner (already attached to the terminal) using the coupler
(also supplied). Secure and seal before dropping down the
chimney.

EXHAUST

2.2.2 Gently stretch the liners to the required lengths and insert into the

chimney. Place the terminal onto the top of the chimney cap and fi t
the fl ashing plate to suit. Make weather tight by sealing with caulking
(not supplied) and fasten to the chimney with screws and plugs
(not supplied).

2.2.3 NOTE: If there is not enough ceiling height between the fi replace and

the insert to allow the fl ex liner connection on the top of the unit to be
made, see 2.2.4.

If there is enough ceiling height, connect the 3" stainless steel fl ex liner to
the exhaust collar closest to the top front on the unit. Connect the intake
fl ex liner to the remaining rear collar. Secure and seal.

HI-TEMP

2.2.4 Both the log support and the back wall must be removed in
order to gain access to the vent connection assembly.
Both the back wall and log support are detached by removing

SEALANT

2" OVERLAP

the 12 perimeter screws of the back wall and the 3 screws
located at the back of the log support. Remove the vent
connection assembly. NOTE: The vent connection

assembly collars are not specifi c until the stainless

FIGURE 2.2.4b

steel fl ex liner has been attached to one side. This
now designates the side as exhaust. The exhaust
collar must be positioned closest to the front
opening of the insert. Secure and seal the fl ex liners.

INTAKE

ALUMINUM

FLEX LINER

COUPLER

STAINLESS

STEEL

FLEX LINER

BACK WALL

FIGURE 2.2.1

FLASHING

PLATE

2"

OVERLAP

SEALANT

HI-TEMP

FIGURE 2.2.2

VENT
CONNECTION
ASSEMBLY

FIGURE 2.2.4a

2.2.5 To reinstall the vent connection assembly, reach in

through the insert and manoeuvre the vent connection
assembly through the opening in the fi rebox top. T ake
care not to damage the gasket. Secure the assembly
using the four studs and ¼-20

FIGURE 2.2.5

hex nuts.

2.2.6 Reinstall the back wall, followed
by the log support, using the
perimeter screws removed in

2.2.4. The insert may now be
pushed into its fi nal position
inside the wood burning fi replace.

VENT CONNECTION

ASSEMBLY

Secure the insert to the fi replace
using perforated strapping attached to the two securing holes on
either side of the unit as shown. We recommend that the trim be
installed before the unit is placed into its fi nal position.

LOG SUPPORT

VENT
CONNECTION
ASSEMBLY

FIGURE 2.2.6a

SECURING

HOLES

FIGURE 2.2.6b

W415-0318 / 03.05.09