Page 1
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
DIRECT VENT MILLIVOLT SYSTEM
INSTALLATION AND OPERATION INSTRUCTIONS FOR
VENTED GAS FIREPLACE HEATER
1
NATURAL GAS MODEL
PROPANE GAS MODEL
CERTIFIED FOR CANADA AND UNITED ST A TES USING ANSI / CSA METHODS
BCDV42N
BCDV42P
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from
a neighbour's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
R-2000
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
www.continentalfireplaces.com • ask@continentalfire.com
W415-0385 / A / 10.02.03
Page 2
2
TABLE of CONTENTS
PG 2-4 INTRODUCTION
Warranty
General Instructions
General Information
Care of Glass & Plated Parts
5 - 12 VENTING
Venting Lengths
Air Terminal Locations
Typical Vent Installations
Special Vent Installations
Venting Application Flow Chart
Venting Specifications
13
-
18 INSTALLATION
Wall and Ceiling Protection
Using Flexible Vent Components
Fireplace Vent Connection
Using Rigid Vent Components
Restricting Vertical Vents
Gas Installation
Mobile Home Installation
Framing
Nailing Tab Installation
Mantle Installation
19-20 FINISHING
Louvre Installation
Logo Placement
Porcelain Reflective Panels
Log Placement / Glowing Embers
Charcoal Embers
Vermiculite
Charcoal Lumps
21
OPTIONAL BLOWER INSTALLATION
22 OPTIONAL FAN INSTALLATION /
GD36 THERMOSTATIC SENSOR CONTROL
23 OPERATION / MAINTENANCE
Operating Instructions
Maintenance
24 ADJUSTMENTS
Pilot Burner Adjustment
Venturi Adjustment
25-26 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Vent Kits
Terminal Kits
Accessories
27-28 TROUBLE SHOOTING GUIDE
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
WARNING
••
• Do not burn wood or other materials in this fireplace.
••
• Adults and especially children should be alerted to the hazards of high surface temperatures and should
stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as
the fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the
fireplace and venting system are kept clean. The fireplace and its venting system should be inspected
before use and at least annually by a qualified service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from
combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to
inspect the fireplace and to replace any part of the control system and any gas control which has been under
water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service person. Use only with a glass door certified with the
fireplace.
• Do not strike or slam shut the fireplace glass door.
• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting
thermocouple supplied by Wolf Steel Ltd.
NOTE: changes, other than editorial, are denoted by a vertical line in the margin.
W415-0385 / A / 10.02.03
Page 3
CONTINENTAL gas fireplaces are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
CONTINENTAL products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.
Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure
that you, the customer, receives the quality product that you expect from WOLF STEEL Ltd..
CONTINENTAL GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
3
The following materials and workmanship in your new The following materials and workmanship in your new
The following materials and workmanship in your new
The following materials and workmanship in your new The following materials and workmanship in your new
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustion
warranted against defects for as long as you own the fireplace. This covers: combustionwarranted against defects for as long as you own the fireplace. This covers: combustion
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glasschamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled compo-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled compo-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled compo-
(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled compo-(thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminium extrusion trims.nents and aluminium extrusion trims.
nents and aluminium extrusion trims.
nents and aluminium extrusion trims.nents and aluminium extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
thermal switch, switches, wiring, remote controls, igniter, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, igniter, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, igniter, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, igniter, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, igniter, gasketing, and pilot assembly are
covered and covered and
covered and
covered and covered and
first year of the limited warranty.first year of the limited warranty.
first year of the limited warranty.
first year of the limited warranty.first year of the limited warranty.
Any labour related to warranty repair is not covered.Any labour related to warranty repair is not covered.
Any labour related to warranty repair is not covered.
Any labour related to warranty repair is not covered.Any labour related to warranty repair is not covered.
WOLF STEEL WOLF STEEL
WOLF STEEL
WOLF STEEL WOLF STEEL
LTD. LTD.
LTD.
LTD. LTD.
will provide replacement parts free of charge during thewill provide replacement parts free of charge during the
will provide replacement parts free of charge during the
will provide replacement parts free of charge during thewill provide replacement parts free of charge during the
CONTINENTALCONTINENTAL
CONTINENTAL
CONTINENTALCONTINENTAL
gas fireplace are gas fireplace are
gas fireplace are
gas fireplace are gas fireplace are
CONDITIONS AND LIMITATIONS
WOLF STEEL LTD. warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears
on the warranty registration card filed with WOLF STEEL Ltd. -- provided that the purchase was made through an authorized CONTINENTAL dealer and is subject to the following
conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with
the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify
this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain
enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
WOLF STEEL Ltd. warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years WOLF STEEL
Ltd. will replace or repair the defective parts at our option free of charge. From 10 years to life, WOLF STEEL LTD. will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated
in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, WOLF STEEL LTD. may, at its discretion, fully discharge all obligations with respect to this warranty
by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
WOLF STEEL Ltd. will not be responsible for installation, labour, or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered
by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, WOLF STEEL’S responsibility under this warranty is defined as above and it shall not in
any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of WOLF STEEL Ltd. with respect to the CONTINENTAL gas fireplace and any other warranties expressed or implied with respect
to this product, its components or accessories are excluded.
WOLF STEEL Ltd. neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. WOLF STEEL Ltd. will not
be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation,
excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes
dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of WOLF STEEL Ltd.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration
card must be returned within fourteen days to register the warranty.
WOLF STEEL Ltd. reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. CONTINENTAL® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.
W415-0385 / A / 10.02.03
Page 4
4
GENERAL INSTRUCTIONS
THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes.
In absence of local codes, install the BCDV42 to the current
National Fuel Gas Code, ANSI Z223.1, or the current
CAN/CGA B149, Installation Codes.
Installation practices vary from region to region and it is
important to know the specifics that apply to your area,
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of Mas
sachusetts.
Mobile home installation must conform with local codes or in the
absence of local codes, install to the current standard for gas
equipped mobile housing CAN/CSA ZA240 MH Series in Canada
or the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home Installations, Sites and Communities St andard ANSI/
NFPA 501A in the United States.
The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa). The fireplace must be isolated from the gas supply
piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system at
test pressures equal to or less than 1/2 psig (3.5 kPa).
When the fireplace is installed directly on carpeting, vinyl tile
or other combustible material other than wood flooring, the
fireplace shall be installed on a metal or wood panel extending the full width and depth.
If the optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with
local codes. In the absence of local codes, use the current
CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the
ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United
States.
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!
Maximum input is 28,500 BTU/hr for natural gas and 24,000
BTU/hr for propane. When the fireplace is installed at elevations
above 4,500ft, and in the absence of specific recommendations
from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each
additional 1,000ft.
Maximum output for natural gas is 19,500 BTU/hr at an efficiency of 68.5% with the fan on, and 16,000 BTU/hr for propane at an efficiency of 67% with the fan on. The maximum
A.F.U.E. (annual fuel utilization efficiency) rating is 64% for
natural gas and 61.5% for propane.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane.
Maximum inlet gas pressure is 7 inches water column for
natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.
This fireplace is approved for bathroom, bedroom and bedsitting room installations and is suitable for mobile home
installation.
No external electricity (110 volts or 24 volts) is re-No external electricity (110 volts or 24 volts) is re-
No external electricity (110 volts or 24 volts) is re-
No external electricity (110 volts or 24 volts) is re-No external electricity (110 volts or 24 volts) is required for the gas system operationquired for the gas system operation
quired for the gas system operation.
quired for the gas system operationquired for the gas system operation
Expansion / contraction noises during heating up
and cooling down cycles are normal and are to be
expected.
CARE OF GLASS, AND PLATED PARTS
Do not use abrasive cleaners to clean plated parts. Buff lightly
with a clean dry cloth. The BCDV42 is factory equipped with
tempered glass. The glass thickness is 3/16". Use only replacement glass available from your Continental dealer. DO
NOT SUBSTITUTE MA TERIALS. Clean the glass after the first
10 hours of operation with a recommended gas fireplace
glass cleaner. Thereafter clean as required. DO NOT CLEAN
GLASS WHEN HOT! If the glass is not kept clean permanent
discolouration and / or blemishes may result.
Use only accessories designed for and listed with
your specific fireplace.
Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the
fireplace. Never obstruct the front opening of the fireplace.
For safe and proper operation of the fireplace follow the
venting instruction exactly.
Deviation from the minimum vertical vent length can
create difficulty in burner start-up and/or carboning.
Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed.
In order to avoid the possibility of exposed insulation or
vapour barrier coming in contact with the fireplace body,
it is recommended that the walls of the fireplace enclosure be 'finished', (i.e. drywall/sheetrock) as would any
other outside wall of the home. This will ensure that
clearance to combustibles is maintained within the cavity.
Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with
the insulation wrapped in a protective sleeve to minimize condensation.
Objects placed in front of the fireplace must be kept a
minimum of 48" away from the front face of the unit.
W415-0385 / A / 10.02.03
Page 5
VENTING
5
FIGURE 1
VENTING LENGTHS
Use only Wolf Steel or Simpson Dura-Vent Model DV-GS
venting components. Minimum and maximum vent lengths,
for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual
and must be adhered to. For Simpson Dura-Vent, follow
the installation procedure provided with the venting components.
When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following termination kits: WALL TERMINAL KIT GD422, or
1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO
12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMI-
NAL KIT GD412 or PERISCOPE KIT GD401 (for wall penetration below grade). With flexible venting, in conjunction
with the various terminations, use either the 5 foot vent kit
GD420 or the 10 foot vent kit GD430.
It is recommended to attach the Wolf Steel 45º rigid adaptor directly to the unit when terminating horizontally off
the back of the unit. This must be done before attaching
the desired vent system. Once this transition has been
made, venting systems must not be combined.
These vent kits allow for either horizontal or vertical venting
of the fireplace. FIGURES 3 & 5. The maximum allowable
horizontal run is 20 feet. The maximum allowable vertical
vent length is 40 feet. The maximum number of 5" vent
connections is two horizontally or three vertically (excluding the fireplace and the air terminal connections) when
using aluminum flexible venting.
For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a
minimum.
The air terminal must remain unobstructed at all times.
Examine the air terminal at least once a year to verify
that it is unobstructed and undamaged.
Purge all gas lines with the glass door of the fireplace
removed. Assure that a continuous gas flow is at the
burner before re-installing the door.
Under extreme vent configurations, allow several minutes
(5-15) for the flame to stabilize after ignition.
Eight (8") inches is the minimum bend radius allowed
for the 8" diameter flexible liner.
For optimum performance it is recommended that all
horizontal runs have a 1 inch rise per foot when using
Continental flexible vent components.
A terminal shall not terminate directly above a sidewalk
or paved driveway which is located between two single family dwellings and serves both dwellings. Local
codes or regulations may require different clearances.
Do not allow the inside liner to bunch up on horizontal or
vertical runs and elbows. Keep it pulled tight. A 1¼" air
gap all around between the inner liner and outer liner is
required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling.
Minimum clearance to combustible construction from fireplace and vent surfaces:
sides, back, bottom and top of the unit 0 inch
recessed depth 22 inches
top, sides and bottom of the vent pipe 1 inch
vent heat shield 1 inch
Horizontal runs may have a 0 inch rise per foot in all
cases using SIMPSON DURA-VENT or CONTINENTAL
RIGID OR FLEXIBLE venting components when venting as illustrated in Figures 3, and 4.
Only a clearance to combustibles of 1" all around the
vent pipe is required.
W415-0385 / A / 10.02.03
Page 6
6
AIR TERMINAL INSTALLATIONS
FIGURE 2
INSTALLATIONS
CANADIAN U. S.A.
A
12 INCHES
12 INCHES
Clearance above grade, veranda porch, deck or balcony.
B
C
D
E
12 INCHES
12 INCHES*
32 INCHES**
32 INCHES**
F
0 INCHES***
0 INCHES
9 INCHES
12 INCHES*
32 INCHES**
32 INCHES**
0 INCHES
0 INCHES***
G
2 INCHES***
H
I
J
K
L
M
N
O
* Recommended to prevent condensation on windows and thermal breakage
** Using a Napoleon soffit heat shield, W585-0096, or equivalent, the distance may be reduced to a minimum of
*** The periscope GD-401 requires a minimum 18 inches clearance from an inside corner.
**** This is a recommended distance. For additional requirements check local codes.
† Three feet above if within 10 feet horizontally.
‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family
†† Permitted only if the veranda, porch or deck is fully open on a minimum of two sides beneath the floor.
†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.
3 FEET
3 FEET
12 INCHES
6 FEET
7 FEET‡
32 INCHES††
16 INCHES
2 FEET†*
18". It is recommended to maximize the distance to vinyl clad soffits.
dwellings and serves both dwellings.
2 INCHES***
3 FEET****
3 FEET****
9 INCHES
3 FEET†
7 FEET****
32 INCHES****
16 INCHES
2 FEET†*
Clearance to windows or doors that open.
Clearance to permanently closed windows.
Vertical clearance to ventilated soffit located above the terminal within
a horizontal distance of 2 feet from the centerline of the terminal.
Clearance to unventilated soffit.
Clearance to an outside corner wall.
Clearance to an inside non-combustible corner wall or protruding
non-combustible obstructions (chimney, etc.).
Clearance to an inside combustible corner wall or protruding combustible obstructions ( vent chase, etc.).
Clearance to each side of the centerline extended above the meter
/ regulator assembly to a maximum vertical distance of 15ft.
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance.
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301.
Clearance under a veranda, porch, deck or balcony.
Clearance above the roof.
Clearance from an adjacent wall including neighbouring buildings.
**
W415-0385 / A / 10.02.03
Page 7
TYPICAL VENT INSTALLATIONS
NOTE:
When terminating vertically, the restrictor
plate W500-0205 must be installed. Refer to
Restricting Vertical Vents.
FIGURES 3 a-c
7
SPECIAL VENT INSTALLATIONS
PERISCOPE TERMINATION
Use the GD401 periscope kit to locate the air termination
above grade. The periscope must be installed so that when
final grading is completed, the bottom air slot is located a
minimum of 12 inches above grade. The maximum allowable vent length depends on the fireplace, as illustrated.
FIGURE 4
W415-0385 / A / 10.02.03
Page 8
8
VENTING APPLICATION FLOW CHART
VERVER
TICALTICAL
VER
TICAL
VERVER
HORIZONTHORIZONT
HORIZONT
HORIZONTHORIZONT
TERMINTERMIN
TERMIN
TERMINTERMIN
vertical risevertical rise
vertical rise
vertical risevertical rise
is equal tois equal to
is equal to
is equal tois equal to
or greateror greater
or greater
or greateror greater
than thethan the
than the
than thethan the
horizontalhorizontal
horizontal
horizontalhorizontal
runrun
run
runrun
ALAL
AL
ALAL
AA
TIONTION
A
TION
AA
TIONTION
vertical risevertical rise
vertical rise
vertical risevertical rise
is less thanis less than
is less than
is less thanis less than
horizontalhorizontal
horizontal
horizontalhorizontal
runrun
run
runrun
TERMINTERMIN
TERMIN
TERMINTERMIN
vertical risevertical rise
vertical rise
vertical risevertical rise
is equal tois equal to
is equal to
is equal tois equal to
or greateror greater
or greater
or greateror greater
than thethan the
than the
than thethan the
horizontalhorizontal
horizontal
horizontalhorizontal
runrun
run
runrun
TICALTICAL
AA
TIONTION
A
TION
AA
TIONTION
verticalvertical
vertical
verticalvertical
rise is lessrise is less
rise is less
rise is lessrise is less
than hori-than hori-
than hori-
than hori-than horizontal runzontal run
zontal run
zontal runzontal run
horizontalhorizontal
horizontal
horizontalhorizontal
run + verti-run + verti-
run + verti-
run + verti-run + vertical rise tocal rise to
cal rise to
cal rise tocal rise to
maximummaximum
maximum
maximummaximum
of 40 feetof 40 feet
of 40 feet
of 40 feetof 40 feet
horizontalhorizontal
horizontal
horizontalhorizontal
run + verti-run + verti-
run + verti-
run + verti-run + vertical rise tocal rise to
cal rise to
cal rise tocal rise to
maximum ofmaximum of
maximum of
maximum ofmaximum of
24.75 feet24.75 feet
24.75 feet
24.75 feet24.75 feet
4.2 times4.2 times
4.2 times
4.2 times4.2 times
the verticalthe vertical
the vertical
the verticalthe vertical
rise equal torise equal to
rise equal to
rise equal torise equal to
or greateror greater
or greater
or greateror greater
than thethan the
than the
than thethan the
horizontalhorizontal
horizontal
horizontalhorizontal
runrun
run
runrun
horizontalhorizontal
horizontal
horizontalhorizontal
run + verti-run + verti-
run + verti-
run + verti-run + vertical rise tocal rise to
cal rise to
cal rise tocal rise to
maximummaximum
maximum
maximummaximum
of 40 feetof 40 feet
of 40 feet
of 40 feetof 40 feet
horizontalhorizontal
horizontal
horizontalhorizontal
run + verti-run + verti-
run + verti-
run + verti-run + vertical rise tocal rise to
cal rise to
cal rise tocal rise to
maximummaximum
maximum
maximummaximum
of 40 feetof 40 feet
of 40 feet
of 40 feetof 40 feet
3 times the3 times the
3 times the
3 times the3 times the
vertical risevertical rise
vertical rise
vertical risevertical rise
equal to orequal to or
equal to or
equal to orequal to or
greatergreater
greater
greatergreater
than thethan the
than the
than thethan the
horizontalhorizontal
horizontal
horizontalhorizontal
runrun
run
runrun
W415-0385 / A / 10.02.03
Page 9
9
DEFINITIONS
for the following symbols used in the venting calculations and examples are:
> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
H
- total of both horizontal vent lengths (HR) and off-
T
sets (HO) in feet
H
- combined horizontal vent lengths in feet
R
H
- offset factor: .03(total degrees of offset - 135°*) in
O
feet
V
- combined vertical vent lengths in feet
T
HORIZONTAL TERMINATION
when (H
Simple venting configuration (only one 45º and 90° elbow)
) < (VT)
T
FIGURE 5
90°
ELBOW VENT LENGTH VALUES
feet inches
1° 0.03 0.5
15° 0.45 6.0
30° 0.9 11.0
45°* 1.35 16.0
90°* 2.7 32.0
* the first 45º and 90° offset has a zero value and is
shown in the formula as -45° and -90º respectively
or -135º when combined.
For vent configurations requiring more than one 45º and
90° elbow, the following formulas apply:
Formula 1: HT < V
Formula 2: HT + VT < 40 feet
Example 1:
T
90°
H
2
45º
REQUIRED
VERTICAL
FEET
RISE IN
(VT)
CALCULATED HORIZONTAL VENT RUN
PLUS OFFSETS IN FEET (HT)
The shaded area within the lines represents acceptable
values for HT and V
.
T
FIGURE 6
45º
V
=8 ft
1
V
=
V
T
H
1
H
2
H
R
H
O
=0.3(225-135º) = 2.7ft
H
T
HT + V
Formula 1: H
Formula 2: H
= 8 ft
1
= 2.5 ft
=2 ft
= H1 + H2 = 2.5 + 2 = 4.5 ft
=.
03(one 45º elbow + two 90º elbows - 135º)
= HR + HO = 4.5 + 2.7 = 7.2 ft
= 7.2 +8 =15.2ft
T
< V
T
7.2 < 8
+ VT < 40 feet
T
15.2 < 40
H
T
V
1
1
90°
Since both formulas are met, this vent configuration is acceptable.
W415-0385 / A / 10.02.03
Page 10
10
HORIZONTAL TERMINATION
when (HT) > (V
)
T
Simple venting configuration (only one 45º and 90° elbow)
See graph to determine the required vertical rise VT for the re-
FIGURE 7
quired horizontal run HT.
REQUIRED
VERTICAL
RISE IN
INCHES (VT)
HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)
Example 2:
FIGURE 8
45°
V
V
1
V
2
V
T
H
1
H
2
H
3
H
4
H
R
H
O
H
T
HT + V
Formula 1: H
Formula 2: H
=4 ft
= 1.5 ft
= V1 +
=2 ft
=1 ft
=1 ft
= 1.5 ft
= H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft
= .03(one 45º elbow + three 90º elbow -135º)
=.03(315-135)=5.4ft
= HR + HO = 5.5 +5.4 = 10.9 ft
= 10.9 + 5.5 = 16.4 ft
T
16.4 < 24.75
90°
H
1
90°
1
V
= 4 ft + 1.5 ft = 5.5 ft
2
< 4.2 V
T
10.9 < 16.8
+ VT < 24.75 feet
T
T
4.2 V
= 4.2 x 5.5 = 23.1 ft
T
H
90°
3
H
H
4
V
2
2
The shaded area within the lines represents acceptable
values for HT and V
.
T
For vent configurations requiring more than one 45º and
90° elbow the following formulas apply:
Formula 1: HT < 4.2 V
T
Formula 2: HT + VT < 24.75 feet
W415-0385 / A / 10.02.03
Since both formulas are met, this vent configuration is acceptable.
Page 11
VERTICAL TERMINATION
11
when (H
) < (VT)
T
Simple venting configurations
FIGURE 9
45°
See graph to determine the required vertical rise VT for the
required horizontal run HT.
REQUIRED VERTICAL RISE IN
FEET (VT)
HORIZONTAL VENT RUN
PLUS OFFSETS IN FEET (HT)
Example 3:
V
2
FIGURE10
90°
90°
V
H
2
1
45°
H
V
1
V
2
V
T
H
1
H
2
H
R
H
O
H
T
HT + V
Formula 1: H
Formula 2: H
Since both formulas are met, this vent configuration is acceptable.
=5 f t
=10 ft
=
V
+
V
=
1
5 + 10 = 15 ft
2
=3 f t
=2.5 ft
=H1 + H2 = 3 + 2.5 = 5.5 ft
=.03(one 45º elbow + three 90º elbows - 135º)
=.03(45+90+90+90-135)=5.4
=HR + HO = 5.5 + 5.4 = 10.9 ft
= 10.9 + 15 = 25.9 ft
T
< V
T
10.9 < 1 5
+ VT < 40 feet
T
25.9 < 40
90°
1
T
The shaded area within the lines represents acceptable
values for HT and VT.
For vent configurations requiring more than one 45º and
one 90° elbow , the following formulas apply:
Formula 1: HT < V
T
Formula 2: HT + VT < 40 feet
W415-0385 / A / 10.02.03
Page 12
12
VERTICAL TERMINATION
when (H
Simple venting configurations
See graph to determine the required vertical rise V
required horizontal run HT.
REQUIRED
VERTICAL
RISE IN
FEET (VT)
The shaded area within the lines represents acceptable
values for HT and VT.
) > (VT)
T
FIGURE 11
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)
for the
T
V
1
V
2
V
T
H
1
H
2
H
R
H
O
=1 f t
=1.5 ft
=
V
+
V
=
1
1 + 1.5 = 2.5 ft
2
=6 f t
=2 f t
=H1 + H2 = 6 + 2 = 8 ft
=.03(one 45º elbow + three 90º elbow - 135º)
=.03(45 + 90 + 90 + 90 - 135) = 5.4 ft
H
T
HT + V
Formula 1: H
=HR + HO = 8 + 5.4 = 13.4 ft
= 13.4 + 2.5 = 15.9 ft
T
< 3V
T
13.4 > 7.5
3V
T
=
T
3 x
2.5 = 7.5 ft
Since this formula is not met, this vent configuration is
unacceptable.
Formula 2: H
+ VT < 40 feet
T
15.9 < 40
Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration
will need to be established to satisfy both formulas.
Example 5:
90°
H
2
45°
V
H
1
1
45°
H
3
V
2
90°
For vent configurations requiring more than one 45º and
one 90° elbow , the following formulas apply:
Formula 1: HT < 3V
T
Formula 2: HT + VT < 40 feet
Example 4:
45°
90°
H
V
H
1
1
V
2
90°
90°
FIGURE 12
90°
FIGURE 13
V
1
V
2
V
T
H
1
H
2
H
3
H
R
H
O
H
2
T
HT + V
Formula 1: H
Formula 2: H
Since both formulas are met, this vent configuration is acceptable.
=1.5 ft
=8 f t
=
V
+
V
=
1
1.5 + 8= 9.5 ft
2
=1 f t
=1 f t
=10.75 ft
=H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft
=.03(three 90° elbows + two 45° elbow - 135°)
=.03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft
=HR + HO = 12.75 + 6.75 = 19.5 ft
= 19.5 + 4.5= 29 ft
T
< 3V
T
19.5 < 28.5
T
T
3V
=
3 x
9.5 = 28.5 ft
T
+ VT < 40 feet
29 < 40
W415-0385 / A / 10.02.03
Page 13
INSTALLATION
WALL AND CEILING PROTECTION
13
FOR SAFE AND PROPER OPERA TION OF THE FIREPLACE,
FOLLOW THE VENTING INSTRUCTIONS EXACTL Y .
NOTE: Only a clearance to combustibles of 1" all
around the vent pipe is required.
HORIZONTAL INSTALLATION
This application occurs when venting through an exterior wall. Having
determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as required. See Note above.
(As an alternative to framing, a vent
pipe shield may be installed, ensuring a 1" clearance to
combustibles. See Figure 16.)
1. Mark and cut the vent pipe shield to the determined
depth of the combustible wall. Apply a bead of caulking
(not supplied) to the framework or to the shield plate (in the
case of a finished wall) and secure the shield through the
opening to the interior wall. The final location of the vent
pipe shield should maintain the required clearance to the
8" vent pipe / liner. (See note above). Do not fill this cavity
with any type of material. Apply a bead of caulking all around
and place a firestop spacer over the vent shield to restrict
cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the
required clearance to combustibles. Once the vent
pipe / liner is installed in its final position, apply sealant
between the pipe / liner and the firestop spacer.
FIGURE 14
OR
FIGURE 15
VERTICAL INSTALLATION
This application occurs
when venting through a
roof. Installation kits for
various roof pitches are
available from your Continental dealer. See Accessories to order the
specific kit required.
1. Determine the air terminal location, cut and frame 10
inch openings in the ceiling and the roof to provide the
minimum 1 inch clearance between the fireplace pipe /
liner and any combustible material. Try to center the exhaust pipe location midway between two joist to prevent
having to cut them. Use a plumb bob to line up the center of
the openings. DO NOT FILL THIS SP ACE WITH ANY TYPE
OF MA TERIAL. A vent pipe shield will prevent any materials
such as insulation, from filling up the 1" air space around
the pipe. Nail headers between the joist
for extra support.
2. Apply a bead of
caulking (not supplied) to the framework or to the Wolf
Steel vent pipe shield
plate or equivalent (in the case of a finished ceiling), and
secure over the opening in the ceiling. FIGURE 18. A firestop
must be placed on the bottom of each framed opening in a
roof or ceiling that the venting system passes through. Ap-
ply a bead of caulking all around and place a firestop spacer
over the vent shield to restrict cold air from being drawn
into the room or around the fireplace. Ensure that both
spacer and shield maintain the required clearance to
combustibles. Once the vent pipe / liner is installed in its
final position, apply sealant between the pipe / liner and
the firestop spacer.
FIGURE 17
FIGURE 16
W415-0385 / A / 10.02.03
Page 14
14
USING FLEXIBLE VENT COMPONENTS
Use only approved aluminum flexible liner kits marked:
"Wolf Steel Approved Venting" as identified by the stamp only on the 8” outer liner.
For safe and proper operation of the fireplace, follow
the venting instructions exactly.
HORIZONTAL AIR TERMINAL INSTALLATION
A VENT HEA T SHIELD MUST BE USED IF THE WALL TERMINAL IS INST ALLED ON COMBUSTIBLE, EXTERIOR SURFACES.
1. Cut or frame a hole in an exterior wall with a minimum
round or square opening of 10½ inches. Secure the firestop
spacer over the opening to the interior wall.
2. Stretch the 5" diameter aluminum flexible liner to the
required length taking into account the additional length
needed for the finished wall surface. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and
secure with 3 #8 screws. Apply a heavy bead of the high
temperature sealant.
3. Using the 8" diameter flexible aluminum liner, slide
over the outer combustion air sleeve of the air terminal and
secure with 3 #8 screws. Seal as before.
FIGURE 18
The air terminal mounting plate may be recessed into
the exterior wall or siding by 1½", the depth of the return
flange.
4. Insert the liners through the firestop maintaining the
required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to
the exterior wall and make weather tight by sealing with
caulking (not supplied).
W415-0385 / A / 10.02.03
FIGURE 19
5. Apply a heavy bead of the high temperature sealant,
supplied with the unit, to the inside of the 5" liner approximately 1" from the end. Slip the liner a minimum of 2" over
the fireplace vent collar and secure with 3 #8 screws.
6. Using the 8" diameter flexible aluminium liner, apply
sealant, slide a minimum of 2" over the fireplace combustion air collar and secure with 3 #8 screws.
7. If more liner needs to be used to reach the fireplace,
couple them together as illustrated. The vent system must
be supported approximately every 3 feet for both vertical
and horizontal runs. Use noncombustible strapping to
maintain the minimum 1" clearance to combustibles.
8. The vent heat shield
must be installed only
when terminating horizontally with no vertical
rise. Remove the two
screws nearest the vent
collars on the top of the
fireplace. Align the vent
heat shield (supplied) and
secure.See figure 37.
VERTICAL AIR TERMINAL INSTALLATION
FIGURE 21
thority having jurisdiction or the optional roof support.
2. Stretch the 5" diameter aluminium flexible liner to the
required length. Slip the liner a minimum of 2" over the
inner sleeve of the air terminal and secure with 3 #8 screws.
Seal using a heavy bead of the high temperature sealant.
3. Repeat using 8" diameter
aluminium flexible liner.
4. Thread the air terminal pipe
assembly down through the roof.
The air terminal must be located
vertically and plumb. Att ach the air
terminal assembly to the roof
support, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened.
DO NOT CLAMP THE FLEXIBLE
ALUMINIUM LINER.
FIGURE 20
1. Fasten the roof support
to the roof using the
screws provided. The roof
support is optional. In this
case the venting is to be
adequately supported using either an alternate
method suitable to the au-
FIGURE 22
Page 15
5. Remove nails from the shingles, above and to the
sides of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of
the shingles. Ensure that the air terminal is properly centred within the flashing, giving a 3/4" margin all around.
Fasten to the roof. Do not nail through the lower portion of
the flashing. Make weather-tight by sealing with caulking.
Where possible, cover the sides and top edges of the flashing with roofing material.
6. Apply a heavy bead of weatherproof caulking 2 inches
above the flashing. Slide the storm collar around the air
terminal and down to the caulking. Tighten to ensure that a
weather-tight seal between the air terminal and the collar
is achieved. Attach the other storm collar centred between
the air intake and the air exhaust slots onto the air terminal. Tighten securely. Attach the vertical rain cap.
Spacers are attached to the 5" inner flex liner at predetermined intervals
to maintain a 1-1/4"
air gap to the 8" outer
liner. These spacers
must not be removed.
FIGURE 23
15
7. If more liner needs to be used to reach the fireplace,
couple them together as illustrated. The vent system must be
supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain a
clearance to combustibles of 1".
FIREPLACE VENT CONNECTION
1. Install the 5 inch diameter aluminium flexible liner to
the fireplace. Secure with 3 screws and flat washers. Seal
the joint and screw holes using the high temperature sealant provided.
2. Install the 8 inch diameter aluminium flexible liner to
the fireplace. Attach and seal the joints.
FIGURE 24
USING RIGID VENT COMPONENTS
The vent system must be supported approximately every 3
feet for both vertical and horizontal runs. Use Wolf Steel
vent spacers every 3 feet and either side of each elbow to
maintain the minimum 1¼" clearance between the outer
and inner vent pipes. Use Wolf Steel support ring assembly or equivalent noncombustible strapping to maintain the
minimum clearance to combustibles for both vertical and
horizontal runs.
HORIZONTAL AIR TERMINAL INSTALLATION
A VENT HEA T SHIELD MUST BE USED IF THE W ALL TERMINAL IS INST ALLED ON COMBUSTIBLE, EXTERIOR SUR-
FIGURE 25
FACES.
1. Move the fireplace into position. Measure the vent length
required between terminal and
fireplace taking into account the
additional length needed for the finished wall surface and any
1¼" overlaps between venting components.
2. Apply high temperature sealant to the outer edge of the 5"
inner collar of the fireplace. Att ach the first vent component and
secure using 3 self tapping screws. Repeat using 8" piping.
3. The vent heat shield
must be installed only when
terminating horizontally with
no vertical rise. Remove the
two screws nearest the vent
collars on the top of the fireplace. Align the vent heat
shield (supplied) and secure.
See figure 37.
4. Holding the air terminal (with the air deflectors to the
top), insert into both vent pipes with a twisting motion to ensure
that both the terminal sleeves engage into the vent pipes and
sealant. Secure the terminal to the exterior wall and make
weather tight by sealing with caulking (not supplied).
The air terminal mounting plate may be recessed into the
exterior wall or siding by 1½", the depth of the return flange.
EXTENDED HORIZONTAL AIR TERMINAL
INSTALLATION
1. Follow the instructions for
"Horizontal Air Terminal Installations", items 1 to 3.
2. Continue adding components
alternating inner and outer venting.
Ensure that all 5" venting and elbows have sufficient vent spacers attached and
each component is securely fastened to the one
prior. Attach the 5" telescopic sleeve to the vent run.
Repeat using a 8" telescopic sleeve. Secure and
seal as before. To facilitate completion, attach 5"
and 8" couplers to the air terminal.
3. Install the air terminal. See item 3 of the Hori-
zontal Air Terminal Installation. Extend the 5" telescopic
sleeve; connect to the air terminal assembly. Fasten with
self tapping screws and seal. Repeat using the 8" telescopic sleeve.
FIGURE 26
FIGURE 27
W415-0385 / A / 10.02.03
Page 16
16
T
E
R
VERTICAL VENTING INSTALLATION
1. Move the fireplace into position.
2. Fasten the roof support to the roof using the screws
provided. FIGURE 21. The roof support is optional. In this
case the venting is to be adequately supported using either an alternate method suitable to the authority having
jurisdiction or the optional roof support.
3. Apply high temperature sealant to the outer edge of the
inner sleeve of the air terminal. Slip a 5" diameter coupler a
minimum of 2" over the sleeve and secure using 3 screws.
4. Apply high temperature seal-
ant to the outer edge of the of the
outside sleeve of the air terminal.
FIGURE 28
Slip a 8" diameter coupler over the
sleeve and secure as before. FIG-
URE 25. Trim the 8" coupler even
with the 5" coupler end.
5. Thread the air terminal pipe
assembly down through the roof
support and attach, ensuring that
a minimum 16" of air terminal will
penetrate the roof when fastened. FIGURE 2 4. If the attic
space is tight, we recommend
VEN
PIP
COLLA
threading the Wolf Steel vent pipe
collar or equivalent loosely onto
the air terminal assembly as it is
VENT PIPE
SHIELD
passed through the attic.
FIGURE 28. The air terminal must
FIGURE 29
be located vertically and plumb.
6. Remove nails from the shingles, above and to the
sides of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of
the shingles. Ensure that the air terminal is properly
centered within the flashing, giving a 3/4" margin all around.
Fasten to the roof. Do NOT nail through the lower portion of
the flashing. Make weather-tight by sealing with caulking.
Where possible, cover the sides and top edges of the flashing with roofing material. FIGURE 23.
7. Apply a heavy bead of waterproof caulking 2 inches
above the flashing. Slide the storm collar around the air
terminal and down to the caulking. Tighten to ensure that a
weather-tight seal between the air terminal and the collar
is achieved. Attach the other storm collar centered between
the air intake and air exhaust slots onto the air terminal.
Tighten securely. Attach the rain cap.
8. Continue adding rigid venting sections, sealing and
securing as above. Attach a 5" collapsed telescopic pipe
to the last section of rigid piping. Secure with screws and
seal. Repeat using a 8" telescopic pipe.
9. Run a bead of high temperature sealant around the
outside of the 5" collar on the fireplace. Pull the adjustable
pipe a minimum of 2" onto the collar. Secure with 3 screws.
Repeat with the 8" telescopic pipe.
10. In the attic, slide the vent pipe collar down to cover up
the open end of the shield and tighten. This will prevent
any materials, such as insulation, from filling up the 1" air
space around the pipe.
RESTRICTING VERTICAL VENTS
Vertical terminations may display a very active flame. If this
appearance is not desirable, the vent exit must be restricted
using restrictor plate, W080-0454. This reduces the velocity of the exhaust gases, slowing down the flame pattern
and creating a more traditional appearance.
GAS INSTALLATION
Proceed once the vent installation is complete.
1. Move the fireplace into position and secure using the
nailing tabs and/or secure to the floor through the ¼"diameter holes located at either end of the base.
2. Route a 3/8" N.P.T . black iron gas line, 1/2" type-L cop-
per tubing or equivalent to the fireplace.
3. For ease of accessibility, an optional remote wall switch
or millivolt thermostat may be installed in a convenient location. Route 2-strand (solid core) millivolt wire through
the electrical hole located at the bottom left side of the unit.
The recommended maximum lead length depends on wire
size: WIRE SIZE MAX. LENGTH
14 gauge 100 feet
16 gauge 60 feet
18 gauge 40 feet
Attach the two leads to terminals 1 and 3 located on the
gas valve.
1
FIGURE 30
4. Install rigid black pipe, 1/2" type-L copper tubing or, if
local codes permit, a 3/8" flex connector and shutoff valve
to the gas line and the fireplace gas valve.
Seal and tighten securely. An adapter fitting is required
between the gas valve and the copper tubing or flex connector.
5. Check for gas leaks by brushing on a soap and water
solution.
Do not connect either the wall switch, thermostat or gas
valve to electricity (110 volts).
Purge all gas lines with the glass door of the fireplace
removed. Assure that a continuous gas flow is at the
burner before re-installing the door.
2
I
L
O
3
FIGURE 31
DD
Do not kink flex connector.
DD
Do not use open flame.
T
L
O
F
I
H
P
O
F
N
O
P
L
T
I
O
W415-0385 / A / 10.02.03
Page 17
MOBILE HOME INSTALLATION
In Canada, mobile home installation may be vented horizontally or vertically. In the United States, it may only be
installed vertically. See "Vertical Venting" or "Horizontal Air
Terminal Installation" for installation.
The fireplace is equipped with two 1/4" diameter holes
located in the front left and right corners of the base. For
mobile home installations, the fireplace must be fastened
in place. Use #10 hex head screws, inserted through the
holes in the base to secure. It is recommended that the
fireplace be secured in all installations.
Always turn off the pilot and the fuel supply at the
source, prior to moving the mobile home.
After moving the mobile home and prior to lighting the
fireplace, ensure that the logs are positioned correctly.
FRAMING
Note: In order to avoid the possibility of exposed insulation
or vapour barrier coming in contact with the fireplace body,
it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock),as you would finish any other outside wall of a home. This will ensure that
clearance to combustibles is maintained within the cavity.
17
It is best to frame your fireplace after it is positioned and
the vent system is installed. Use 2x4's and frame to local
building codes. FIGURES 31-33.
It is not necessary to install a hearth extension with this
fireplace system.
When roughing in the fireplace, raise the fireplace to accommodate for the thickness of the finished floor materials, i.e. tile, carpeting, hard wood, which if not planned for
will interfere with the opening of the lower access door and
the installation of many decorative flashing accessories.
Objects placed in front of the fireplace should be kept a
minimum of 48" away from the front face.
Combustible materials may be installed flush with the front
of the fireplace but must not cover or protrude past any of
the black face-areas of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude in these
areas.
FIGURE 33
FIGURE 32
FIGURES 34
W415-0385 / A / 10.02.03
Page 18
18
NAILING TAB INSTALLATION
1) Attach the nailing tabs to the corner
posts using the 2 sheet metal screws
supplied. Secure through the centre of
the top and bottom slots in the nailing
tab and then through the existing holes
in the corner posts.
If there are no existing holes, follow
these instructions:
NAILING
TAB
Position the nailing tab so that the front
face is offset with the front edge of the
corner post (approx. ½"). Centre the
nailing tab vertically on the corner post.
Figure 35 a.
Drill through the centre of the top and
bottom slots in the nailing tab. Secure
using the two sheet metal screws supplied. This allows the nailing tab to slide back
and forth for desired framing. Figure 35b.
2) To determine the final location of the nailing tab you
must first determine the thickness of your finishing material (i.e. drywall). This will determine the dimension from
the front edge of the corner post to the nailing tab. Once
the nailing tab is in the desired location, drill through the
centre hole of the nailing tab. Secure with a sheet metal
screw*. Figure 35c.
* Additional set screws may be installed .
MANTLE INSTALLATION
Combustible mantle clearance can vary according to the
mantle depth. FIGURE 36. Use the graph to help evaluate
the clearance needed. Curtains, above the fireplace, must
not be positioned lower than the 5" distance required for
the 2" combustible mantle. These same requirements
apply to any combustibles protruding on either side of
the fireplace.
FIGURES 35a-c
A
FINISHING
MATERIAL
CORNER
POST
NAILING
TAB
TOP SLOT
B
FIGURE 36
W415-0385 / A / 10.02.03
FIGURE 37
CENTRE
HOLE
C
Page 19
FINISHING
19
L42 LOUVRE INSTALLATION
FIGURE 38
A
B
UPPER LOUVRES
Insert the louvre tabs into the
SLOT
TAB
A
B
HINGE
CLIP
SLOT
slots located at the top left and
right corners of the unit.
LOWER LOUVRES
Insert the hinge clips into the
slots located at the bottom left
and right corners of the unit.
To remove the louvres, pull the
back tabs of the clips forward,
while pushing the louvre assembly back. Lift the clip.
LOGO PLACEMENT
Remove the
backing of the
logo supplied and
place on the glass
viewing door, as
indicated.
½"
LOGO
½"
FIGURE 39
PORCELAIN REFLECTIVE PANELS
1. Remove the upper louvres, and open the glass door.
Remove the logs.
2. Remove the securing screw already in place at the back of the firebox. If the unit is supplied with a rear
log support, remove before installing the rear brick panel. Place the
rear panel against the back of the
firebox and re-install the rear log support over the brick
panel, if supplied. Secure using the original screw.
3. Remove the two securing screws located on either firebox side.
4. Place the left brick panel
against the left side of the firebox,
ensuring that it butts up to the rear
panel. Secure in place using 2 of
the screws previously removed.
Repeat for the right side.
5. Replace the logs, glass door
and louvres.
FIGURE 40b
NOTE: MBP42 Shown. Mortar lines not available on PRP42.
The appearance of the panels will permanently lighten in
colour with use.
FIGURES 40a
FIGURES 40a-b
W415-0385 / A / 10.02.03
Page 20
20
LOG PLACEMENT
PHAZER
nental Fireplaces, provide a unique and realistic glowing
effect that is different in every installation. Take the time to
carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the
fireplace, the colours will become more uniform as colour
pigments burn in during the heat activated curing process.
FIGURES 41a-d
front of the tabs. The tabs maintain an air space between
the log and firebox back to facilitate combustion air flow.
Ensure that the back of the log rests against the brackets
on the back wall of the firebox.
TM
logs and glowing embers, exclusive to Conti-
#1
1. Place the back log (#1) onto the log support tray and in
#5
#4
4. Cradle the notch on the bottom of the left crossover log
(#4) around the left outermost grate post and the top into
the pocket provided on the back log. Position the notch
located on the end of the center log (#5) against the middle
grate post with the other end of the log resting in the pocket
of the left crossover log.
#6
#2
2. Move the two small logs (#2 & #3) into position, lining
up the studs located on the burner with the holes on the
bottom of the logs.
#3
GLOWING EMBERS
3. Tear the glowing embers into pieces and place along
the front row of ports covering all of the burner area in front of
the small logs (#2 & #3). Care should be taken to shred the
embers into
edges of the fibre hairs will glow. The ember material will
only glow when exposed to direct flame; however, care should
be taken to not block the burner ports. Blocked burner ports
can cause an incorrect flame pattern, carbon deposits and
delayed ignition. PHAZERTM logs glow when exposed to direct flame.
thin, small irregular pieces as only the exposed
5. Place the bottom of the right crossover log (#6) against
the right outermost grate post. The post should rest in the
pocket formed by the knot and the top into the pocket provided on the center log (#5).
CHARCOAL EMBERS
Randomly place the charcoal embers along the front and
sides of the log support tray in a realistic manner. Fine
dust found in the bottom of the bag should not be used.
VERMICULITE
Sprinkle vermiculite around the charcoal embers.
Note:Note:
Note: Both charcoal embers and vermiculite are not to
Note:Note:
be placed on the burner.
CHARCOAL LUMPS
Place the lumps between the logs in a realistic manner
taking care not to block any of the burner ports.
W415-0385 / A / 10.02.03
Page 21
/
OPTIONAL BLOWER INSTALLATION
b
l
a
c
k
w
h
i
FIGURE 42
INSTALLA TION TO BE DONE BY A QUALIFIED INST ALLER
and must be electrically connected and grounded in accordance with local codes. In the absense of local codes,
use the current CSA C22.1 CANADIAN ELECTRICAL CODE in
Canada or the ANSI/NFP A 70 NATIONAL ELECTRICAL CODE in the
United States
If the fireplace was not previously equipped with a
blower: route a grounded 2-wire, 60hz power cable to the
receptacle / junction box. At this point, it must be strain
relieved and insulated.
The three slots on the
blower mounting
bracket allow ease of
adjustment when
attaching the blower.
For a quiet running
blower, do not allow the
assembly to sit on the
firebox base.
Slide the vibration reducing pad (A) into the clip (C) and up
against the threaded stud (B) at the other end. The blower
must be able to be positioned entirely onto the pad.
Tilt the blower onto its side. Slide it past the controls and
into the clip (C). Secure to the threaded stud using the lock
washer and wing nut provided. Ensure that the blower
does not touch the fireplace base or the firebox.
d
e
r
t
e
ELONGATED
SLOTS
FIGURE 43
Attach the connectors
from the black and white
wires to the thermodisc
and secure the
thermodisc bracket to the
securing stud at the bottom left of the unit using
a lock washer and wing
nut. Ensure that the
thermodisc touches the
firebox wall.
Attach the connectors
from the black and red
wires to the blower.
Attach and secure the variable speed switch using
the nut provided. Plug the
harness cord into the receptacle.
FIGURE 47
THERMODISC
RECEPTACLE
JUNCTION
GROUND
SCREW
FIGURE 46
BOX
The wire harness provided in this kit is a universal
harness. When installed, ensure that any excess
wire is contained, preventing it from making contact with moving or hot objects.
Because the blower is thermally activated, when
turned on, it will automatically start approximately
10 minutes after lighting the fireplace and will run
for approximately 30-45 minutes after the fireplace has been turned off. Use of the fan increases
the output of heat.
Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be
taken to prevent drywall dust from coming into
contact with the blower or its compartment. Any
damage resulting from this condition is not covered by the warranty policy.
21
B
A
FIGURE 44
C
FIGURE 45
W415-0385 / A / 10.02.03
Page 22
22
OPTIONAL FAN INSTALLATION
ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded
in accordance with local codes. In the absence of local
codes, use the current CSA C22.1 C
Canada or the ANSI/NFPA 70
United States.
To safely install the fan, turn off the electricity first.
OPTIONAL THERMOSTATIC
JUNCTION BOX
OPEN ENDED
SLOTS
ANADIAN ELECTRICAL CODE in
NATIONAL ELECTRICAL CODE in the
SENSOR
RECEPTACLE /
VARIABLE SPEED/
PIEZO IGNITOR
BRACKET
FIGURE 48
If the fireplace was not previously equipped with a fan:
route a grounded 2-wire, 60hz power cable to the junction
box. At this point, it must be strain relieved and insulated.
The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or
hot objects.
FIGURE 49
To ease installation of the fan, remove the hinge screen and valve
control door (lower louvres) from
the base of the fireplace.
Position the vibration reducing pad
into the clip and onto the threaded
stud at the other end, piercing a hole into the pad. The fan
assembly must be able to be positioned entirely onto the
pad.
Slide the fan assembly past the controls and into the clip.
Secure using the lock washer and nut provided.
Plug the harness cord into the receptacle.
GD36 THERMOSTATIC SENSOR CONTROL
This optional kit is meant to be used only in conjunction
with the GD65 Fan Kit, shown above, which may be ordered from your Wolf Steel / Continental dealer.
With the thermostatic sensor option, the fan, when turned
on, becomes thermally activated, and will automatically run
approximately 15-30 minutes after the fireplace has been
lit and for approximately 30-45 minutes after the fireplace
has been turned off.
THERMODISC
FIGURE 50
SENSOR ASSEMBLY
RECEPTACLE /
JUNCTION BOX
BRACKET
Use of the fan increases the output of heat.
Unplug the power cord from the receptacle. Connect all
wires as shown.
Attach and secure the sensor assembly bracket to the se-
curing stud located next to the receptacle/junction box at
the bottom left of the unit using the lock washer and wing
nut. Ensure that the thermodisc touches the firebox wall.
Plug the power cord back into the receptacle.
When installed, ensure that any excess wire is contained,
preventing it from making contact with moving or hot objects.
FIGURE 51
W415-0385 / A / 10.02.03
Page 23
N
L
O
F
F
O
OPERATION / MAINTENANCE
OPERATING INSTRUCTIONS
When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in" of
internal paints and lubricants used in the manufacturing
process and will not occur again.
23
After extended periods of non-operation such as following
a vacation or a warm weather season, the fireplace may
emit a slight odour for a few hours. This is caused by dust
particles in the heat exchanger burning off. In both cases,
open a window to sufficiently ventilate the room.
Purge the gas line with the glass door removed. Assure that a continuous gas flow is at the burner before
re-installing the door.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This fireplace is equipped with a pilot which must be
lit by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area
for gas and next to the floor because some gas is
heavier than air and will settle on the floor
C. Use only your hand to turn the gas control knob. Never
use tools. If the knob will not turn by hand, do not try to
repair it. Call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician to
inspect the fireplace and replace any part of the control
system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
WARNING: The gas valve has an interlock device which
will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the
thermocouple to cool.
When lighting and re-lighting, the gas knob cannot be
turned from pilot to off unless the knob is depressed
slightly .
1. Stop! Read the above safety information on this label.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise
to off.
4. Wait five (5) minutes to clear out any gas. If you smell gas
including near the floor. Stop! Follow "B" in the above safety
information on this label. If you don't smell gas go the next
step.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is
to be performed.
WHAT TO DO IF YOU SMELL GAS
• Turn off all gas to the fireplace.
• Open windows.
I
T
P
O
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
GAS KNOB
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
L
O
F
I
F
H
O
P
L
P
I
L
O
T
O
5. Turn gas knob counter-clockwise to pilot.
6. Depress slightly and hold gas knob while lighting the
pilot with the push button ignitor. Keep knob depressed
for one minute, then release. If pilot does not continue to
burn, repeat steps 3 through 5.
7. With pilot lit, depress and turn gas knob counter-clock-
wise to on.
8. If equipped with remote on-off switch/thermostat, main
burner may not come on when you turn valve to on. Remote
switch must be in the on position to ignite burner.
9. Turn on all electric power to the fireplace.
2. Push in gas control knob slightly and turn clock-
wise to off. Do not force.
MAINTENANCE
Turn off the gas and electrical power before servicing
the fireplace.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
This fireplace and its venting system should be inspected
before use and at least annually by a qualified service
person. The fireplace area must be kept clear and free of
combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation
air must not be obstructed.
1. In order to properly clean the burner and pilot assembly ,
remove the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shutter
opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out
any of the ports which may not be burning or are not burning properly.
4. Check to see that the pilot flame is large enough to
engulf the thermocouple and thermopile and reaches toward the burner with the third jet.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on all
openings when the gas knob for the burner is turned on. A 5 to
10 second total light-up period is satisfactory. If ignition takes
longer, consult your Continental dealer / distributor.
7. Check that the gasketing on the sides, top and bottom of
the door is not broken or missing. Replace if necessary.
W415-0385 / A / 10.02.03
Page 24
24
ADJUSTMENTS
PILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn
in a clockwise direction to reduce the gas flow.
L
O
F
F
O
P
L
O
FIGURE 53
P
I
L
O
T
PILOT SCREW
FIGURE 52
I
H
VENTURI ADJUSTMENT
Closing the air shutter will cause a more yellow flame, but
can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner
ports. The flame may not appear yellow immediately; allow
15 to 30 minutes for the final flame colour to be established.
FIGURE 54
Air shutter adjustment must only be done by a
qualified installer!
Air shutters have been factory set open according to the
chart below:
AIR SHUTTER
NG
LP
These settings are for the maximum horizontal vent run.Adjustment may be required depending on fuel type, vent
configuration and altitude.
1/
7
"
4
/16"
VENTURI
COVER
FIGURE 55
To access the air shutter, remove the two screws that secure the cover to the air housing, taking care not to damage the gasket.
W415-0385 / A / 10.02.03
Page 25
REPLACEMENTS
Contact your dealer or the factory for questions concerning
prices and policies on replacement parts. Normally all parts
can be ordered through your Continental dealer or distributor.
When ordering replacement parts always give the following information:
FORFOR
WARRANTYWARRANTY
FOR
WARRANTY
FORFOR
WARRANTYWARRANTY
ORIGINALORIGINAL
ORIGINAL
ORIGINALORIGINAL
INVOICEINVOICE
INVOICE
INVOICEINVOICE
REPLREPL
REPL
REPLREPL
WILLWILL
WILL
WILLWILL
AA
CEMENTCEMENT
A
CEMENT
AA
CEMENTCEMENT
BEBE
BE
BEBE
PP
ARAR
P
AR
PP
ARAR
REQUIREDREQUIRED
REQUIRED
REQUIREDREQUIRED
TSTS
TS
TSTS
, ,
AA
,
A
PHO
AA
, ,
TOTO
HONOURHONOUR
TO
HONOUR
TOTO
HONOURHONOUR
PHOPHO
PHOPHO
TT
OCOPYOCOPY
T
OCOPY
TT
OCOPYOCOPY
THETHE
THE
THETHE
OFOF
OF
OFOF
CLAIMCLAIM
CLAIM
CLAIMCLAIM
THETHE
THE
THETHE
1. MODEL & SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH
..
.
..
25
REPLACEMENT PARTS
# PART NO. DESCRIPTION
1 W357-0001 PIEZO IGNITER
2 W680-0004 THERMOPILE
3 *W680-0005 THERMOCOUPLE
4 W010-0800 NATURAL GAS PILOT ASSEMBL Y
4 W010-0801 PROPANE GAS PILOT ASSEMBLY
5* W573-0008 HIGH TEMPERA TURE SEALANT
6 W455-0069 NATURAL GAS PILOT INJECTOR
6 W455-0067 PROPANE GAS PILOT INJECTOR
7 W725-0025 NATURAL GAS VALVE
7 W725-0026 PROPANE V AL VE
8* W385-0245 CONTINENT AL LOGO
9* W750-0112 20FT OF WIRE
10 W010-0864 PAN BURNER
1 1 GL-641 LOG SET
12* W361-0016 GLOWING EMBERS
13* W550-0001 CHARCOAL EMBERS
14* W550-0002 CHARCOAL LUMPS
15 W135-0198 BACK LOG (#1)
16 W135-0201 LEFT CROSSOVER LOG (#4)
17 W135-0202 CENTER LOG (#5)
18 W135-0203 RIGHT CROSSOVER LOG (#6)
19 W135-0199 SMALL LEFT LOG (#2)
20 W135-0200 SMALL RIGHT LOG (#3)
21 W010-0770 BLACK DOOR
22 W455-0026 #38 NATURAL GAS ORIFICE
22 W455-0003 #54 PROPANE GAS ORIFICE
23* W361-0014 VERMICULITE
24 W500-0028 FIRESTOP SPACER (FLEX VENTING)
C/W GLASS
FLEXIBLE VENT KITS
* GD420 (5 FT)
PART NO. DESCRIPTION
25 W010-0772 5" FLEXIBLE ALUMINIUM LINER - (5 FT) C/W
SPACERS
25 W730-0012 8" FLEXIBLE ALUMINIUM LINER - (5 FT)
* GD430 (10 FT)
PART NO. DESCRIPTION
26 W730-0013 8" FLEXIBLE ALUMINIUM LINER - (10 FT)
26 W010-0773 5" FLEXIBLE ALUMINIUM LINER - (10 FT) C/W SPACERS
27 W010-0810 WALL SUPPOR T ASSEMBL Y
TERMINAL KITS
28 PERISCOPE - GD401
29 WALL TERMINAL KIT - GD422
ROOF TERMINAL KITS
30 1/12 TO 7/12 PITCH -GD410
30 8/12 TO 12/12 PITCH -GD411
30 FLAT ROOF -GD412
PART NO. DESCRIPTION
31 W010-0774 AIR TERMINAL
32 W120-0015 VERTICAL CAP
33 W170-0086 STORM COLLAR
34 W010-0453 ROOF SUPPORT
35 W263-0065 / ROOF FLASHING
36 W263-0066 /
W263-0067
ACCESSORIES
# PART NO. DESCRIPTION
37* W175-0166 5" COUPLER
37* W175-0002 8" COUPLER
38 CDV42-4L LOUVRE OVERLAY - POLISHED BRASS
38 CDV42-24L LOUVRE OVERLAY - POLISHED BRASS
39 L42K LOUVRE KIT - UPPER & LOWER - BLACK
39 L42PB LOUVRE KIT - UPPER & LOWER - POLISHED BRASS
39 L42SS LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL
40 GDOI42BG ORNAMENTAL INSET - BRUSHED GOLD
40 GDOI42K ORNAMENTAL INSET - BLACK
40 GDOI42G ORNAMENTAL INSET - GOLD
40 GDOI42SS ORNAMENTAL INSET - STAINLESS STEEL
41* W690-0001 MILLIVOL T THERMOST AT
42* W660-0010B REMOTE CONTROL - ADVANTAGE
42* W660-0011B REMOTE CONTROL - ADVANTAGE PLUS
43* W660-0013 MODULA TING THERMOSTATIC HAND HELD REMOTE
44* GD825N MODULATING VALVE REGULAT OR FOR W660-0013 - NG
44* GD825P MODULATING VALVE REGULATOR FOR W660-0013 - P
45 W500-0163 FIRESTOP SPACER (RIGID VENTING)
46 GD501 HEAT GUARD
47* W585-0096 SOFFIT HEAT SHIELD
48* W010-0810 WALL SUPPORT ASSEMBL Y
49* W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR
50 W170-0086 VENT PIPE COLLAR
51 W585-0092 VENT PIPE SHIELD
52 GZ550-1KT BLOWER KIT
53* GD65 FAN KIT
54* GD36
55* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE
56* KB35 VARIABLE SPEED SWITCH
57 GA-566 HOT AIR DISTRIBUTION KIT
58* W690-0005 THERMOSTAT - 110V FOR USE WITH GA-566 ONLY
59* GA-70 EXTENSION KIT - 5 FT
60 GA-72 HOT AIR EXHAUST KIT
61* W080-0454 RESTRICT OR PLA TE
62* W175-0211 CONVERSION KIT - NG-LP
62* W175-0212 CONVERSION KIT - LP-NG
THERMOSTATIC SENSOR CONTROL KIT
W415-0385 / A / 10.02.03
FOR USE WITH GD
65
ONLY
Page 26
26
W415-0385 / A / 10.02.03
Page 27
TROUBLE SHOOTING GUIDE
B
EFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED
SYMPTOM PROBLEM TEST SOLUTION
27
.
Main burner goes
out; pilot stays on.
Main burner goes
out; pilot goes out.
Pilot goes out when
the gas knob is released.
The gas valve has
an interlock device
which will not allow
the pilot burner to
be lit until the thermocouple has
cooled. Allow approximately 60
seconds for the
thermocouple to
cool.
Pilot flame is not large
enough or not engulfing the
thermopile
Thermopile shorting - clean thermopile connection to the valve. Reconnect.
Remote wall switch wire is
too long; too much resistance in the system.
Faulty thermostat or switch. - replace.
Refer to "MAIN BURNER GOES OUT ; PILOT STAYS ON"
Vent is blocked
Vent is re-circulating
5" flexible vent has become
disconnected from fireplace.
System is not correctly
purged.
Out of propane gas. - fill the tank.
Pilot flame is not large
enough
Pilot flame is not engulfing
the thermocouple.
Thermocouple shorting /
faulty.
Faulty valve.
- turn up pilot flame.
- replace pilot assembly.
- replace thermopile / valve.
- shorten wire to correct length or wire gauge.
- check for vent blockage.
- check joint seals and installation.
- re-attach to fireplace.
- purge the gas line with the glass door removed.
- turn up the pilot flame.
- gently twist the pilot head to improve the flame pattern around the
thermocouple.
- loosen and tighten thermocouple.
- clean thermocouple and valve connection.
- replace thermocouple.
- replace valve.
- replace.
Pilot burning; no
gas to main
burner; gas knob
is on 'HI'; wall
switch / thermostat
is on.
Pilot will not light. - check if pilot can be lit by a match
Themostat or switch is defective.
Wall switch wiring is defective.
Main burner orifice is plugged. - remove stoppage in orifice.
Faulty valve.
No spark at pilot burner
Spark gap is incorrect - spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from
No gas at the pilot burner
- connect a jumper wire across the wall switch terminals; if main
burner lights, replace switch / thermostat.
- disconnect the switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and
/ or replace wires.
- replace.
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
- replace the electrode if the ceramic insulator is cracked or broken.
- replace the push button ignitor.
- fill the tank.Out of propane gas
the electrode tip and the pilot burner. To ensure proper electrode
location, tighten securing nut (finger tight plus 1/4 turn).
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
W415-0385 / A / 10.02.03
Page 28
28
SYMPTOM PROBLEM TEST SOLUTION
Pilot goes out
while standing;
Main burner is in
'OFF' position.
Flames are consistently too large
or too small.
Carboning occurs.
P
I
L
O
T
Flames are very
aggressive.
Main burner flame
is a blue, lazy,
transparent flame.
Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin-
ishes or extinguishes, especially when main burner ignites. Monitor
appliance supply working pressure.
- check if supply piping size is to code. Correct all undersized piping.
Unit is over-fired or underfired.
- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the
A
B
test point. Gauge should read 7" (minimum 4.5") water column for
natural gas or 13" (11" minimum) water column for propane. Check
that main burner is operating on "HI".
L
O
F
I
H
O
F
N
O
P
L
T
I
O
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5" water column for natural gas or 10" water
column for propane. Check that main burner is operating on "HI".
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERT ORQUE.
Leak test with a soap and water solution.
Door is ajar
- fit door assembly into the lower support brackets and secure the
four door latches.
Venting action is too great. -restrict vent exit with restrictor plate, W080-0454.
Blockage in vent. - remove blockage. In extremely cold conditions, ice buildup may
occur on the terminal and should be removed as required.
Incorrect installation.
- refer to Figure 23 to ensure correct location of storm collars.
Carbon is being
deposited on
glass, logs or combustion chamber
surfaces.
White / grey film
forms.
Remote wall
switch is in "OFF"
position; main
burner comes on
when gas knob is
turned to "ON" position.
Air shutter has become
blocked
Flame is impinging on the
logs or combustion chamber.
Sulphur from fuel is being
deposited on glass, logs or
combustion chamber surfaces.
Wall switch is mounted upside down
grounding.
grounding.
Faulty valve.
- ensure air shutter opening is free of lint or other obstructions.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
- check that the door gasketing is not broken or missing and that the
seal is tight.
- check that both 5" and 8" vent liners are free of holes and well
sealed at all joints.
- check that minimum rise per foor has been adhered to for any
horizontal venting.
- clean the glass with a recommended gas fireplace glass cleaner.
DO NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may become
permanently marked.
- reverse.
- replace.Remote wall switch is
- check for ground (short); repair ground or replace wire.Remote wall switch wire is
- replace.
W415-0385 / A / 10.02.03
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